— OPERATION MANUAL MARINE PROPULSION ENGINE 6EY26W Engine No. 1290, 1291 YANMARAURiehtsResrved, Conse VANMAR GO, LTD.ERE M eeu Werk No.RE-B22801 Ergine No-1200 (Clockwise Rotation Engine) 00 oo 00 09 'No.1291 (Clockwise Rotation Engine) CONTENTS Basic Descripfons 1 Preface {34 Engino Spoctcaon 13 Direction oF Fotation (4 Extemal and Sctonal View (05. Torm & Symtol Mars 15. Pracatons cn Maintenance 17 Precautions rt Mainonance & Servicing 1B Protecive Doce Seting Valves Holding Volumes of Lucaing Oi & Cootng Water Pressure & Temperature Seting Values 08 Assembly Adusment Vales Clearances & Wear Lite of Majo Parts 10 Table ofTighlringToraues of Major Bots & Nuts 11 Principal Dimsasion & Mass for Dsassambl & Servicing 12 SIUnt Conversion Table 14 Symbo Marks on Pping Layout & Instruments Operation 21, Operational eparation 22 Staring 23 Running 24 Stepping 25 Special Running Method 35 Data Shoot ‘Trouble shooting & Countermeasures Fuel Oi, Lubricating Oil & Cooling Water 51. Quantity Crteraof Fue Ot 158 Chocsing of ubicating Oi 59 Cont on Lticating Oi 80 st of Luticsing Of Brands 82 Citra on Canng Fresh Water Measurement of Running Performance ‘931 Precaution on Measuring Performance & Measure ltms 2 Measurementof Runing Pecormance 93 Measurementof ax Combustion Pressure Mst600-00.010-02 ‘Ms1605-0024u-02 ‘Ms1600:00.039-00 'Ms1695.00.08601 MB1605-00.060-02 1MB1605:00.070-02 1M51695.00-180-08 1451696 00-000-04 1451690 00-10-04 145169600-118.03 ‘Ms1860-00-130-00, ‘Ms1600-00-40-01 Ms1605-00210.01 'Ms1605:00.220-00 1M51665.00230.01 MS1605-00240-01 MS1605-00250-05 1M51695:00.338.00 Ms1605-00410-02 1M51695 0010.00 51695 00-58001 51696 00-500-02 1451696.00-608.01 1451690-00-520.01 st600-00.010-02 ‘Ms1600-00.820-01 ‘Mst690.00.83001 YANMARERC Ore Work No,RS-£22801 Engine No.1200 (Clooise Rotation Engine) No.1291 (Clockwise Rotation Engine) CONTENTS 01. Cylinder Block & Cylinder Liner m t Outine Ms1690.01.018-00 (2 Ovehauing he Cylinder sock ‘Ms1690.01-029-00 (03 Overhauling be Cylinder nee 1M51660.0-030-01 1 Pats List of Cynder Block Gyfinder Bice Mste05.01-51b-04 (Gyinder Side Cover ‘Ms1605.0-520-02 (Gyfindor Si Cover ait Varo) 1Ms1695.0-530-02 Goa Cate 1M51695 01 546.08 ‘oaPan 1M51695.01-555-00 ‘Od Seating (OF) Msi695.01628-02 Breather Poe Msi69501-570-02 Pump Cace Cover MS1605.01-580-00 (08 Turning Device (01 Outne (Manat Cranking) Ms1600.09-010-02 (02 Operation of fe Manual Cranking Device 1M5169008-028.01 ‘a Parts List of Tuning Device Mst69508 516-00 11 Cylinder Head & Its Accessories: 01 Outine Ms1690:1-016-00 02 Oyethauing he Cylinder Head 1M51690-1-020-01 (03 Overhauing te nako/ Exhaust Vales 1M51690-11-038-02 (6 Overhauling he Iniake/ Exhaust ave Soat 1Ms1690-11-046-01 (05 Overhauling he nak / Exhaust VaNve Gude 1M51690-11-050-01 15 Overhauling te Intake / Exhaust Valve Bridge & Guide 1M51690:11-008:00, 17 Overhauing he Vaio Rotator 1M51690-1.073.00, (08 Adjusting the Inake/ Exhaust Vale Heed Clearance us1690-11-085-03, "= Pats List of Cinder Head ylndor Hoos 1M51095-1-512.05, Yatve Aim Assy & Bonnet 1M51695-11.528.05, Inestor ate 1M51695-11535-02 14 Timing Gear, Camshaft & Intake / Exhaust Swing Arm 01 Outing st690-44-016.00 02 Overhauling he Timing Gear ‘usisa0-14-025-02 103 Sarvieng te Camshat 1M51690-14-058.01 16 Serving Be ake / Exh Swing Arm 1M51690-16-040:01 ‘= Pars Ust of Tining Gear si60s-t4-812-00 ‘= Pats ist of Cmshat & Sucton/ Exhaust Swing Arm YVANMARCREO Work No,RB-822801 Engine No 1290 (Clockwise Rotation Engine) 'No.1291 (Clockwise Rotation Engine) CONTENTS 18 Air Cooler, Extaust Manifold & Turbocharger is 01 Outing usi605-18010.01 12 Serving the Ar Cooler Yas1600-18-02001 (03 Overhauling he Exhaust Manion 1951695-18-0590%, ‘Turbochargng Operation Manual STS) ‘596002003 05 Turbocharger Blower Washing Procedure s1600-18-050-02 ‘= Parts Lt ofA Cooler (OFW Side TIC) 1451606-18-519.03 1 Parts Uist of Bont Ai (OFW Side TIC) ‘Re Duet 14s160518-530-04 Boost Air Gage Phe us605-18-550-03 ‘= Pats ist of Exrust Gas (OFW Side TIC) ‘Exhaust Gas Manis is1606-10-570-00 Exhaust Gas Manfoud Cover 1u51696-18.508.01 Exhaust Gas Olle Pipe for Turbocharger tst605-18-61b-02 Exhaust Gas Pipe Nast605-18-52601, Irslation Covering Mst6648-64600 1 Pars Ut of Tubocharger(OFW Side TC) 51698-18-65) 00 1 Parts Uist of Tubocharger Biower Washer (OFW Sie TIC) us695-18-68b-00 24 Main Bearing & Crankshaft 01 Outing tusi600.21-012-00 12 Overnaulng he Main Bearing Nus169021-02001, 103 Overnauing he Cranksha 145169021.083.01 16 Messurementof Crankshaft Detection 1M51696.21-04k 08 RATO.S Coupling nstucton Manual a scartotc. EN 1 Parts Ut of Main Bearing 1151696.21-51001 1 Pars Uist of Cankshat & Flyahoo! si60s.21-620-02 ‘= Pars Ust of RATO Courting 1151696.21.54001 22 Pistons & Comecting Rod 01 Outing tusi69022-01001 12 Overhauling he Pistons & Piston Pins usi60022-026-01 13 Overnauing he Connecting Rods ‘usi69022-08b-02 ‘Pats List of Piton& Connecting Rod 115169622-510-05 YANMARGe wee Work No.R&-822801 Engine No 1200 (Clockwise Rotation Engine) No.1281 (Clockwise Rotation Engine) CONTENTS: 30 Lubricating Oi!System 11 Outine (Tubachargers equiped othe ai-Ayahoo sie) usi696.30-01601 02 Overhauing the Lubecstng OM Pump vusi6o0.30-020-01 03. Ajusting & Overhauling the Pressure Regulating Valve 451690.30-030.01 (04 Adjusting & Crockng the Thomestats ‘Me 1960:90.069.01 (6 Overheulng he Lutisting Ol Strainer 251860:30.060-06 (08 Overhauling he Lubiaing Oi Cooler ‘Ms1600-30.08-00, (08 Overhauling the Lubiting Oi Bypass Fier (Centtuga Type) ‘Msi600-30.006-01 1 Pats ist of Lbriating Oi Pump 1M51695:90.510-00 1 Pats List of Ltiating Ol Pressure Regulating Vale 1Msi605:30528.01 ‘= Parts Lis of Luricatng Ol Strainer 1M51695:20-520-09, ‘Parts List of Lutdeting i Cooler 1M51690:30-550-03, ‘= Parts Lis of Lutricating Oi 8y-pas Fite (Centitgal Type) 1Ms1695-20560-02 ‘= Pars Lis of Lbicating Oi Pipe System (Pump ~ Cooer us1695.30-576-00 (Cooler~ Strener) Msi 30-58-00 (for Pressure Gauge) (OFW Side TIC) M5168. 30-505-03 (orTurbochager) (OFW Sie TC) 1451696. 30-610-08 ‘40 Cooling Water System 01 Outing 1Ms1665-40.01.00, (Turbocharger i euippe onthe anyhoo sie, ond two cooking water 'punpe are equppes onthe eyinder black} (02 Overnauing he Cooling Water Pump ‘wsteon-40.020-01 ‘vemaulng the Sea Water Pump ‘Mst690-40.026-01 (8 Ovemnauling te Cyindor Jacket Cooling Water Thermostats 'Mst690-40.039.00 (4 Servicing the Bypass Vahe in the Ai Cooler 1Msi690-40.040.01 (Turocrargeris equipped an the asthe! ie) ‘= Parts List of Coaing Water Pump (Fresh Wate Side) 1Ms1695-40-510.02 ‘Pars List f Coding Water Pup (Sea Wate Side) s605 40-525.02 1 Parts List of Coaing Water Thermostat Valve 1M51695-40-520-00 ' Coolng Water Pipe System (Gump ” Cyn) Metcas40-c4eo1 Colleeing Pipe NMs1605.40-586-03 Drain po (Onder) (OFW Side TIC) 1M51606-40-565-03 (Soa Wator Pump ~ Ar Cooler) (OFW Side TIC) 9451696-40-573.01 (Air Cooter ~ 10 Cooler) (OFW Side TC) si685-40.670-02 (Fresh Water (OFW Side TIC) 2 1665-40.39.01 (Bypass Vai of Ar Cooler) (OFW Side IC) 1Msi665-40-709.00, (air Cooler Drain) (OFW Side TIC) ‘usies2-40.850.02 (Pressure Gauge (OFW Side TC) Msi6o5-40871-00 "Pans Listof Zinc Assy ‘M51695-40.600-01 1M5665-40699-01 YANMARCREM cue Or es Work No,R6-822801 Engine No.1200 (Clockwise Rotation Engine) 'No.1291 (Clockwise Rotation Engine) CONTENTS: 50 Fuel Ol System 2 01 Outine Nsto0s-so-ota {2 Overhauling he Fuel Feed Pump & Adjusting the Pressure nst6s0s0.02601 {3 Overhauling the Fut econ Pump 151600-50.035.03 (05 Roguation ofthe uel jectr Vote (Exhaust Gas Temperature) MS169060-05601 (05 Adutng the Fue Irjecton Ting Ms1690-50060-01 {7 Oremaing he Fost iecon Pup Deve 1M51600-50.078-00 08 Ovehaving fhe Fuel iyector& Adjtng the ction Pressure 1M51600-50.088.03 100 Orehauing he Foe! Ol Staner 1M51690.50 080-01 10 Overnauang he Fuel Pee 1M51690-50-105-02 1 Parts ist of Fa recon Va tMst6550 51601 1 Pats List of Fel Feed Pump & Driving Devin 1M51695-50520-00 1 Pars ist of Fe recbon Pump !st605 50 530.05 1 Pats List of Foot Injecton Pump Dring Device 1151095-50te.01 1 Pats ist of Foal rjecton Pipe 154605 0-59.00 1 Pats List of Ft Ol Stier (KANAGAWA) 11s1096-50.876-00 1 Parts Uist of Fat Pressure Reguting Vale nist69550.50601 1 Pots Lis of Ovelow Ful Tank & leat Switch mns169850 420.00 1 Pats Uist of Overton Fue Sump 51695 50-720-00 1 Pa ist of Acaisor nis160550-739:02 1 Pats List of Fel Ol Pipe System fet Suen st605-50-640-03 {Stiner= sm Pp) Hust60s-50-660-05 {usin Poe) usi605-50.070-03 {ain Ppe~ Roguatng Vale) Nst695-50-719:03 {Grertontorinecton vate) tnst699-50680-02 {Grerron red Pump & Cyn festea5-50-600:00 {Grertonfrnecton Pips) tst695-50 700-00 60 Governor & Governor Gear 0 Ostine tust60060.018.00 EXEL Senice Mansa (Gover RHO1O) PunNoEETAE-1040 {2 Overaling he Govemer Link tis1020.60020-00 {3 Overhauing he Governor Gear 1M51690-60038-00 ' Pai List of RHO Gover & Ovng Device 15160560 516.00 ‘Pats List of RHO Governor Linkage 1M51695-60520-03 ‘8 ans List of Stat Stop Lever Mst60560-59-00 ‘Parts List of ik Assy (RHO Type) 1M51095.60.540-02 63 Control & Protective Devices 01 Outing us108543-01601 (04 Ajustng the Pressure Tranaiter 51600 5-040-00 (08 Maintenance of tbe Presue Gauge 151690-63-080-00ECO Work No.R6-B22801 Engine No. 1200 (Clockwise Rotation Engine) No.1201 (Clockwise Rotation Engine) CONTENTS: 65 Special Attachnents (08 Naintenance af the Ekctromagneti Pickup (5 Maintenance athe Turning Sateh (08 Maintonance athe Sat / Stop Laver nelck Switch (08 Maintonance tthe Electroma Stop Vale (09 Maintenance ate Ar Strainer 1 Maintenance ofthe Speed Relay 12 Mantenance che Statup Fuel Cont Ar Piston & Shutdown AirPeton 13 Maintenance of the Speed Reguistng Vaie “4 Maintenance ofthe Pressure Switch 48 Maintenance ofthe Temporature Svtch {AT Maintenance ofthe Fuel Oi Flot Sth 18 Mainicnance ofthe Foe! Pump Rack Potentiomeer 1 Pat List of Magnetic Pickup (OFW Side TC) ‘= Pars Lis of Gang Panel (ectc Tachometer) (OFW Side TIC) ‘= Parts List of Gane Panel (Pressure Gauge) (OFW Side TC) "= Pars Lis of ArPston for Fuel Lit & Engine Stop ‘= Parts List of Pressure Switch (5 Connects) 1 Parts List of Pressure Suite (3 Connects) 1 Pats List of Tenperatve Switch 1 Pars Uist of Fuel Oil Rack Transmiter 70 Start upiContcl Air System & Air Starter (t Outine ofthe ain Components Instalaion and Operating manual (Operating & Serve Manu fr Integral relay Vale ‘= Pars List of Ar Starer 1 Parts Lt of Stating Ai Devices Stating A Pipe Control Air Ppa RHO Govers Air Pipe 92 Hydraulic Jack (1 Outine ofthe Main Components 02 How to Use ne Hyerale Toole 103 Lecation Used Instaabon Method "= Parts Lis of yale Jock (Cyander Head) (tain Bearng Cp) (Ros Bon) (Pantoreph) 95 Installation Notes ‘Yanmar's Worldwide Service Network 151860.65.030.01 1Ms1860-5.050.00, "Ms16005-060-00, MB6005-080-02 1M51690:65.000-01 1M5169065-118.00, usi690-65-128.01 M51690.65-120.00 51600-65-140-00 451600.65.160:00 's1660.65170.00, ‘Ms1600-65 480-01 ‘Mst695-5-510-00 Msi69565-54.01 1M5169565-620-04 1M5169565-560.02 1M51696-55-58|-00 15 1865.6.501-00 Ms 1605-6- 600-02 M5 1065-5.640-02 1Ms1690-70.01m.01 721 T9737 Ms1695.70-51¢-00, 14510606-70-824-07 2451696-70-820-00 1M51665.70.540-00, Mst660-92.010.08, ‘Msi690-92028.00, 'Ms1600:92-030-00, Ms1695-2.510.01 usi695.92°528.01 151606 92-620:02 Just. 92-540:00 1M51665.08120-00 MB1605-06120-00, YANMAR