[Group B (Multiple Choice)] 5, Which is correct as a description for measuring instruments? (a) A block gauge can measure the inaer diameter of bearing. (b) A yernicr caliper can measure the outer diameter of the ring made of clastomes. (©) Athres-dimensional measuring instrument can measure the pitch of uneven holes (d) Aprojector can measure the height of the case with a draft angle in outer diameter Which is suited for molding by injection molding machine with valved nozale? (a) Polypropylene (b) Polystyrene (c) Polyvinyl chloride (d) Polyamide Which is wrong as # reason for overpacking af PS molded product? (a) Cool time is tong (b) Pressure keeping time is lang. (©) Secondary pressure of injection is high. (a) V-P switching is delayed. ‘Which ampere fuse must be put to use at the minimum in the diagram below? (a) 5A R (b) 104, a, (©) 208 (@) 604 Which is unnecessary as a control item under pass/fail criteria of molded product? (a) The most advanced position of screw (b) Primary pressure time of injection (e) Measuring time (d) Mold opening stop position[Group B (Multiple Choice)} 10, Which is wrong as a cause for developing a residual stress in molded product? (a) Overpacking. (b) Mold temperature is high (©) Secondary pressure of injection is high. (a) Under difficult demolding conditions 11. Which és most appropriate as 4 description of secondary processing? (a) Painting cannot be applied to PMMA. (b) Hot stamping cannot make the film thicker (@) Ultes-sonie welding eammot weld the dissimilar materials, (d) Plating cannot be applied 10 PC. 12, Which is most appropriate 2s a description of coloring agent anid coloration? (a) Coloring pellet method is the best for distributing the coloring agent, (b) Pigment is-used for coloring the transparent molded product, (©) Dycis generally used for coloring the opaque molded product. (d) Dry coloring method is frequently used for coloring ABS resin. 13, Which is correct as the weight of the molded product shown below? Note that the specific sravity is 1.2. e198 (a) 30g (&) 26g (©) 48g (a) 60g[Group B (Multiple | Choice)] 14. Which is wrong_as a description of the mold claraping unit in the molding machine? (a) For the booster system mold clamping unit, the booster ram exercises @ large mold clamping fore. (0) For the auxiliary cylinder type mold clamping unit, the auxiliary eylinder enhances the opening and closing speed of the mole. (©) For the pressure intensifying mold clamping unit, the mold is clamped by the two-stage ‘method including the mold clamping cylinder and the pressure intensifying cylinder, (a) The togite-type mold clamping unit consists of the single link type and the double link type. 15, Which is wrong as a description of the tank ia the hydraulic power unit? - (a) In most eases, a capacity approx. three to five times as large as the discharge rate per minute of the hydraulic pump is necded. (b) The tail end of return pipe is on the oil level. (©) The oil gauge for inspection of the oil level is installed, (d) A drain is installed at the bottom to facilitate drainage of bottom oil and sediment 16. Which is wrong as a description of how to attach the runner and the gate? (a) For a multicavity mold, the runner and the gate are laid out in such a way as to fill each cavity simultaneously, (b) Itis recommended that the gate be attached in the section near the center of gravity of molded product (c) There is no relationship between the “warpage'/"deformation” occurred in molded product and the gate position (d) Agete balance refers to the adjustment of gate sizes.{Group B (Multiple Choiee)} Whi (sy? is wrong as a description of the parts prepared by the Japmese Industrial Standards (a) “Taper lock of plastic mold” refers to a part that correctly determines the mutual position of twe mold parts. (b) “Support pillar of plastic mold’ refers to a pillar that prevents the curvature of main mold caused by injection pressure. (6) “Spacer block of plastic mold” refers to a block that prevents the backward movement of slide core, (a) “Dise spacer of plastic of plastic mold” refers to a part that adjusts the full length of taper lock, 18. Which is correct as a description of the maintenance management of mold? (a) Alubricant must be fully applied to the ejector pin under molding conditions. (b) Unless the mold that produces fins is repaired, the fins gradually grow bigger. (6) Upon molding of flame retardant compound, grease must be immediately applied to the cavity thoroughly. (@) The rust on the textured surface is removed by sand paper, 19. Which is wrong as a description of the plastic molding compound? (2) POM is excellent in fatigue resistance. (b) For PPS, the resin itself is flame retardant, (© PC isexcellent in impact resistance. (© PAisexcellent in water-absorbing property. 20, Which is wrong as a description of the underlined parts below? “Polyacetal is characterized (a) not only by its great bend strength and tensile strength, but also by its tenacity. It is also (b) excellent in elasticity. Moreover, (¢) its mechanical strength hardly degrades up the temperatures near the melt point, but itis (d) vulnerable to eyelic loading.”[Group 8 (Multiple Choice)} 21, Which is wrong as the combination of the symbol-and the name of compound under the Japanese Industrial Standards (JIS)? (a) PAL» Polyaamide-imide (b) PBT. Polybutylene terephthalate (¢) PEEK ~~ Polyether ethylene ketone (@) PET = Polyethylene terephthalate 22. Which is correct as the combination of the steel product for mold and the symbol? (a) Chrome molybdenum ste! —-SCMA440 (b) Carbon too! steel ———-——--—--—- $55 (© Carbon stect for machine structural use ~ ‘$8400 (formerly SS41) (d) Rolled sice! for general structure —————-—--SK7 23, Which is wrong as a description of the UL standards for plastics? (@) UL746D (commonly known as Molder Program) does not permit any use of recycled compounds during in-process reeyeling of thermoplastic resins, (b) ULO4 classifies and standardizes the combustion characteristics of plastics. (c) UL746B defines the thermal degradation temperature of the plasties used over 5 prolonged period for electric appliances. (a) UL standards are voluntary standards in US, but the state and the local governments enforce the conformance to UL standards. 24, Which is included in the “Household Goods” under the houschold goods labeling law? (a) Textile goods (0) Synthetic-resin processed goods (6) Electric machinery and apparatuses (@) Houseliotd equipment 25, Which is wrong as a description of the propenies of plastics? (q) Polyacetal is divided into homopolymer and copolymer: (b) Polycarbonate is excellent in chemical stress crack resistance. (©) For polyamide, the deflection temperature under load improves if reinforced by glass fiber, (d) Polyphenylene sulfide is crystalline, and offers. excellent resistance to high temperatures,Plastic Injection Molding Level 3 (2000) [Group A (True or False)] 1. In general, polyethylene is more resistant to impact at @ low temperature than polypropylene. 2. Ohm's law says that the amount of electric current is greater as the electric resistance becomes smaller as long as voltage is constant, 3, Any combination of the following molding method and molded product js correct, (1) Blow molding: Bottle (2) Inflation molding -——~ Packing bag (3) Injection molding ——TV cabinet (4) Compression molding = Kerosene can 4, The management cycle of quality control is implemented in the sequence of PD—A—C—P, 4, For molding of polyamide, a slow cooling gives greater impact strength to the molded prodwet than a-rapidl cooling does. 6 The Jaws and regulations relevant to the Industrial Safety and Health Law make it mandstory to install the equipment, etc, for safe lifting if operations are performed at a height exceeding Lom ‘Any of the following is correct as a condition for replacing polyvinyl chloride with polyethylene for general use. (a) Lower the eylinder temperature slightly, (b) Increase the mumber of screw revolutions, (c) Apply sorew backpressure or reduce it to zero. 8, To prevent the surface'sink in thick yall section of the ABS resin molding product of uneven ‘wall thickness, it is recommended that a gate be attached fo the thin wall section of molding: product to make the injection time longer, 9, Ifthe cross-section area of the mold clamping ram in injection molding machine is 300 em2 or more, and the hydraulic pressure is 100 kgf/em2 (10 MPa), the projected area of the molding product that can be molded by an in-mold average pressure of 600 kgtiem2 (60 MPa) is 50 em2 or less 10, Vacuum drying is recommended for preventing discoloration of compounds dunng the preliminary drying of polyamide, -10-[Group A (True or Falsey] 1. If the-mold temperature of the cavity side is lower than that of the core side during injection molding of # polyethylene box-type molding product, the inward warpage of sidewall occurs Jess frequently, 12, In general, the injection process causes the dimensional variations, while the pressure keeping, process affects a flow mark anda weld mark. 13. Any of the following descriptions is correct as the directions for use of measuring instruments, (1) Measure the hole diameter of molded product to determine its quality —~ Limit Gange (2) Measure the hole diameter of molded product to obtain measurements. -—- Inner Micrometer 14. To remove the residual stress of polycarbonate molding product of 3 mm in thickness, itis recommended to anneal it for approx. one hour in the air bath of 90 19 100 degrees centigrade in temperature: 1§, Any combination of the valved nozzle and its operation mentioned below is correct, (1) Needle nozale (2) Slide nozale- (3) Shutoff nozzle —— Opened and closed by the outside drive unit Opened by a nozzle touch, ‘Opened by a resin pressure, 16, The programmed control of injection speed is effective in preventing jetting, flow mark, and silver streak, ete, 7 The angle of gradient a of angular pin below must be greater than the gradient angle 0 of locking block. 18. The rumnerless mold is instrumental not only in économizing on the materials such as sprue nd runner, but also in improving the efficiency in molding.[Group A (True or False)] 19, Both of the following terms and explanations are correct. (1) Homopolymer — Mixing and polymerization of over 20 kinds of monomer (2) Copolymer —-—- Polymerization of a single kind of monomer 20, The prehatdened steel used in the mold refers to the steel product treated in advance with heat nearly to the hardness (approx. 30 to 40 HRC) that permits machining by the cutting tool for ueneral use, 2), The polyamide molding product absorbs moisture during use, which in turn results in a change of dimensions, For this reason, water és absorbed in advance to make an adjustment after molding. 22, The lubricant is added fo prevent thermal degmdation by improving the heat stability during heating and melting of molding compounds 23, If methyl ethyl ketone (MEK) is used as an adhesive agent of vinyl chloride resin, crazing oceurs. 24. The following figure shows that 20 holes of 13 mm in diameter are made, 13 $20 ee 25. The mold shrinkage factor of plasties below becomes smaller in the rder of (1)=+(2)—+(3). (1) POM (2) PAGS (apc{Group B (Multiple Choice)] 1. Which is wrong as a description of secondary processing? {a) Pad printing is frequently used for printing on the curved surface. {b) Vacuum deposition can make the vapordeposited film thicker, and does not allow easy exfoliation. (c) Hot stamping is a type of thermal-transfer printing, (d) Screen printing can make the film thicker than the other printing methods. 2, Which is wrong as « description of forming and quality of GF-PET resin. (a) Unless preliminary drying is carried out completely, the strength reduces, (b) To increase the degree of crystallization, it is recommended that the mold temperature be 70 degrees centigrade or lower. (e) Togive ahigh gloss to the surface, the mold temperature must be raised. (G) The deflection temperature under load is as high as 220 degrees centigrade to 240 dogrees centigrade - 18.6 keffcm’ (1.86 MPa). 3. Which js correct as a description of fins of molded product? (2) Fins are difficult to appear when the V-P switching is fast (b) Fins are related to the mold temperaure-and the mold clamping foses, but are not reluled to the state of the mold itself, (© Fitis aré related to the injection speed and the injection pressure, but are not much related to the cylinder temperature. (@) Fins are rolated to the projested area of product and the mold clamping force, but are not related to the flow property of the material used. 4, Which is correct as the combination of compound replaced that is more effective if a purging material is used? (a) White ABS resin — Black ABS resin (b) Transparent PMMA— White PC (©) Black PA — Transparent PC (@) White PP — Black PP. -+[Group B (Multiple Choice)} 5. Which is wrong as a description of measuring instruments? (a) A digital vernier caliper indicates the measured value numerically, and is less vulnerable to reading enor, (b) Aa optical measuring instrament adopts a contactless method for measurement, and is recommended for measuring the products that arc soft or are vulnerable to deformation. (c) A three-dimensional measuring instrument can perform a procise measurement of intricate molded product, but cannot measure sn angle, (a) Aplug gauge can make a go/no-go decision if only it is passed through the product. 6. Which is correct as the charge (amount prepared) needed to obtain 5,000 PS (1.1 in specific gravity) molding products where a single product is 30 em'? Note that the yield percentage is 95% and the charge is 5 kg by weight. {a) 15Ske (b) 165 kg (e) 170 kg (6) 175 kg 7, Which is the wrong description of the screw used in the injection molding machine for general-purpose use? (a) ‘The compression ratio is six to nine. (b) It is often the case that L/D is in the mange from 16 to 22. (c) The measurement section is shorter than the feed section, (@) The pitch is constant, 8, Which is wrong as @ description of the cause for defective compound and the measures against i? (a) Polycarbonate tends to develop a flow mark. For this reason, it is recommended that the gate be designed oversize. (b) Its hardly likely that PPS produces gas, ‘Therefore, an air vent is not needed, (©) Unless completely dried, the polyester resins such as BBT, etc, are hydrolyzed, and wear thin, (8) Polyacetal tends to evolve a mold deposit, which in tum gives @ poor appearance. ‘Therefore, itis recommended to perform periodic cleaning by isopropyl alcohol, etc[Group B (Multiple Choice)] 9 Which is inappropriate as a deseription of the hydraulic piping? (a) The pipe used in hydraulic equipment includes a steel pipe and a rubber hose. (b) Making use of its Hexibifity, the ruber hose is used in the movement section (c) The standards, for high-pressure rubber hose are specified by the Japanese industrial Standards (J15). (d) The rubber hose has a beiter response to pressure than the steel pipe, Which is sppropriate to fill in the blank below? “The impact strength of thermoplastic hard plastics is expressed by the Izod impact value, “The compound that has the highest value is ( i {@ Pc (b) PMMA. (6) Denatured PPE (@) AS resin Which is inappropriate as a description of coloring agent and molding compound? (2) ABS resin can be colored by masterbatch (b) {fa pigment is mixed into PS for coloration, tumbling must be carried out. (©) Ifearbon black is mixed, even the compound colored in white turns black, (@) Dyes are recommcnded for coloration of transparent product, . Whichis the correct value of resistance between A and B below? (a) 502 i209 (b) 650 R500 WW (©) 908 AAW iac00 AWN @ 1300 ~ 18[Group B (Multipte Choice) 13, Which is appropriate to fill in the blank below? “The closed-loop control refers to the control method that detects the controlled variable to ‘make a correction if there occur variations between the preset target value and the controlled variable. tis concurrently called the(—_) control. (a) Open loop (b) Programmed (©) Feedback (@) Sequence 14, Which is the wrong equipment that is used for kneading of molding compound? (a) Blend toader (b) Magnetic separator (©) Kneader (@) Mixer 15. Which fias the good fluidity when the value of test results is small during the fluidity test of molding compound? (a) Melt viscosity ©) MFR © MI (@) Spiral flow 16. Which is wrong as a description of handling and storage of plastie mold? (2) [the mold is stored over a prolonged poriod, the grease oil is not recommended asa rust inhibitor. (®) Even for continuous molding over a prolonged period, « periodic inspection is needed (©) The fins of molded product gradually grow bigger, and the mold must be repaired as carly as possible. (4) If the undercut of runner lock pin wears thin, it becomes difficult to remove the runner from the runner stripper. dts[Group B (Multiple Choice)] 17, Which is wrong as a description of hydraulic oil in the underlined parts below? “ft is proferable that the hydraulic’ oil used in the hydraulic equipment have (a) great compressibility, (b) small viscosity variations with temperature change, proper lubricating property, (c) great resistance to wear, and (d) high ignition point.” 18. Which marching method is incapable of base machining when the cavity section (circular) of the mold is machined? (@) Cutting by lathe (b) Cutting by milling machine (©) Wire-cut electric discharging (@) Diesinking electric discharging 19. Which dimensioning method in drawing prepared by the Japanese Industrial Standards (J1S) does indicate the angle dimensions? Ae09g 20, Which is correct asa description of the slide core? (a) ‘The slide core operuted by the hydraulic cylinder does not generally need a locking block. (b) The slide core installed in the main mold of the fixed side must be moved as a role efore the parting surface is opened. (o) fit ig feared that the ejector pin and the'slide core interfere with each other in the mold clamping process, the slide core must be first moved before the ejector pin is moved, (d) It is preferable that the angle between the opening/closing direction of the mold and the angular pin be 45 degrees or less, 21, Which is comect asa description of the plastic mold by the Japanese Industrial Standards (11S)? (a) The sprue bush must is quenched to hardness of 60 HRC or more, (b) The deviation from flamess of the main mold is 200p or less in a 100mm angle plane. (© The tolerance in outer diameter of locating ring is 0.1 mm to ~0.2 mm. (W For the guide pin bush, threo types including type A, Type B, and Type C sre specified. “iF:{Group B (Multiple Choice)] 22. 23. 24, 25, Which is wrong as the combination of ype and symbol of serow threads for general use by the Japanese Industrial Standards (J1S)? (a) Metric coarse screw ‘thread. -M (b) Unified coarse thread series UNF (c) Pipe tapered thread ———————~ PT (4) Pipe parallel thread PE ‘Which is appropriate to fill in the blank below? «The food sanitation under the Food Sanitation Law refers to the medical end Sanitary affairs concerning the consumption of food involving the food products, (-_), the instruments, the containers and packaging.” (@) Medicals (b) Retail premises (6) Additives (a) Materials Which is wrong as the phenomenon that occurs when the screw of the injection molding machine wears thin? (a) ‘The measurable variables of material become inaccurate, (b) The amount of cushion during injection is not stabilized. (c) Burning occurs depending on compound. (4) The pressure loss becomes smaller. Which is inappropriate as a description of defective phenomena and preliminary drying of the molded product? (a) Retatively larger elliptical air bubble that occurs in the thick wall section of the transparent molded product, (b) Silver streak that occurs to the ABS resin molding product. (©) Perfectly circular small air bubble that occurs to the transparent molded product. (d) Shortage of strength in polycarbonate molding product =18=1, Level 3 Skif Test Standard ard Detailed Specifications for Injection Molding Work (2) Skil Test Standars A. Test subjects and fits ‘As-showm in the fe cole b, “Test level ‘kills levels require! (2) Detited specifications orTuble3. orhigh skill workers of injsstion molding operations ‘As shown ia the righthand column of Tuble3. ‘Tapie3 Taree Diralled specifications forse et Knowledge Test 1. Planis molding matheds ‘Theory of plastic melding [Fo have rudimentary kowledge an the theory Of plastic molding. ‘Types and characteristics of plastic molding methods 2. Molding materials ‘Types, properties and epplicaions of molding materiats 3. Electiciy leesrical terms “Types, charscteristie, aid directions for use of electrical machinery and ‘apparniuses 4, Cuntty conirol Quality contro terms Preparation of canteol charts 5. Satery anit health Detailed knowledge on safety nnd healt To have rudimentary knowledge on types and characteristics of plastic wolding methods |To have rudimentary knowledge on types, properties, and applications of molding raters To have genera! knowledge on the ferms-given below. (1) Current @) Voltage (3) Electrical resistance (4) Frequency (5) Alternating current and direct current (6) Electric power and elecric enersy Ho nave genert knowledge on pes, chamcterisies and directions for use af elecreal machinery and apparatuses given below. (1) Mators @) Switches) Heaters (a) Fuses (6) Ammeters, volimeers, and wathneters (6) Micro-switches To have rudimentary knowledge on tems of quality contol viven below. (1) Specification fimits (2) Cause and effect diagram (3) Frequency distribution @) Histogram (5) Norma! distribution (6) Convo chars (7) Sampling inspection (8) Pareto diagram | have rudimentary knowledge ox preparation of contol charts yiven below, (SER (average — range) contro! chat (ODP (defective rate) control chart YC (number of defective points) contro chart (A)Pn (number of defective products) contra! chant 1 To have detailed knowledge on the items iven below for safety and health ‘accompanying plastic moldiag operations. (1) Hazard snd fanéting rethod of mechanical tools Q) Performance ané handing methods of safety devices or protectors G) Opersion procedure (4) Handling of heavy materials () Check-before stenting operat ©Test aibjectetd ‘Detaled specication forsee (7) Bimergency measures and escape in the event of accidents (8) Other necessary iteme for safety or health relating to plastic molding opertions 2, Tohave detailed knowiedge on leisatin relating to the Labor Safety and Health Regulation (limited wo plastic molding eperations) Injection motding methods + Types, chiructeristics, amd. /To have detlled Lnowledge on types, characeristes, and applications of injection _pplications-of injection molding mets. ‘molding methods = Setting of injection mating | 1 Tohave detailed knowledge on te items given below for setting of molding: ‘conditions-and quality of coneitons. molded products () Temperatures ofthe heating eylinder, nozzle, and mold (2) Injection pressure, back pressure, and mold clamping pressure (G) Injection time, pressure holding time, and cooting time (4) Injection speed, mold closing speed, and meld opening speed (5) Screw revolutions (6) Measuring the volume of molding material (7) Switching-over ofthe injection speed and injection pressure + Preliminary drying of molding | 2 To have detailed knowledge on the relationship between the molding conditions materials and quality of molded products Te have detalled knowledge on the Hems given below for petiminary drying of thermoplastic resins, (1) Effects of pretiminary drying (2) Types of molding materials requiring preliminary érying G) Pretimimay drying method (@) Preliminary drying temperature and time + Color change and material [To bave detailed nowledge on the color change and material change methods of chaugemethods for mokling | molding materials and parging materials materials = Causes.nd preventive measures|'To have detailed knowledge on causes and preventive mesures of molding defects: ii ‘of molding defects given below, (1) Faulty charging. (2) Sink mark (3) Void (4) Burrs, () Welding mark and flow mark (6) Jetting (Color moitleand discoloration (8) Burning and binck streak (o)Siiver streak (10) inslusion of foreign matters (1) Fauty gloss (12) ¥autytranspareacy (13) Break away (4) Faury embedding (13) Warping, bending, and twisting (16) Cracking and crazing (17) Molé masks and seratches (18) Faulty mold teiease (19) Whitening (20) Faulysirngh (21) Fauly dimension + Finishing and sceondary —_|To have detailed knowledge on finishing and Secondary processing of molded products processing methods For molded {piven below. produets (1) Gute finishing —@)Burnishing (3) Boring (4) Tapping (6) Bure removal (6) Welding, adhesion, and bonding ——_(7} Painting and printing (8) Hot stump (©) Platingand viewumn evaporationTexaabjew ela Measurement of molded products ‘Molding materia coloring agen To have rudimentary knowicdge on-molling material coloring agents and mixing ‘and mixing method thereof Molded product annealing {Howto calculate the weight nd} To have midimentary knowledge on the items given below for the methods of yibld ofthe molded product ‘Types and constructions of injection molding machines Hlements und functions ofthe Injdraulie system on injection smotding machines "Elements and fonctions of the clecirical system on injection rolding machines Deuiled speoTieaions Forse Tes [Te have detated knowisdge on the Hem giver below fat measurement of molded products: (1) Measurement of the stape and dimensions of molded products (2) Dimensions measired bythe folowing measuring instruments ind ‘maintenance thereof A. Verice calipers, eight gauge, and microsmeter 4B. Dial gauge C. Various reference gauges D, Various iit gauges E. Optical measuring instraments F, Thrce-dimensional measuring instruments Imetivas.ercos, Tohave general knowledue on eflecs and method's of molded produet annealing. [calculating the weight and yield of molded products. (1) Method of calculating the weight (2) Methods of calculating the molding defect rats und yield 1 To have detailed knowledge on the items given below fur types end constructions of injection molding machines. (1) ‘Types and functions of injection molding machines (2), Constructions and functions of devices given below AL Material supply deviees 1B, Plasicizing and injection devices G Mold ciamping devices D. Ejection devices E. Driveing devices F. Process control devices G, Saley devices To iave detafed knowledge oa ihe items given below for selection of a injection molding machine (J), Motdability and molding conditions of materials to be used (2) Height, projection aca, unit weigh, and quantity of the mold products (3), Mold external dimensions and operating stroke To have pensral knowledge on the liems giver below for cements and functions af the hydraulic system an infection molding machines. (1). Types, characteristics, and upplicalions of hydraatic components and ecensoies given below. A. Hydraulic purap and hiyrautie motor B, Valves , Pipe ana pipe joint D, Pressure gauge E. Accumulator F, fl Alter and oll cooker G. Pockings HL, Piston ing L Hoss 2) hems given below for muinenence of hydraulic cleus A. Airmining prevention and alr drain methods B. Oit leak repair method @) Types: churnoterstis, and handling methods of hydraulic uid [To nave rudimentary knowledge on the componcats given below forctements und Junctions of the clectical system of infection molding machines. (1) Contr panel @) Timer {8)Sorew revolution incicator (4) Proximity site (3) Limit wich (6) Relay (7) Digital swatch (8) Servo motorTetanpeer ners = Elements and functions of the: ‘contro system on injection molding machines = ‘Types.and Sunctions of incidental equipment and dvices on injection molding machines = Types, constructions, and ‘fanctioes of injection molding ‘molds + Industrial standards rotating to ‘molding molds = Handling and maintenance control of injection molding molds Types properties, and applications of molding smuterials (9) Polyacetal (10) Polyearb (1) Denunused PPE (12) Polybutyleue terephitatate Dicalied spestintions for Se tet [to have rudimentary knowledge on the items given below for elements and functions of the contol system of injection molding machines. (1) Retevant terms on the following controls: A Digital B, Analog © Sofware D, Hardware ECU F. Sensar G. Hlsctromametic wave nibstacles @) Functions of controls given below ‘A. Sequence conzol B, Progam contct ©, MD como 1D, Open loop contol E, Closed loop eonot {To have poneral knowledge on types and functions of incidental equipment oF injection molding machines given below. (1) Hoppe loatler and bopper dryer (2) Mold temperature control device @) Compressor (4) Vent device (5) Crusher and mixer (6) Product unloading device and check device (7) Core removing device 1 Tohave detailed knowledge on types and constructions of injection molding molds 2 Tohave detailed knowledge on the items given below for functions oF injection noiaing molds. (1) Temperature contro! system (@) Mold release of the molded product and under-cut treetment (6) Types and characteristics of runners and gates (9) Air vem (8) Runnestess system (6) Mounting meshanism (7) Bjection meckanism 3) To have rudimentary knowledge on the items given below for design of injection ‘molding molds. (1) Product design (2) Mold design (3) Motd inspection (4) Mota seit pressure have rudimentary knowledge on manufacturing methods of infection mokding olds Ho have general knowledge on the tems given betow for Industria standards retwing molding molds (1) Mota standard pars (2) Mold mounting dimensions (3) Suifce roughness comparison [To have general knowledge om the items given below for handling aad malatenance comico! of injection molding molds. (1) Mold mounting and removal @) Mold check and maintenance (3) Motd storage method 1 ‘Tohave general knowledge om chanueteristcs and applications of molding materials given below, (Q) Polystyrene Q) AS sin (3) ABS resin (4) Poly methyt metry tate (9) Folyethyione (6) Polypropylene (7)Polyviny! chloride (@) PolyamideDetaled Speeitcatons for a Insert handling and storaue methods ‘Types and applications of adhesives Indasial stundrds relating to molding materials, molded product test metbods, and plastic terms and abbreviations Graphie Methods anf retrial symbols specified in the industrial standards Food sanitation, electrical appliance safety, home-use item quality, marking, noise regulations, and vibration reyulaiiors relating to injection conditions for injection malding| (13) Polyeshyiene terephthalate (14) Polyphenylene sulfide (15) Engineering plastic (16) Thermoplastic elastomer (17) Fne-retardant resin (18) Cellulose resin 2 Tohave general knowliige on the items wiven below for molding materials, (1). Types ancl applications of compouncing ingrediems given belaw A. Filer snd stiffener B. Lubricant , Plasticizer DD, Stabilizer E. Anicoxidant F. Anstatic agent G, Ultraviolet absorber A. Fireretrdant @) Meanings of terms relating to motdablity given below A. Melt flow rate (MER value) 8. Molecular weight and molecular weight distribution ©, Pastiity D, Orientation =, Crystallinity , Residual stress and stress cracking G. Molding shriokage HL Mold relewse agent @) tems on physical propertis given below AL Density 8. ‘Tensile strength C, Elasticity modulus D, Swess-to-weight aio E, Handness F. lmpazt resistance G. Creep HL Transparency |. Hew retistance and cold resistance J.-Burning resistance K, Sel-extinguishing (4) Polymerization, condersation, and polyblent 3 Tehave rudimentary inowiedge on UL standards relating to molding materials (including motéer programs) Ho have general knowledge om the ems given below for te insert. (1) Shape and dimensions, @) Materiat (3) Storage method (4) Handling and embedding methods} fo have rudimenury knowledge on types; applications, and handling of adhesives {To have general knowledge on industrial standards relating to molding materials, molded products est methods, une plastic terms and abbreviations. 1 To have general knowledge on supposition ofthe pats three dimensional stape ‘om the part dimwing. 2 Tohtverucimentay knowledge on graphic methods:and material symbols specified (n industrial sudards, (1) Drawing rates (2) Mechanica drawing (3) Electrica! senematie symbols (4) Hydraulic schematie symbols To have rudimentary knowledge on fond sanitation, elzcsical appliance safety, home- use tom quality marking, noise seguluions, and vibration regulations telaing 0 To be capable of proper sting molding conditions ‘operationsTearsubeetned my + Molding by iajection molding ‘machines + How to calculate the molding shrinkage rate und yielé-of the meld material To be capable of performing the items given below for molding by injection chines. (1) Section of various molding matricts @), Setting of prefiminary drying conditions for various molding materials (@) Proper ofcration, adjustment, and maintenance of various molding machines afd incidental equipment (4), Mold handting and maintenance (5) Prevention of raoding defects (6) Finishing of the moided product (7) Measuring the dimensions of molded products ralding {To be capable ofealculsting the molding shrinkage rate and yield for molding materials]