hoy AN DT Siosssnar INSPECTION | EQUIPHENT | TRAINING Seco originated in inde, Recognised ciobally PT NDT Level II model Questions Model Questions for General Examination 1. Acommon application of an aluminium block containing quench cracks is to’ (a) Determine penetrant test sensitivity (b) Compare performance of penetrant materials or processes (©) Determine effects of mechanical cleaning methods on penetrant test results (@ Detennine effectiveness of cleaning techniques 2. Which of the following is not (!) an advantage of a water washable fluorescent penetrant process? (a) Excess penetrant is easily removed with a water wash (b) It is well suited to testing large quantities of small parts (c) It is readily removed from shallow discontinuities (4) Ithas low cost, low processing time compared to the post emulsified penetrant process 3. When using a water washable penetrant testing process, why should the water rinse temperature remain constant? (a) To avoid changes in rinse efficiency (b) To maintain the temperature of the part (©) To avoid over washing (@) To avoid under washing 4, What is the proper technique for removal of excess penetrant from a part when using a water washable penetrant process? (@) Fine spray normal to the surface (b) Coarse spray nommal to the surface (©) Fine spray at 45 degrees to the surface (@) Coarse spray at 45 degrees to the surface wwwwandtco.in | tuaining@andt.coin | +91-8285063764hoy AN DT Siosssnar INSPECTION | EQUIPHENT | TRAINING Seco originated in inde, Recognised ciobally PT NDT Level II model Questions 5. Which type of developer would you use to obtain the highest sensitivity test results? (a) Dry (b) Non-aqueous wet (©) Aqueons wet (@) Lipophilie 6. What type of penetrant process would be best suited to an application at near freezing temperatures? (a) Solvent removable (b) Water washable (© Post emulsifiable (@) None of the above 7. Which type of developer does not (!) provide a contrasting background against which to view penetrant indications? (a) Dry (b) Non-aqueous wet (©) Water soluble (a) Water suspendable 8. Which type of developer should not be used with a visible dye penetrant process? (a) Dry (b) Non-aqueous wet (©) Water soluble (@) Water suspendable wwwwandtco.in | tuaining@andt.coin | +91-8285063764hoy AN DT Siosssnar INSPECTION | EQUIPHENT | TRAINING Seco originated in inde, Recognised ciobally PT NDT Level II model Questions 9. An advantage of the post emulsifiable penetrant testing process is that: (a) Test pieces can be re-processed several times with litle loss of sensitivity (b) It is the most economical penetrant testing process (©) Itis highly susceptible to over washing (@) Its not self emulsifying 10. A disadvantage of the post emulsifiable penetrant process is that (a) Test pieces can be re-processed several times with little loss of sensitivity (b) It is not very sensitive to open, shallow discontimuities (©) It is less sensitive to degradation in the presence of acids and chromates (@ Emulsifier application is an extra processing step 11. Acceptable methods to apply emulsifier are: (@) Dipping (b) Flowing (©) Spraying (@) All of the above 12. An advantage of emulsifier application by dipping is (a) Excess penetrant is recovered in the emulsifier tank and reprocessed (b) All of the test object is coated at approximately the same time (c) Excess emulsifier drains back into the emulsifier tank for re-use (a) Hydrophilie scrubbing is then easier to perform wwwwandtco.in | tuaining@andt.coin | +91-8285063764hoy AN DT Siosssnar INSPECTION | EQUIPHENT | TRAINING Seco originated in inde, Recognised ciobally PT NDT Level II model Questions 13. Emulsification time is less critical for the detection of (a) Fine, tight cracks (b) Wide, shallow discontinuities () Intemal porosity (@) None of the above 14, Over washing during excess penetrant removal is less likely with which penetrant testing process? (a) Solvent removable (b) Water washable (©) Post emulsifiable (@) Self emuslifying 15. The fluorescent dyes used in the liquid penetrant testing process are most active when energised with black light of what wavelengths? (A stands for angstrom units) (@) 2.0 107m (2000 A) (8) 2.5 x 107m (2500 A) (©) 3.25 * 107m (3250 A) (d) 3.65 x 107m (3650 A) 16. Application of penetrant to a test piece may be by (a) Dipping, brushing or spraying (b) Spraying only (©) Bushing or spraying only (4) Dipping or spraying only wwwwandtco.in | tuaining@andt.coin | +91-8285063764hoy AN DT Siosssnar INSPECTION | EQUIPHENT | TRAINING Seco originated in inde, Recognised ciobally PT NDT Level II model Questions 17. The penetrant process best suited to use on parts with rough surfaces is: (a) Solvent removable (b) Water washable (6) Post emulsifiable (@) Magnetic pauticle 18. The penetrant process best suited for the detection of very fine discontinuities is: (a) Solvent removable (b) Water washable (©) Post emulsifiable (@) Magnetic pauticle 19. The penetrant process best suited for use on parts with Keyways and threads is: (@) Solvent removable (b) Water washable (©) Post emulsifiable (@) None of the above 20. Indications which are caused by design or construction of the test piece are called? (a) Relevant (b) Non-relevant (©) False (@) Real wwwwandtco.in | tuaining@andt.coin | +91-8285063764hoy AN DT Siosssnar INSPECTION | EQUIPHENT | TRAINING Seco originated in inde, Recognised ciobally PT NDT Level II model Questions Model Questions for Specific Examination 1. The most likely result of a too short dwell time of an emulsifier is (a) A tendeney to remove the penetrant from fine discontinuities (b) Incomplete removal of excess surface penetrant (©) An overactive emulsifier (@) All of the above 2. Diffusion of a lipophilic emulsifier penetrant into the test piece surface is stopped by: (a) The conchusion of the emulsifier dwell time (b) The penetrant (©) Application of developer (@) The water rinse step 3. When using @ post emulsifiable penetrant process, it is important to drain as nmch excess penetrant as possible from the surface of a test piece which has been immersed in the penetrant because (a) Too much penetrant on the part surface may lead to more rapid penetration and over-sensitivity (b) A thinner layer of penetzant is likely to have higher capillary action and, thus, be more sensitive to fine discontinuities (©) A thinner layer of penetrant will result in less penetrant contamination in the emulsifier tank (@) None of the above 4, When a drain-dwell technique is used during emulsification, what two mechanisms are responsible for combining the emulsifier and penetrant? (@) Diffusion and turbulent mixing (b) Osmosis and agitation (©) Turbulent mixing and osmosis (@) Agitation and turbulent mixing wwwwandtco.in | tuaining@andt.coin | +91-8285063764hoy AN DT Siosssnar INSPECTION | EQUIPHENT | TRAINING Seco originated in inde, Recognised ciobally PT NDT Level II model Questions 5. When performing a post emulsifiable penetrant test, the test piece does not rinse acceptable clean during normal processing. What should be done? (a) Return the test piece to the emulsifier and repeat the step (b) Increase water temperature and pressure (©) Remove the excess penetrant with solvent remover and process the remainder of the test uonmally (@) Clean the test piece and re-process through the complete penetrant test process 6. The adequacy of excess penetrant removal, using water washable penetrant process, is judged and controlled by: (a) Water rinse time (b) Fluorescent brightness measurement (©) Visual observation (@ Cleanliness of cloths used for removal 7. Another name for a self-emulsifying penetrant process is: (a) Solvent removable (b) Water washable (© Post emulsifiable (@) Solvent emulsifiable 8. Which of the following is a function of an emulsifier? (a) To draw penetrant out of a discontinuity and form a visible indication (b) To increase the size of an indication through capillary action (©) To provide contrasting background for viewing penetrant indications (@) None of the above wwwwandtco.in | tuaining@andt.coin | +91-8285063764hoy AN DT Siosssnar INSPECTION | EQUIPHENT | TRAINING 9. When viewed under black light, developer appears: (@) Yellow-green (b) Blue-black (©) White (@) Pinkish white 10, Penetrant developers are used in which of the following forms? (a) Water washable (b) Water suspendable (©) Solvent suspendable (@) All of the above wwwandtco.in | training@andt.co.in PT NDT Level II model Questions | +91-8285063764hoy AN DT Siosssnar INSPECTION | EQUIPHENT | TRAINING Srovesns originated in nda, Recognites Sabaly PT NDT Level If model Questions GENERAL MODEL ANSWERKEY SPECIFIC MODEL ANSWER KEY questions _| ANSWERS questions —_| ANSWERS 1 a 1 > 2 < a 3 « 3 a 4 a 4 a 5 b 5 a 6 a 6 < 1 a 7 » 8 a 8 a 9 a 9 » 10 a n a 2 b 13 a “4 b 18 a 16 a ” b 18 « 19 b 20 > wwwwandtco.in | tuaining@andt.coin | +91-8285063764