NR HIRAC Progress Status - June 2006

Hazards Content Budget

No Activity The Risk in Priority Order Resources Necessity Due Date PIC STATUS
(name, quantity etc.) Estimation
Ergonomic Hzd (repetitive motion ) and
1 Feeding PKS Work position and work place hot from working area, Substantial level - Enough drinking water Feb-06 Utoro Done
(100) - PPE
Hazardous Chemical - Flammable,
2 Stop Feeding PKS Flammable materials - SOP and House keeping Feb-06 Utoro Done
Substantial level (126)

Hot release from clinker, Substantial

3 Sample Preparation Clinker Hot PPE Jan-06 Zai Done
level (180)

Hazardous Chemical - Toxic & corrosive,

4 SO3 test Chemical Hazardous PPE Jan-06 Zai Done
Substantial level (180)

7 Bricking Activity Noise from bricking activity Noise,Very High level (420) PPE Jan-06 Mul Done

Dust from dozing clinker activity in

8 Clinker Storaging Dust,Very High level (420) PPE Feb-06 Mul Done
clinker silo

9 Cement Grinding Process Noise from working place Noise,Very High level (420) PPE Feb-06 Mul Done

10 Cement Grinding Process Dust from working place Dust,Very High level (420) PPE Feb-06 Mul Done

5 1 BBS Tank repair Toxic materials Alternative fuel (BBS), High level (252) Making Job Safety Analysis and SOP Thomas In Progress

Spark / Fire from GVB or ACB, High level Making Job Safety Analysis, SOP and
6 2 Check & repair of GVB and ACB Spark / Fire Thomas In Progress
(252) Training
Flammable Sample may cause fire,
sample may cause fire. Hazardous
3 Flammable AFR Samples Handling Contact With - equipment, direct - Install CO2 fire supression system USD 40.000 Dec '06 Zai In Progress
Chemical - Flammable
abnormal, high (200 -400)
Gravity hazard - fall from / to different elevated place, fall to below - people, All possible sample location move to
4 Sampling & WTP activity USD 500 Dec '06 Zai In Progress
level direct - abnormal, high (200 -400) lower level

Ergonomic/ Bio mechanical Hzd - Bolt replacement, Exertion - Portable Impact wrench, two eah/ unit
5 Airslide maintenance USD 3000 Sept '06 Thomas In Progress
repetitive motion people, Indirect-normal, high area
Electrical shock, Contact With
Belt conveyor maintenancebelt
6 Machinery hazard - electrical shock - equipment, Direct-abnormal, Use good cable&connection parts USD 1000 Oct '06 Thomas In Progress
replacement
high
Electrical shock, Contact With - Electric Junction Box 3 Eah
7 Heavy Equipment Repair Activity Machinery hazard - electrical shock - equipment, Direct-abnormal, - Electric Plug 15 eah ( Install on HE USD 2000 Oct '06 Budiman Fajar In Progress
high ( 270 ) Work Shop )
Welding Proces on Heavy Equipment Fume From Welding, Exposure - Install Exhaust Fan in Heavy Equipment
8 Machinery hazard - fume USD 10.000 Dec '06 Budiman Fajar In Progress
Repair Activity people,Direct-normal,High (210) Workshop
Mechanic doing the Job
Gravity hazard - fall from / to different fall to below - people
9 Heavy Equipment Inspection Fabrication Ladder on R/LH Engine USD 600 Nov '06 Budiman Fajar In Progress
level direct - abnormal
252 high (200 -400)
- USD 200.000
risk of box fall down during lifting Install bucket elevator or Belt Conveyor
Lifting box Material to the hopper at solid for NR 3
10 Gravity hazard - falling material process, struck against people,direct as new lifting device for NR 3 and NR 4 Dec '07 Utoro In Progress
feeding facility NR 3 & 4 - USD 200.000
abnormal, high (210) AFR solid feeding activity
for NR 4