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PUMA

MEDIUM TO LARGE TURNING CENTERS WITH


2-AXIS THROUGH TO Y-AXIS MACHINING CAPABILITIES

4100/L/LM/M/XL/XLM ·
5100/L/LM/LY/M/XL/XLM/XLY
PUMA 4100 · 5100 SERIES
PUMA 4100/5100 series machines are horizontal turning centers designed for machining medium-to-
large size workpieces. They are powerful machines using a two-step gearbox and high torque motors
and feature a rigid box guideway structure. Selected models can process complex workpieces by using
the optional Y-axis function and, optional DN Solutions threading functions, especially useful for oil and
gas parts, make PUMA 4100/5100 machines the ideal solution for many industries and applications.

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POWERFUL MACHINING
PRODUCT LINE-UP IMPROVED EFFICIENCY
CAPABILITY

• For machining a range of different, • PUMA 4100/5100 machines have • PUMA 4100/5100 machines can
medium-to-large sized workpieces, powerful machining capabilities process complex parts in just one
there are 38 Puma 4100/5100 models that optimize their cutting set up by applying the optional
available. The product range performance thanks to their Y-axis function. In addition, the
comprises turning centers with chuck two-speed gearboxes, high- newly-designed operation panel
sizes from 12” to 21” in diameter with
torque spindle motors and stable and optional threading functions
optional big bore spindle capability,
box guideway structures. optimize efficiency.
1m/2m/3m turning lengths and 2-axis
to Y-axis configurations. 3
BASIC STRUCTURE
Product range is extensive and includes 2-axis models up to Y-axis machines, which enable large, complex parts to
be completed in a single set up.

Chuck Standard model L(Long)-model XL(Extra long)-model


Model size (Max. turning length 1m) (Max. turning length 2m) (Max. turning length 3m)
(inch) 2-axis M Y 2-axis M Y 2-axis M Y
A 12 ◦ ◦ - ◦ ◦ - ◦ ◦ -
PUMA 4100
B 15 ◦ ◦ - ◦ ◦ - ◦ ◦ -
series
C 21 ◦ ◦ - ◦ ◦ - ◦ ◦ -
A 15 ◦ ◦ - ◦ ◦ ◦ ◦ ◦ ◦
PUMA 5100
B 21 ◦ ◦ - ◦ ◦ ◦ ◦ ◦ ◦
series
C Big bore ◦ - - ◦ - ◦ ◦ - -

SPINDLE
The gearbox design gives PUMA
4100/5100 spindles unparalleled
power and torque, boosting
productivity and process reliability
during heavy-duty machining
operations.

Max. spindle speed Model


Max. spindle
speed r/min
Max. spindle power
(30min/Cont.)kW (Hp)
Max. spindle torque
N·m (ft-lb)

1500 r/min
35 (S3 25%)/26/22
PUMA 4100A / LA / XLA 3000 1584 (1169.0)
(46.9 (S3 25%)/34.9/29.5)
35 (S3 25%)/26/22
PUMA 4100B / LB / XLB 2000 2379 (1755.7)
(46.9 (S3 25%)/34.9/29.5)
Max. spindle power (30min/Cont.) PUMA 4100C/ LC / XLC 1500 37/30 (49.6/40.2) 3280 (2420.6)

45/37 kW
PUMA 4100MA/LMA / XLMA 3000 30/22 (40.2/29.5) 832 (614.0)
PUMA 4100MB / LMB / XLMB 2000 30/22 (40.2/29.5) 1611 (1188.9)
PUMA 4100MC / LMC / XLMC 1500 37/30 (49.6/40.2) 2432 (1794.8)

60.3/49.6 Hp PUMA 5100A / LA / XLA


PUMA 5100B / LB / XLB
2000
1500
37/30 (49.6/40.2)
45/37 (60.3/49.6)
3280 (2420.6)
4038 (2980.0)
PUMA 5100C / LC / XLC 1000 45/37 (60.3/49.6) 4463 (3293.7)
Max. spindle torque PUMA 5100MA / LMA / XLMA 2000 37/30 (49.6/40.2) 2432 (1794.8)

4038 N·m
PUMA 5100MB / LMB / XLMB 1500 45/37 (60.3/49.6) 2957 (2182.3)
PUMA 5100LYA / XLYA 2000 37/30 (49.6/40.2) 2431 (1794.1)
PUMA 5100LYB / XLYB 1500 45/37 (60.3/49.6) 2957 (2182.3)
4 2980.0 ft-lb PUMA 5100LYC 1000 45/37 (60.3/49.6) 3268 (2411.8)
MACHINING AREA
The largest working envelopes in their class with maximum turning diameters up to Ø650 mm and maximum
turning lengths of 3m.

Max. turning
diameter (D)
Max. turning length (L)

Unit : mm (inch)

Max. turning diameter Function Model Max. "D" Max. "L"

Ø650 mm
PUMA 4100A / LA / XLA 550 (21.7) 1074 /2124 /3152 (42.3 / 83.6 / 124.1)

PUMA 4100B / LB / XLB 550 (21.7) 1042 / 2092 /3120 (41.0 / 82.4 / 122.8)
ø25.6 inch 2-axis PUMA 4100C / LC / XLC 550 (21.7) 1002 / 2052 /3080 (39.4 / 80.8 / 121.3)
(for Turning) PUMA 5100A / LA / XLA 650 (25.6) 1032 / 2082 / 3082 (40.6 / 82.0 / 121.3)

Max. turning length


PUMA 5100B / LB / XLB 650 (25.6) 992 / 2042 / 3042 (39.1 / 80.4 / 119.8)

3152 mm
PUMA 5100C / LC / XLC 650 (25.6) 992 / 2042 / 3042 (39.1 / 80.4 / 119.8)

PUMA 4100MA / LMA / XLMA 560 (22.0) 1010 / 2060 / 3100 (39.8 / 81.1 / 122.0)

ø124.1 inch
PUMA 4100MB / LMB / XLMB 560 (22.0) 978 / 2028 / 3068 (38.5 / 79.8 / 120.8)
M-model
(for Turn- PUMA 4100MC / LMC / XLMC 560 (22.0) 938 / 1988 / 3028 (36.9 / 78.3 / 119.2)
Milling)
PUMA 5100MA / LMA / XLMA 650 (25.6) 992 / 2042 / 3068 (39.1 / 80.4 / 120.8)

PUMA 5100MB / LMB / XLMB 650 (25.6) 952 / 2002 / 3028 (37.5 / 78.8 / 119.2)

Y-axis model PUMA 5100LYA / LYB / LYC 550 (21.7) 2050 / 2020 / 2020 (80.7 / 79.5 / 79.5)
(for Turn-
Milling) PUMA 5100XLYA / XLYB 550 (21.7) 3070 / 3040 (120.9 /119.7)

Max. spindle through hole diameter

Ø275 mm
ø10.8 inch

Machines are available with a


range of spindle-through-bore sizes
to provide the ideal solution for
processing different pipe diameters.

Max. spindle through hole


Model
diameter
A 115 (4.5)
PUMA 4100 B 132 (5.2)
C 181 (7.1)
A 132 (5.2)
PUMA 5100 B 181 (7.1)
C 275 (10.8)
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TAILSTOCK
Highly-rigid hydraulic tailstocks are clamped to bed slide-ways to provide stable support when machining long workpieces.

Tailstock travels

1000 / 2050 / 3070 mm


39.4 / 80.7 / 120.9 inch
Tailstock Quill Quill
Model
travel diameter travel
PUMA4100 / M, 1000 120
120 (4.7)
PUMA 5100 / M (39.4) (4.7)
PUMA4100L / LM, 2050 120
120 (4.7)
PUMA 5100L / LM (80.7) (4.7)
PUMA4100XL / XLM, 3070 120
120 (4.7)
PUMA 5100XL / XLM (120.9) (4.7)
PUMA 5100LY 2050(80.7) 120 (4.7) 120 (4.7)
3050 120
PUMA 5100XLY 120 (4.7)
(119.7) (4.7)
Model Std. Opt.
PUMA4100 / M,
PUMA 5100 / M
PUMA4100L / LM,
Manual Programmable
PUMA 5100L / LM
PUMA4100XL / XLM,
PUMA 5100XL / XLM
PUMA 5100LY
Programmable -
PUMA 5100XLY

TURRET
Turret rotation is controlled by servo-
motors that ensure fast and reliable
tool selection. The unique BMT85P
turret design is used on M- and
Y- models and boost these machines’
heavy-duty milling performance.

2-axis model
No. of tool stations

PUMA 4100A / LA / XLA

12 {10 } ea
PUMA 4100B / LB / XLB / C / LC / XLC
PUMA 5100 series

10 {12 } ea
M,Y MODEL

Tool holder type

BMT75P
No. of tool station

12 {24 } ea
Max. rotary tool speed

6
4000 {8000 } r/min
STANDARD | OPTIONAL SPECIFICATIONS
A range of options is available to suit individual requirements.

PUMA 4100 series PUMA 5100 series


Description Features A B C MA MB MC A B C MA MB LYA/XLYA LYB/XLYB LYC
None
12 Inch X X X X X X X X X X X X
15 Inch X X X X X X X X X
CHUCK 18 Inch X X X X X X X X X X
21 Inch X X X X X X X X X
24 Inch X X X X X X X X X X X
Special Chuck △ △ △ △ △ △ △ △ △ △ △ △ △ △
Soft Jaws
JAW
Hardened & ground hard jaws
Single pressure chucking
CHUCKING
Dual pressure chucking
OPTION
Chuck clamp confirmation
10ST ● ● - - - ● ● ● - - - - -
12ST ● - - - - - - - -
12ST_BMT75P_4,000 r/min
TURRET
- - - ● ● ● - - - ● ● ● ● ●
12ST_BMT75P_8,000 r/min - - - - - -
12ST(24 POSITION)_BMT75P_4,000 r/min - - - - - -
12ST(24 POSITION)_BMT75P_8,000 r/min - - - - - -
TYPE 1 (Ø25 ~ Ø200) X X X X X X X X
Manual TYPE 2 (Ø35 ~ Ø330) X X X X X X
TYPE 2 (Ø50 ~ Ø260) X X X
SLU-3 (Ø16 ~ Ø152) X X X X X X X X
Specifi- SLU-3.1 (Ø20 ~ Ø165) X X X X X X X X
STEADY Hydraulic
SLU-4 (Ø30 ~ Ø245) X X X
REST* cation SLU-5 (Ø45 ~ Ø310) X X X X X X X X X
SLU-3 (Ø16 ~ Ø152) X X X X X X X X
Pramm- SLU-3.1 (Ø20 ~ Ø165) X X X X X X X X
able SLU-4 (Ø30 ~ Ø245)
SLU-5 (Ø45 ~ Ø310) X X X X X X
Programmable type
TAILSTOCK Live center
Built-in dead center
1.5 bar X X X
COOLANT
4.5 bar
PUMP
7/10/14.5/20/70 bar
Oil skimmer
Coolant chiller
COOLANT
Coolant pressure switch
OPTIONS
Coolant level switch : Sensing level - Low
Coolant gun
Chip conveyor (Right side)
Chip bucket
CHIP
Air blower for chuck
DISPOSAL
Mist collector interface (Duct only)
Integrated mist collector
MEASURE- Manual X X X X X X X
Tool setter
MENT & Automatic
AUTOMA-
Auto door
TION
DN Solutions Tool load monitoring system
Signal tower
Air gun
OTHERS
Automatic power off
Quick change tooling(CAPTO)
Sketch-turn S/W
PUMA 4100 series
Description Features
A/LA/MA/LMA B/LB/MB/LMB C/LC/MC/LMC XLA/XLMA XLB/XLMB XLC/XLMC
NON POWERED TAIL SPINDLE
CAPTO TOOL C6
COOLANT CHILLER
HIGH PRESSURE COOLANT 70bar_CYCLONE FILTER
THROUGH SPINDLE COOLANT
HYD S/REST BASE/BKT_ATLING AX6 (30-255)
Customized HYD S/REST BASE/BKT_ATLING AX7 (45-320)
Special HYD S/REST BASE/BKT_ATLING AX8 (85-360) X X X X X X
Option PRO S/REST BASE/BKT_ATLING AX6 (30-255)
PRO S/REST BASE/BKT_ATLING AX7 (45-320)
PRO S/REST BASE/BKT_ATLING AX8 (85-360) X X X X X X
SERVO DRIVEN S/REST X X X
SPIN WINDOW SYSTEM
HOLDER INTERFACE WORK PROOF OLP40
TWIN CHUCK X X X X
PUMA 5100 series
Description Features
A/LA B/LB C/LC MA/LMA MB/LMB XLA XLB XLC XLMA XLMB LYA LYB LYC XLYA XLYB
NON POWERED TAIL SPINDLE X X X X X
CAPTO TOOL C6 X X X X X
COOLANT CHILLER
HIGH PRESSURE COOLANT 70bar_CYCLONE FILTER
THROUGH SPINDLE COOLANT
HYD S/REST BASE/BKT_ATLING AX6 (30-255) X X X X X X X X X X X
Customized HYD S/REST BASE/BKT_ATLING AX7 (45-320) X X X X X
Special HYD S/REST BASE/BKT_ATLING AX8 (85-360) X X X X X X X X X
Option PRO S/REST BASE/BKT_ATLING AX6 (30-255) X X X X X
PRO S/REST BASE/BKT_ATLING AX7 (45-320) X X X X X X X X X X X
PRO S/REST BASE/BKT_ATLING AX8 (85-360) X X X X X X X X X
SERVO DRIVEN S/REST X X X X X X X X
SPIN WINDOW SYSTEM X X X X X
HOLDER INTERFACE WORK PROOF OLP40 X X X X X
TWIN CHUCK X X X X X X X X
✽ Please contact your DN Solutions representative for detailed machine information. ● Standard ● Optional X Not applicable
* When using a semi-synthetic type or synthetic type, contact our sales representative or service center in advance.

Fire Safety
There is a high risk of fire when using non-water-soluble cutting fluids, processing flammable materials, 7
neglecting the controlled and careful use of coolants and modifying the machine without the consent of
Precautions
the manufacturer. Always check the SAFETY GUIDELINES carefully before using the machine.
PERIPHERAL EQUIPMENT

Long boring bar Twin chucking


The long boring bar option allows you to easily machine deep holes to For more stable pipe threading process, twin chucking option(manual or
minimize cycle time. Please consult with DN Solutions specialist for details. pneumatic) is available. Please consult with DN Solutions specialist for details.

Steady rest Quick change CAPTO Coolant chiller


For turning a part with extensive length, various types of hydraulic steady
(Recommendation)
rests(Single, Double or Twin type) are available. The quick change tool system Coolant chiller is highly
recommended to prevent
simplies tool change operations.
temperature rise and minimize
Recommended for users who need
thermal deformation, when using
to change tools frequently or to
a water-insoluble coolant or high-
reduce set-up times. pressure coolant system of which
the power is over 1.5 kw.

Coolant Chiller

SINGLE DOUBLE TWIN


Coolant Tank

Coolant tank Chip conveyor (Right side)


DN Solutions’s ergonomic roller coolant
tank design, allows users to easily replace
and refill coolant.
Roller on the coolant tank allows users
to simply take out and put it back in the
machine like a drawer unit.

Long Short Needle Sludge

Hinged belt type*


Most common type of chip conveyor. Appropriate for steel materials generating chips over 30mm.

Drum filter type**


Chip conveyor with a magnet: Appropriate for machining cast iron and the generation of fine chips.

Carbon steel) Cast iron Aluminium


Material
Chip conveyor type
Long Short Needle Short Sludge Long Short Needle

Hinged belt type* ○ △ X △ X ○ △ X

Normal ○ △ X △ X ○ △ X
Scrapper
type
Magnetic X ○ △ ○ △ X ○ △

● : Suitable, ▵ : Possible, X : Not suitable


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DN SOLUTIONS FANUC i PLUS
DN Solutions Fanuc i Plus maximizes customer productivity and convenience.

15” Screen + New OP DN Solutions Fanuc i Plus


15-inch color display
DN Solutions Fanuc i Plus’

 Intuitive and user-friendly design

operation panel enhances operating


USB and PCMCIA card
convenience by incorporating QWERTY keyboard
common-design buttons and layout.  EZ-Guide i standard
Ergonimic operator panel
It features a Qwerty keyboard for fast

2MB Memory
and easy data input and operation.

 Hot keys

iHMI touchscreen
iHMI provides an intuitive interface that
uses a touchscreen for quick and easy
operation.

Range of applications
Providing various applications related to
planning, machining, improvement and
utility, for customer convenience.

SKETCH-TURN
DN Solutions Conversational programming software for PC
• Easy to learn for beginners
• Time savings in programming
• Reduce processing cycle time

NUMERIC CONTROL SPECIFICATIONS


2-Axis M Y
Division Item Specifications
DN Solutions Fanuc i Plus DN Solutions Fanuc i Plus DN Solutions Fanuc i Plus
Controlled axes 2(X,Z) 3(X,Z,C) 4(X,Z,C,Y)
Controlled axis
Simultaneously controlled axes 2 axes 3 axes 4 axes
Fast data server ○ ○ ○
Memory card input/output ● ● ●
Data input/
output USB memory input/output ● ● ●
Note *2) Available Option only with
Larger capacity memory_2GB ○ *2) ○ *2) X
15" Touch LCD (iHMI Only)
Embedded Ethernet ● ● ●
Interface
Fast Ethernet ○ ○ ○
function
Enhanced Embedded Ethernet function ● ● ●
DNC operation Included in RS232C interface. ● ● ●
Operation
DNC operation with memory card ● ● ●
Program input Workpiece coordinate system G52 - G59 ● ● ●
AI contour control I G5.1 Q_, 40 Blocks ○ ○ ●
Feed function
AI contour control II G5.1 Q_, 200 Blocks ○ ○ ○
EZ Guidei (Conversational Programming Solution) ● ● ●
Operation Note *1) Only with 15" Touch LCD
Guidance iHMI with Machining Cycle ○ *1) ○ *1) ○ *1)
Function standard
EZ Operation package ● ● ●
Setting and
CNC screen dual display function ● ● ●
display
FANUC MTConnect
Network
✪ ✪ ✪
FANUC OPC UA ✪ ✪ ✪
15" color LCD ● ● ●
Display unit
15" color LCD with Touch Panel ○ ○ ○
Others
Part program storage size & 640M(256KB)_500 programs X X X
Number of registerable programs 5120M(2MB)_1000 programs ● ● ● 9
Network: FANUC MTConnect and FANUC OPC UA available. ● Standard ● Optional X N/A ✪ Available
CONVENIENT OPERATION
SIEMENS S828D

15.inch display + New OP


• 15.6 inch display
Siemens 828D’ operation panel enhances
operating convenience by incorporating • USB (standard)
common-design buttons and layout. It • QWERTY keyboard

features a Qwerty keyboard for fast and easy


data input and operation.

Convenient conversational functionality

Shop-turn mode
[various]

[attachments]
Cutting and operation support function The automation elements (parts catcher,
This function shows a cutting and tool path parts unloader etc.), can be easily controlled
simulation in real-time. via interactive screens.

[offset]
[various] Before applying the function
[Custom] [operating
parameter] [attachment]
[Protection
zones] [TC service] [DSSV]
Operation safety function Maintenance and service convenience function Machining accuracy improvement
Protection Zone Synchronized Actions checks the Maintenance and service of major equipment The NC controls spindle speed at an optimal level for After applying the function
interference between the turret and the spindle to and peripheral devices, including the timer and precision threading and turning, making it possible
prevent collisions caused by operator error. parts counter settings can be easily undertaken. to automatically improve surface roughness.

NUMERIC CONTROL SPECIFICATIONS


2-Axis M S MS Y SY
Division Item Specifications
S828D S828D S828D S828D S828D S828D
Controlled axes X,Z,SP X,Z,C,R X,Z,C,C2,B X,Z,C,R,C2,B X,Z,C,R,Y X,Z,C,R,C2,Y,B
Controlled axis
Simultaneously controlled axes 4 axes 4 axes 4 axes 4 axes 4 axes 4 axes
Data input/ Memory card input/output X X X X X X
output USB memory input/output ● ● ● ● ● ●
Interface function Ethernet (X130) ○ ○ ○ ○ ○ ○
On network drive (without EES option, Extcall) ○ ○ ○ ○ ○ ○
Operation On USB storage
medium, e.g. (without EES option, Extcall) ● ● ● ● ● ●
memory stick
Program input Workpiece
coordinate system G54 - G59, G507 - G599 ● ● ● ● ● ●
Advanced surface X X X X X X
Feed function Top surface X X X X X X
Look ahead number of block 1 1 1 1 1 1
3D simulation, finished part ● ● ● ● ● ●
Programming & Simultaneous recording ● ● ● ● ● ●
Editing function
DXF Reader for PC integrated in SINUMERIK Operate ○ ○ ○ ○ ○ ○
Operation Shopturn ● ● ● ● ● ●
Guidance
Function EZ Operation package ● ● ● ● ● ●
Setting and Operation via a VNC viewer ● ● ● ● ● ●
display
MTConnect
Network
✪ ✪ ✪ ✪ ✪ ✪
OPCUA ○ ○ ○ ○ ○ ○
Display unit 15.6" color display with touch screen ● ● ● ● ● ●
CNC user memory 10 MB ● ● ● ● ● ●
CNC user memory 100 MB ○ ○ ○ ○ ○ ○
CNC user memory 6GB X X X X X X
Others Part program CNC user memory 40GB X X X X X X
storage size (with PCU or IPC)
CNC user memory without
limit(Execution from extenal storage ○ ○ ○ ○ ○ ○
devices)(EES / Using by USB or Network)
10 HMI user memory for CNC part program 6GB X X X X X X
● Standard ● Optional X N/A ✪ Available
STABLE THREADING PERFORMANCE
All PUMA 4100 / 5100 series (2-Axis* to Y-Axis) are capable of threading work.
* In order to re-machine threads or perform arbitrary speed threading on a 2-Axis machine, additional optional devices have to be selected.

Threading repair function


This function allows users to repair
threads even when the original
program is not available. This is a
standard Fanuc NC function.

Arbitrary speed threading

100%
Override speed Override

100%
This function allows users to control change speed 100%
and override spindle speeds in order
to set them to produce/replicate the
80% Tool

best thread quality.

SPINDLE OVERRIDE SPINDLE OVERRIDE

Re-machining function
2. Manually positioning the
This function is included in the tool into the machined
thread with the spindle
arbitrary speed threading. It allows stopped
users to re-machine damaged
threads using the existing program. 3. Retract the
tool and run
threading part
1. Chucking the program
damaged part

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POWER | TORQUE
SIEMENS

PUMA 4100A / LA / XLA PUMA 4100B / LB / XLB

1493 S6 40% 2243 S6 40%


1199 S6 60% 1768 S6 60%
996 S1 Cont. 1496 S1 Cont.

420 S6 40% 630 S6 40%


337 S6 60% 497 S6 60%
S6 40% S6 40% 33
280 S1 Cont. 420 S1 Cont.
S6 60% S6 60% 26
24.5 S6 40% S6 40% 33
S1 Cont. S1 Cont. 22 S6 60% S6 60% 26
18.5 S1 Cont. S1 Cont. 24
22
18.5

211 563 750 844 2000 3000 140 375 562 1333 2000

PUMA 4100C / LC / XLC PUMA 4100MA / LMA / XLMA

3060 S6 40% 1243 S6 40%


1053 S6 60%
2448 S6 60%
845 S1 Cont.
2040 S1 Cont.

S6 40% 39
860 S6 40% S6 60% 33
669 S6 60% S1 Cont. 26.5
573 S1 Cont. 20.6
S6 40% S6 40% 45 19.5
S6 60% S6 60% 36
S1 Cont. S1 Cont. 30 31
25
20.8

108 328 421 562 11687 1500 299 898 3000

PUMA 4100MB / LMB / XLMB PUMA 4100MC / LMC / XLMC

1675 S6 40%
1418 S6 60% 2270 S6 40%
1815 S6 60%
1139 S1 Cont.
1512 S1 Cont.

S6 40% 39 567 S6 40%


S6 60% 33 455 S6 60% S6 40% 45
S1 Cont. 26.5
378 S1 Cont. S6 60% 36
22.3 31 30
20.6 S1 Cont.
25
20.8

222 667 2000 189 375 758 1500

12
POWER | TORQUE
SIEMENS

PUMA 5100C / LC / XLC PUMA 5100MA / LMA / XLMA

3182 S6 40%
2545 S6 60%
2121 S1 Cont. 2268 S6 40%
1815 S6 60%
1513 S1 Cont.

795 S6 40%
636 S6 60%
567 S6 40%
530 S1 Cont.
S6 40% S6 40% 45 455 S6 60% S6 40% S6 40% 45
40 378 S1 Cont.
S6 60% S6 60% 36 35 S6 60% S6 60% 36
S1 Cont. S1 Cont. 30 S1 Cont. S1 Cont. 30
28

135 221 563 540 758 884 1500 189 500 758 2000

PUMA 5100MB / LMB / XLB PUMA 5100LYA / XLYA

4800 S6 40%
3839 S6 60%
3200 S1 Cont. 2268 S6 40%
1815 S6 60%
1513 S1 Cont.

1350 S6 40%
1080 S6 60%
899 S1 Cont. 567 S6 40%
455 S6 60% S6 40% S6 40% 45
378 S1 Cont. S6 60% S6 60% 36
S6 40% S6 40% 45 S1 Cont. S1 Cont. 30
40
S6 60% S6 60% 36 35
S1 Cont. S1 Cont. 30
28

146 318 521 1000 189 500 758 2000

90 281 502

PUMA 5100LYB / XLYB PUMA 5100LYC

3182 S6 40%
2545 S6 60% 3514 S6 40%
2121 S1 Cont.
2811 S6 60%
2343 S1 Cont.

795 S6 40%
636 S6 60% 880 S6 40%
530 S1 Cont.
S6 40% S6 40% 45 704 S6 60%
40 586 S1 Cont.
S6 60% S6 60% 36 35
S1 Cont. S1 Cont. 30 S6 40% S6 40% 45
28 S6 60% S6 60% 36
S1 Cont. S1 Cont. 30

90 221 540 884 1500 489 799 1000

135 375 758 122 200 384 686

13
POWER | TORQUE

SIEMENS

PUMA 5100B / LB / XLB PUMA 5100A / LA / XLA

4343 S6 40% 3058 S6 40%


3476 S6 60% 2448 S6 60%
2897 S1 Cont. 2040 S1 Cont.

1222 S6 40%
859 S6 40%

978 S6 60% 688 S6 60%


815 S1 Cont. 573 S1 Cont.
S6 40% S6 40% 45
S6 60% S6 60% 36
S6 40% S6 40% 45 S1 Cont. S1 Cont. 3031
40
S6 60% S6 60% 36 34 25
S1 Cont. S1 Cont. 30 20.8

99 162 245 352 422 576 872 1500 140 328 500562 1167 2000

FANUC

PUMA 5100C / LC / XLC PUMA 5100MA / LMA / XLMA

30min. 30min. 30min. 45


4463 42 37 30min. 30min. 37
Cont. Cont. Cont. 35 33.5 34 30
3670 Cont. Cont.
28 30min. 28
2432
Cont. 22
1972 18.5
30min.
1255
Cont.
1032

608 30min.
493 Cont.

145 442 581 758 1768 2000


96 251 377

342 893
1000

PUMA 5100MB / LMB / XLMB PUMA 100LYA / XLYA

30min. 30min.
45 37
Cont. Cont. S3 40% S3 40%
30min. 37 34 30
2958 S1 Cont. S1 Cont.
Cont. S3 40% 28
2432 22 2432
S1 Cont. 22
18.5 1972 18.5

30min.
740 S3 40%
608 Cont. 608
S1 Cont.
493

145 379 758 145 442 758

14
581 1500 581 1768
2000
POWER
스핀들 출력| TORQUE
– 토크 선도
FANUC

PUMA 5100LYB / XLYB PUMA 5100LYC

30min. 30min. 45
S3 60% S3 60% 45 30min. Cont. Cont. 37
3268
S1 Cont. S1 Cont. Cont.
S3 60% 37 2687
2957 22
2431 S1 Cont. 22 18.5
18.5

30min.
818
S3 60% Cont.
739 673
608
S1 Cont.

145 379 758 131 343 686

581 1500 525 1000

Rotary tool PUMA 4100A / LA / XLA

1584 S3 25%
S3 15%
23 1176 30min. 30min.

S3 25% 995 Cont.


S3 15% 15 16.6
146
30min. S3 25%
S3 25% 11 445 30min. S3 25% S3 25%
95 331 35
Cont. 280 29
30min. Cont. Cont. 26
7.5 22
70
Cont.
48

1500 2000 211 563 844

2000 4000 750 2000 3000

PUMA 4100B / LB / XLB PUMA 4100C / LC / XLC

S3 25% S3 25% 30min. 30min.


35 30min. 37
3280 Cont. Cont. 31 30
30min. 29 Cont.
S3 25% 26 2659 25.4
2379 22 22
30min. Cont.
1767 18.5
1495
Cont.
30min.
921
S3 25% Cont.
668 747
30min.
496
420
Cont.

140 375 562 108 328 562

500 1333 2000 383 1167

15
1500
POWER | TORQUE
FANUC

PUMA 4100MA / LMA / XLMA PUMA 4100MB / LMB / XLMB

S6 25%
1025
S6 40% 30min. 30
832
S1 Cont. Cont.
610 Cont. 22
S6 25% 30min. 18.5
491 1611 17
S6 60%
398 S6 25% S6 25% 37 13
Cont.
S1 Cont. S6 40% S6 60% 30 993
292 859
26 30min.
S1 Cont. S1 Cont.
22 630
Cont.
18.5

344 449 719 898 178 333 444 667

719 898 2395 3000 333 1333 2000

PUMA 4100MC / LMC / XLMC PUMA 5100A / LA / XLA

30min. 30min. 30min. 30min.


37 30min. 37
Cont. Cont. 3280 Cont. Cont.
30min. 30 Cont. 30
2432 2659
Cont. 22 22
1972 18.5 18.5

921 30min.
747 Cont.
30min.
608
Cont.
493

145 442 758 108 328 562

581 1500 383 1167 2000

PUMA 5100B / LB / XLB

30min. 30min.
30min. 45
4038 Cont. Cont.
Cont. 33 37
3320
27

30min.
1135
Cont.
934

106 278 416

378 987 1500

16
EXTERNAL DIMENSIONS
PUMA 4100 / 5100 series

Unit : mm (inch)

TOP
C

FRONT
D

* Some peripheral equipment can be placed in other places.

E
A B C D
Model (Height of ground to chip
(Length) (Length with chip conveyor) (Width) (Height)
outlet)
4654 / 4759
PUMA 4100 / 5100 5549 (218.5) 2056 (80.9) 2194 (86.4) 1053 (41.5)
(183.2 / 187.4)
5774 / 5879
PUMA 4100L / 5100L 6669 (262.6) 2275 (89.6) 2272 (89.4) 1053 (41.5)
(227.3 / 231.5)
7024 / 7059 7958 / 7993
PUMA 4100XL / 5100XL 2276 (89.6) 2335 (91.9) 1021 (40.2)
(276.5 / 277.9) (313.3 / 314.7)
4654 / 4759
PUMA 4100M / 5100M 5580 (219.7) 2056 (80.9) 2194 (86.4) 1053 (41.5)
(183.2 / 187.4)
5774 / 5879
PUMA 4100LM / 5100LM 6669 (262.6) 2275 (89.6) 2272 (89.4) 1053 (41.5)
(227.3 / 231.5)
7024 / 7059 7958 / 7993
PUMA 4100XLM / 5100XLM 2276 (89.6) 2335 (91.9) 1021 (40.2)
(276.5 / 277.9) (313.3 / 314.7)
PUMA 5100LY 5980 (235.4) 6890 (271.3) 2522 (99.3) 2885 (113.6) 1050 (41.3)
PUMA 5100XLY 7302 (287.5) 8175 (321.9) 2632 (103.6) 2937 (115.6) 1050 (41.3)

* 500 mm of a space is required to the right of the machine in order to install and remove chip conveyor.
17
TOOLING SYSTEM

Unit : mm (inch)

PUMA 4100
Standard
* ( ) Supply quantity
( ) 10ST
( ) 12ST
Ø60
U-Drill Sleeves
Ø25 Ø32
Ø40 Ø50
U-Drill

U-Drill Cap

(1) (1)

10st Turret
Face Tool Holder
Ø60
(1) (1) Boring Sleeves
Ø16-H60 Ø32-H60
Ø20-H60 Ø40-H60 Boring Bar
(1) (1) Ø25-H60 Ø50-H60

ID Tool Holder
(H60)
OD Tool Holder Extended
□32 OD Tool Holder
(5) (6)

12st Turret
Drill Sockets
OD Tool Clamper MT#2-H60 MT#4-H60
(3) (4) MT#3-H60 MT#5-H60 Drill

PUMA 5100

Standard
* ( ) Supply quantity
( ) 10ST
( ) 12ST Drill Sockets
MT#3-H80
MT#4-H80 Drill
MT#5-H80

Face Tool Holder


(1) (1)

(1) (1)
10st Turret
Ø80 Boring Bar

OD Tool Holder Extended ID Tool Holder


(□32) OD Tool Holder (H80)

(5) (6)
U-Drill

OD Tool Clamper

(3) (4)

12st Turret Boring Sleeves


U-Drill Cap Ø32-H80 Ø40-H80
Ø20-H80 Ø50-H80
Boring Bar
(1) (1) Ø25-H80 Ø60-H80

18
TOOLING SYSTEM | TOOL INTERFERENCE

Unit : mm (inch)

PUMA 4100M / LM / XLM, PUMA 5100M / LM / XLM / LY

Standard
* ( ) Supply quantity

Drill Sockets
MT #2-H60
MT #3-H60 Drill
MT #4-H60
MT #5-H60

Plug
Milling Collet
ER 40 Ø60 Boring Bar
Ø4 ~ Ø20,Ø22,Ø25
(19 Pieces)

Angular ID Tool Holder


Weldon Adapter U-Drill
Milling Unit (2) (H60) (3)
(ID 25)

12st Turret
(BMT 75P)
Boring Sleeves
Ø16-H60 Ø32-H60
Milling Arbor U-Drill Cap Boring Bar
(1) Ø20-H60 Ø40-H60
Adapter Straight Ø25-H60 Ø50-H60
Milling Unit (2)
Ø60

(3)
Collet Adapter

Face Tool Holder OD Tool Holder OD Tool


Extender OD
PUMA4100M / (□25)
Tool Holder* (1) (1) PUMA5100LY (4)

Tool interference

PUMA 4100 (10 station) PUMA 4100 (12 station)

52 ø 760 (MAX. SWING DIA.) 59


ø 32
1 ø3 ø 550 ø5 ø 760 (MAX. SWING DIA.) ø 550
ø 288

(MAX. TURNING DIA.)


8 7

ø6
8
60

0 (MAX. TURNING DIA.)


ø

40
70
40

ø 258

2 2
ø3 60
ø2
64

64

8
ø 66

38 38
70

70
40

21
40

ø3

ø3
20

86
20

270 40 275 77
310 352 (X AXIS TRAVEL)
270 40 275 77 662
310 352 (X AXIS TRAVEL)
662

19
TOOL INTERFERENCE

Unit : mm (inch)

PUMA 4100M (12 station) PUMA 5100 (10 station)

ø 789 (MAX. SWING DIA.) ø3 37 ø 776 (MAX. SWING DIA.) ø 650 (MAX. TURNING DIA.)
ø 560 32 ø3
ø6 5 (MAX. TURNING DIA.)
0 24

8
ø8
ø
60

67
60
ø 224
5
60 10
74 79 17
ø2 ø3

64
50

57
ø2 95
ø6
50

24 12
7

70 4
2 ø 26
2

0
ø 69
ø2 ø 36
8

62
6

215 50 40 280 72 270 40 325 37


305 352 (X AXIS TRAVEL) 310 362 (X AXIS TRAVEL)
672
657

PUMA 5100 (12 station) PUMA 5100M (12 station)


79
ø5

ø 799 (MAX. SWING DIA.)


76

ø 650 (MAX. TURNING DIA.)


ø2

ø 60 55
ø2
ø 270

ø8 ø 776 (MAX. SWING DIA.) ø 650 (MAX. TURNING DIA.)


8

0
90
40
67

60

80

ø 245
ø 268
110
60
74 79
ø2
53

50

79
ø2

ø2
64

50
7

ø 26
45
5 ø2 ø 69
12
70
40

51
99
62

ø2

270 40 325 37 215 50 40 325 37


310 362 (X AXIS TRAVEL) 305 362 (X AXIS TRAVEL)
672 667

PUMA 5100LY / XLY (12 station) PUMA 5100LY / XLY (24 station)
580
��� ���
305 335 (X AXIS TRAVEL) ��� ��� (X-axis Travel)
��� �� ��� ��
215 90 275 60
��� ��
-□� ��
��
ø 805
50 � Ø �
�� ���(Main spindle / ��-in chuck)
�� �
���(Main spindle / ��-in chuck)
ø2

ø 610
�� ��


��

���
56

���(Max Turning Dia.)


��
ø2
55
�

��
� �
.)

�� Ø
DIA

��� ��
��
ING

��
RN

55
ø2
TU
AX

ø2 ø2
255
����
85
(M

ø 85
90

��
50
ø5


�

�� ��
70


��

ø 25 ø
55
��
5 0 □
���

ø5
05
Ø��� �-Ø
��
���
50 ��� ���
293.5

ø5
���
��
���

20
WORKING RANGE

Unit : mm (inch)

PUMA 4100 [L / XLA & XLB / XLC]

OD TOOL HOLDER ID TOOL HOLDER

1105 1105
[2155[2155
/ 3180
/ 3180
/ 3150
/ 3150
] ] 1105 1105
[2155[2155
/ 3180
/ 3180
/ 3150
/ 3150
] ]
(Z AXIS
(Z AXIS
TRAVEL)
TRAVEL) (Z AXIS
(Z AXIS
TRAVEL)
TRAVEL)
TRAVEL)
TRAVEL)

TRAVEL)
TRAVEL)
352
352

352
352
77AXIS275
77 275

77AXIS275
275
121 100
121 100

101
101
(X AXIS

(X AXIS
31 12
31 12

77
(X

(X

32
32
101 101
120 120

120 120 120 120


(QUILL
(QUILL
TRAVEL)
TRAVEL) (QUILL
(QUILL
TRAVEL)
TRAVEL)

10001000
[L: 2050
[L: 2050
/ XL:3070
/ XL:3070
] ] 10001000
[L: 2050
[L: 2050
/ XL:3070
/ XL:3070
] ]
(TAIL(TAIL
STOCKSTOCK
TRAVEL)
TRAVEL) (TAIL(TAIL
STOCKSTOCK
TRAVEL)
TRAVEL)

PUMA 4100M [LM / XLM]

OD TOOL HOLDER ID TOOL HOLDER


Unit : mm (inch)

1105 [2155
1105/[2155
3150]/ 3150] 1105 [2155
1105/[2155
3150]/ 3150]
(Z AXIS(ZTRAVEL)
AXIS TRAVEL) (Z AXIS(ZTRAVEL)
AXIS TRAVEL)
(X AXIS TRAVEL)

40 TRAVEL)

(X AXIS TRAVEL)

(X AXIS TRAVEL)
310

310
280

280
352

72 352

352

352
(X AXIS

10 104

10 104
40
72

42

42

156 100
156 100 156 100
156 100
120 120
120 120
(QUILL(QUILL
TRAVEL)
TRAVEL) (QUILL(QUILL
TRAVEL)
TRAVEL)

1000 [2050
1000 [2050
/ 3070]/ 3070] 1000 [2050
1000 [2050
/ 3070]/ 3070]
(TAIL STOCK
(TAIL STOCK
TRAVEL)
TRAVEL) (TAIL STOCK
(TAIL STOCK
TRAVEL)
TRAVEL)

STRAIGHT MILLING UNIT ANGULAR MILLING UNIT

1105 [2155
1105/[2155
3150]/ 3150] 1105 [2155
1105 /[2155
3150]/ 3150]
(Z AXIS(ZTRAVEL)
AXIS TRAVEL) (Z AXIS(ZTRAVEL)
AXIS TRAVEL)
(X AXIS TRAVEL)

99 TRAVEL)
(X AXIS TRAVEL)

(X AXIS TRAVEL)

310

310
296

2456 52 296

352

352
352

352

10(X AXIS

99
52
56

10
24

42

42

156 100
156 100 156 100
156 100

120 120 120 120


(QUILL(QUILL
TRAVEL)
TRAVEL) (QUILL(QUILL
TRAVEL)
TRAVEL)

1000 [2050
1000 [2050
/ 3070]/ 3070] 1000 [2050
1000 [2050
/ 3070]/ 3070]
(TAIL STOCK
(TAIL STOCK
TRAVEL)
TRAVEL) (TAIL STOCK
(TAIL STOCK
TRAVEL)
TRAVEL)

21
WORKING RANGE

Unit : mm (inch)

PUMA 5100 [L / XL]

OD TOOL HOLDER ID TOOL HOLDER

11051105
[2155[2155
/ 3150]
/ 3150] 11051105
[2155[2155
/ 3150]
/ 3150]
(Z AXIS
(Z AXIS
TRAVEL)
TRAVEL) (Z AXIS
(Z AXIS
TRAVEL)
TRAVEL)
(X AXIS TRAVEL)
TRAVEL)

(X AXIS TRAVEL)
TRAVEL)
(X57AXIS 305
305
37(X AXIS 325
31 325
362
362

362
362
45 45
100 100

52 113
52 113
31
12
12

57
37

54 54 27 27
118 118
120 120 120 120
(QUILL
(QUILL
TRAVEL)
TRAVEL) (QUILL
(QUILL
TRAVEL)
TRAVEL)

10001000
[2050[2050
/ 3070]
/ 3070] 10001000
[2050[2050
/ 3070]
/ 3070]
(TAIL(TAIL
STOCKSTOCK
TRAVEL)
TRAVEL) (TAIL(TAIL
STOCKSTOCK
TRAVEL)
TRAVEL)

PUMA 5100M [LM / XLM]

OD TOOL HOLDER ID TOOL HOLDER

11051105
[2155[2155
/ 3150]
/ 3150] 11051105
[2155[2155
/ 3150]
/ 3150]
(Z AXIS
(Z AXIS
TRAVEL)
TRAVEL) (Z AXIS
(Z AXIS
TRAVEL)
TRAVEL)
TRAVEL)
TRAVEL)
TRAVEL)
TRAVEL)

(X AXIS325
104 325
37 (X AXIS325
325

362
362
362
362

(X AXIS
(X AXIS

104
37
37
37

100 100 100 100

120 120 120 120


(QUILL
(QUILL
TRAVEL)
TRAVEL) (QUILL
(QUILL
TRAVEL)
TRAVEL)

10001000
[2050[2050
/ 3070]
/ 3070] 10001000
[2050[2050
/ 3070]
/ 3070]
(TAIL(TAIL
STOCKSTOCK
TRAVEL)
TRAVEL) (TAIL(TAIL
STOCKSTOCK
TRAVEL)
TRAVEL)

STRAIGHT MILLING UNIT ANGULAR MILLING UNIT


11051105
[2155[2155
/ 3150]
/ 3150] 11051105
[2155[2155
/ 3150]
/ 3150]
(Z AXIS
(Z AXIS
TRAVEL)
TRAVEL) (Z AXIS
(Z AXIS
TRAVEL)
TRAVEL)
TRAVEL)
TRAVEL)

TRAVEL)
TRAVEL)
(X AXIS341
341
362
362

362
362
355
355

100 100
(X AXIS

(X AXIS
(X AXIS

99
99
52
52

100 100
7
7
21
21

120 120 120 120


(QUILL
(QUILL
TRAVEL)
TRAVEL) (QUILL
(QUILL
TRAVEL)
TRAVEL)

10001000
[2050[2050
/ 3070]
/ 3070] 10001000
[2050[2050
/ 3070]
/ 3070]
(TAIL(TAIL
STOCKSTOCK
TRAVEL)
TRAVEL) (TAIL(TAIL
STOCKSTOCK
TRAVEL)
TRAVEL)

22
80
355 (X AXIS TRAVEL)
WORKING RANGE

355 (X
180 111.5
120

80 275
(QUILL TRAVEL)

10
2050 (TAILSTOCK TRAVEL)
180 111.5
120
(QUILL TRAVEL)
2050
2100 (Z AXIS(TAILSTOCK
TRAVEL) TRAVEL)

355 (X AXIS TRAVEL)


2100 (Z AXIS TRAVEL)
Unit : mm (inch)

80 275

100
50
PUMA 5100LY

355 (X AXIS TRAVEL)


120 65 104.5
120
(QUILL TRAVEL)

80 275

100
2050 (TAILSTOCK TRAVEL)
OD TOOL HOLDER STRAIGHT MILLING UNIT

50
120 65 104.5
120
(QUILL TRAVEL)
2100 (Z AXIS TRAVEL) 2100 (Z2050
AXIS(TAILSTOCK
TRAVEL) TRAVEL)
355 (X AXIS TRAVEL)

355 (X AXIS TRAVEL)


2100 (Z AXIS TRAVEL) 2100 (Z AXIS TRAVEL)
80 275

264
64 291
10

27
355 (X AXIS TRAVEL)

180 111.5

355 (X AXIS TRAVEL)


180
120 120
(QUILL TRAVEL)

264
80 275

(QUILL TRAVEL)

64 291
2050 (TAILSTOCK TRAVEL)
10

2050 (TAILSTOCK TRAVEL)

27
180 111.5 180
120 120
(QUILL TRAVEL) (QUILL TRAVEL)
2100 (Z AXIS(TAILSTOCK
TRAVEL) TRAVEL) 2100 (Z2050
AXIS(TAILSTOCK
TRAVEL) TRAVEL)
ID TOOL HOLDER ANGULAR MILLING UNIT
2050
355 (X AXIS TRAVEL)

355 (X AXIS TRAVEL)


2100 (Z AXIS TRAVEL)
2100 (Z AXIS TRAVEL)
80 275

80 275
100

122
50

120 65 104.5

355 (X AXIS TRAVEL)


355 (X AXIS TRAVEL)

3150 (Z AXIS TRAVEL) 180 94


120 120
(QUILL TRAVEL) (QUILL TRAVEL)

80 275
80 275

355 (X AXIS TRAVEL)

122
2050 (TAILSTOCK TRAVEL)
100

2050 (TAILSTOCK TRAVEL)


50

180 94

80 275
120 65 104.5

10
120 120
(QUILL TRAVEL) 3150 (Z AXIS TRAVEL) (QUILL TRAVEL)
180 111.5
2100 (Z AXIS TRAVEL) 2050 (TAILSTOCK TRAVEL) 120
2050 (TAILSTOCK TRAVEL) (QUILL TRAVEL)
355 (X AXIS TRAVEL)

3050 (TAILSTOCK TRAVEL)


80 275
355 (X AXIS TRAVEL)

10
2100 (Z AXIS TRAVEL) 3150 (Z AXIS TRAVEL)
180 111.5
264
64 291

120
355 (X AXIS TRAVEL) 355 (X AXIS TRAVEL)355 (X AXIS TRAVEL) 355 (X AXIS TRAVEL)355 (X AXIS TRAVEL) 355 (X AXIS TRAVEL)

(QUILL TRAVEL)
27

3050 (TAILSTOCK TRAVEL)


180
PUMA 5100XLY
355 (X AXIS TRAVEL)

80 275

120
100
50

(QUILL TRAVEL)
264
64 291

3150 (Z AXIS TRAVEL) 12065 104.5


2050 (TAILSTOCK TRAVEL) 120
OD TOOL HOLDER STRAIGHT MILLING UNIT
27

(QUILL TRAVEL)
180 3050 (TAILSTOCK TRAVEL)
120
(QUILL TRAVEL)
80 275

2100 (Z AXIS TRAVEL)


100

2050 (TAILSTOCK TRAVEL)


50

3150 (Z AXIS TRAVEL) 3150 (Z AXIS TRAVEL)


12065 104.5
120
(QUILL TRAVEL)
TRAVEL)

3050 (TAILSTOCK TRAVEL)


TRAVEL)

2100 (Z AXIS TRAVEL)


264
275

64 291
(X AXIS
80 80275

10

27
122
(X AXIS

180 111.5 3150 (Z AXIS TRAVEL) 180


3150 (Z AXIS TRAVEL)
120
355355

94 120
180(QUILL
TRAVEL)

TRAVEL) (QUILL TRAVEL)


3050 (TAILSTOCK TRAVEL) 120 3050 (TAILSTOCK TRAVEL)
TRAVEL)

(QUILL TRAVEL)
275 275

2050 (TAILSTOCK TRAVEL)


122
AXIS

264
64 291

27
AXIS
8080

3150 (Z AXIS TRAVEL)


10

3150 (Z AXIS TRAVEL)


(X(X

180 94 180
180 111.5
355

120 120
ID TOOL HOLDER ANGULAR MILLING UNIT
355

120
355 (X AXIS TRAVEL) 355 (X AXIS TRAVEL)

(QUILL TRAVEL)
(QUILL TRAVEL) (QUILL TRAVEL)
30502050
(TAILSTOCK TRAVEL) 3050 (TAILSTOCK TRAVEL)
(TAILSTOCK TRAVEL)
80 275
80 275

100

122
50

3150 (Z AXIS TRAVEL) 18094


3150 (Z AXIS TRAVEL) 12065 104.5
120 120
(QUILL TRAVEL) (QUILL TRAVEL)
3050 (TAILSTOCK TRAVEL) 3050 (TAILSTOCK TRAVEL)
80 275
80 275

122
100

3150 (Z AXIS TRAVEL)


50

18094
12065 104.5 120
120 (QUILL TRAVEL)
EL) 355 (X AXIS TRAVEL)

(QUILL TRAVEL)
3050 (TAILSTOCK TRAVEL) 3050 (TAILSTOCK TRAVEL)

23
264
64 291

27

3150 (Z AXIS TRAVEL) 180


120
(QUILL TRAVEL)
3050 (TAILSTOCK TRAVEL)
MACHINE SPECIFICATIONS
PUMA 4100 series

PUMA 4100A PUMA 4100B PUMA 4100C PUMA 4100MA PUMA 4100MB PUMA 4100MC
Description Unit
[LA / XLA] [LB / XLB] [LC / XLC] [LMA / XLMA] [LMB / XLMB] [LMC / XLMC]
Swing over bed mm (inch) 790 [790 / 770] (31.1 [31.1 / 30.3])
Swing over saddle mm (inch) 590 (22.0)
315 [315 / 380]
Recom. turning diameter mm (inch) 315 (12.4) 380 (15.0) 315 (12.4)
(12.4 [12.4 / 15.0])
Max. turning diameter mm (inch) 550 (21.7)
1074 [2124 / 1042 [2092 / 1002 [2052 / 1010 [2060 / 978 [2028 / 938 [1988 /
3152] 3120] 3080] 3100] 3068] 3028]
Max. turning length mm (inch)
Capacity (42.3 [83.6 / (41.0 [82.4 / 39.4 [80.8 / (39.9 [81.1 / (38.5 [79.8 / (36.9 [78.3 /
124.1]) 122.8]) 121.3]) 122.0]) 120.8]) 119.2])
Chuck size inch 12 15 21 12 15 21
Chuck work weight
kg (lb) 500 (1102.3) 870 (1918.0) 1400 (3086.5) 500 (1102.3) 870 (1918.0) 1400 (3086.5)
(including chuck)
Shaft work weight
kg (lb) 1000 (2204.6) 1700 (3747.9) 2600 (5732.0) 1000 (2204.6) 1700 (3747.9) 2600 (5732.0)
(including chuck)
Bar working diameter mm (inch) 102 (4.0) 116.5 (4.6) 165.5 (6.5) 102 (4.0) 116.5 (4.6) 165.5 (6.5)
X-axis mm (inch) 352 (13.9)
1105 [2155 / 3180] (43.5 [84.8 /
Z-axis mm (inch) 1105 [2155 / 3150] (43.5 [84.8 / 124.0])
Travel distance 125.2])
Y-axis mm (inch) -
C-axis deg - 360

Travels m/min
X-axis 16 (629.9)
(ipm)
m/min
Rapid Z-axis 20 (787.4)
(ipm)
traverse rate
m/min
Y-axis -
(ipm)
C-axis r/min - 50
Max. spindle speed r/min 3000 2000 1500 3000 2000 1500
35/26/22 35/26/22 37/30 37/30/22 30/22
Main spindle motor power (46.9/34.9/29.5) (46.9/34.9/29.5) (49.6/40.2) (49.6/40.2/29.5) (40.2/29.5)
kW (Hp) -
(30min/Cont.) (S3 25% / S3 (S3 25% / S3 (S3 60% / S1 (S6 25% / S6 (S6 60% / S1
60% / S1 Cont.) 60% / S1 Cont.) Cont.)" 60% / S1 Cont.)" Cont.)
Main Max. spindle torque N·m (ft-lb) 1584 (1169.0) 2379 (1755.7) 3280 (2420.6) 1025 (756.4) 1611 (1188.9) -
spindle Spindle nose ASA A2-11 A1-15 A2-11 A2-11 A1-15
Spindle bearing dia.(Front) mm (inch) 160 (6.3) 180 (7.1) 240 (9.4) 160 (6.3) 180 (7.1) 240 (9.4)
Max. Spindle through hole
mm (inch) 115 (4.5) 132 (5.2) 181 (7.1) 115 (4.5) 132 (5.2) 181 (7.1)
diameter
Min. spindle indexing angle
deg - 0.001
(C-axis)
No. of tool stations ea 12 {10}* 10 {12}* 12 {24}, BMT75P
Main 25*25(1.0*1.0)
OD tool size mm (inch) 32 x 32 (1.3 x 1.3)
Sub 32*32 (1.3*1.3)
Max. boring bar size mm (inch) 60 (2.4)
Turret indexing time
Turret s 0.25
(1 station swivel)
Max. rotary tool speed r/min - 4000 {8000}
Rotary tool motor power 23 / 15 / 11 / 7.5
kW (Hp) -
(S3 15%/S3 25%/30min/Cont.) (S3 15% / S3 25% / S6 15% / S1 Cont.)
Max. rotary tool torque N·m (ft-lb) - 146 (107.7)
Tailstock travel mm(inch) 1000 [2050 / 3070] (39.4 [80.7 / 120.9])
Quill diameter mm(inch) 120( 4.7)
Tailstock
Quill travel mm(inch) 120( 4.7)
Quill bore taper MT MT#6 Live {MT#5 Built-in Dead}*
Power Electric power supply 42.25 42.25 51.05 43.19 43.19 51.99
kVA
Source (rated capacity) [43.18 / 44.98] [43.18 / 44.98] [51.98 /53.78] [45.06 / 44.98] [45.06 / 44.98] [53.86 / -]
Length mm(inch) 4654 [5774 / 7024] (183.2 [227.3 / 276.5])
Width mm(inch) 2056 [2275 / 2276] (80.9 [89.6 / 89.6])

Machine Height mm(inch) 2194 [2272 / 2335] (86.4 [89.4 / 91.9])


Dimensions 9450 [10900 / 9950 [11400 / 10450 [11900 / 9600 [11050 / 10100 [11550 / 10600 [12050 /
11900] 12400] 12900] 12050] 12550] 13050]
Weight kg(lb)
(20833 [24030 / (21936 [25132 / (23038 [26235 / (21164 [24361 / (22266 [25463 / (23369 [26565 /
26235]) 27337] 28439] 26565]) 27668]) 28770])
Control NC system - DN Solutions Fanuc i Plus, Fanuc 32i (SIEMENS 828D / 840D)**
* { } : Option ** : Please contact DN Solutions in advance
24 Note1 : Standard chuck is not included in PUMA 5100C series. Depends on customers' request, its applicable chuck is different. Tha't's way, some specifications are not fixed.
MACHINE SPECIFICATIONS
PUMA 5100 series

PUMA PUMA
PUMA PUMA PUMA PUMA PUMA
5100MA 5100MB PUMA
Description Unit 5100A 5100B 5100C 5100LYA 5100LYB
[LMA / [LMB / 5100LYC
[LA / XLA] [LB / XLB] [LC / XLC] [XLYA] [XLYB]
XLMA] XLMB]
Swing over bed mm (inch) 900 [900 / 870] (35.4 [35.4 / 34.3]) 880 (34.6)
Swing over saddle mm (inch) 690 (27.2) 817 (32.2)
Recom. turning diameter mm (inch) 380 (15.0) 380 (15.0)
Max. turning diameter mm (inch) 650 (25.6) 550 (21.7)
1032 [2082 / 992 [2042 / 952 [2002 /
3082] 992 [2042 / 3042 ] 3068 ] 3028] 2050 (80.7) 2020 (79.5)
Max. turning length mm (inch)
(40.6 [82.0 / (39.1 [80.4 / 119.8]) (39.1 [80.4 / (37.4 [78.8 / [3070 (120.9)] [3040 (119.7) ]
121.3]) 120.8]) 119.2])
No No
Capacity
Chuck size inch 15 21 chuck(order 15 21 15 21 chuck(order
base) base)
Chuck work weight 1400 2000 1400 1400 2000
kg (lb) 870 (1918.0) 870 (1918.0) 870 (1918.0)
(including chuck) (3086.5) (4409.2) (3086.5) (3086.5) (4409.2)
Shaft work weight 1700 2600 3600 1700 2600 1700 2600 3600
kg (lb)
(including chuck) (3747.9) (5732.0) (7936.6) (3747.9) (5732.0) (3747.9) (5732.0) (7936.6)
depends depends
Bar working diameter mm (inch) 116.5 (4.6) 165.5 (6.5) on applied 116.5 (4.6) 165.5 (6.5) 116.5 (4.6) 165.5 (6.5) on applied
chuck chuck
X-axis mm (inch) 362 (14.3) 355 (14.0)
Travel Z-axis mm (inch) 1105 [2155 / 3150] (43.5 [84.8 / 124.0]) 2100 (82.7) [3150 (124.0)]
distance Y-axis mm (inch) - 150 (5.9)
C-axis deg - 360 360
m/min
X-axis 16 (629.9) 20 (787.4)
Travels (ipm)
m/min
Rapid Z-axis 20 (787.4) 18 (708.7) [20 (787.4)]
(ipm)
traverse rate
m/min
Y-axis 10 (393.7)
(ipm)
C-axis r/min - 50 [100]
Max. spindle speed r/min 2000 1500 1000 2000 1500 2000 1500 1000
37/30 45/37 45/37 37/30 45/37 37/30 45/37 45/37
Main spindle motor
(49.6/40.2) (60.3/49.6) (60.3/49.6) (49.6/40.2) (60.3/49.6) (49.6/40.2) (60.3/49.6) (60.3/49.6)
power kW (Hp)
(S3 60% / S1 (S3 60% / S1 (S3 60% / S1 (S3 60% / S1 (S3 60% / S1 (S3 60% / S1 (S3 60% / S1 (S3 60% / S1
(30min/Cont.)
Cont.) Cont.) Cont.) Cont.) Cont.) Cont.) Cont.) Cont.)
3280 4038 4463 2432 2957 2431 2957 3268
Max. spindle torque N·m (ft-lb)
(2420.6) (2980.0) (3293.7) (1794.8) (2182.3) (1794.1) (2182.3) (2411.8)
Main
ISO 702-4 ISO 702-4
spindle Spindle nose ASA A2-11 A1-15 A2-11 A1-15 A2-11 A1-15
NO.20 NO.20
Spindle bearing dia.
mm (inch) 180 (7.1) 240 (9.4) 340 (13.4) 180 (7.1) 240 (9.4) 180 (7.1) 240 (9.4) 340 (13.4)
(Front)
Max. Spindle through
mm (inch) 132 (5.2) 181 (7.1) 275 (10.8) 132 (5.2) 181 (7.1) 132 (5.2) 181 (7.1) 275 (10.8)
hole diameter
Min. spindle indexing
deg - 0.001 0.001
angle(C-axis)
No. of tool stations ea 10 {12}* 12 {24}, BMT75P 12 {24}, BMT75P
25 x 25 {32 x 32} (1.0 x 1.0
OD tool size mm (inch) 32 x 32 (1.3 x 1.3) 25 x 25 {32 x 32} (1.0 x 1.0 {1.3 x 1.3})*
{1.3 x 1.3})*
Max. boring bar size mm (inch) 80 (3.1) 60 (2.4) 60 (2.4)
Turret indexing time
s 0.25 0.25
Turret (1 station swivel)
Max. rotary tool speed r/min - 4000{8000} 4000{8000}
Rotary tool motor power
23/15/11/7.5 23/15/11/7.5
(S3 15%/S3 25%/30min/ kW (Hp) -
(30.8/20.1/14.8/10.1) (30.8/20.1/14.8/10.1)
Cont.)
Max. rotary tool torque N·m (ft-lb) - 146 (107.7) 146 (107.7)
Tailstock travel mm(inch) 1000 [2050 / 3070] (39.4 [80.7 / 120.9]) 2050 (80.7)
Quill diameter mm(inch) 120( 4.7) 120( 4.7)
Tailstock
Quill travel mm(inch) 120( 4.7) 120( 4.7)
Quill bore taper MT MT#6 Live {MT#5 Built-in Dead}* MT#6 Live {MT#5 Built-in Dead}*
52.55 60.25 60.25 53.86 61.56
Power Electric power supply
kVA [52.55 / [60.25 / [60.25 / [53.86 / [61.56 / 61.09 68.79 68.79
Source (rated capacity)
53.78] 59.36] 59.36] 53.78] 59.36]
Length mm(inch) 4759 [5879 / 7059] (187.4 [231.5 / 277.9]) 5980 (235.4) [7302 (287.5)]
Width mm(inch) 2056 [2275 / 2276] (80.9 [89.6 / 89.6]) 2522 (99.3) [2632 (103.6)]
Height mm(inch) 2194 [2272 / 2335] (86.4 [89.4 / 91.9]) 2885 (113.6) [2937 (115.6)]
Machine
10100 [11550 / 10600 [12050 / 10650 [12100 / 10250 [11700 / 10750 [12200 /
Dimensions
12550] (22266 13050] (23369 13100] (23479 12700] (22597 13200] (23699 13000 (28660)
Weight kg(lb)
[25463 / [26565 / [26676 / [25794 / [26896 / [16000 (35273)]
27668]) 28770]) 28880]) 27998]) 29101])
Control NC system - DN Solutions Fanuc i Plus, Fanuc 32i (SIEMENS 828D / 840D)**
* { } : Option ** : Please contact DN Solutions in advance
Note1 : Standard chuck is not included in PUMA 5100C series. Depends on customers' request, its applicable chuck is different. Tha't's way, some specifications are not fixed. 25
WHY
The DN Solutions promise, MACHINE GREATNESS, has two important meanings. The first is simple: DN Solutions
makes great machines. The second is a challenge to our end-users. With a product line that is this comprehensive,
accurate and reliable, we equip our customers to machine greatness. The big question: Why should you choose
DN Solutions over other options?

Here’s why…

WHAT YOU MAKE AND HOW YOU MAKE IT MATTERS—SO MAKE IT


GREAT WITH DN SOLUTIONS.

UNBEATABLE MACHINES READILY AVAILABLE - ANYWHERE


You won’t find a more comprehensive range or IN THE WORLD
a better combination of value, performance and Machining centres (including 5-axis machines),
reliability anywhere else. lathes, multi-tasking turning centres and mill-turn
machines, and horizontal borers with best-in-class
specifications are all available…ready to install.

ROBUST PRODUCT LINE EXPERT SERVICE


We offer an impressive range of machine models and Our dedicated, experienced and knowledgeable
hundreds of configurations. Whatever your machining team is totally committed to improving your
needs and requirements, there’s a DN Solutions for you. productivity, growth and success.
26
RESPONDING TO CUSTOMERS
ANYTIME, ANYWHERE
DN Solutions Global Network
DN Solutions provides systems-based professional support services, before and after the machine tool sale, by responding
quickly and efficiently to customers. By supplying spare parts, product training, field service and technical support, we provide
the expert care, attention and assistance our customers expect from a market leader.

Global sales and service support network 51 Technical centers


Technical center, Sales support, Service
support, Parts support

4 Corporations 200 Service posts

155 Dealer networks 3 Factories

Changwon Factory

Europe
Head Office
United States
China Yantai Factory
China

India

CUSTOMER SUPPORT AND SERVICES


We’re there for you whenever you need us.
We help our customers operate at maximum efficiency by providing them with a range of tried, tested and trusted services - from
pre-sales consultancy to post-sales support.

Field services Parts supply


• On-site service • Supplying a wide range of original
• Machine installation and testing DN Solutions spare parts
• Scheduled preventive maintenance • Parts repair service
• Machine repair service

Training Technical support


• Programming, machine setup and • Supports machining methods and
operation technology
• Electrical and mechanical maintenance • Responds to technical queries
• Applications engineering • Provides technical consultancy 27
dn-solutions.com

Head Office DN Solutions Europe DN Solutions China


22F T Tower, 30, Sowol-ro 2-gil Emdener Strasse 24, D-41540 Room 101,201,301, Building 39 Xinzhuan
Jung-gu, Seoul, Korea, 04637 Dormagen, Germany Highway No.258 Songjiang District
Tel +82-2-6972-0370/0350 Tel: +49-2133-5067-100 China Shanghai (201612)
Fax +82-2-6972-0400 Fax: +49-2133-5067-111 Tel: +86 21-5445-1155
Fax: +86 21-6405-1472
DN Solutions America DN Solutions India
19A Chapin Road, Pine Brook No.82, Jakkuar Village Sales inquiry
New Jersey 07058, United States Yelahanka Hobil, Bangalore-560064 sales@dncompany.com
Tel: +1-973-618-2500 Tel: + 91-80-2205-6900
Fax: +1-973-618-2501 E-mail: india@dncompany.com

*For more details, please contact DN Solutions.

* Specifications and information contained within this catalogue may be changed without prior notice.

ver. EN 230601 SU

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