Bo co thc tp tt nghip

Cng ty VBL Qung Nam

MC LC
M U...............................................................................................................................2 CHNG 1:GII THIU TNG QUAN V CNG TY ..................................................3 1.1.VBL Qung Nam Lch s pht trin:.......................................................................3 1.2.S tng mt bng nh my:....................................................................................4 1.3.C cu t chc cng ty VBL Qung Nam:..................................................................5 CHNG 2: QUY TRNH CNG NGH..........................................................................6 2.1.S cng ngh:.........................................................................................................6 2.2.Thuyt minh quy trnh cng ngh:..............................................................................7 CHNG 3:NGUYN LIU SN XUT..........................................................................9 3.1 Malt:.............................................................................................................................9 3.2.Go:.............................................................................................................................9 3.3.Nc:...........................................................................................................................9 3.4.Hoa houblon:.............................................................................................................10 3.5.Nm men:..................................................................................................................10 CHNG 4: PHN XNG NU..................................................................................11 4.1. PHN XNG NGHIN......................................................................................11 4.1.1. S quy trnh cng ngh.................................................................................11 4.1.2. Quy trnh cng ngh..........................................................................................12 4.1.3 Thit b chnh trong nh nghin..........................................................................14 4.2. PHN XNG NU . ...........................................................................................16 4.3 QUY TRNH CIP (V SINH THIT B).................................................................26 Chng 5: PHN XNG LN MEN, LC...............................................................28 5.1 S ln men, lc....................................................................................................28 5.3 Cc thit b chnh trong ln men, lc.........................................................................32 5.4. Cc quy trnh CIP.....................................................................................................36 Chng 6: PHN XNG CHIT RT...........................................................................37 6.2. S qui trnh lm vic phn xng chit rt:........................................................38 6.3. Thuyt minh dy chuyn phn xng chit rt:.......................................................39 6. 4. Thit b chnh trong phn xng chit rt:..............................................................40 Chng 7: C IN...........................................................................................................44 1.H thng lnh:..............................................................................................................44 2.H thng thu hi CO2:..................................................................................................46 3.H thng l hi:............................................................................................................47 4. H thng x l nc thi:............................................................................................49 KT LUN.........................................................................................................................52

SVTH: Nguyn Th L Thoa

-1-

Lp 04H2A

Bo co thc tp tt nghip

Cng ty VBL Qung Nam

M U
Thc tp tt nghip l t thc tp quan trng v n gip cho sinh vin bc u lm quen vi vic sn xut, p dng nhng kin thc c hc trong nh trng vo iu kin sn xut thc t. Qua so snh nhng kin thc c hc trn l thuyt so vi thc t c nhng im no ging v khc nhau. Tp on VBL Vit Nam l mt hnh thc lin doanh vi nc ngoi in hnh, pht trin ln mnh vi 4 c s t ti thnh ph H Ch Minh, Tin Giang, Qung Nam v Nng. Sn phm ca VBL c mt trn th trng vi khi lng khng l, a dng, phong ph v chng loi: Heiniken, Tiger, Bivina, Larue, Lager Do s quan trng ca t thc tp v quy m ln mnh ca nh my, ti quyt nh chn cng ty VBL Qung Nam l ni thc tp. c s chp nhn ca Ban lnh o cng ty, Ban Gim hiu trung i hc Bch Khoa, ch nhim khoa, cc thy c gio cho ti tm hiu thc t, b sung cho kin thc hc, nm vng thm v h thng v dy chuyn cng ngh, tm hiu v nm vng nhim v ca ngi k s trong cng tc qun l. Qua thi gian thc tp ti cng ty, c s gip tn tnh ca Ban lnh ao cng ty, gim c sn xut, cc trng b phn, cc anh ch k s, cng nhn trong cng ty, s gip ca gio vin hng dn cng nh s truyn th kin thc 5 nm nh trng cng vi n lc bn thn, kinh nghim thc t gip ti hon thnh bi bo co ny. Tuy c gng ht sc mnh, nhng vi iu kin v nng lc cn hn ch nn chc chn bi vit vn cn nhiu thiu st, rt mong Ban lnh o cng ty, gim c sn xut, cc trng b phn, cc anh ch k s, cc thy c gio, bn cthng cm v gp . Ti xin chn thnh cm n Ban lnh o cng ty, gim c sn xut, cc anh ch trng b phn, cc k s, cng nhn, gio vin hng dn, cc thy c gio b mn gip ti trong sut thi gian qua.

SVTH: Nguyn Th L Thoa

-2-

Lp 04H2A

Bo co thc tp tt nghip

Cng ty VBL Qung Nam

CHNG 1:GII THIU TNG QUAN V CNG TY

1.1.VBL Qung Nam Lch s pht trin: - Thnh lp: thng 9 nm 2002 vi tn gi nh my Bia Qung Nam l mt n v trc thuc ca cng ty xy lp in Qung Nam mt doanh nghip nh nc. - Din tch: 30 000 m2 - V tr: nm ti Khu Cng nghip in Nam in Ngc, huyn in Bn, tnh Qung Nam. - Tng s vn u t: khong 140 t ng Vit Nam (khong 9 triu USD). - Cng sut: giai on mi thnh lp: 10.000.000 lt/nm giai on hin nay: 20.000.000 lt/nm tng lai d kin: 120.000.000 lt/nm - Cc chng nhn: Thng 12 nm 2003: c cp chng ch h thng qun l cht lng theo ISO 9001: 2000 Thng 4 nm 2004: k hp ng gia cng vi cng ty bia Fosters sn xut bia Larue Thng 12 nm 2006: tip tc c cp chng nhn ISO 9001: 2000 - Ngy 11/01/2007: cng ty xy lp in Qung Nam v cng ty lin doanh nh my bia Vit Nam VBL k hp ng lin doanh thnh lp cng ty TNHH VBL Qung Nam. - Nh my bia Qung Nam tr thnh mt thnh vin ca VBL, i tn thnh cng ty TNHH VBL Qung Nam.

SVTH: Nguyn Th L Thoa

-3-

Lp 04H2A

Bo co thc tp tt nghip

Cng ty VBL Qung Nam

1.2.S tng mt bng nh my: X l nc X l nc thi C in

Lnh trung tm Lnh trung tm

Kh nn

Thu hi CO2

L hi

Nh nghin Kho nguyn liu

WC Nh nu WC

Ln men

KHU T M RNG

Nh n Nh chit Kho thnh phm Nh xe Bn hoa Hi trng

T chc Hnh chnh

Bo v SVTH: Nguyn Th L Thoa -4Lp 04H2A

Bo co thc tp tt nghip

Cng ty VBL Qung Nam

1.3.C cu t chc cng ty VBL Qung Nam:

Ban Gim c

Phng Nhn s

Phng Ti chnh

B phn Sn xut

Phng Technology

B phn Nu

B phn ng gi

B phn Kho

Phn xng Chit

B phn C in

SVTH: Nguyn Th L Thoa

-5-

Lp 04H2A

Bo co thc tp tt nghip

Cng ty VBL Qung Nam

CHNG 2: QUY TRNH CNG NGH

2.1.S cng ngh: malt Lm sch Nghin Phi trn Ni malt Hi cho ng ho Nc 780C Hoa vin, cao hoa Lc v sa b Houblon ho Lng trong Lm lnh Ln men Lc bia Cht tr lc n nh bia Chit rt Ph gia CO2 X l Hi Cn, b hoa B hm Nc Nc go Lm sch Nghin Phi trn Ni go

Nc 20C

SVTH: Nguyn Th L Thoa

-6-

Lp 04H2A

Bo co thc tp tt nghip Thanh trng Dn nhn

Cng ty VBL Qung Nam

Thnh phm

2.2.Thuyt minh quy trnh cng ngh: Nguyn liu sn xut bia gm malt v go. Nguyn liu chnh l malt c nhp t c v, ngoi ra cn s dng nguyn liu thay th l go nhm gim gi thnh sn phm. Sau khi nghin, bt go c phi trn vi nc theo t l 1: 3 ri bm sang ni nu go, ni go c nu trc khong 25 pht v bm trc vo ni go 3% malt lt y ni chng chy ni. Sau khi phi trn go xong cn phi v sinh ng ng trc khi phi trn malt trnh h hng m nu do ng ng dn go v malt phi trn n ni nu l dng mt ng ng. Phi trn go xong, b sung enzim Termamyl, nng nhit ni nu go t 1000C v gi trong 2 pht. Malt oc phi trn sau khi ni go nu c khong 10 15 pht, malt c phi vi nc theo t l 1: 4, sau phi trn c b sung thm enzim Cermamix ri nng nhit nhit ni malt t 400C mt thi gian khong 30 pht cho qu trnh m ho xy ra do nhit ny enzim proteaza hot ng, ri bt u hi cho. Dch khi cho t ni go c bm sang ni malt, tin hnh qun trit hi cho 660C v gi trong 12 pht ri nng nhit mt cch t t qu trnh ng ho xy ra to ng maltoza v mt t dextrin, nng n khi t 78C th gi 1 pht. Dng dung dch It kim tra qu trnh ng ho.Nu dung dich It khng chuyn sang mu tm tc l qu trnh ng ho kt thc Sau khi ng ho xong, dch cho c a sang thit b lc y bng tch dch ng ra khi b hm v ra b thu phn dch ng cn st li c trong b, b thu hi c bm sang b cha b hm cn dch ng c bm sang ni houblon hoc ni trung gian (nu ni houblon ang hot ng). Dch ng sau houblon ho c bm sang thit b lng xoy Whilpool lng b hoa v cc cn b khc, thi gian lng 20 pht. Dch ng sau khi lng trong c bm sang thit b lm lnh nhanh kiu bn mng. Tc nhn lnh l nc 20C h nhit dch t 90 - 950C xung cn 8,50C v c bm sang cc tank ln men v c 4 m a vo mt tank. Khng kh sch qua cc thit b lm sch c a vo cc tank ln men cng lc vi dch ln men v cung cp cho c 4 m, ring nm men c a vo m u tin. Nm men sau khi c nhn ging n s lng 100 triu t bo/ml hoc sa men c thu hi t cc tank ln men trc c hot ho v b sung cng lc vi dch ng. Nhit ln men cc tank ci sn l 14 0C. Trong qu trnh ln men ta

SVTH: Nguyn Th L Thoa

-7-

Lp 04H2A

Bo co thc tp tt nghip

Cng ty VBL Qung Nam

gi nhit 140C. Khong thi gian ta kim tra ng, nu ng cn 4,2 4,8 th ta nng nhit ln 150C gi 150C trong 2 ngy nm men hot ng mnh nhm s dng lng ng cn li. Sau 2 ngy gi nhit ny th bt u tnh thi gian Ruh, Ruh khong 2 ngy th ta kim tra hiu s AE FA (FA: ng khng ln men), nu hiu s ny khong 0,3 0,5 th ta bt u rt men di y ra (v lc ny men n ht ng). Thi gian rt men trong khong 24-48 gi men lng ht xung v trong khong thi gian ny men khng cht. Rt men c thi gian ta kim tra hm lng diacetyl, nu < 0,12ppm th ta h xung 14 0C v tip tc h lnh mt cch t t xung n -10C (thi gian khong 2 ngy), h n khi nhit t -10C th tng tr trong khong 2 ngy. Sau khi ln men, bia c b sung CO2 bo ho trong nc ri c bm qua thit b lc a nhm lm trong bia, bia trong sau lc c n nh trong tank BBT. Sau , bia c chit rt vo chai theo nguyn tc rt ng p. Tip tc ng np, thanh trng, dn nhn, in ngy sn xut, hn s dng ri c chuyn vo kho.

SVTH: Nguyn Th L Thoa

-8-

Lp 04H2A

Bo co thc tp tt nghip

Cng ty VBL Qung Nam

CHNG 3:NGUYN LIU SN XUT

3.1 Malt: Malt l ht ho tho ny mm trong iu kin nhit v m nhn to xc nh, to malt bng cch cho ht i mch ny mm trong iu kin nhn to v sau tch b r mm v sy n m nht nh. V mt dinh dng, malt rt c gi tr v hu nh tt c cc thnh phn trong ht ng cc c chuyn v dng d tiu ho. Trong sn xut bia, malt va l nguyn liu chnh, va l ngun enzim thu phn hay l tc nhn ng ho. Trong malt i mch cha nhiu cht dinh dng c bit l tinh bt, hm lng protein thch hp cho sn xut bia. Ngoi ra trong malt i mch cn cha nhiu enzym c bit l proteaza v amylaza cung cp cho qu trnh thu phn. Trong sn xut bia ch yu dng malt i mch v:
-

i mch d iu khin trong qu trnh m mm i mch cho t l enzim cn i, thch hp cho cng ngh sn xut bia V i mch dai nn nghin t nt v to lp tr lc rt xp. Malt i mch cho bia c hng v c trng hn so vi cc loi malt khc.

Ch l khng dng malt ti sn xut bia v to mu, mi kh chu cho bia. 3.2.Go: Nhm gim gi thnh sn phm, a dng ho sn phm v ch ng ngun nguyn liu nh my s dng go lm nguyn liu thay th. T l go: malt l 50:50 ( 1700 kg malt:1650 kg go). 3.3.Nc: Nc l nguyn liu s dng vi lng ln nht trong sn xut bia. Nc chim 92 94% khi lng v c vai tr quan trng i vi cht lng bia. Nh my s dng nc t nc ging khoan v nc t nh my nc ca Khu cng nghip in Nam in Ngc, tip tc c x l ti nh my x l cn, lc b tp cht, tit trng bng Chlorin, kh mi v lc tinh. Nc c s dng vi nhiu mc ch: l nguyn liu sn xut bia, l mi trng xy ra qu trnh ng ho, ln men, x l nm men, cp cho l hi cp hi cho thit b trao i nhit, v sinh thit b, v sinh cc dng c cha bia, phn xng v cp cho sinh hot. Lng SVTH: Nguyn Th L Thoa -9Lp 04H2A

Bo co thc tp tt nghip

Cng ty VBL Qung Nam

nc dng trc tip nu bia khng nhiu nhng n nh hng nhiu n cht lng ca sn phm. Nc trong sn xut bia cn phi p ng c cc yu cu cng ngh. 3.4.Hoa houblon: Hoa houblon l nguyn liu c bn th hai trong sn xut bia. Vai tr ca hoa houblon trong sn xut bia: +To v v mi cho bia. +Gp phn gi bt cho bia. +Tng tnh st trng cho bia. +n nh thnh phn ca bia. Thnh phn ho hc ca hoa houblon gm c: 11- 13% nc, 15- 21% cht ng, polyphenol 2,5- 6%, protin 0,3- 3%, v cc cht khc 26- 28%. nh my s dng cao hoa v hoa vin. 3.5.Nm men: Chng nm men nh my s dng l chng nm men chm. Thnh phn ho hc ca t bo cha khong 75% nc, protin 15- 45%, cacbonhirat 25- 35%, cht bo 4- 7%, cht v c 8- 9%.

SVTH: Nguyn Th L Thoa

-10-

Lp 04H2A

Bo co thc tp tt nghip

Cng ty VBL Qung Nam

CHNG 4:

PHN XNG NU

4.1. PHN XNG NGHIN. 4.1.1. S quy trnh cng ngh. Nguyn liu Go Kim tra Gu ti 1 Nam chm Sn rung Malt Kim tra Gu ti Kim loi Qut ht bi Cyclon Tp cht Phu cha go My nghin ba My nghin trc Tp cht Phu cha malt Nam chm Sn rung Vt ti malt trc nghin

Vt ti go trc nghin

Vt ti ngang Gu ti go sau nghin Cyl SVTH: Nguyn Th L Thoa

Vt ti malt sau nghin

-11-

Cyl Lp 04H2A

Bo co thc tp tt nghip

Cng ty VBL Qung Nam

Thng cn Cn t ng B phi trn

Thng cn Cn t ng

4.1.2. Quy trnh cng ngh 4.1.2.1. Mc ch Nhm ph v cu trc ca t bo ht, lm tng b mt tip xc vi nc nhm to iu kin thun li cho qu trnh thu phn tip theo. 4.1.2.2. Thuyt minh quy trnh cng ngh. Nguyn liu em nghin gm c go v malt. Trc khi cho nguyn liu vo nghin cn kim tra s b cht lng nguyn liu: su mt, ct snsau a nguyn liu xung gu ti. Nguyn liu c gu ti vn chuyn xung sn rung. Nhim v ca sn rung l ht kim loi, ht bi lm sch nguyn liu trc khi a vo nghin. tch nhng tp cht kim loi ngi ta c lp mt h thng nam chm ngay trn sn rung, v tch bi, tp cht nh l lng ngi ta c gn thm qut ht thng vi sn rung. Khng kh c ln bi c a n cc cyclon tch sch bi v c thi ra ngoi Cu to ca sn rung gm c hai li. Kch thc ca l li trn ln hn kch thc ca l li di. Hai li ny chia thit b chia lm 3 ngn: ngn trn cng tch tp cht ln khng lt li s c gi li v a ra ngoi, cn nguyn liu v tp cht nh s i xung ngn th 2. Ti y nguyn liu s c gi li trn li th 2, cn tp cht nh mn lt qua l li v ri xung ngn cui cng. Nguyn liu sau khi loi tp cht nh h thng vn chuyn vt ti ngang, vt ti ng a ln phu cha trc khi nghin. Ti phu cha trc nghin, nguyn

SVTH: Nguyn Th L Thoa

-12-

Lp 04H2A

Bo co thc tp tt nghip

Cng ty VBL Qung Nam

liu s c a xung my nghin vi mt lu lng nht nh c iu chnh bng h thng iu chnh t ng trong phng iu hnh. Do yu cu cng ngh ca mc nghin i vi cc nguyn liu khc nhau nn ty theo loi nguyn liu m ta c thit b nghin thch hp. i vi go th s dng my nghin ba v go i hi phi c nghin cng mn cng tt nhm to thun li cho qu trnh ng ha v dch ha, cn vi malt ta s dng my nghin 2 cp trc nghin. Vi loi my nghin ny to ra bt malt sau nghin c kch thc thch hp nht v va m bo cho cc thnh phn thy phn c trong ni nh ca malt thy phn trit , li va gi c lp v tru nguyn vn lm thnh mt lp tr lc tt tng hiu sut cho qu trnh lc. Trong qu trnh nghin, cn thng xuyn kim tra cht lng ca bt nghin v lng nguyn liu a vo. Nu pht hin trong bt go xut hin ht nguyn, cn vi malt l xut hin ht nguyn hoc v b nghin nt th phi c bin php x l iu chnh tc quay ca ba nghin hoc khong cch ca cc khe nghin, thi gian nghin v lng nguyn liu np vo cho thch hp. Go sau khi nghin c gu ti (cn vi malt l vt ti ng) vn chuyn ln xilo trn trc khi phi trn vi nc. T xilo trn nguyn liu c cn nh lng trong thng cn ri sau c a xung b phi trn. Go c phi trn trc vi nc sau v sinh thit b phi trn v ng ng tht sch ri thc hin qu trnh phi trn malt. B phi trn thc cht l mt ng ng nm ngang, b phn chnh l mt vt ti thc hin qu trnh o trn nguyn liu vi nc v vn chuyn nguyn liu sau phi trn n ng ng phi trn v nh h thng ng ng ny a nguyn liu sang ni nu. Nguyn liu c phi trn vi t l go : nc = 1kg:3l, malt : nc = 1kg:4l v c nh lng bng cn t ng. Nc s dng phi trn l nc cng ngh nhit thng qua x l. Lng nguyn liu dng cho mi m nu l 1650kg go v 1700kg malt. i vi go khi phi trn cn b sung thm mt lng malt lt bng 5% so vi khi lng go cung cp enzym thy phn thy phn go khi nu. Go v

SVTH: Nguyn Th L Thoa

-13-

Lp 04H2A

Bo co thc tp tt nghip

Cng ty VBL Qung Nam

malt sau khi c phi trn vi nc c bm vn chuyn sang ni nu go v ni nu malt. 4.1.3 Thit b chnh trong nh nghin 4.1.3.1 Sng rung a. Cu to 3 7 1 Nguyn liu Tp cht ln Bi Tp cht b Nguyn liu sch Sng Nam chm

2 6 4 b. Nguyn tc hot ng

Nguyn liu c a vo qua phu s (1), nguyn liu c phn phi u 6 xung sn rung (6). Sn rung (6) chia thit b ra thnh 3 ngn. ngn trn cng vi kch thc l li ln nn khi nguyn liu chu tc ng ca sn rung th go (malt) v tp cht b s lt qua l sn xung ngn th 2, cn tp cht ln hn c c gi li ngn th nht v c vn chuyn theo ng ng (2) ra ngoi. Ti ngn th 2 vi kch thc l sn nh hn so vi ngn nht s tin hnh phn loi tp cht b v go (malt). Go (malt) vi kch thc ln hn c gi li ngn th 2 v c vt ti chuyn n b phn nghin qua ca (5). Cc tp cht c kch thc nh s ri xung ngn cui v c vn chuyn ra ngoi qua ca (4). tch bi v cc tp cht dng l lng ngi ta s dng qut ht v ht ra ngoi, qua cyclon khng kh c tch bi thnh khng kh sch v a ra ngoi, bi c a ra ca (3). 4.1.3.2 My nghin trc Malt Trc nghin

SVTH: Nguyn Th L Thoa

-14Bt nghin

Lp 04H2A

Bo co thc tp tt nghip a. Cu to.

Cng ty VBL Qung Nam

Gm c 2 cp trc, khong cch ca cp trc th hai nh hn so vi cp trc th nht. b. Nguyn tc hot ng Malt c vo phu v c nghin s b cp trc th nht, cp trc ny to ra khe nghin c kch thc 1,5 mm. Sau khi nghin s b, bt malt c a xung cp trc th hai tip tc nghin mn hn, kch thc khe nghin ca cp trc ny l 0,450,5 mm. Trong qu trnh nghin phi thng xuyn kim tra cht lng ca bt nghin, nu xut hin ht nguyn hoc v b v nt th phi dng my v iu chnh khe nghin cho thch hp. 4.1.3.3 My nghin ba a. Cu to

1. 2. 3. 4. 5.

Phu np liu Ba Li a treo Trc quay

b. Nguyn tc hot ng Nguyn liu c a vo my nghin ba qua phu np liu (1). Go c nghin nt nh vo lc va p ca ba nghin vo thnh trong ca my nghin v do s c xt gia cc ht vi nhau. Ba c lp trn a treo s 4, cc ba c treo cch u nhau. Go sau khi c nghin t kch thc yu cu s lt qua li 3 ra ngoi v c a ln xilo cha nh gu ti, nhng ht bt go cha t yu cu nm trn li v tip tc c ba nghin cho n khi c kch thc nh lt li ra ngoi.

SVTH: Nguyn Th L Thoa

-15-

Lp 04H2A

Bo co thc tp tt nghip 4.2. PHN XNG NU . 4.2.1. S qui trnh cng ngh ( s di) 4.2.2. Thuyt minh s cng ngh 4.2.2.1 ng ha nguyn liu

Cng ty VBL Qung Nam

y l cng on quan trng nht v n quyt nh hiu sut thu hi ng.

Go phi trn vi nc

Malt phi trn vi nc

Nu go Hi cho ng ha Lc Hi lu Houblon ha Houblon ha Dch ng Dch ng trong Thng lng Thng lng xoy Dch nc nha

Nu malt

Ra b NiNi trung trung gian gian

B hm

Tho cn Tho cn

Mc ch: y l qu trnh thy phn cc cht c trong nguyn liu nh tc ng ca h enzym. Di tc dng ca h enzym thy phn c sn trong nguyn

SVTH: Nguyn Th L Thoa

-16-

Lp 04H2A

Bo co thc tp tt nghip

Cng ty VBL Qung Nam

liu hay cc ch phm enzym c b sung t ngoi cc cht c trong nguyn liu b phn hy thnh dng n gin, ha tan, phn tn vo trong dch. Thc hin: V c s dng nguyn liu thay th vi t l go: malt = 1:1 nn s dng phng php ng ha kt hp. S dng phng php un si x l nguyn liu thay th l go, v dng phng php ngm i vi malt sau tin hnh hi cho trong ni malt. Trong ni go: S dng phng php un si. Trc khi nu b sung CaCl2.H2O vi hm lng l 1560g\ m nu nhm to pH m cho qu trnh thy phn, sau b sung enzym Termanyl vi lng 790ml phn ct tinh bt thnh cc mch ngn, to iu kin thun li cho qu trnh ng ha. Ngoi ra, cung cp h enzym amylase cho qu trnh thy phn tinh bt trong go ngi ta c b sung 10% malt lt so vi khi lng go trong mt m nu trong cng on phi trn nguyn liu. Tin hnh nng nhit ca ni go ln 600C v gi trong 5 pht tinh bt ht nc trng n. Sau nng nhit ln n 100 0C vi tc nng nhit l 10C/pht v gi trong 2 pht khi ny tinh bt trng n cc i cu trc mng b ph v to thnh cc phn t tinh bt ring l phn tn vo dch. Qu trnh ny c gi l qu trnh h ha tinh bt xy ra trong ni malt. Qu trnh ny l rt cn thit n to iu kin thun li cho qu trnh phn ct mch tinh bt thnh cc ng n gin glucose, maltose,(qu trnh dch ha tinh bt). Trong ni malt: S dng phng php ngm. Trc khi nu ta cng iu chnh pH gi tr thch hp nh ni nu go bng cch b sung CaCl2.H2O to mi trng pH m vi lng 1900g\ m v b sung enzym Ceremix vi lng 400ml\ m tng hiu sut ng ha. Tin hnh nng nhit ni malt ln 400C v gi trong 30 pht nhm to iu kin cho enzym proteaza thc hin qu trnh phn hy protein thnh axit amin v cc peptid thp phn t, qu trnh ny c gi l qu trnh m ha. Sau tin hnh hi cho nhit 660C gi trong 12 pht, bm ton b dch ni go sang ni malt v tin hnh lm v sinh ni go, ng ng chun b cho m SVTH: Nguyn Th L Thoa -17Lp 04H2A

Bo co thc tp tt nghip

Cng ty VBL Qung Nam

nu go mi. Trong sn xut tnh ton sao cho khi thi gian nu ni malt va kt thc th ng thi ni go cng va thc hin xong qu trnh h ha nhm trnh thi gian i qu lu mt trong 2 ni dn n s oxy ha, lm thay i thnh phn ha hc ca nguyn liu v ko di thi gian sn xut. Khi hi cho xong nhit dch trong ni malt l 660C v gi nhit ny trong 12 pht, mc ch l enzym -amylaza thc hin qu trnh phn ct tinh bt thnh ch yu l ng maltose v mt t dextrin bc thp. Ty thuc vo cht lng ca malt v t l ng yu cu m thi gian ng ha giai on ny c thay i. Giai on ny l giai on quan trng nht v n quyt nh nng ng ln men c trong dch. Tip n, nng nhit ln 750C v gi trong trong thi gian 10 pht, mc ch ca giai on ny l to iu kin cho enzym -amylaza thy phn tinh bt, sn phm to thnh ch yu l dextrin bc thp v mt t ng glucose, maltose. Dextrin l mt ng khng ln men c, n tn ti trong bia v quyt nh cht lng ca bia, y l mt trong nhng ch tiu quan trng to nn hng v m cho bia, v th ty vo tng loi bia m yu cu hm lng dextrin c khc nhau. Kt thc qu trnh gi nhit 750C, tin hnh kim tra xem qu trnh ng ha hon ton hay cha bng dung dch it 0,01 N. Nu trong dch ng cn tinh bt th khi nh dch ng vo it s chuyn mu xanh, cn nu ht tinh bt th it s khng i mu. Trong trng hp nu tinh bt trong dch ng vn cn th ta phi ko di thi gian ng ha v c th b sung thm enzym nu cn thit. Khi ng ha xong, nng nhit ln 780C v gi trong 1 pht gim nht, to iu kin cho vic lc b sau ny c d dng. Sau bm ton b dch ng sang thit b lc y bng tin hnh lc b. Trc khi cho dch ng vo, thng lc y bng ta bm mt lng nc nng 780C t di y thit b ln sao cho lng nc cho vo ngp khng gian gia y gi v y tht. Mc ch ca vic lm ny l trnh s chnh lch p sut SVTH: Nguyn Th L Thoa -18Lp 04H2A

Bo co thc tp tt nghip

Cng ty VBL Qung Nam

ln gia dch ng bm qua lc v khong khng gia y gi v y tht, v th trnh c s nn cht ca khi dch ln y gi gy nn b gy kh khn cho qu trnh lc. Mt khc vic bm nc t di ln c tc dng ui oxi trong thng lc trnh qu trnh oxy ha dch ng nng. Sau tin hnh bm dch ng vo thit b, thng thng dch lc ban u lun c v vy ta tin hnh hi lu tr li thit b lc. Khi thy dch ng thu c t trong yu cu th rt dch ng trong cho vo ni un hoa, nu ni un hoa ang bn nu m trc th ta cho dch ng trong vo ni trung gian i khi ni un hoa hon thnh m nu trc th bm qua ni un hoa. Sau khi lc ta thu c lp b, v trong b cn cha mt lng dch ng cha trch ly ht v th tin hnh ra b nhm tn thu lng dch ng cn li. ra b ngi ta s dng nc nng nhit 780C, nhit ny hiu sut trch ly l cao nht m vn m bo cho cc enzym trong dch khng b v hot v cc tanin trong v malt khng b ha tan trong dch lm cho bia sau ny b gt, cht. Nc ra b c phun thnh tia t trn xung vi lu lng thch hp m bo nc lun ngp b nhm trnh b b oxy ha. B c xi lin tc to iu kin cho vic tip xc vi nc. Qu trnh ra b kt thc khi nng ng ca nc ra b t 0,8 1,20P. Thc ra nng dch ra b cn ty thuc vo nng ca dch ng chung thu c, nu dch ng chung c nng cao ta c th tin hnh ra b nhiu ln, cn nu dch ng chung c nng thp th hn ch s ln ra b. 4.2.2.2 Houblon ha dch ng L qu trnh un si dch ng vi hoa houblon. Mc ch: + Chuyn cc cht ca hoa houblon vo trong dc ng, v d cc cht ng, cht thm + Thanh trng dch ng.

SVTH: Nguyn Th L Thoa

-19-

Lp 04H2A

Bo co thc tp tt nghip

Cng ty VBL Qung Nam

+ Kt ta protid nh nhit cao v nh tanin ca hoa v ca malt. Di tc dng ca nhit cao protide b mt nc, bin tnh keo t mt khc cc tanin tc dng vi protide nhit cao to thnh cc tanat kt ta. + V hot enzym. + n nh cc thnh phn, nng ca dch ng. Thc hin: Dch ng trong lin tc c bm vo ni un hoa i bn trong cc ng chm. Hi c cp vo lc u i trong ng trung tm sau ta ra xung quanh vng khng gian gia cc ng chm thc hin qu trnh trao i nhit vi dch ng. Dch ng nhn nhit si ln v pht ra khi ng chm p vo nn phn phi trn v tng b mt bc hi. Ta phi d tr sao cho khi qu trnh ra b malt kt thc th dch ng trong thit b un hoa cng va si. Hoa houblon c np vo di dng ch phm cao hoa (1,1 kg) v hoa vin (6,5 kg) cho 1 m nu l cao hoa v hoa vin. B sung ph gia v cc ch phm hoa ngay lc dch ng bt u si. Hoa c np vo khi nhit trong ni t t 90 - 950C v c cho vo cng mt lc. Tip theo nng nhit dch ng ln n 1000C, nhit ny ta tin hnh iu chnh pH ca dch ng bng axit H3PO4, ng thi cho CaCl2.H2O (2200g) vo, nhm b sung ion Ca2+ to iu kin thun li cho qu trnh sinh trng v pht trin ca nm mem sau ny v cho caramel (4300ml) nhm tng mu cho dch nha. Trc khi kt thc si 15 pht b sung ZnSO4 vo cng l b sung dinh dng cho nm men, lm cht xc tc cho qu trnh ln men sau ny. Thi gian thc hin qu trnh houblon ha l 60 pht. Kt thc qu trnh un hoa tin hnh ngt hi o th tch, ly mu o ng v pH. pH yu cu ca dch nha l 5,4 - 5,6. ng thch hp ln men nh my l 16.5 0P, nu nh ng cao ta b sung thm nc vo, cn nu nh ng thp th m nu sau ta b vo bng cch hn ch s ln ra b hoc tng thi gian houblon ha ln. Sau khi houblon ha dch ng c bm qua ni whirpool tch cn hoa v tp cht kt lng, thi gian lng trong l 20 pht. Dch nha trong c tho ra c nhit khong 90- 950C v a qua h thng trao i nhit h nhit SVTH: Nguyn Th L Thoa -20Lp 04H2A

Bo co thc tp tt nghip

Cng ty VBL Qung Nam

xung 8,50C trc khi a vo tank ln men. Cn hoa c tho ra ngoi v c trn chung vo b hm. 4.2.3 Cc thit b chnh trong phn xng nu 4.2.3.1 Ni nu a. Cu to 1. ng hi 2. Np 3. n chiu 4. Ca quan st 5. Lp trong thng 6. Lp cch nhit 7. V ngoi 8. Nc ngng 9. Dch cho ra 10. Mot 11. ng hi vo 12. Cnh khuy 13. Nc v sinh 14. Ca nguyn liu vo Thit b nu c thn hnh tr, y cn, hai v, v trong (5) v v ngoi (7), np (2) c ch to bng thp khng g. Hi gia nhit gin tip vo ca (11), ri qua h thng ng xon rut g tip xc vi thnh v y ni, thn ni c bo n bng lp cch nhit (6), hi sau khi cp nhit ngng t thnh lng v c a ra ngoi qua ca (8). b. Nguyn tc hot ng Nguyn liu (go hoc malt phi trn vi nc) c a vo ni qua ca (14), hi cp nhit qua h thng ng ng (11), thc hin qu trnh trao i nhit vi nguyn liu qua thnh (5). Ban u moto (10) truyn ng cho cnh khuy (12) quay nhanh sau gim dn, cnh khuy c mc ch lm cho nguyn liu tip xc u vi nhit v enzym, mt khc trnh hin tng vn cc, tng hiu xut nu. Hi sau cp nhit to thnh nc ngng c tho ra ngoi qua ca thot nc ngng s (8) v c a sang l hi. Sau khi hon thnh qu trnh SVTH: Nguyn Th L Thoa -21Lp 04H2A

Bo co thc tp tt nghip

Cng ty VBL Qung Nam

nu, dch c a ra ngoi qua ca (9). Thit b c v sinh nh ng ng dn nc v sinh (13), v tip tc thc hin m nu mi. c. Thng s ni nu. Thng s Th tch Kch thc Trng lng Ni go 6,5 m3 d = 2800, h = 4540 mm 1903,5 kg Ni malt 11 m3 d = 3800, h = 4771 mm 2843,5 kg

4.2.3.2 Thit b lc y bng a. Cu to (hnh v)

1. Dch cho vo 2. Dch ng ra 3. Cnh gt b 4. Cnh xi b 5. Ca thot b hm 6. ng c 7. y li gi 8. ng nc v sinh 9. ng nc ra b 10. Ca quan st 11. Lp cch nhit 12. Cc ng gom

Thit b c dng hnh tr, y phng, np hnh cu. b. Nguyn tc hot ng

SVTH: Nguyn Th L Thoa

-22-

Lp 04H2A

Bo co thc tp tt nghip

Cng ty VBL Qung Nam

Trc khi bm dch cho vo ta phi bm vo mt lng nc c nhit 780C vo lp y khong trng gia y gi v y tht khi a dch cho vo lp b khng nn qu cht lm gim hiu sut lc. Sau bm dch cho vo theo ng s (1). Trc khi a dch cho vo ta cho cnh gt b (3) hot ng. Tc cnh khuy lc ny hot ng khong 1vng/pht. Sau khi bm dch vo xong, tng tc hot ng ca cnh khuy ln cho chy vi vng nhm co u b malt trn b mt lc. Tip n nng cnh khuy ln cho chy vi vng ri dng li. Dch lc chy xung cc ng gp ri c cha trong bnh cha sau lc qua ca (2), lc ny dch lc thu c cn c ta cho hi lu tr li thit b lc. Quan st trong bnh cha dch lc nu thy dch ng trong th chuyn sang ni houblon ho. Trong qu trnh lc, khi ng cho cnh xi (4) hot ng, vn tc cnh xi l 100s/vng, c th iu chnh s ln xung ca cnh xi qu trnh lc hiu qu. Khi mc nc ct gn st b mt b th tin hnh ra b, nc ra b (78 0C) c cp vo ni lc qua ca (9) sao cho lp y lp b. H cnh khuy xung v tr cch y gi khong 5cm v cho quay vi vng vi tc 1 vng/pht. Sau tt cnh khuy, tin hnh bm dch lc. Lp li nh vy 2 - 3 ln ty thuc vo nng ng chung thu c, thng thng kt thc qu trnh ra b khi nng dch ng trong nc ra b thu c khong 0,8 - 10P. Sau ra b, bt dao co b (4) tp trung b v bm v thng cha hm qua ca (5), cn dch ng trong c bm sang ni houblon ha. Sau tin hnh v sinh thng lc bng h thng ng ng dn nc v sinh (8) v tin hnh lc m tip theo. 4.2.3.3 Thit b Houblon ho a. Cu to (hnh v)

SVTH: Nguyn Th L Thoa

-23-

Lp 04H2A

Bo co thc tp tt nghip

Cng ty VBL Qung Nam

1. 2. 5. 6. 7. 8. 9.

ng thot hi Ca v sinh Dch ng vo, ra ng hi vo Ca np hoa B trao i nhit Nc ngng ra

3,4. ng ng CIP

b. Nguyn tc hot ng Dch ng cp theo ng ng s (5) vo cc ng chm ca b trao i nhit (8), hi cp ng theo s (6) i vo vng khng gian gia cc ng thc hin qu trnh trao i nhit vi dch ng. Sau khi dch ng c truyn nhit, dch si ln v phun ln khi ng chm, va ln nn phn phi lm tng b mt bay hi ca dch. Qu trnh cp dch v nng nhit ni lin tc sao cho khi dch lc b cui cng vo ni houblon th lc nhit ni houblon va si. Lc ny ngng cp hi cho hoa houbon vo. Hoa houblon c cho vo di dng vin v cao hoa cng mt ln. Thi gian un dch ng vi hoa houbon khong 1 gi th kim tra nng ng, nu t (khong 16,50P) th dng qu trnh houblon ho li. v sinh thit b th nc v sinh c a vo ni qua ng ng (3) v (4). Dch ng sau houblon ho c tho ra ngoi qua ng ng s (5). 4.2.3.4 Thit b lng xoy Whirlpool a. Cu to (hnh v)

SVTH: Nguyn Th L Thoa

-24-

Lp 04H2A

Bo co thc tp tt nghip

Cng ty VBL Qung Nam 1. ng thot hi 2. V thng 3,4 ng tho dch ng 5. 6. 7. 8. Ca thot b Dch ng vo ng nc v sinh Ca lm v sinh

Thit b Whirpool c thn hnh tr, y bng c lm bng thp khng g, c nghing 8 - 100. b. Nguyn tc hot ng Dch ng sau houblon ho c bm vo thit b lng qua ca s (6) theo phng tip tuyn vi thnh thit b lm cho c khi dch lng xoy trn di tc dng ca lc hng tm. Nh cn b ht vo tm thng v lng xung y. Sau khi chuyn ht dch ng vo thit b, yn trong 20 pht qu trnh lng tip tc. Dch nha trong pha trn c tho ra qua ca s (3), phn di vn tip tc lng v dch trong cn li tip tc c tho qua ca s (4). Cn hoa c ly ra sau mi m lng qua ca (5). ng ng s (7) dng dn dung dch CIP vo v sinh, ca s (8) dng cng nhn vo trong co cc cn hoa kh tch ra khi thit b.

SVTH: Nguyn Th L Thoa

-25-

Lp 04H2A

Bo co thc tp tt nghip 4.3 QUY TRNH CIP (V SINH THIT B) 4.3.1 Qui trnh v sinh

Cng ty VBL Qung Nam

Chun b Kim tra

B ptrn

Ni Go

Ni Malt

Ni lc

Ni tgian

Ni Hoa

Ni Lng

4.3.26 26 minh qui trnh 4.3.2.1 Chun b Gm ho cht NaOH, Mix 100, nc, hi 4.3.2.2 Kim tra + Xc nh li nng NaOH trong thng CIP + Sau khi xc nh li nng NaOH, ta tnh ton lng NaOH cn thm vo thng CIP 3m3 c c nng dch CIP 2%. ng thi ta cng tnh ton lng Mix 100 b sung vo, chim t l 0,1% trong 3m3 dung dch CIP. Theo thc t ti nh my th vic cho ho cht vo thng CIP l khng thun li. Do vy bm tt c dung dch trong thng CIP qua ni go, cho chy cnh khuy sau tin hnh ho cht v nng nhit ti ni go ln 85 0C. Sau mi bm vo thng CIP cc thit b theo s . 4.3.2.3 Qui trnh CIP SVTH: Nguyn Th L Thoa -26Lp 04H2A

Bo co thc tp tt nghip

Cng ty VBL Qung Nam

Khi CIP thit b no th cho bt cc van c ng dch CIP i n thit b . Tip n cho chy bm dch CIP, trong qu trnh CIP ta cn ch n bo hiu mc trn v mc di ca thng CIP bm hi lu v canh chng khong 2 pht cho bt bm hi lu 1 ln, v 2 pht cho tt bm. Qu trnh ny c lp i lp li cho n khi kt thc qu trnh CIP thit b th dng v chuyn sang thit b khc. Qu trnh CIP cc thit b t yu cu khi thit b khng cn d bn do nguyn liu st li, dung dch CIP khng i mu nhiu so vi trc khi CIP. Nu cha t yu cu th CIP li cho n khi no sch th thi. Trong qu trnh CIP, khi CIP xong mt thit b th khng nht thit phi bm ht dch CIP trong thit b v li thng CIP m ta c th bm sang thit b k tip tip tc qu trnh CIP. Sau khi CIP ton b thit b theo ng thi gian qui nh th cho chy li bng nc cho tt c cc thit b CIP n khi bo khng cn xt trong thit b th thi, bng cch kim tra nc ra vi ch th phenolphtalein n khng mu. Sau khi CIP xong thit b, trong qu trnh ra ta phi dng nc ui sch cc ng CIP i v CIP v. + Vi ng CIP i th bm nc lnh t thng nc lnh i v sinh. Tt c vo thng whirpool ri cho ra ngoi. + Vi ng CIP v cho chy nc nng v sinh. Ring vi ni hoa, khi CIP th nhit ca dch CIP phi t 900C v nhit ny th mi c th lm sch lp bn do cn hoa bm trn thnh thit b.

SVTH: Nguyn Th L Thoa

-27-

Lp 04H2A

Bo co thc tp tt nghip Chng 5: PHN XNG LN MEN, LC 5.1 S ln men, lc.

Cng ty VBL Qung Nam

Nha nng t nh nu Men ging Nc 2 C

o

Lm lnh nhanh Cht dinh dng Nc nha lnh Cp Oxi Tank ln men Cp Nm Men CO2 Tank nhn men t Nui PTN

Hot ha Tank thu hi men Sa men

Ln men chnh Ln men ph v Rhu Rt men

Kim tra Thi kh CO2 lng

Ko t Thu hi CO2

H lnh

CO2 kh

Nc 20C Bi kh

Phi trn nc Lc th Lc ti Tank cha bia trong SVTH: Nguyn Th Lchit Khu Thoa -28-

Nc bo ho CO2 Bt tr lc v ho cht

Lp 04H2A

Bo co thc tp tt nghip

Cng ty VBL Qung Nam

5.2 Thuyt minh s qui trnh cng ngh ln men v lc. Dch nha t nh nu sau khi houblon ho, lng trong c bm qua phn xng ln men v lc vo my h lnh nhanh. Ti y dch nha c lm lnh nhanh t 90-950C xung 8,50C nh tc nhn lnh l nc lnh 20C cp t phn xng c in. Dch nha trn ng n tank ln men c sc khng kh, hm lng O2 c cp khong 8-10 mg/l, qu trnh ny l iu kin cn thit cho s sinh trng v pht trin ca nm men, to sinh khi s lng t bo yu cu trong giai on u ca thi k ln men chnh. Nm men ging c hot ha v nui trong phng th nghim. Trong khi nui ngi ta dng mi trng l dch nha v trng sau khi lc, c b sung thm mui khong, cht kch thch sinh trng nh biotin, cc vitamin khc Nm men c nui n khi t s lng yu cu s c chuyn n tank nhn men trong phn xng lc. Trong qu trnh nui, cp khng kh v trng lin tc to iu kin thun li cho qu trnh sinh trng v pht trin ca nm men. Sau mn men c cp vo tank ln men ngay sau khi a dch nha lnh m u tin vo. Thng thng lng dch nha thu c 4 m nu th y 1tank ln men (c tnh h s cha y). Dch nha i vo tank t di ln nhm trnh s to bt v ui cc kh l trong tank. Chng nm men c s dng l chng nm men chm Saccharomyces Carberginicis, sau khi ln men kt thc chng nm men ny kt lng xung y, rt men ta thu c sa men. Sa men ny c thu hi trong cc tank thu hi, sau khi ra, hot ha c th c s dng ln men dch ng trong tank tip theo. Thng thng lng sa men thu c 1 tank c th c s dng ln men dch ng trong 3 tank sau , s ln ti s dng men l 5 ln. S lng men phi c nh lng bng cn v c tnh cho ton b dch nha, s lng nm men cp cho mi m c tnh theo cng thc:
M = V 10 4 0,35 (100 C )

Trong : M : khi lng nm men cn cp/1tank V: th tch dch nha v tank SVTH: Nguyn Th L Thoa -29Lp 04H2A

Bo co thc tp tt nghip : m c ca dch nm men C: T l nm men cht. Qu trnh ln men.

Cng ty VBL Qung Nam

y s dng phng php ln men dch ng nng cao, qu trnh ln men chnh v ln men ph cng c thc hin trong 1 tank ln men. Nhit ci trong tank ln men l 140C. Giai on u ca qu trnh ln men chnh, nm men, sinh trng v pht trin sinh khi, v sau thc hin qu trnh ln men chuyn ha c cht. Khi ln men mt lng c cht ca dch nha ch yu l cc ng ln men c nh glucose, maltose b nm men hp th to thnh ru etylic, kh CO2 v cc sn phm ph khc. Qu trnh ln men trong giai on ny din ra mnh nht v CO2 sinh ra mnh nht. Gi p sut trong tank ln men khong 0,25 - 0,3bar, nu p sut tng ln th o tinh khit ca CO2 n khi t 99,6% th ni ng ng v m van tin hnh thu hi CO2, nu cha t th tip tc thi ra ngoi nh khi bt u ln men. CO2 sch sau khi thu hi c ha lng, khi cn cp cho b phn sn xut th tin hnh ha hi. Thi gian kim tra tinh khit CO2 khong 24 gi sau khi lm y tank. Trong qu trnh ln men, cc cn b hoa houblon cn st li trong dch nha s c xu hng lng xung y tank. V vy sau thi gian 6 gi k t khi dch y tank ln men th tin hnh x cn y. Gi nhit ln men l 140C trong khong 4 ngy k t khi lm y tank n khi kim tra thy nng ng ca dch ln men t 4,24,80P th tin hnh nng nhit ln men ln 150C kch thch qu trnh ln men mnh hn. Sau gi tank nhit ny trong 48 gi v kim tra nng dich ln men. Nu chnh lch gia ng ln men c (AE) vi ng gii hn (FE) khng vt qu khong 0,3 0,5 th bt u tnh thi gian Rhu. Thi gian Rhu di hay ngn tu thuc vo hm lng iacetyl trong dch ln men. y l mt ch tiu quan trng khi nh gi cht lng ca bia. Khi hm lng iacetyl t khong 0,12 ppm th kt thc qu trnh Rhu. Thng thng thi gian Rhu l t 24h- 48h, sau khi Rhu tin hnh rt men thu sa men. Sau tin hnh h lnh dch t t xung -1oC,qu

SVTH: Nguyn Th L Thoa

-30-

Lp 04H2A

Bo co thc tp tt nghip

Cng ty VBL Qung Nam

trnh ny thc cht l nhm kt lng nm men tch khi bia non, ng thi qu trnh ny cng nhm tn thu thm CO2 v n nh cc thnh phn v tnh cht cm quan ca sn phm. Bia non sau khi h lnh t - 10C th nng dch ng cui t 3,50P, nng ny vn cn rt cao so vi yu cu ca nng ng cui trong bia l 1,82,40P nn sau khi h lnh ta tin hnh phi trn bia non vi nc bo ha CO 2 gim nng ng cui xung 2,20P. Nc em i phi trn c nhit 20C, trc tin, nc ny c oxi trong thit b bi kh sau c sc CO2 vo. Nc oxi sau khi bo ha CO2 c hm lng oxi khng qu 0,1ppm, v hm lng CO2 khong 3,5-4,5 g/l, nhit l 1-20C. Qu trnh lc. Bia non sau khi c phi trn c bm vo thit b lc th dng a tch cn, t bo nm men cn st. Qu trnh lc xy ra nh s chnh lch p sut thy tnh gia lp bia trn v di b mt lc, v lc ly tm do tc dng quay ca h thng a lc. tng kh nng lc ngi ta dng bt tr lc hyflo c kch thc ln di v lp STD c kch thng nh hn trn to lp lc trn b mt a lc. Bia ra khi thit b lc a cn c nn c a qua thit b lc ti tch mt phn cn mn, nm men, bo t cn st t trong cn thit cho bia. Thi gian tun hon cn thit l > 5 pht. Trong qu trnh a bia vo my lc th ta c b sung mt s cht ph gia nhm hiu chnh cc thng s k thut. B sung metanbisunfit nhm lm tng bn sinh hc cho bia ko di thi gian bo qun chng oxy ho, b sung K2CO3 nhm to pH m cho bia (4,05-4,35), b sung manucol ester B nhm to v gi bt, b sung Collupuline c tc dng ng t protein, cht ny cng vi cn protein c loi b khi bia trong qu trnh lc. Sau khi bia t c trong yu cu, bia trong c bm vo 3 tank cha bia trong tng tr, thi gian tng tr t nht l 48 ting.

SVTH: Nguyn Th L Thoa

-31-

Lp 04H2A

Bo co thc tp tt nghip 5.3 Cc thit b chnh trong ln men, lc 5.3.1 Thit b trao i dng tm 5.3.1.1. Nha lnh Cu to

Cng ty VBL Qung Nam

Nha lnh Nc lnh

Nc lnh

Nha nng vo

Nc nng ra Nha nng Nc nng

5.3.1.2. Nguyn tc hot ng My lm lnh nhanh dng tm bn c cu to l nhng tm bn gp sng, ch to t thp khng g. Cc tm bn c hnh ch nht, c 4 tai 4 gc trn mi tai c thung 1 l trn. Vi cu to nh vy nn khi lp chng ln khung my th s to 4 mng dn: Dch ng vo my, dch ng ra khi my, tc nhn lnh vo my, tc nhn lnh ra khi my. Dch nha c nhit 90- 95oC c bm vo 1 mng dn pha di, cn tc nhn lnh l nc 2 oC c bm vo 1 mng dn pha trn. Dch nha nng v nc lnh i ngc chiu thc hin qu trnh trao i nhit qua b mt truyn nhit, nh m nhit ca dch nha nng h xung n nhit ln men 8,5oC v c a ra ngoi theo mng dn pha trn, cn nc lnh sau khi trao i nhit vi nha nng thnh nc nng ra khi my theo mng dn pha di 5.3.2. Thit b ln men 5.3.2.1. Cu to

SVTH: Nguyn Th L Thoa

-32-

Lp 04H2A

Bo co thc tp tt nghip 7 6 8

Cng ty VBL Qung Nam 1. ng ng nha vo, bia ra, hi CIP 2,3. ng ng glycol cp

4. ng ng CIP, thu hi 5 9 CO2, cp CO2 5.Lp bo n 6. Van an ton 7. Van chn khng 4 3 2 1 10 8. Qu cu CIP 9. ng ng glycol ra 10. Van ly mu Cc thng s ca tank ln men Tank ln men gm 12 tank P. Lm vic = 0,25-0,3bar Th tch (V) = 70m3 Khi lng G = 879,2 kg Kch thc d = 3.350 x h = 15000, mm 5.3.2.2. Nguyn tc hot ng Dch nha sau khi c sc O2 c ua vo tank t di ln qua ng ng (1). Khi cho m dch nha u tin vo th phi nm men. Nm men c phi trn vi t l c tnh ton trc. Sau dch nha tip tc c a vo cho n khi y tank, thng thng 4 m nu th dch chim khong 85% dung tch tank khong 60m3.

SVTH: Nguyn Th L Thoa

-33-

Lp 04H2A

Bo co thc tp tt nghip

Cng ty VBL Qung Nam

Tank ln men c cu to thn tr, hai v, c lp bo n cch nhit, trong vng khng gian gia hai v c o lnh gm hai khoang, khoang trn v khoang di. Tc nhn lnh l glycol c nhit -100C c a vo hai khoang qua h thng ng ng (2),(3). Glycol lnh i trong o lnh duy tr nhit ln men cho tank, sau khi trao i nhit glycol ra qua ng ng (9). Lc u nhit c ci trong tank l 140C. CO2 sinh ra trong qu trnh ln men c kim tra v thu hi qua h thng ng ng (4), trong qu trnh ln men duy tr p sut trong tank l 0,25-0,3bar. p sut l p sut thch hp nht cho qu trnh thu hi CO2 m li khng nh hng n qu trnh sinh trng v pht trin ca nm men trong giai on u ca thi k ln men chnh. Sau khi Rhu, tin hnh tho men qua ca (1), v nu hm lng diacetyl t yu cu ci nhit trong tank l -10C nhit ca bia non gim dn. Sau khi h lnh, bia non c ly ra ngoi cng qua ng ng (1) v tin hnh lm v sinh tank bng h thng CIP (8), (4), chun b cho m nu tip theo. 5.3.3. Thit b lc a 5.3.3.1. Cu to (hnh di) 5.3.3.2. Nguyn tc hot ng a. Ph bt my lc: + S dng hyflo ph a lc lp di. + Thi gian ph 30 pht + Chy hi lu my lc th cho a lc to thnh 1 lp b mt (lp huyn ph) ph trn cc li lc 9. Bm x bt 10. Van an ton

SVTH: Nguyn Th L Thoa

-34-

Lp 04H2A

Bo co thc tp tt nghip 10 2 3 1 9 7

Cng ty VBL Qung Nam

1. ng ng bia vo 2. ng ng thng p 3. ng ng CIP 4. ng ng x y 5. ng ng bia ra 6. Ca x 7. Trc my lc 8. Li lc 9. Bm x bt 10. Van an ton

4 5 b. Qu trnh lc bia: + Bia non sau khi c phi trn vi nc bo ha CO 2 c a vo my lc qua ca (1), do cc a lc c gn trn h thng trc quay nn cn bia vo c phn phi u trn b mt a. Cu to ca a lc gm c b mt li (8) c ph sn mt lp bt tr lc hyflo c kch thc ln. Khi bm bia vo lc ngi ta b sung thm bt tr lc STD c kch thc ht nh hn v cc cht ph gia khc. Cn bia, xc men, v bt STD c phn phi u trn b mt li lc lm thnh mt lp tr lc tt. Bia c lc trong nh vo s chnh lch p sut thy tnh ca dch lp trn v lp di b mt loc, sau bia trong c thu hi qua ng ng gp gia (5) v mang qua my lc ti. Cc cht ph gia c b sung vo bia trong qu trnh lc l: metanbisunfit, K2CO 3, manucol ester B, collupuline, nhm n nh tnh cht cm quan v tng kh nng bo qun ca bia. Th tch ti a cho mi m lc l 600 Hl Khi lc xong ta tin hnh v sinh my lc, dng bm s 9 bm bt lc ra ngoi a v x theo ng s (4) hay ca s (6) 6

SVTH: Nguyn Th L Thoa

-35-

Lp 04H2A

Bo co thc tp tt nghip

Cng ty VBL Qung Nam

5.4. Cc quy trnh CIP C hai loi CIP l CIP nng v CIP lnh. CIP nng c dng v sinh cc ng ng, my lnh, thng lccn CIP lnh dng cho cc tank c h thng lnh, lp bo n, tank ln men CIP lnh: Gm cc dung dch: - NaOH lnh : 1,5-2%, purexol 0,5% - ATR acid : 1,5-2% - Sep: 0,5-0,7% NaOH, ATR acid c hot tnh b mt tng i ln nn c tc dng ty ra, nhng hot tnh ca ATR ln hn. Cn Sep ch mang mt phn nh c tnh ty ra m ch yu n tc dng ty trng, kh trng. CIP nng: Gm dung dch NaOH 75-80o C(1,5-2%) v nc nng 80-85oC tng nh my tn sut CIP l khc nhau, nhng phi m bo c yu cu v sinh ma nh my t ra.

SVTH: Nguyn Th L Thoa

-36-

Lp 04H2A

Bo co thc tp tt nghip

Cng ty VBL Qung Nam

Chng 6: PHN XNG CHIT RT

6.1. Mt bng phn xng chit. My ra chai

My gp chai khng

My ra kt

My gp chai bia thnh phm

My in date

My dn nhn

My chit bia v ng np

Thit b thanh trng

SVTH: Nguyn Th L Thoa

-37-

Lp 04H2A

Bo co thc tp tt nghip

Cng ty VBL Qung Nam

6.2. S qui trnh lm vic phn xng chit rt: V chai v kt bia My bc v chai khng Chai Ra chai Soi chai Chit bia v ghp np Thanh trng Soi chai Dn nhn In date Bc chai bia thnh phm vo
kt

Kt bia Ra sch

Kho thnh phm

SVTH: Nguyn Th L Thoa

-38-

Lp 04H2A

Bo co thc tp tt nghip

Cng ty VBL Qung Nam

6.3. Thuyt minh dy chuyn phn xng chit rt: V chai bn c bng ti chuyn vo my bc v chai. Ti y chai bia s dng s c bc ra khi kt v chuyn vo my ra chai nh bng ti nm ngang. Cn kt chai s c chuyn n my ra kt s dng li. my ra chai: chai c ra sch ln lt bng NaOH nng, nc m v cui cng l nc cng ngh. Thi gian ra chai khong 15 pht. m bo sch an ton cho chai th sau khi ra sch chai cn c kim tra v cho kt qu khng mu vi ch th Phenolphtalein 0,1%, chai khng v, nt hoc cn cn bn. Nu chai khng t yu cu th loi b khi dy chuyn hoc x l li s dng ln sau. Chai t yu cu c chuyn n my chit bia nh bng ti. Ti y bia s c chit vo chai theo nguyn tc ng p. Qu trnh chit bia s c thc hin qua 4 giai on: + Ht chn khng: ui khng kh ra khi chai. + Np CO2 v chit bia. + X CO2 + n nh bia trong chai. H thng chit bia l mt my lin hp gia chit v ng np nn chai bia sau khi c chit s chuyn ngay n b phn ghp np. Trong qu trnh di chuyn ny ta tin hnh phun nc nng 85 1000C vi p lc ln (6 bar) ui ht phn khng kh cn li trong c chai. Yu cu ca chai bia sau khi ghp np l mi ghp phi kn m bo cht lng bia. Sau khi ghp np bia c chuyn n thit b thanh trng nh bng ti dit men, n nh cht lng. Qu trnh thanh trng din ra 680C v ko di 55 pht. Trc khi ra khi thit b thanh trng chai bia c thi sch nc bm trn v chai thun li cho cng on dn nhn tip theo. Sau khi thanh trng 1 s chai bia c th cn cn hoc th tch khng t yu cu, cn kim tra v loi b ngay. SVTH: Nguyn Th L Thoa -39Lp 04H2A

Bo co thc tp tt nghip

Cng ty VBL Qung Nam

Cc chai m bo yu cu c a n my dn nhn v my in date in ngy sn xut v hn s dng cho sn phm. Kim tra chai bia ln cui loi nhng chai cn li do dn nhn, in date trc khi chuyn chng n my bc chai bia thnh phm v nhp kho.

6. 4. Thit b chnh trong phn xng chit rt: 6.4.1 My ra chai: a. Cu to:

b. Nguyn tc hot ng: My ra chai gm c 4 vng: Vng 1(Vng nc ngm): Vng ny gm c 2 b ngm s b 1 v 2. 2 b ngm ny cha nc 400C, y l nc tn dng t vng cui chy trn v. Chai bn c bng ti chuyn v my v gn cc chai trn 1 bng chuyn xch (caset) chuyn ng vo vng ny ngm, lm cc cht bn trong chai ht nc v mm hn, d tch ra khi chai hn. SVTH: Nguyn Th L Thoa -40Lp 04H2A

Bo co thc tp tt nghip

Cng ty VBL Qung Nam

Vng 2 (vng phun cht ty ra): Vng ny cha cht ty ra l NaOH 1,6 2%, nhit 700C. Ngoi ra cn b sung thm Stabilon 0,25 3% tng hiu sut ty ra. Chai c chuyn n vng ny th chc u xung di, nc trong chai c ra ht. H thng vi phun ha cht c chia lm 2 phn: + Phn phun t di ln trn: Gm cc ng nm ngang xp xen k ng c nh v ng xoay. ng c nh phun theo hng thng ng v ch phun khi c chai n, ng xoay trn va phun va qut 1 gc 900 i vi mi hng chai. + Phn phun t trn xung di: Gm cc ng c nh phun ln phn t chai v bn ngai chai. Chai sau khi qua vng ny th di tc dng ca ha cht lc phun th cc cht bn chai c ra tri ng k. Vng 3 ( vng ra li): Vng ny ch cha nc lm sch cc tp cht cha c ra sch vng trc, cu to gm cc ng phun c nh v ng xoay. Vng ny c chia lm 2 3 vng c nhit gim dn trnh hin tng sc nhit, v chai: + Vng nc nng: 700C + Vng nc m: 45 - 500C + Vng nc thng: 40 - 450C Chai ra khi vng ny a s u c lm sch, ch cn dnh ha cht ty ra. Vng 4 (vng ra cui): s dng nc cng ngh ra sch ha cht cn st li trong chai. Lng nc ny ch s dng 1 ln nn tn dng ta cho chng chy trn v b ngm vng 1 ngm chai. 4.4.2 My chit chai: a. Cu to: My gm 44 vi chit, mi vi gm 2 b phn: Xilanh pha ngoi:. Xilanh c kt thc pha di bng 1 mng lc cao su, khi chai y ln th vng cao su s m cht c chai.

SVTH: Nguyn Th L Thoa

-41-

Lp 04H2A

Bo co thc tp tt nghip

Cng ty VBL Qung Nam

Pittong pha trong: L 1 ng rng di, pha di c supap. Chuyn ng dc xilanh nh lc nn khng kh. b. Nguyn tc hot ng: Qu trnh chit bia c thc hin theo nguyn tc ng p, gm 4 giai on: - Giai on 1: Ht chn khng ui khng kh, p lc ht 0,92 0,95 bar - Giai on 2: Thi CO2 v chit bia, p lc 3 bar - Giai on 3: X CO2 - Giai on 4: n nh bia trong chai. 4.4.3 Thit b thanh trng: a. Cu to:

Nu?c nng Hoi Nu?c ng ung

Thit b thanh trng gm nhiu khoang, cc khoang c nhit khc nhau. + Khoang tin thanh trng: C nhit tng dn: 280C, 400C, 520C. + Khoang thanh trng: C nhit 680C Trong thit b cn cha cc ng ng: + ng nc nng: b lng nc bay hi. + ng hi: cp hi, tng nhit cc vng trong thit b. + ng nc ngng: tho nc ngng trong sut qu trnh thanh trng. b. Nguyn tc lm vic:

SVTH: Nguyn Th L Thoa

-42-

Lp 04H2A

Bo co thc tp tt nghip

Cng ty VBL Qung Nam

Bia chai c bng ti vn chuyn vo thit b thanh trng. Ti y bia ln lt qua cc vng nhit tng dn 280C, 400C, 520C nh hi cp vo trnh hin tng sc nhit, hn ch s bin tnh, thay i cht lng bia. n vng thanh trng th bia c nng ln n 68 0C dit ht men cn li trong bia, n nh tnh cht cng nh thnh phn bia. Sau vng thanh trng bia c h nhit dn t 520C, 400C, 280C. Ti vng h nhit ny cc chai bia c thi sch nc bm trn v chai trc khi c chuyn n my dn nhn.

SVTH: Nguyn Th L Thoa

-43-

Lp 04H2A

Bo co thc tp tt nghip

Cng ty VBL Qung Nam

Chng 7: C IN
1.H thng lnh: 1.1. S h thng lnh Bn nc 20C Dn ngng 1 Dn ngng 2

Nc thng

Dn lm lnh nc

Dn lm lnh glycol

Bn cha lng h p

Tit lu Bnh tch du

Bn cha glycol nng

Bn cha glycol lm lnh

My nn

My nn

My nn

Bm nc gii nhit

Ch thch

ng lng ng hi

1.2. Thuyt minh s . Mc ch: H thng lnh c hai mc ch chnh l to ra nc lnh 20C cung cp cho my lm lnh nhanh phn xng ln men nhm h lnh dch ng sau houblon ha t nhit 85900C xung nhit ln men 8,50C, v to ra glycol lnh lm lnh cc tank ln men, tank bia trong, tank thu hi men v ng ng.

SVTH: Nguyn Th L Thoa

-44-

Lp 04H2A

Bo co thc tp tt nghip

Cng ty VBL Qung Nam

Nguyn l hot ng: Hi NH3 bo ho t bnh cha h p c my nn ht v v nn ln vi nhit cao, p sut cao to thnh hi cao p. Hi cao p i vo bnh tch du, ti y do cu to ca bnh tch du lm nght dng hi nn nhng ht du lng c vng ra, ri xung thnh bnh v c a v my nn. Hi cao p sau khi ra khi bnh tch du c nhit 1351500C tip tc c y vo 2 dn ngng. Ti y hi cao p c gii nhit bi h thng phun nc v qut ht pha trn dn ngng v bin thnh lng cao p. Lng cao p sau khi i qua van tit lu c cha trong bnh h p, mi cht trong bnh lc ny c nhit l -100C, p sut 2bar. Sau mi cht lnh lng tip tc c bm n dn bay hi thc hin qu trnh trao i nhit lm lnh nc v glycol v b bin thnh hi quay tr v h thng hi lu v tip tc vng tun hon. Nc lnh 20C: Nc thng sau khi x l c bm vo dn lm lnh nc, ti y nc trao i nhit vi tc nhn lnh NH3 v c lm lnh n 20C. Lng NH3 sau khi trao i nhit chuyn thnh hi v tr v bnh tun hon, cn nc sau lm lnh c cha trong bn nc 20C. Glycol lnh: Glycol t bn cha glycol nng c nhit 240C c a v thit b trao i nhit, sau khi trao i nhit glycol t nhit -40C v c a v bn cha glycol lnh a i lm lnh. Glycol lnh sau khi lm lnh cc tank ln men, tank bia trong v ng ng s tr v bn cha glycol nng v tip tc c lm lnh.

SVTH: Nguyn Th L Thoa

-45-

Lp 04H2A

Bo co thc tp tt nghip 2.H thng thu hi CO2: 2.1. S nguyn l. CO2 t 12 tank ln men Nc 20C Ct nc sc kh CO2 Phao cha kh CO2 My nn

Cng ty VBL Qung Nam

Mi cht lnh R22 Bu ha lng CO2

Bn cha lng CO2 10 tn

Bn cha lng CO2 2 tn

Than hot tnh 1

Than hot tnh 2

Sili ca gene 1

Sili ca gene 2

Hi nc 20C CO2 cp i sn xut

Thit b sy CO2 (ha hi, t=200C) Nc ngng

2.2. Thuyt minh s . Kh CO2 sau khi thu hi t cc tank ln men sau khi t c tinh khit theo yu cu ( 99,8 %) c sc vo ct cha nc 20C kh bt bia, tch tp cht v lm gim p sut v nhit . Sau kh CO2 c a ln phao cha, lng kh a vo nhiu lm thi phng phao. Khi phao y ln, my nn ht kh trong phao v v nn ln p sut cao 18 bar, ri a qua hai ct silicagen tch m v qua ct than hot tnh tch mi. Sau kh CO2 c a qua bu ho lng CO2 chuyn CO2 t th kh sang th lng, nhit ho lng l -24 -300C vi tc nhn ho lng l freon R22. CO2 lng t bnh ha lng c a vo bnh cha CO2 2 tn v 10 tn. Khi cn cp CO2 i sn xut phi ha hi CO2 nh hi

SVTH: Nguyn Th L Thoa

-46-

Lp 04H2A

Bo co thc tp tt nghip

Cng ty VBL Qung Nam

nc nng nhit 1500C v p = 4bar. Kh CO2 c cp cho b phn s dng nh b phn ln men, lc v chit. 3.H thng l hi: 3.1. S h thng. Khi l

B t du P = 78bar

Cp i ni tiu th

Sy du ln 2 (nhit 900C) Sy du ln 1 (nhit 600C) Bn nc cp cho l t 5m3

Bao hi P = 5bar

Bn du 15m3

Bn du 5m3

Bn nc ngng

B lm mm nc Nc t bn 10m3

Ha cht SBE

3.2. Thuyt minh s : Nc t bn nc 10m3 c a ln b lm mm nc l cc ct trao i ion tch cc ion Ca2+ v Mg2+: Ca(HCO3)2 + NaR Mg(HCO3)2 + NaR NaHCO3+CaR2 NaHCO3+MgR2

Sau khi ra khi ct trao i ion, nc c b sung SBE-150 ngn cn s n mn kim loi, c tc dng tch cc ion Fe2+, Mg2+, Ca2+ bng cch to kt ta l lng trong nc, trnh hin tng ng cn trn b mt thit b. Hm lng 1lt

SVTH: Nguyn Th L Thoa

-47-

Lp 04H2A

Bo co thc tp tt nghip

Cng ty VBL Qung Nam

ho cht /500010000 lt nc. Ngoi ra, ta cn s dng SBE lm tng pH nc n yu cu, nhng nu pH ca nc cao qu th ta c th b sung mui gim pH ca nc t yu cu. Nc cp cho l hi c pH l 8 9. Sau nc c a qua bn nc cp ri v l hi. Nc ngng t nh nu, nh lc c tp trung v bn cha nc ngng, khi x l t tiu chun cng c bm v bn nc cp. Nhin liu dng cho l hi l du FO. Ngi ta sy du 2 cp du chy ht, khng hao du. Du FO t bn cha 15m3 c bm qua bn cha 5m3 ti y du c sy s b bng in tr nhit 60 0C. Sau du c bm cao p bm n b phn sy du ln 2 bng in tr hay bng hi nc ri vo l hi, nhit ca du lc ny l 900C. Sau du nng c a vo l hi, ti y du c t chy hon ton thc hin qu trnh trao i nhit vi nc lm nc bc hi. Hi nc theo ng ng n b bao hi v cp i ni tiu th, du sau trao i nhit c hi lu v bn sy du ln 1. L hi c cu to gm nhiu ng trao i nhit. Du t chy i trong ng, nc i ngoi ng. Khi du nng vo b phn nh tia la in hat ng, c ga phun ra mi la lm chy du. Khi du chy th b phn nh tia la in tt. Nu p sut trong l trn 8bar th b bm du ngng hot ng, nu p sut nh hn 6bar th du t ng c bm vo.

SVTH: Nguyn Th L Thoa

-48-

Lp 04H2A

Bo co thc tp tt nghip

Cng ty VBL Qung Nam

4. H thng x l nc thi: 4.1. H thng x l nc dng cho sn xut. 4.1.1. S h thng. Bn nc 10m3 Bn nc cng ngh 32m3

Lc tinh 1

Lc tinh 2

Lc than 1

Lc than 2

Thp 5 ging bm Bm nh lng clorine Nc thy cc 4.1.2. Thuyt minh quy trnh. Trong nh my bia, nc c dng vi nhiu mc ch: nu nguyn liu, thanh trng, v sinh thit b, lm lnh dch nha, phi trn bia Nc nh hng trc tip n cht lng bia. Chnh v vy nc nu bia khng nhng i hi y cc tiu chun nc ung m cn i hi cc tiu chun ring p ng vi cng ngh sn xut bia. Nh my s dng hai ngun nc chnh l nc thy cc v nc ging khoan. Nc thy cc c bm vo b lng 1 c th tch 200m3 tch cc tp cht nng xung y. Nc ging khoan t 5 ging c bm vi cng sut 40m3/h qua thp kh st tch st trong nc ra. Ti thp kh st dch clorine c bm ha trn vo trong nc kh st theo ng ng st trng. Lng SVTH: Nguyn Th L Thoa -49Lp 04H2A B cha 2 kh st B lng 1 Lc ct 1 Lc ct 2

Bo co thc tp tt nghip

Cng ty VBL Qung Nam

clorine ha trn vo nc khong t 34mg/l, sau nc c a xung b lng 1 chung vi nc thy cc. Tip tc nc t b cha 1 c bm qua b lc ct, b lc ct gm 2 thng lc lm vic ng thi nhm mc ch loi b tp cht th. Thng lc ct gm nhiu lp: Sn to pha trn, sn nh gia, ct di. Tc lc 40m3/h, p lc c hc 34kg/cm3. Nc sau khi qua lc ct phi t cc tiu chun sau: pH = 6,5 7,5, hm lng clorine 0,5 1mg/l, c < 0,5 NTU. Khi t cc ch tiu trn, nc c bm qua b cha 2 c th tch 100 m3. Sau nc c bm qua b phn lc than kh mi l v clorine, p lc lc 2 3kg/cm2. Sau khi lc than yu cu nc phi c hm lng clorine <0,1mg/l, pH = 6.5 8. Cui cng nc c bm qua h thng lc tinh. Sau khi lc tinh nc c loi b hon ton clorine v tp cht nh. Nc ny s c cha trong bn cha nc cng ngh vi th tch 32m3 v c kim tra cc ch tiu khi t cc yu cu cng ngh mi c dng cho sn xut. Mt phn nc sau khi lc than c cha trong bn cha 10m3 cp cho cc phn xng khng i hi yu cu cao v cht lng nc v phc v cho sinh hot ca cng nhn. 4.2. H thng x l nc thi. 4.2.1. S h thng x l nc thi. HCl m c B loi rc B cha

Nc thi t nh my

B iu ha B lng 1

VSV hiu kh Nc thi x l

B sinh hc B bn B lng 2

SVTH: Nguyn Th L Thoa

-50-

Lp 04H2A

Bo co thc tp tt nghip

Cng ty VBL Qung Nam

4.2.2. Thuyt minh s . Nc thi t cc phn xng ca nh my c tp trung v b gom, trc b gom c tm chn ln gi li cc cht rn ln. Sau nc c a v b tch du, du c tch ra da vo trng lc, du ni ln trn v nc c rt di. Nc c tip tc a vo b iu ho, ti y bm khng kh vo sc kh. B iu ho nhm iu chnh pH thun li cho vi sinh vt pht trin, nng cao hm lng oxi, tch du, pH ti b diu ha l 5,59. Nc thi tip tc bm qua b lng 1. Nc lng trn mt c a qua b sinh hc, cn bn di y c bm v b bn. Khi b bn y th xe v ch i.Ti b sinh hc chia lm 3 ngn, trong b sinh hc s dng vi sinh vt hiu kh phn gii tinh bt, tp cht bn, cn sc kh vi sinh vt sng v pht trin. Trong trng hp nh my ngng hot ng, khng thc n cho vi sinh vt th cn b sung thm ur lm thc n. T ngn 1 n ngn 3 mc sc kh tng dn v c gim dn. Nc t b lng 1 a vo b sinh hc vo ngn 1 trc ri a qua ngn 2 v ngn 3. Nc b mt ngn 3 ca b sinh hc a vo b lng 2 lng bn bn v xc vi sinh vt, cn bn b lng 2 c bm tr li b sinh hc ngn 1 tip tc x l. Nc lng trong c thi ra ngoi.

SVTH: Nguyn Th L Thoa

-51-

Lp 04H2A

Bo co thc tp tt nghip

Cng ty VBL Qung Nam

KT LUN
Qua gn hai thng thc tp cng vi s gip nhit tnh ca ban lnh o, cc anh ch trong cng ty v s quan tm ca cc thy c trong khoa gip ti hon thnh tt c t thc tp. Qua t thc tp ti nm c quy trnh cng ngh sn xut bia, cc bin php x l s c nu xy ra bit p dng nhng kin thc c hc vo trong thc t sn xut v cng nhn thy c nhng im khc bit gia l thuyt v thc t. Tuy nhin, vi thi gian khng nhiu cng nh hn ch v kin thc, bi bo co v t thc tp ca ti cn nhiu hn ch . Rt mong qu thy c v cc bn ng gp kin bi bo co c hon chnh hn. Qu trnh thc tp gip em thu lm c nhiu kin thc b ch v chuyn mn cng nh hc hi c phong cch lm vic ca cc anh ch trong cng ty. iu ny s l hnh trang qu bu gip ch cho em sau ny khi em i lm. Xin chn thnh cm n

SVTH: Nguyn Th L Thoa

-52-

Lp 04H2A

Bo co thc tp tt nghip

Cng ty VBL Qung Nam

SVTH: Nguyn Th L Thoa

-53-

Lp 04H2A

Bo co thc tp tt nghip

Cng ty VBL Qung Nam

SVTH: Nguyn Th L Thoa

-54-

Lp 04H2A

Bo co thc tp tt nghip

Cng ty VBL Qung Nam

SVTH: Nguyn Th L Thoa

-55-

Lp 04H2A

Bo co thc tp tt nghip

Cng ty VBL Qung Nam

SVTH: Nguyn Th L Thoa

-56-

Lp 04H2A

Bo co thc tp tt nghip

Cng ty VBL Qung Nam

SVTH: Nguyn Th L Thoa

-57-

Lp 04H2A

Bo co thc tp tt nghip

Cng ty VBL Qung Nam

SVTH: Nguyn Th L Thoa

-58-

Lp 04H2A