Repair instructions

HAEMATOKRIT 210

2006 Andreas Hettich GmbH & Co. KG AR2104EN

Andreas Hettich GmbH & Co. KG
Föhrenstraße 12, D-78532 Tuttlingen / Germany
Phone (07461) 705-0
Fax (07461) 705-125
info@hettichlab.com, service@hettichlab.com
www.hettichlab.com

© 2006 by Andreas Hettich GmbH & Co. KG

All rights reserved. No part of this publication may be

be reproduced without the written
prior permission of the copyright owner.

Modifications reserved!

AR2104EN / 2006

2/34
Contents

1 Introductio
Introduction
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2 Meaning
Meaning of the symb
symbols
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3 Description of the centrifuge.....................................................................................6
3.1 Control
Control panel A3 ...........
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3.2 Power board A1 ...........
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3.3 Motor M1
M1...........
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3.4 Brake resistor R1 and Overtemperature fuse F3...............................................8
3.5 Lid lock Y1 ...........
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3.6 Imbalance
Imbalance switc
switch
h S 2 ...........
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4 Troubleshooting procedures.....................................................................................9
5 Error mess
messages..............
ages..........................
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10
5.1 MAINS RESET...........
RESET.......................
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...... 10

5.2 Brief desc

descriptio
ription
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.. 10
5.3 Description and elimination of errors...............................................................11
5.4 Defects without Error indications.....................................................................15
6 Settings and enquiries............................................................................................18
6.1 Setting the machine version............................................................................18
6.2 Enquiry the machine version...........................................................................19
6.3 Enquiry
Enquiry the progr
programme
amme versi
versions
ons ..........
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6.4 Brake adjus
adjustment
tment ...........
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.. 20
6.5 Lid lock contro
controll ...........
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..... 21
6.6 Imbalance
Imbalance switc
switch-off
h-off ............
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21
7 Functional check after a repair ...........
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8 General arrangement of the components...............................................................23
9 Mounting
Mounting and remov
removing
ing comp
components
onents ............
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...........25
9.1 Removing
Removing the centr
centrifuge
ifuge chamb
chamber
er ..........
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..........25
25
9.2 Removing
Removing the contro
controll panel ...........
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.........25
10 Short the mains choke coil (L1) ...........
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26

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11 Connectin
Connecting
g diagra
diagrams
ms ............
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11.1 Abbreviations of the cable colours............
colours .........................
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11.2 Circuit diagram and plug assi
assignmen
gnment....................
t...............................
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11.3 Signals
Signals and test resu
results..............
lts.........................
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11.3.1 Motor M1 ..........

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11.3.2 Brake resistor R1 and overtemperature fuse F3 F3.............
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11.3.3 Lid lock Y1 ...........
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..... 30
11.3.4 Imbalance
Imbalance switch S2..............
S2.........................
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11.3.5 Intermedia
Intermediate
te volta
voltage
ge on power board A1 ..........
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...... 31
12 Technica
Technicall spec
specificatio
ification
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4/34
1 Introduction
• Repairs must only be carried out by personnel authorised to do so by the
manufacturer.
Interventions and modifications at centrifuges, which have been conducted
by persons not authorized by the HETTICH company, are at their own risk

and entail the

guarantee loss
claim or off all guarantee
liability and liability
claim against claims.company
the HETTICH In such an event any
expire.
• Only original spare parts and original accessories licensed by the Hettich company
are allowed to be utilised.
If no original spare parts or no original accessories are used, any guarantee
claim or liability claim against the HETTICH company ceases to exist.
• Information about the operation of the centrifuge please see operating instructions.
• We reserve all rights for these technical documents.

2 Meaning of the symbols

Symbol on the machine:

Attention, general hazard area.
Before using the centrifuge implicitly read the operating instructions and pay
attention to the safety relevant references!

Symbol in the repair instructions:

Attention, general hazard area.
This symbol refers to safety relevant warnings and indicates possibly
dangerous situations.
The non-adherence to these warnings can lead to material damage and injury
to personal.

Warning! Danger for human lives by electric shock.

This symbol refers to important

i mportant circumstances.

5/34
3 Description of the centrifuge
The HAEMATOKRIT 210 is a microprocessor-con
microprocessor-controlled
trolled centrifuge which is comprised
of the following electrical components:
• Control panel
• Power board
• Motor
• Brake resistor with overtemperature fuse
• Lid lock system
• Imbalance switch

All electronic components are on mains, due to the DC-coupling

Steuerteil LED / Control panel LED

Schnittstelle / Interface EEPROM

Netz / Mains
Leistungsteil
Verschluß / Lid lock
Deckelschalter Power board
Lid switch

mit Mikroprozessorsteuerung
Unwuchtschalter und Frequenzumrichterteil
Imbalance switch with Microprocessor control
and frequency control
Bremswiderstand
Brake resistor

Motor

6/34
3.1 Control panel A3
The control panel have only restricted control tasks, it disposes of the following
characteristics:
• Input panel for operation parameters
• Indication elements
• Transmission of the signals to the power board via the interface.
• Storing of centrifuge version
• Storing the machine version and the brake setting.
By means of the machine version the power board is informed which kind of
centrifuge has to be controlled. Then the power board takes the corresponding
values from the ROM.
e.g. Max. Speed
Acceleration and deceleration
deceleration ramps
• Communication with the power board via TTL interface.

The power supply for the control panel is transmitted via the flat ribbon
r ibbon cable:
Pin 1 GND
Pin 4 +5V

3.2 Power board A1

The power board is an combination of:
• Control panel
• Voltage supply
• Frequency converter

The power board carries out the following

f ollowing tasks:
• Power supply 15 V, DC for imbalance switch
• Power supply 5 V, DC for control panel
• Generating the motor power supply.
(three-phase current with variable frequency and voltage)
Functional description:
description: The mains supp
supply
ly is rectified, smoothene
smoothened
d and choppe
choppedd
into a pulse width pattern in three bridge elements with a
microprocessor.
• Slot for motor with integrated overtemperature switch
• Monitoring the motor current
• Evaluating the overtemperature switch in the motor
• Slot for imbalance switch
• Evaluating the imbalance switch
• Slot for brake resistor
• Triggering the brake resistor
• Slot for lid lock
• Triggering the lid lock magnet at standstill of the rotor
• Evaluating the message line lid lock
l ock open/closed
• Communication with the control panel via TTL interface
• Error evaluation

7/34
3.3 Motor M1
• The motor is a three- phase asynchronous motor with two pairs of poles.
• The motor is protected against overheating by an overtemperature switch.
• The power board evaluates the overtemperature switch.
• The motor is controlled by the power board with a three-phase current with variable
frequency and voltage.

3.4 Brake resistor R1 and Overtemperatur

Overtemperature
e fuse F3
• The braking copper which is integrated on the power board transfers the electrical
energy produced during braking, from a voltage of 380 V with the 230 V version and
203 V with the 120 V version, to the brake resistor in a controlled manner.
• An overtemperature fuse protects the brake resistor
resistor against overheating. When the
overtemperature fuse (F3) blows, the power board will be separated from the power
supply.

3.5 Lid lock Y1

• Opening
the relay of the602
REL lid lock is prevented
on the by is
power board a latch. The lid
energised. lock
This can only
occurs whenbethe
opened
rotor when
i s at
is
standstill and mains power is applied. The solenoid is energized and releases the
latch.
• The centrifuge can only be started when the lid is closed. A microswitch on the lid
lock detects the position of the lid lock (open/closed) and report it to the power
board.

3.6 Imbalance switch S 2

• A switch detects any imbalance.
imbalance.
• Imbalance can only be detected in running mode (starting, centrifuging and braking).
• If any imbalance is detected, the drive is changed over to braking.

8/34
4 Troubleshooting procedures
• Fuses in installation in which centrifuge is installed are intact.
• Mains input fuses of centrifuge are intact.
• Supply voltage present at (see circuit diagram):
− Connecting cable
− Appliance plug
− Mains switch
− Power board A1, plug S402L and S402N
• Look for the displayed error code in the chapter "Error messages".
• Remedy the error according to the instructions.
• Carry out a functional check after every repair and whenever a component is
replaced, see chapter "Functional check after a repair".

9/34
5 Error messages
The error message will be indicated in the speed display of the front panel
e.g. :

START
RPM x 100 t

STOP

Fehlermeldung
Fehlermeldung / Error indication

5.1 MAINS RESET

• Switch off the mains switch.
• Wait at least for 10 seconds and then switch on the mains switch again.

5.2 Brief description

Display. Fault Brief description Page

-2- System reset Mains interrupt 11
-3- Imbalance Imbalance on the motor axis 11
-4- Communication Communication error 12
-5- Overload Fault in the motor or the motor control 12
-6- O
Overvoltage
vervoltage Mains is out of the tolerance 12
-8- Undervoltage Mains is out of the tolerance 13
-9- Overtemperature Overtemperature switch in the motor release 13
Versions Error No indication in the speed display 15
Wrong machine version setting
-c- Controller-Watchdog Fault in power board 14
-d- Lid lock error Fault in lid lock system 14
-E- Short circuit Short circuit in power board 14
-F- No Rotor code Wrong machine version 15

10/34
5.3 Description and elimination of errors

– 2 – System reset
Error Mains interrupt during a run
Error Drive switch off and brakes with the adjusted brake level.
consequence
Error cause • Power supply has failed
• Loosen contact in electrical connections
Error code reset 1. Wait for rotor standstill
2. Open the lid and press key START
or
perform a MAINS RESET

– 3 – Imbalance
Error Imbalance on motor axle

Error Drive switch off and brakes with the adjusted brake level
consequence
Error cause • Weight difference in rotor components.
• Imbalance switch is defective or not connected.
• Imbalance switch disadjusted (Adjustment see chapter
"Imbalance switch-off").
• Loose contact in cable or plug S503
• Power board (A1) is defective.
Measurement Plug of imbalance switch S503 Pin 1 to Pin 4
Switch is a opener. See also chapter 11.3.4.
Error code
code reset Open the lid a
after
fter s
standstill
tandstill

11/34
– 4 – Communication
Error Communication error between control board and power board
Error Drive switch off . No brake effective
consequence
Error cause • Loose contact in flat ribbon cable
• Control board (A3) defective
• Power board (A1) defective
Error code reset MAINS RESET after standstill.
If the MAINS RESET performed before standstill, the target speed
will be indicated in the display until standstill.

– 5 – Overload
Error Power board detects overload
Error Drive switches off. No brake effective
consequence
Error cause • Power board (A1) defective
• Motor defective (to low impedance or motor bearings are
defective)
Measurement Motor coil, see section 11.3.1.
Error code
code rese
resett Perform a MAINS RESET after s
standstill
tandstill

– 6 – Overvoltage
Error Overvoltage in intermediate circuit.
This error normally only occur when the drive is being braked

Error
consequence Drive switches off. No brake effective

Error cause • Power board (A1) defective

• Brake resistor defective
Measurement Measure intermediate voltage, see section 11.3.5
Error code
code rese
resett Perform a MAINS RESET after sta
standstill.
ndstill.

12/34
– 8 – Undervoltage
Error Mains voltage less than 20% as nominal voltage.
Error Drive switches off. No brake effective
consequence
Error cause • Mains voltage too less
• Power board (A1) defective
Measurement Check the mains voltage
Measure intermediate voltage, see chapter 11.3.5
Error code reset Perform a MAINS RESET after sta
standstill.
ndstill.

– 9 – Overtemperature
Error Overtemperature in the motor indicated.
Error Drive switches off. No brake effective
consequence
Error cause •
Motor defective
• Power board (A1) defective
• Overtemperature switch in motor defective
• Loosen contact in plug S401 Pin 4 and 5
Measurement Remove plug S401 and measure between Pin 4 and 5 :
Switch open : ≈ 0 Ω OK
Switch closed: ∞Ω defective
See also section 11.3.1.
Error code reset Perform a MAINS RESET after sta
standstill.
ndstill.

13/34
– c – Controller-Watchdog
Error Watchdog in power board
Discrepancy in program procedure
Error Drive switches off. No brake effective
consequence

Error cause • Power board (A1) defective

Error code
code rese
resett Perform a MAINS RESET after sta
standstill.
ndstill.

– d – Lid lock error

Error Lid lock is open during centrifugation.
Error Drive switches off. No brake effective
consequence
Error cause • Micro switch on lid lock is defective.
• Power board (A1) defective.
• Loosen contact
contact in Plug S404 Pin 5 and 6.
• Mechanical defect at the lid lock
• Emergency release active during run.
Measurement Remove plug S404 and measure between Pin 5 and 6 :
Lid closed: ≈ 0 Ω

Lid open: ∞ Ω

See also section 11.3.3.

Error code
code rese
resett Perform a MAINS RESET after sta
standstill.
ndstill.

– E – Short circuit
Error Power board detects short circuit
Current consumption too high
Error Drive switches off. No brake effective
consequence
Error cause • Power board (A1) defective
Error code
code rese
resett Perform a MAINS RESET after sta
standstill.
ndstill.

14/34
- F - Rotor code
Error Wrong machine version is set.
Error Drive switches off after 15 sec. No brake effective
consequence
Error cause • Wrong machine version is set.
Error code reset Set the correct machi
machine
ne version, see cha
chapter
pter 6.1

5.4 Defects without Error indications

No speed indication / Machine-Version-Error

Error The centrifuge stops after few seconds and the speed display
extinguished and in the time display appears the machine version.
Error cause • Wrong machine version adjusted
Example for indication:
START

R PM x 1 0 0 t

STOP

Maschinenversion
Maschinenversion / Machine version

Proceed as the following: 1. Adjust the correct machine version by

using the and arrow keys in the
time area.

ROTOFIX 32 = 4
HAEMATOKRIT 210 = 2
EBA 20 = 1
2. Press the key STOP in order to store
the set machine version.
3. Perform a MAINS RESET.

15/34
The lid can not be opened
Error The lid can not be opened.
The rotation display indicates "Lid opened", but the lid is closed.
Error cause • Micro switch at lid lock is defective
• Loosen contact on plug S404 / Pin 5 and 6

• Power board A1 defective

• Jumper for lid lock control is set on power board (A1), see
chapter 6.5
Measurement Remove plug S404 and measure between Pin 5 and 6:
Switch closed: ≈0 Ω
Switch opened: ∞ Ω
See also section 11.3.3.
Error code reset Release the lid by using the emergency release.

The lid can not be opened

Error The lid can not be opened
The rotation display indicates "Lid closed" and the lid is closed.
Error cause • Solenoid on lid lock is defective
• Loosen contact on plug S404 / Pin 1 and 3
• Power board A1 defective
• Jumper for lid lock control is set on power board (A1), see
chapter 6.5
Measurement Remove plug S404 and measure between Pin 1 and 3 :
Solenoid ok: ≈ 5.7 kΩ
Solenoid defective: ∞ Ω

See also section 11.3.3.

Error code reset Release th
the
e lid b
by
y using the emergenc
emergency
y release.

16/34
No display
Error No power supply on control board, no display
Error No operation possible
consequence
Error cause • No mains supply
• Power board (A1) defective
• Control panel (A3) defective
• Flat ribbon cable to control panel (A3) defective
• Overtemperature fuse F3 defective
Measurement 1. Mains supply power board A1 S402L to S402N
2. Power board A
A1
1 S501 Pin 1 (GND) to S501 Pin 4 (+5V)
3. Control panel A3 S502 P
Pin
in 1 (GND) to S502 Pin 4 (+5V)
4. Overtemperature fuse F3. Remove plug S405 and meas measure
ure
directly at both flat connections of the overtemperature fuse:
Fuse OK : ≈ 0Ω
Fuse defective: ∞ Ω. See also section 11.3.2.

17/34
6 Settings and enquiries

START
RPM x 100 t

STOP

Sp e e d a r e a Tim e a r e a Ke y p a d

Rotation area

6.1 Setting the machine version

The machine version stored in the control panel must correspond to the centrifuge
model. Control panels supplied as spare part are set to machine version 4 (ROTOFIX
32).

If the machine version 2 will not be set after installing the control panel the error
message "- F -" or "Versions-Error" will be displayed after restarting operation. See
chapter "Error messages".
The machine version 2 (HAEMATOKRIT 210) must be set as follows:

All electronic components are on mains, due to the DC-coupling

1. Switch off the mains switch and discon

disconnect
nect the ce
centrifuge
ntrifuge from the mains
supply.
2. Remove the rotor.
3. Remove the control panel, see chapter "Removing th
the
e control pan
panel".
el".
4. Short the two throughpla
throughplatings
tings on the rear side of the control pan
panel
el with the short
circuit plug E1754 :

Short circuit plug

E1754

Short the two through-

platings with the short
circuit plug or a suitable
tool

18/34
5. Connect the centrifuge to the mains and switch the ce
centrifuge
ntrifuge on.
6. Switch on the main
mains
s switch (position "I"
"I").
).
The set machine version will be
displayed, e.g.: START

RPM x 100 t

STOP

Maschinenversion
Maschinenversion / Machine version

7. Adjust the machine version 2 by using the and arrow keys in the time area.
8. Press the key STOP in order to store the set machine version.
9. Switch off the main
mains
s switch (position ""0").
0").
10. Disconnect the centrifuge from mains and remove tthe
he short circuit plug.
11. Fix the control panel and the lid moulding again.
12. Switch on the mains switch (position "I").

6.2 Enquiry the machine version

1. Switch off th
the
e mains switch.
2. Simultaneously press the pulse key and the arrow key in the speed area.
Switch on the mains switch and release the keys again.
3. If necessary press the key so often until the machine version appears in the
speed area and the brake setting appears in the time area.

START START
RPM x 100 t RPM x 100 t

STOP STOP

Sp
Speed
eed area
area Ti
Time
me area
area Spee
Speed
d are
area
a Ti
Time
me area
area

4. To exit the machine version display press the key STOP or perform a MAINS-
display
RESET.

19/34
6.3 Enquiry the programme versions
1. Switch off the mains switch.
2. Simultaneously press the pulse key and the arrow key in the speed area.
Switch on the mains switch and release the keys again.
3. Press the key in the speed area so often until the programme version of the
control panel (e.g. b1.12) is displayed.

START

RPM x 100 t

STOP

Speed
peed ar
area
ea Time area
area

4. Press the key in the speed area again.

The programme version of the power board (e.g. F1.03) is displayed.

START

RPM x 100 t

STOP

Speed
peed ar
area
ea Time area
area

5. To exit the machine version display press the key STOP or perform a MAINS-
RESET.

6.4 Brake adjustment

With this centrifuge, the braking effect can be set to normal or low.
This can be set before a run, as follows:
1. Switch off the mains switch.
2. Simultaneously press the pulse key and the arrow key in the speed area.
Switch on the mains switch and release the keys again.
3. If necessary press the key so often until the machine version appears in the
speed area and the brake setting appears in the time area.

START START
RPM x 100 t RPM x 100 t

STOP STOP

Speed
Speed area
area Ti
Time
me ar
area
ea Speed
Speed are
area
a Ti
Time
me area
area

Normal braking effect “1” Low braking effect “0”

4. Set the required value, “1” or “0”, in the time area with the and arrow keys.
For brake times see operating instructions chapter "Anhang/Appendix, Rotoren und

Zubehör/Rotors
5. Confirm and
the set valueaccessories".
value with the STOP key.

20/34
6.5 Lid lock control
With the centrifuge HAEMATOKRIT 210 the solenoid of the lid lock is energized
automatically when the rotor is at standstill.
After the lid is opened the solenoid will drop out again.
again.
With this kind of lid lock control, the jumper for the lid lock control on the power board
(see below) may not be plugged.
Jumper für Verschlußansteuerung
Jumper for lid lock control

A 1 Leistungsteil
S501
Steuerteil Power board
4 3 21 Control panel S502
S503

Unwuchtschalter n. c.
Deckel- Imbalance switch S405
verriegelung
Lid lock 4 3 2 1
Übertemp.-sicherung Bremswiderstand
S404 Overtemp. fuse Brake resistor

S401 UT US UR

5 4 3 2 1
S402P Übertemp. -schalter Motor
S402N Overtemp. switch
N
L1 S402L

6.6 Imbalance switch-off

The imbalance switch-off is adjusted by the distance of the imbalance switch to the
motor.
With the centrifuge HAEMATOKRIT 210 the imbalance switch must rest against the
motor.
Adjusting the imbalance switch:
• Switch off the mains switch and disconnect the centrifuge from the mains supply.
• Remove the rotor.
• Remove the centrifuge chamber, see chapter "Removing the centrifuge chamber".
• Loosen both screws at the angle bracket of the imbalance switch on the outer part of
the housing floor until you can shift it.
• Shift the angle bracket so far until the imbalance switch will rest
r est against the motor.
• Tighten both screws at the angle bracket of the imbalance switch again.

21/34
7 Functional check after a repair
After a repair a functional check of the unit must be carried
carried out. For functional check a
test run with the loaded rotor must be performed.
During the test run the followings must be checked:
• Function of the keys, the display and the LEDs.
• Run-up and slow-down time, max. speed of the rotor. Values see operating
instructions chapter "Anhang/Appendix, Rotoren und Zubehör/Rotors and
accessories".
• Operation of the imbalance switch.
• Current consumption. Values see repair instructions chapter "Technical
specification".

After the test run a safety test must be carried out. Check the
the following values:
• Insulation resistance >2 MΩ
• Protective conductor resistance < 0.2 Ω
• Leakage current < 3.5 mA *
* limit according to EN 61010

A laboratory centrifuge do not belong to those medical appliances which may be tested
according to the regulation IEC 601 or corresponding national medical electronic
standards. Laboratory centrifuges are classified as laboratory equipment.
The regulations applying to laboratory equipment are IEC 1010 or European standard
EN 61010.

22/34
8 General arrangement of the components

Item Designation
1 Rubber foot
2 Turning handle
3 Sight glass and gluing ring
4 Control panel
5 Frictional rubber
6 Leg spring
7 Hook
8 Lid moulding
9 Motor cover
10 Centrifuge chamber
11 Packing ring
12 Appliance plug combination element (without fuse holder)
13 Fuse holder
14 Fuse
15 Rubber-metal bearing
16 Anti-twist device
17 Motor
18 Power board
19 Imbalance switch
20 Brake resistor
21 Overtemperature fuse
22 Mains choke coil (only in 230 V version)
23 Lid lock

23/34
 6
4
3

1 2

13 12
7

3
14
8
10 13
9

15

11

16
15

18

19

20 17
12
23

22 21

24/34
9 Mounting and removing components
All components can be mounted
mounted and removed through the centrifuge chamber.
chamber. For that
purpose the centrifuge chamber must be taken out, see chapter "Removing the
centrifuge chamber".
When replacing the power board, make sure that there is sufficient heat conduction
paste between the power board and the housing. If necessary, scrape off the heat
conduction paste from the old power board and apply it on the new power board.
The power board is fixed on the support sheet with 2 screws (Fig. 1, a).

A 1 Leistungsteil
S501
Power board
4 3 21
S502
S503

n. c.
S405

4 3 2 1

S404
a
S401 UT US UR

5 4 3 2 1
S402P
a
N S402N
S402L
L1

Fig. 1

While mounting the rubber-metal bearings, make sure that there is an anti-twist device
on both sides of the bearing to prevent it from
f rom turning.
After exchange of the imbalance switch,
switch, the imbalance switch-off must be checked,
checked, see
chapter "Imbalance switch-off".

9.1 Removing the centrifuge chamber

• Open the lid.
• Switch off the mains switch and disconnect the centrifuge from the mains supply.
• Remove the rotor.
• Undo both screws on the motor cover and remove the motor cover.
• Take out the centrifuge chamber and unplug the protective conductor from the
centrifuge chamber.

9.2 Removing the control panel

• Unscrew the hook at the lid and remove it.
• Undo the fastening screws of the lid moulding and remove the lid moulding.
• Undo both fastening screws of the control panel at the inner side of the lid.
• Take the control panel out of the lid from above.

25/34
10 Short the mains choke coil (L1)

In countries, in which the European standard EN 61000-3-2 applies it is not

allowed to short the mains choke coil.
The mains choke coil reduces the mains input current below the limit values
stated in the above mentioned European standard.

If the centrifuge is run with undervoltage, that is mains frequency

fr equency 50 Hz with a voltage
< 205 V or mains frequency 60 Hz with a voltage < 210 V the voltage drop of the mains
choke coil can cause the error " − 8 − Undervoltage".
The short of the mains choke coil will increase the supply voltage of the frequency
converter.
• Pull both plugs (Fig. 2, a) from
fr om the mains choke coil.
• Cut off both plugs and connect the ends of both cables together with a luster terminal
(Fig. 3, a).

a
a

Fig. 2 Fig. 3

26/34
11 Connecting diagrams

11.1 Abbreviations of the cable colours

Abbreviation Colour
BK black
BN brown
BU blue
GD gold
GN green
GNYE green-yellow
GY grey
OG orange
PK pink
RD red
SR silver
TQ turquoise

Transp.
VT transparent
violet
WH white
YE yellow

27/34
11.2 Circuit diagram and plug assignment

123
12 34

A3 Steuerteil
1 4
control board
2 (TxD/RxD) +
3 (RxD/TxD) 5V

123
12 34

Jumper für Verschl

Verschlußansteuerung
ußansteuerung
S501
Jumper for lid lock control

A 1 Leistungsteil
S501
Steuerteil Power board
4 3 21 Control panel S502
S503

Deckel- Unwuchtschalter S405 n. c.

Imbalance switch
verriegelung
Lid lock 4 3 2 1
Übertemp.-sicherung Bremswiderstand
S404 Overtemp. fuse Brake resistor

S401 UT US UR

5 4 3 2 1
S402P Übertemp. -schalter Motor
S402N Overtemp. switch
BU N
BN L1 S402L

3 3
-1
4
-1
4
S404 S503 S405 S401
0 0
1 1
2 2
, ,
4 4
0 0
1 1
2 2
L1 n
e
p
s
e
p
y yt
T
n i th
i
rn
u w
y l
1 n
L o
l il
e o
s c
s e
ro o
k
d h
z
t c
E e E E
Y N s Y Y
N U N n i N N U H H K K H H K K E N K D H H
G B B a G B B W W B B W W B B Y G B R W W
m 1 3
7 4

Si 1
Si 2

N L

Q1 Y1 S2 R1 F3 M1

Type Si 1, Si 2 Cat.-No.
2104, 2104-13 T 3,15 AH / 250V E997
2104-01, 2104-12 T 5 AH / 250V E914

28/34
28/34

11.3 Signals and test results

11.3.1 Motor M1
Motor coil S401
Remove plug S401 and measure between
two lines: Ω Ω
230 V version: ≈ 8.4 Ω
120 V version: ≈ 2.1 Ω Ω

Overtemperature switch
Remove plug S401 and measure between E
Y
E N K D H H
pin 4 and 5 : Y G B R W W

Switch closed : ≈ 0 Ω

Switch released: ∞Ω

M1

11.3.2 Brake resistor R1 and overtemperature fuse F3

Brake resistor R1 S405
Remove plug S405 and measure between
pin 1 and 2 :
Ω Ω
230 V Version: ≈ 330 Ω
120 V Version: ≈ 82 Ω

H H
Overtemperature fuse F3 W W
K
B
K
B

Remove
pin 3 andplug
4 : S405 and measure between
Fuse OK : ≈ 0 Ω

Fuse defective: ∞Ω

R1 F3
 29/34

11.3.3 Lid lock Y1

Lid switch: S404
Remove plug S404 and measure between
pin 5 and 6 :
Switch pressed : ≈0 Ω Ω Ω
Switch inoperative: ∞ Ω

Lid lock solenoid K1 E

Y
N N U H H
Remove plug S404 and measure between G B B W W

pin 1 and 3 :
230 V Version: ≈ 5.7 KΩ

Y1

11.3.4 Imbalance switch S2

Remove plug S503 and measure between S503
pin 1 and pin 4:
Switch pressed : ∞ Ω

Switch inoperative: ≈ 0 Ω Ω

K K
B B
1 3

S2
30/34

11.3.5 Intermediate voltage on power board A1

The intermediate voltage has S501
A 1 Leistungsteil
Power board
to be measured during the run 4 3 21

S503
S502

(run-up, run and run-down). S405

n. c.

4 3 2 1

S404

230 V version:
S401 UT US UR

380 V DC S402P
5 4 3 2 1

N S402N

120 V version: L1 S402L

203 V DC

S401

5 4 3 2 1

S402P
S402N
N
L1
S402L

V
 31/34

12 Technical specification

Hettich Zentrifugen
Hersteller / Manufacturer
D-78532 Tuttlingen
Typenbezeichnung / Model HAEMATOKRIT
HAEMATOK RIT 210
Verkaufs-Nr. / Product no. 2104 2104-01
± ∼ ∼
Netzspannung/ /Mains
Netzfrequenz Mainsfrequency
voltage ( 10%) 208
50- -240 V1
60 Hz 100
50- -127 V1
60 Hz
Anschlusswert
Anschlusswe rt / Connected load 300 VA 220 VA
Stromaufnahme / Current consumption 1,35 A 2,2 A
Kapazität max. / Max. capacity 24 x 2,2 ml
3
zulässige Dichte / Max. density 1.2 kg/dm
Drehzahl / Speed RPM 13000
Beschlg. / Force RCF 16060
Kinetische Energie / Kinetic energy 850 Nm
Prüfpflicht / Obligatory inspection nein / no
Aufstellungsort / Environment
Environment
− Umgebungstemp. / 2°C bis 40°C /
Ambient temperature 2°C up to 40°C
− relative Feuchte / Relative humidity max. 80% bis 31°C, linear abnehmend bis zu 50% bei 40°C /
max. 80% up to 31°C, descending in a linear pattern down
to 50% at 40°C
Geräteschutzklasse /
Geräteschutzklasse
Ι
Class of protection
EMV / EMC
− Störaussendung (Funkentstörung) / EN 55011
Emission (Radio interference Gruppe 1, Klasse B /
suppression) Group 1, Class B FCC
EN 61000-3-2 Class B
EN 61000-3-3
− Störfestigkeit / Immunity EN 61000-6-1 ----
Geräuschpegel (rotorabhängig) /
≤ 58 dB(A)
Noise level (dependent on rotor)
Abmessungen / Dimensions
Dimensions
• Breite / Width 275 mm
• Tiefe / Depth 330 mm
• Höhe / Height 247 mm
Gewicht ca. / Weight approx. 10,0 kg
32/34

13 Index

– 2 – System reset .............

.........................
.........................
.........................
.........................
.........................
.........................
..........................
................
... 11
– 3 – Imbalance...............
Imbalance... .........................
..........................
.........................
.........................
.........................
.........................
.........................
..................
...... 11
– 4 – Communication .............
..........................
..........................
.........................
.........................
..........................
..........................
.......................
.......... 12
– 5 – Overload..............
Overload.. .........................
.........................
.........................
.........................
.........................
..........................
.........................
.....................
......... 12
– 6 – Overvoltage ............
.........................
..........................
.........................
.........................
.........................
.........................
.........................
..................
...... 12
– 8 – Undervoltage .............
.........................
.........................
.........................
.........................
.........................
.........................
..........................
................
... 13
– 9 – Overtemperature .............
..........................
..........................
..........................
.........................
.........................
..........................
.....................
........ 13
– c – Controller-Watchdog...................
Controller-Watchdog....... .........................
..........................
..........................
..........................
.........................
......................
.......... 14
– d – Lid lock error......................
error......... ..........................
.........................
.........................
.........................
.........................
.........................
....................
........ 14
– E – Short circuit ............
.........................
..........................
.........................
.........................
.........................
.........................
.........................
..................
...... 14
- F - Rotor code ...........
......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.................
..... 15

Brake adjus
adjustment
tment ...........
......................
.......................
.......................
.......................
.......................
......................
.......................
.......................
...............
.... 20
Brake resis
resistor
tor ............
.......................
......................
.......................
.......................
.......................
.......................
.......................
.......................
................
..... 8, 29

Cable colou
colours
rs ............
.......................
......................
.......................
.......................
.......................
.......................
.......................
.......................
....................
.........27
27
Circuit
Circuit diagra
diagramm ............
.......................
.......................
.......................
.......................
.......................
......................
.......................
.......................
..................
.......28
28
Connecting
Conne cting diagra
diagramsms ............
.......................
......................
......................
.......................
.......................
......................
.......................
.....................
.........27
27
Control panel.....................
Control panel................................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
..............
..77
Controller-Watchdog – c –.............................................................................................14

Description and elimination of errors ...........

........................
.........................
.........................
..........................
.........................
...............
... 11

Enquiries ............
Enquiries .......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
...............
....18
18
Error mess
messages
ages............
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.................
..... 10

Functiona
Functionall chec
check
k ............
.......................
.......................
.......................
.......................
.......................
.......................
.......................
......................
...............
.... 22

Imbalance.........................
Imbalance.....................................
.......................
.......................
........................
........................
.......................
.......................
.......................11
...........11
Imbalance
Imbalance switc
switch h ............
.......................
.......................
.......................
.......................
.......................
.......................
.......................
......................
...........8,
8, 30
Imbalance switch-off......................................................................................................21
Intermediat
Intermediate
e volta
voltage ge..........
......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................31
...........31

Lid lock ............

........................
........................
.......................
.......................
........................
.......................
.......................
........................
.......................
..................8
.......8
Lid lock contro
controll ............
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
..................
......21
21
Lid lock sole
solenoid................
noid............................
.......................
.......................
.......................
.......................
.......................
.......................
.......................30
...........30
Lid switch.......................................................................................................................30

Machine versi
Machine version on ...........
......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.................
..... 18
Machine-Ve
Machi ne-Version
rsion-Error
-Error ..........
......................
.......................
......................
......................
.......................
.......................
......................
....................
.........15
15
Motor ............
.......................
......................
......................
.......................
.......................
......................
.......................
.......................
......................
...................
........8,
8, 29
Motor coil............
coil........................
.......................
......................
.......................
.......................
.......................
.......................
.......................
.......................
...............
....29
29

No display......................................................................................................................17
No spee
speed
d indic
indication...............
ation...........................
.......................
.......................
.......................
.......................
.......................
.......................
...................
.......15
15
 33/34

Overtemperature
Overtemperature fuse ...........
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.....................
......... 8
Overtempe
Overtemperature
rature switch...................
switch...............................
.......................
......................
.......................
.......................
......................
....................
......... 29

Plug assig
assignment.
nment............
.......................
.......................
.......................
.......................
.......................
.......................
......................
.......................
................
.... 28
Powerr board...
Powe board...............
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
...............
... 7, 31

Settings ...........
Settings .......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
..................
...... 18
Signals
Signa ls ..........
......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
..................
........
.. 29

Test resul
results
ts ............
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
........... 29
The lid can not be openopened.......
ed..................
.......................
.......................
.......................
.......................
.......................
.......................
.................
...... 16