DIPLOMA IN MECHANICAL ENGINEERING

NETTING BADMINTON STORAGE CASE

STUDENT’S NAME:

1. MOHAMAD FAKHRUL RADZI BIN ZAINAL (01PKM10F2001)

2. MUAZ BIN JAMALUDIN (01PKM10F2011)
3. MUHAMMAD HAFIZUL HAIZAM BIN SABIHIN (01PKM10F2021)
4. NOR ARIFFIN BIN MOHD BAWI (01PKM10F2024)
5. MUHAMMAD FAIZ BIN SHAIDAN (01PKM10F2027)

DKM 6B

MECHANICAL ENGINEERIMG DEPARTMENT

UNGKU OMAR POLYTECHNIC

MINISTRY OF HIGHER EDUCATION

SEMESTER JUNE 2011

 ABSTRACT

Badminton netting's storage case is a project implemented aims to resolve a

problem in netting storage by badminton player. This idea blaze when see proses difficult
storage and no specific space for netting storage this badminton. The net is kept likely
will be spoilt. Apart from that, difficulty in netting storage. This happened because with
method used usual method roll need 2 player in storage badminton netting after use.
Apart from that also, difficulty in raise post when want play badminton because original
post is immensely heavy. As such we replace inherent post with PVC because PVC is
light thing and resilient in hot weather.
 NETTING BADMINTON STORAGE CASE

1.0 INTRODUCTION

The history of badminton can be traced back many to the games of battledore and
shuttlecock which were played in ancient Greece over 2000 years ago. The game we
all know as badminton began in the 19th century (1870) and was named by the Duke
1
of Beaufort after Badminton House in Gloucestershire . The International Badminton
Federation now has its base in Gloucestershire.

Now days, badminton has grown and become one of the popular sports in Malaysia
where the standard faciliti and players have reached world standards. for example, our
country has courts that have recognized and able to host major championships such as
the super series and world championship. In addition, that our
country has produced world class players for example, Dato’ Lee Chong Wei is
the world's No. 1 player now has won many world-class championship

1.1 PROBLEM STATEMENTS

The problem that we found when we conduct research, installation and storage of
badminton nets are take a long time. We have to open and role up the nets first, and
the installation process and storage currently using two people to operate them. In
addition, difficulties during the process of lifting the net because they can cause
injuries to the hand. With the problems there are in the process of assembly and
storage, we will make changes and improvements in the system installation process
and storage badminton nets.
1.2 PROJECT’S GOALS

Between the goals of this project is as badminton nets :

 to facilitate the installation work.

 to reduce manpower to install nets
 to save space when storing.

1.3 OBJECTIVE

Our purpose produce storage badminton netting case to achieve a few that objective :

 Produce to storage netting badminton case.

 Easy to roll and keep the badminton netting.

1.4 SCOPE

Scope or specialization which we consider in our project is :

 Malaysia’s school and badminton association ungku omar polytechnic

 Amateur badminton club

 2.0 LITERATURE REVIEW

2.0 INTRODUCTION

Each product is designed mainly as a result of earlier studies. Although it is only a recent
discovery but it would have similar or the continuation of the form, manner and method it
is a modification of what has been created by an earlier generation, but it is just opinion
or is removed.

2.1 CASE STUDY

With observation that we do at the court badminton they still used the manual
method within they need to tie off the end of the rope to a stake. Pull the stake so the rope
is at a 45-degree angle from the pole and pull it to the side. Secure the stake into the
ground. The stake provides extra stability for the pole and repeat this process on the other
pole, this has their own advantage and disadvantages

2.1.1 ADVANTAGES

 Cheap.
 No need maintenance cost.

2.1.2 DISADVANTAGES

 Use a maximum human’s energy.

 Wasting time.
2.1.3 MANUAL PROCESS TO INSTALL NET BADMINTON

The normal installation work is usually done manually on the badminton.

Installation works on the badminton requires energy, and requires two people to install
the nets. The hall for various columns on the badminton is in the can over. For easy
installation and storage on the badminton requires other means to facilitate the
installation of these nets. Installation and storage of badminton may be simplified by
using a special container. This is a mobile container.

Step 1.Open the roll bonding of net.

Step 2. Attach a rope net on the first post .

Step 3. Attach a rope net on the second post.

Step 4.Tension of net.

 3.0 METHODOLOGY

3.0 INTRODUCTION

The methodology is a method of execution used to achieve the completion of a

project. Here, we use several methods of work used in mechanical
engineering workshops and laboratories, such as welding, cutting and
turning cutting and turning and metal alloys.

Among the tools we use are metal cutting machine (Grinder), welding equipment,
lathe machine and so on. All the above methods and tools work is important in
completing the planned project. To implement this
project go smoothly, systematic measures should be planned in advance according to the
sequence. These measures ensure the project is importance for satisfactory and according
as planned.
3.1 PROCEDURES OF PROJECT

Analyse Project Idea Process

Project Correction Process

Project Frame Building Process

Process Building Main Parts of Project

Project Trouble Shooting Process

Project Upgrading Process

Project Finishing Process

3.2 WORKING METHOD

3.2.1 Procedures

1. Start work, make sure all required tools such as saws and grinder must be in a state that
can be used.

2. Make sure the components to be used in good condition and no damage or blemish .

3. Firstly, make a calculation and design

4. make a sketch of the measurement on the body frame.

5. Doing cutting process of body.

6. Build the door of the body project.

7.Build a shaft of bevel gear on body project, this bevel gear was weld with the shaft.

8. Joining motor to the body project. Installation work must be done carefully to ensure
that the motors in parallel on the Bevel gear shaft to produce a good round.
9. Joining shaft to body. Shaft will parellel to the gear motor. This shaft include support
by bearing at upper and lower interior case.

10. Build the support or stand of project.

11. Build the Perspex box, this box for protect motor and battery. It also to precaution
from players badminton from any injury
12. Net assemble at shaft.

13. Process colour of project.

14. Make a wiring switch, this process is must proper to avoid a problem to operate a
motor of project. This switch similar system a power window switch.
 4.0 DESIGN

4.1 FACTOR OF DESIGN

Factor of Design

Safety Ergonomic Environment Manufacturing

4.1.1 Factor of safety

Factor of safety can mean the situation that become injury to safety.

4.1.2 Factor of ergonomic

Ergonomic is scientific discipline concerned with designing according to the

human need, and the profession that theory, principles, data and method to design in
order to optimize human well-being and overall system performance.

In this project when a design is complete, model for design tool to build a design
must be search first. By this estimate about tool cost, manufacturing cost, raw materials
cost have calculate to estimated income from the design.

4.1.3 Factor of environment

Before build a design, we have research weather the design that will build is
suitable with environment. Environment and design is put influence each other.

4.1.4 Factor of manufacturing

In manufacturing a design, raw materials in manufacturing process have to

deliberate earlier. This because manufacturing method that choose not influence the
design shape but the tool cost.
 5.0 IMPLEMENTATION PROJECT

5.1 Main Part Netting Badminton Storage Case

5.1.1 Power Window 12v D.C

Figure 5.1.1: Power window motor

 It is the main component to drive the movement in and out on the badminton.
These motors are connected in modified with screws on the side of the body.
 Motor movement will be controlled by a switch that almost the same as the power
window system of the car.

5.1.2 Bevel Gear

Figure 5.1.2: Bevel gear

 It is a mechanism for sending a motor cycle to cycle to the rod shaft.

 Bevel gears are made from strong, lightweight steel.
5.1.3 PVC Pipe

Figure 5.1.3: PVC Pipe

 PVC pipe is used as storage containers on the badminton

 Sensible nature of the PVC pipe a light and durable. This pipe is damaged when
left in the difficult weather rain or shine.

5.1.4 Badminton Nets

Figure 5.1.4: Badminton Net

 It is the most important tools in this case Storrages Badminton Netting.

 We use quality badminton net to guarantee a long durability.
5.1.5 Battery

Figure 5.1.5: Battery

 We use a small battery that is used by most of the motorcycle.

 wet cell type rechargeable

5.1.6 Bearing

Figure 5.1.5: Bearing

 we use a bearing on the rim of motorcycles in our project

 bearing is mounted upper and bottom the body project
 bearings are used to support shaft
5.2 Project Result

After several months of the project, through some parts from the first design to
development this project. Project Netting Badminton Storage Case finally be completed.
Here we have a photo our project.

Figure 5.2.1: Front View figure 5.2.2: Back View

Figure 5.2.3: Battery figure 5.2.4: Gear

Figure 5.2.5: Bearing figure 5.2.6: Stand

5.3 SYSTEM OPERATION

After the project is almost completed and work, we have made an attempt on this
project. This attempt to ensure that all components of the installation is in a good
situation and right to Avoid the problems that will occur during this project work. After
Ensuring that the project is safe and can work well, we will make the trial function of the
project.

5.3.1 Operation For Netting Badminton Storage Case (opening)

This project started with installing the first by inserting into the hole and make
sure the additional columns filled the holes. Then, press and hold the switch pull and pull
until the opening of the second pillar and attach the hook. After that, be sure to follow the
standard tension pole, and start the game.

5.3.2 Operation for Netting Badminton Storage Case (closing)

After the session, the storage process is done by opening the second pole and
hangers on and the hold switch and the process of winding up into the storage container
begins. After completion of the process. All equipment packed and stored completion.

5.3.3 Operation for Extension The Net

In the middle of the field there is a high net 155 cm. Net is a limiting form of the
net that stretches between the two areas that were tied to the post game. Pillars had to be
strong, so the net set will not go down when pulled taut so that a straight line. High net in
the middle of the field, should be 152 cm from the surface.
 5.4 FLOW CHART OF THE SYSTEM

5.4.1 MECHANISMS OF MOVEMENTS

Push the storage box to the release the stopper into the hole,
court, make sure the correct so that a stable storage box
area

after that, take the net to the press the button switch to move
second pillar is on the left court the badminton net

net tie in the second pillar tighten the net by using the
motor switch

Switch off the switch Start the game

 6.0 DISCUSSION AND SUGGESTION

6.1 DISCUSSION

Discussion is an activity that needs to be done to enable team members to voice

an opinion and comment that they are unhappy about what has been done to build a
prototype project. Before starting our project at the beginning of the semester we
discussed many things among them is the selection of materials to be used in our project.
Among the aspects that we take into account in the discussion is about the cost of
materials, quality, and quantity. If we look at in terms of material costs, there are two
things we think about the material that has a high price and the material having a low
price. However, not only prices only to be taken into account, the quality of the goods
purchased must also be known. This is because there are cheaper but the quality of goods
is not good, but there are also items that cheap but it has better quality. The quantity of
materials to be purchased must be identified to know how much material will be used in
the project. In addition, the types of materials to be used in this project should also be
known to facilitate the search process materials to be purchased.

Our group has also held discussions with the lecturer on project problems we face
as difficult to find materials and tools for our projects such as the difficulty to find the
'gear'. But this problem can be overcome is the result of our discussions with lecturers
and fellow project at the Department of Mechanical Engineering.

In addition, we also discussed about the project can’t walk properly or as intended
when the tests on him. Here we have a lot has to do a lot of discussion to find a good and
effective solution to overcome the problem.

Therefore, discussion groups and lecturers is very important in the success of this
project and overcome problems that arise during the project. In addition, the cooperation
of the group is also very important because without the cooperation of the members of a
planned project may not be able to run smoothly.
6.1.1 Advantages

 Easy to storage the net.

 May be handle only one person.
 Netting storage more systematic.

6.2 SUGGESTION

The proposal is an idea given to enable an object that was created improved its
ability to be the thing to function effectively and efficiently and more effectively. Based
on the projects that have been made, there remain some deficiencies or weaknesses that
can reduce consumption rates. Maybe in the near future it can be further improved in line
with the requirements of users. Among the proposed improvements to be implemented
are:

• In order to redesign looks very neat and organized and electric system.

• Improvement by using the automatic winding turn.

• Change the colour to make them more attractive look.

• Create columns that can be adjusted for use for people who are less height.

• Various functions are not only based on the badminton net. It is also to net takraw and
tennis.