Installation Instructions

PANNIER CASE
Accessory Name Parts Number Application Model Issue Date Publication No. FRT
PANNIER CASE 08L70-MLC-A00
XL750 2023.6 MII 0.5 H
1 KEY INNER CYLINDER 08M70-MJE-D03

Introduction
ALL INFORMATION, ILLUSTRATIONS, DIRECTIONS AND SPECIFICATIONS INCLUDED IN THIS PUBLICATION ARE BASED
ON THE LATEST PRODUCT INFORMATION AVAILABLE AT THE TIME OF APPROVAL FOR PRINTING. Honda Motor Co., Ltd.
RESERVES THE RIGHT TO MAKE CHANGES AT ANY TIME WITHOUT NOTICE AND WITHOUT INCURRING ANY
OBLIGATION WHATSOEVER. NO PART OF THIS PUBLICATION MAY BE REPRODUCED WITHOUT WRITTEN PERMISSION.
THIS MANUAL IS WRITTEN FOR PERSONS WHO HAVE ACQUIRED BASIC KNOWLEDGE OF MAINTENANCE ON Honda
MOTORCYCLES, MOTOR SCOOTERS OR ATVS.

Honda Dealer:
Please give a copy of these instructions to your customer.

Customer:
Because it requires specialized knowledge and special tools and equipment, it is recommended to install it at a dealer with qualified
automobile maintenance.

How To Read These Symbols

Your safety, and the safety of others, is very important. To help you make informed decisions we have provided safety messages
and other information throughout this manual.
WARNING You CAN be KILLED or SERIOUSLY HURT if you don't follow instructions.
CAUTION You CAN be HURT if you don't follow instructions.
NOTICE The purpose of this message is to help prevent damage to your vehicle, other property, or the environment.
NOTE Things you want to know, things that are useful to know.
Follow the instructions of the Service Manual.
Follow the other symbol instructions of the "Installation Instructions BASIC".

Instruction Other Symbols

The symbols used throughout this instructions show specific service procedures.
Refer to "Installation Instructions BASIC" for description of each symbol.

INFORMATION

• To prevent burns, allow the engine, exhaust system, radiator, etc., to cool before installing the accessory.

• Take care not to damage the painted surfaces of the motorcycle.

• Save all removed parts unless otherwise indicated.

MAXIMUM LOADING CAPACITY

• The weight of the cargo must not exceed the following maximum loading capacity:
Maximum Loading Capacity
Right pannier case 6.0 kg (13.2 lb)
Left pannier case 6.0 kg (13.2 lb)

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 Installation Instructions
PARTS LIST
When the instruction manual and installation instructions are included in this kit, be sure to give them to the customer.
<PANNIER CASE>
Component No. Parts Name Qty Parts No.
(1) Right pannier case 1 -
(1) (2) Left pannier case 1 -
(3) Caution label 2 -
(2)

(3)

<1 KEY INNER CYLINDER (Wave key type) [2 set requires]>

Component No. Parts Name Qty Parts No.
(4) Inner cylinder 1 -
(5) (5) No.1 tumbler 6 -
(6) (6) No.2 tumbler 6 -
(7) (7) No.3 tumbler 6 -
(4) (8) (8) No.4 tumbler 6 -
(9)
(9) No.5 tumbler 6 -
(10)
(10) No.6 tumbler 6 -
(11) Sub-lock tumbler A 1 -
(12) Sub-lock tumbler B 1 -
(13) Spring (Silver) 13 -
Not used. (14) Stopper tumbler 2 -
(15) Stopper spring (Black) 2 -
(11) (12) (14) (13) (15)
(16) Grease 1 -
(16)

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 Installation Instructions
<PANNIER SUPPORT STAY>
Component No. Parts Name Qty Parts No.
(17) Right pannier bracket 1 08L23-MKT-D01
(18) Left pannier bracket 1 08L24-MKT-D01
(17)
Right pannier
(19) 1 -
support stay
Left pannier
(20) 1 -
support stay
(22) (18) (21) Pannier support rubber 2 08L13-MKT-D00
(22) Collar 4 -
(23) Spacer 1 -
(26) (24) 8 x 50 mm socket bolt 4 -
(23) (25) 6 x 16 mm bolt 2 90114-MFL-000
(26) 8 x 55 mm flange bolt 1 -
(24)

(25)
(21)
(20)
(19)

For the installation, refer to the

Installation Instructions of the accessory.

TORQUE INFORMATION
Refer to the Service Manual for the torque values including standard torque of the removed parts. ( )

< Notes regarding the key cylinder >

• This product is used to assemble a key cylinder matching the motorcycle key by combining six types of tumblers.
• When this key cylinder is installed in a box or similar equipment, the installed equipment can be operated with the motorcycle
key.

Combine six types of tumblers.

(10) (9) (8) (7) (6) (5)

(4)

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 Installation Instructions
INSTALLATION
The two sub-lock tumbler types shown are provided.
1. • The part has a different slot for each of the two sub-lock tumbler types.
• As the tumblers are small, keep them in the bag until they are used.

(11) (12)
INSTALLATION IMAGE

The stopper tumbler (14) will be used later.

(14)

The six tumbler types shown are provided.

2. • The parts have differences as shown.
• As the tumblers are small, keep them in the bag until they are used.

(10) (9) (8) (7) (6) (5)

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 Installation Instructions
Install the tumblers and springs (silver) as shown.
3. • First install four No.1 tumblers.
• Note the installed tumbler to below chart.

Insert tumblers and springs at the shaded positions.

A
B

C
D
Incorrect. Correct.

SPRING SIDE

TUMBLER

(13)

Position A Position B Position C Position D

No.1 tumbler

No.2 tumbler

(4) No.3 tumbler

No.4 tumbler

No.5 tumbler

No.6 tumbler

Insert the key as shown.

4.
• Lightly press down on the tumblers from above, then insert the key.

(4)

TUMBLERS
Press down lightly.

KEY

TUMBLERS
Press down lightly.

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 Installation Instructions
Confirm that some tumblers are projecting. Mark the positions of the projected tumblers.
5.
• The positions where tumblers project and the projecting height differ according to the key.

Protruded tumbler.

Correct.

(4)

TUMBLER

KEY

Press down lightly on the tumblers, pull the key out.

6.
• The tumbler springs may jump out if the tumblers are not pressed down lightly.

(4)

TUMBLERS
Press down lightly.

KEY

TUMBLERS
Press down lightly.

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 Installation Instructions
Pull out the projecting tumbler(s).
7.
• Leave the spring(s) installed.
TUMBLER
Projecting tumbler.

(4)

Insert a different tumbler(s) at the marked positions.

8.
• Use a tumbler of next number one stage.

TUMBLER

(4)

Repeat steps 4 to 8, inserting different tumblers at the marked positions until no tumblers are projected.
9.
• Lightly press down on the tumblers from above, then insert the key.

KEY

TUMBLERS

(4)

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 Installation Instructions
Install the tumblers and springs (silver) to the reverse side inner cylinder as shown.
10.
• First install two No.1 tumblers.

SPRING SIDE
Insert tumblers and springs at the shaded positions.

TUMBLER
E

(13)

(4)

· Note the installed tumbler to below chart.

Position E Position F

No.1 tumbler

No.2 tumbler

No.3 tumbler

No.4 tumbler

No.5 tumbler

No.6 tumbler

11. Use steps 4 through 8 to assemble the reverse side inner cylinder in the same manner.

KEY

TUMBLER

(4)

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 Installation Instructions
12. Install the sub-lock tumbler as shown.

Insert sub-lock tumbler and spring

at the shaded position. SPRING SIDE
SUB-LOCK
TUMBLER

(13)

· Note the installed tumbler to below chart.

Sub-lock tumbler A
(4)
Sub-lock tumbler B

Confirm that sub-lock tumbler is not projecting.

13.
• If the tumbler is projected, change another sub-lock tumbler and recheck.

SUB-LOCK KEY
TUMBLER
Not projection.

Not projection.

(4)

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 Installation Instructions
Install as shown.
14.
• Confirm the inner cylinder turns clockwise smoothly.

(4)
KEY

15. Pull out the inner cylinder (4), and press down lightly on the tumblers and pull out the key.

16. Install as shown.

(14) SPRING SIDE

Insert the stopper tumbler and a stopper
spring at the shaded position.

(15)

(4)

Insert the key as shown.

17. • Lightly press down on the tumblers from above, then insert the key.
• Confirm that the stopper tumbler jumps out.

(14)

KEY

(4)

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 Installation Instructions
Install as shown.
18. • If the inner cylinder cannot be inserted, again confirm that no tumblers other than the stopper tumbler have jumped
out.

(4)
KEY
Confirm the inner joint area
is properly aligned as shown.

INNER JOINT GROOVE

(14)
SLIDE GUIDE

Push in while turning clockwise.

(4)

(14)

19. Draw out the key and check that the inner cylinder does not come out.

20. Install the inner cylinder to the other body in the same manner.

Open the lid and install as shown.

21. • Repeat on the other body.
• This procedure is for only Canada.

(3)
Remove the adhesive
backing before attaching.

(2)

LID

22. Refer to the installation instruction manual for the pannier support stay, install the pannier support stay.

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 Installation Instructions
How to install the pannier case
1. Raise the handle lever as shown.

HANDLE LEVER

Insert the key and release the lock

by turning the key clockwise.

KEY
Unlock.

LEFT PANNIER CASE

2. Install as shown.
· First engage at the rubber and then install at the two holes.

HOLE
LEFT PANNIER CASE

RUBBER

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 Installation Instructions
3. Push down as shown.

Make sure that the rubber parts of the pannier case

are in contact with the pannier bracket.
RUBBER LEFT PANNIER CASE

LEFT PANNIER BRACKET

Push down.

Make sure that the rubber is in

contact with the pannier case.
LEFT PANNIER CASE

RUBBER

LEFT PANNIER CASE

4. Lower the handle lever as shown.

HANDLE LEVER
Confirm that the hook is securely attached.
HOOK
LEFT PANNIER CASE

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 Installation Instructions
5. Remove the key. Be sure that the handle lever cannot be released.

Lock the pannier by turning the key

counter-clockwise. KEY
KEY HANDLE LEVER
Lock.

6. Check that the left pannier case is installed securely by swinging the left pannier case taking care not to fall the motorcycle
down.
· Make sure that the rubber parts and hook are installed securely.
· The left pannier case can come off during riding unless it is mounted securely.

LEFT PANNIER CASE

7. Install the right pannier case in the same manner as the left side.

How to remove the pannier case

1. Raise the handle lever as shown.

Insert the key and release the lock HANDLE LEVER

by turning the key clockwise.

KEY
Unlock.

2. Remove the pannier case in the reverse order of installation.

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 Installation Instructions
How to open the pannier case
1. Pull the plate lock to open the lid as shown.

Insert the key and release the lock by

turning the key clockwise.
PLATE LOCK
KEY
Unlock.
Pull.
LEFT PANNIER CASE

Open.

To open the lid fully, unbuckle the

stopper belt.

STOPPER BELT

LID
BUCKLE

How to close the pannier case

1. Close and lock the pannier case in reverse order of opening.
• Be careful not to have the stored item pinched when the pannier case is closed.
• Be careful not to pinch the stopper belt when the lid is closed.

How to store the pannier inner bag

1. Open the pannier case and store the pannier inner bag.
2. Close the pannier case.
• Be careful not to have the stored item pinched when the pannier case is closed.

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