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Nursing Equipment

ORIGINAL

Service Manual & Parts List

TO THE OPERATOR AND THE PERSON IN CHARGE OF


MAINTENANCE AND CARE OF THE UNIT:

• This Manual describes various kinds of inspection needed to ensure proper


operation of the Atom Infusion Pump P-600U, including instructions for
troubleshooting, those procedures to change certain settings which are not
mentioned in the Operation Manual and important points to bear in mind in
handling the unit.
• Various kinds of inspection, including periodical inspection, are described
in detail in this Manual. They should be carried out only by those who are
fully familiar with the operation of the unit, having adequate technical
knowledge and skills required in inspecting the unit in general.
• If repairs seem to be required as a result of any inspection described in this
Manual, either personnel with more advanced knowledge and skills should
undertake the repair or you should contact your local Atom representative
for repair service.
INTRODUCTION
This Service Manual & Parts List describes procedures for inspecting, repairing and changing the settings of the
Atom Infusion Pump P-600U. It also describes precautions and troubleshooting in alarm conditions.
The procedures described in this Service Manual & Parts List should be carried out only by personnel trained in
electricity and the operation of the unit. Neither Atom Medical Corporation nor its representative will be respon-
sible for the quality and performance of the unit if the unit should not be handled as instructed or if unauthorized
parts should be used in repairs. It should be noted that any responsibility arising from inspecting, repairing or
changing the settings of the unit lies with the person who carried it out.
Read this Service Manual & Parts List carefully and familiarize yourself thoroughly with its contents before inspect-
ing, repairing or changing the settings of the unit. Keep this Manual where it is readily accessible for reference
when needed.
For more detailed information on inspecting and repairing the unit, contact your local Atom representative. Read
the Operation Manual thoroughly before using the Service Manual.

SAFETY INFORMATION
Please read the Manual carefully before operating the unit. Please follow the instructions when operating the unit.

Basic Instructions
1. Medical institutions are responsible for the maintenance, inspection and care of the unit.
2. When you choose to have the unit maintained and inspected or when the unit is found to be in need
of repairs from the results of inspection, consult your local Atom representative and take one of the
following measures.
1) Ask someone who has completed a training course specified by Atom and who has sufficient technical
knowledge and skills to do the work.
2) Ask Atom to send its service engineer if a person who has completed a training course specified by Atom
and who has sufficient technical knowledge and skills is not available.
3) Ask Atom for its approval of returning the unit for repair service.
3. Follow the instructions for safety.
Follow the operating precautions described in this Service Manual & Parts List and the Operation Manual for
the safe use of the unit.
4. Inspect the unit on a periodical basis.
Periodical inspection is needed to use the unit under optimum conditions.
5. Never use the unit if it is found to be defective.
Take proper measures to ensure that a defective unit will not be used by mistake before it is properly inspected
and repaired for normal operation. Such measures include indicating on the unit that it is under inspection or
repair and keeping it away from other devices that function correctly.

1
Definitions of Warning Indication
Two levels of warning indication are used throughout this Service Manual & Parts List and on the unit. They
are defined as follows.
A WARNING notice indicates an indirectly (potentially) hazardous situation which,
WARNING: if not avoided, will result in death or serious injury, serious damage to property such as
total loss of use of equipment or fire.
A CAUTION notice indicates a hazardous situation which, if not avoided, can result in
CAUTION: minor or moderate injury, partial damage to equipment, and loss of data stored
in computers.

Definition of Symbols
1. Symbols to indicate warning or caution
Symbol <<Title>> and indication
<<General attention>>
Indicates unspecified general warning or caution.

2. Symbols to prohibit action


Symbol <<Title>> and indication
<<General prohibition>>
Indicates unspecified general prohibition.
<<Prohibition of disassembly>>
Indicates prohibition of disassembly of the unit where it may cause an electric shock or other
hazards.
<<Prohibition of contact>>
Indicates prohibition of use where touching a specific part of the unit may cause injury under
certain conditions.

3. Symbols to give instructions for action


Symbol <<Title>> and indication
<<General instruction>>
Indicates unspecified general action on the part of the user.
<<Remove the power plug from the power outlet>>
Instructs the user to remove the power plug from the power outlet in the case of malfunction or
when there is a threat of lightning.
<<Connect a ground wire>>
Instructs the user to connect the ground wire without fail where the unit is provided with a ground
terminal.

4. Symbols of international standards (IEC)


Symbol <<Title>> and indication
<<Caution against electrostatic discharge>>
Indicates that appropriate precautions must be taken against electrostatic discharge.

2
Symbol <<Title>> and indication
<<Type CF applied part>>
Indicates that the device is classified as Type CF in its degree of protection against an electric shock.

<<Protection against harmful intrusion of water>>


IPX1
Indicates that the device is protected against water dropping vertically.

<<Equipment partially on>>


Indicates that a part of the device is “ON.”

<<Equipment partially off>>


Indicates that a part of the device is “OFF.”

<<Alarm silenced>>
Indicates either a control switch to silence the alarm permanently or temporarily, or that
the alarm is silenced.

<<Start operation>>
Indicates the start button

<<Stop operation>>
Indicates a control switch that stops operation.

<<Battery level>>
Indicates a control switch for checking the battery level, or a display device for the battery level.

<<See Operation Manual>>


Follow Operation Manual.

<<Date of manufacture>>
Indicates the date when the unit was manufactured in the factory.

<<Recycle mark (battery)>>


Indicates that recycling is recommended.

<<WEEE symbol>>
In the EC area, an electrical and electronic product falling in one of the categories specified by
“DIRECTIVE 2002/96/EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 27
January 2003 on Waste Electrical and Electronic Equipment (WEEE)” should be disposed of in a
manner consistent with relevant laws and regulations.
This symbol indicates that the above-mentioned requirement applies to this product.

5. Other symbols
Symbol <<Title>> and indication
<<Priming>>
Indicates the priming button.

<<Using AC power>>
Indicates that the device is connected to AC power.

<<Keylock>>
Indicates that the keylock function is operating.

3
Precautions on Jamming

WARNING
When installing and using the unit, follow the information indicated in "10-3. EMC Level and
Classification."

Electric surgical knives, portable and mobile communication equipment, and other devices which
generate high-frequency noise can cause jamming to various kinds of electric equipment for medi-
cal use and thus result in malfunction.
Since portable and mobile communication equipment, etc. are often used in medical facilities,
some measures should be taken to prevent jamming due to such devices.
Portable and mobile communication equipment and other devices which generate high frequency
should not be used near the unit during its operation to prevent malfunction of the unit due to
jamming.

Using accessories and cables other than replacement parts sold by Atom may cause the emissions
of the device to increase and immunity to decrease.

Do not use the unit next to or stacked with other devices. When it is necessary to use the unit
next to or stacked with other devices, observe and test that the unit operates normally with the
required device configuration.

Responsibility for Care of Equipment

CAUTION
It is the user (a hospital, a doctor's office, or a clinic) that is responsible for the operation, mainte-
nance and care of medical devices.
The equipment should be used only by medical personnel.

Prohibition of Modification

WARNING
Do not disassemble or modify the unit.
Otherwise, a fire, an electric shock or injury may result.

Periodical Inspection

CAUTION
Proper periodical inspection is needed to use the unit in the optimum condition.

4
In Case of Trouble

CAUTION
If any abnormal condition or trouble occurs with the unit, indicate on the unit that it is out of order
and contact your local Atom representative immediately.

If any abnormal condition or trouble should occur, do not use the unit until it has been repaired
completely by a service engineer so as to prevent possible danger.

5
Contents

PLEASE READ WITHOUT FAIL


INTRODUCTION ....................................................... 1 6-2-8. Replacing the Battery Connector ............. 37
6-2-9. Replacing the Backup Battery .................. 37
PLEASE READ WITHOUT FAIL 6-2-10. Replacing the Control Board/Fuse ........... 38
6-2-11. Replacing the Chassis .............................. 38
[1] Operating Precautions .................................... 8
6-2-12. Replacing the Door Part ........................... 39
1-1. WARNING .................................................. 8
6-2-13. Replacing the Tube Clamp Unit and the
1-2. CAUTION ................................................. 10
Cassette/Tube Detection Board ............... 39
[2] Parts Identification......................................... 12 6-2-14. Replacing the Door Part Detection Board... 40
2-1. Main body ...................................................... 12 6-2-15. Replacing the Speaker Unit ...................... 40

MAINTENANCE
2-2. Operation panel .............................................. 13 6-2-16. Replacing the Cam Angle Detection Board ... 41
2-3. Rear side of the main body ............................ 13 6-2-17. Replacing the Occlusion Arm/
Occlusion Sensor/Drive Unit .................... 41
MAINTENANCE 6-2-18. Replacing the Air Bubble Sensor Unit ...... 42
6-2-19. Replacing the LCD Module ...................... 43
[3] Maintenance Inspection ............................... 14
6-2-20. Replacing the Front Case ......................... 44
3-1. Inspection Before Use .................................... 15
3-2. Inspection During Use .................................... 15
INFORMATION
3-3. Inspection After Use ....................................... 16
[7] Other Functions .............................................. 45

DISASSEMBLY AND REPLACEMENT


3-3-1. Preparation ............................................... 16
3-3-2. Inspecting the Tube Clamp Function........ 17 7-1. Configuration .................................................. 45
3-3-3. Door Open/Closed Detection Test............ 17 7-1-1. Configuration ............................................ 45
3-3-4. Occlusion Detection Test .......................... 18 7-1-2. Setting the Night Mode ............................ 46
3-3-5. Air Bubble Detection Test ......................... 18 7-1-3. Setting the Date and Time ........................ 46
3-4. Inspection Checklist ....................................... 19 7-2. History Function ............................................. 47
3-4-1. Checklist for Inspection Before Use ......... 19 7-3. Service Mode ................................................. 48
3-4-2. Checklist for Inspection During Use ......... 19 7-3-1. Service Mode............................................ 48
3-4-3. Checklist for Inspection After Use ............ 20 7-3-2. Service Mode Details................................ 49
3-5. Periodical Replacement Parts ........................ 20 7-4. Adjustment Procedure ................................... 50
[4] Cleaning and Disinfection ............................ 21 7-4-1. Preparation ............................................... 50
7-4-2. Adjusting the Air Bubble Detection Level ... 51
[5] Troubleshooting.............................................. 22
7-4-3. Adjusting the Occlusion Pressure ............ 52

INFORMATION
5-1. Alarms ............................................................ 22
[8] Block Diagram ................................................ 56
5-2. Troubleshooting .............................................. 23
5-3. Troubleshooting .............................................. 24 [9] Parts List .......................................................... 57
5-3-1. Power Source ........................................... 24
5-3-2. Alarms....................................................... 26 APPENDIX
5-3-3. Other ......................................................... 31
[10] Technical Information .................................... 60
DISASSEMBLY AND REPLACEMENT 10-1. Technical Data ................................................ 60
10-2. Device Characteristics ................................... 61
[6] Disassembly and Replacement Procedures ... 32 10-2-1. Flow Rate Characteristics ........................ 61
6-1. Tools Used...................................................... 32 10-2-2. Startup Graph ........................................... 61
6-2. Disassembly and Replacement Procedures .. 32 10-2-3. Trumpet curve ........................................... 62
APPENDIX

6-2-1. Replacing the Operation Panel Sheet ...... 32 10-2-4. Occlusion Characteristics......................... 62
6-2-2. Replacing the Holder ................................ 33 10-3. EMC Level and Classification ........................ 63
6-2-3. Replacing the Rubber Foot ...................... 33 [11] Expected Life .................................................. 67
6-2-4. Replacing the Handle Side Cover ............ 33
[12] Disposal ........................................................... 67
6-2-5. Replacing the Handle ............................... 34
6-2-6. Replacing the Rear Case/Pole Clamp ...... 34
6-2-7. Replacing the AC Inlet .............................. 36
Operating Precautions

[1] Operating Precautions

Please follow the operating instructions described in this Manual for the safe use of the unit. The unit should
be operated only by those who have been trained and instructed properly in its operation. The unit should be
operated only for its intended use.

1-1. WARNING
Death or serious injury, damage to equipment or a fire will result if the instructions given below are not followed.

Be sure to follow the doctor's instructions in setting the infusion flow rate (infusion speed)
and VTBI.

When using a drug, carefully read the cautions for use and contraindications, etc. for the
drug, and follow the directions for use.

Use only infusion sets specified by Atom with this unit.


The flow rate precision and alarm function are not guaranteed if another type of infusion set is used.

Do not use this unit in conjunction with gravity-type infusion.

When inserting the infusion set into the unit, confirm that the tube is inserted into each
groove.
Failure to do so may cause flow rate problems or cause the alarm function to malfunction.

Use only the power cord supplied with the unit.


Otherwise, a fire or an electric shock may result.

Avoid damaging the power cord.


A damaged power cord may cause a fire or an electric shock. A damaged power cord should be replaced imme-
diately with a new one.
•Do not get the power cord caught between the unit and the wall, a shelf or the floor.
•Do not place the power cord near a heating apparatus or heat it.
•Do not put anything heavy on the power cord.
•Always grasp the power plug with your hand to remove the power cord from the power outlet.

Do not put many loads on one power outlet.


The power outlet should be located near the unit to prevent accidental contact with a trailing power cord. Use a
separate power outlet for each unit.

Do not connect the unit to a power source with a rating other than the specified rating.
The electrical rating of this unit is as follows:
AC115-230V; power consumption 20VA; frequency 50/60Hz; operating voltage range AC230V±10%
Do not connect the unit to any other power source.

Do not touch the power plug with a wet hand.


Touching the power plug with a wet hand may cause an electric shock.

In locations with a power outlet, use an AC power source when possible.

8
Operating Precautions

PLEASE READ WITHOUT FAIL


Do not use a device generating high frequency near the unit.
Using electric surgical knives, portable and mobile communication equipment, or other devices which generate
high frequency near the unit may cause a malfunction due to jamming.

Ground the unit securely.


Otherwise, a leakage current may cause an electric shock. In order to complete the ground connection, connect
the power cord only to a properly grounded 3P power outlet including a ground terminal. Do not operate the unit
if you have any doubt about its ground connection.

Ground peripheral electric equipment securely.

Do not disassemble or modify the unit.


Disassembling or modifying the unit may cause a fire, an electric shock or injury.

If a low battery alarm occurs, immediately switch to an AC power source.


If you continue to use the battery after a low battery alarm occurs, all operations will stop.

Periodically inspect the battery and replace it when it has deteriorated.


The battery will deteriorate as time passes, regardless of whether it is used. If you continue to use a battery that
has deteriorated, operations will quickly stop after a low battery alarm occurs.

While infusing, carefully observe the status of the patient and use the unit cautiously.
When the pump starts, the instantaneous flow rate precision may exceed ±10% of the set value. Therefore when
using a drug with a quick efficacy, carefully observe the status of the patient and use the unit cautiously. If any
problems are detected, immediately stop using the unit.

While infusing, do not depend on the alarm function alone. Observe the unit and continuously
check the bottle capacity while treating the patient.

While infusing, periodically check that there are no problems with the infusion line and punc-
ture site.
The unit does not have an alarm function to warn when extravasation is occurring due to the intravenous needle
becoming detached from the vein.

While infusing, periodically check that no fluid is leaking due to infusion line detachment or
filter damage, etc.
Since this unit infuses medical fluid using positive pressure, it cannot detect whether fluid is leaking due to infu-
sion line detachment or filter damage, etc.

Replace the infusion set.


If you perform infusion without replacing the infusion set for a long period, the tube may become deformed and
cause the flow rate to become inaccurate. Therefore, when using this unit, shift the tube 15cm or replace the
infusion set with a new one at least every 48 hours.
A warning regarding this item may also be written in the operation manuals and accompanying documents of
supported infusion sets. However, please follow the operation manual and accompanying documents of this infu-
sion pump.

When using the unit in conjunction with an electric surgical knife in an operating room, etc.,
confirm the following items before using the unit. If a problem occurs, resolve it before using
the unit.
(1) The amount of high frequency noise generated depends on the type of electric surgical knife used. In par-
ticular, old electric surgical knives (vacuum tube gap type) should not be used in conjunction with the unit
because they emit a large amount of noise.
9
Operating Precautions

(2) Adequately separate the cords of the electric surgical knife (knife holder, knife cord, and return electrode)
from the electric surgical knife itself.
(3) Connect the power plugs of the electric surgical knife and the unit to separate power outlets.

Use only the parts and consumables specified for the unit by Atom.
Otherwise, the unit may malfunction or break down.

The unit should be serviced only by qualified personnel according to an appropriate service
manual.

Be sure to inspect the unit at the start of each day.


Operating the unit without inspecting it at the start of each day may let a defect pass unnoticed and cause a po-
tentially unfavorable outcome.

Stop using the unit immediately if any trouble is detected.


Indicate on the unit that it is out of order and contact your local Atom representative.

Check for conformity to the applicable standard if the unit is going to be connected to an-
other medical device for use as a system.
Accessory equipment connected to the analogue and digital interfaces must comply with the relevant IEC stan-
dards (e.g. IEC 60950 for data processing equipment). Furthermore all configurations should comply with IEC
60601-1. But the items that are not specified as part of the system should not be connected. Anybody who con-
nects additional equipment to the signal input or signal output configures a medical system, and therefore should
make the medical system comply with the requirements of 60601-1 on his or her own responsibility. If in doubt,
consult your local Atom representative.

Use the unit within a vertical range of 130cm or closer in relation to the height of the patient's
heart.

Before removing occlusion in the infusion line, make sure to take appropriate measures,
such as clamping the infusion line.
The internal pressure of the infusion line will increase if occlusion occurs due to the tube bending, the filter clog-
ging, or a blood clot inside the injection needle. If you continue to use the unit without clearing the occlusion, the
patient will receive a “bolus injection” (excess injection of medical fluid).

Do not use the unit in a controlled area for MRI.

1-2. CAUTION
Injury or damage to surrounding objects may result if the instructions given below are not followed.

Do not twist or pull the cords by force.

Remove the power plug from the power outlet before moving the unit to another place or
when the unit is not going to be used for a long time.
Moving the unit to another place with the power plug connected to the power outlet will damage the power cord
and may cause a fire or an electric shock.

Remove the power plug from the power outlet before cleaning and disinfecting the unit.
Cleaning and disinfecting the unit with the power plug connected to the power outlet may cause an electric shock.

10
Operating Precautions

PLEASE READ WITHOUT FAIL


Be sure to clean and disinfect the unit before using it for the first time after purchase.
The unit is shipped without being disinfected.

Ground peripheral electric equipment securely.

Install the unit on a stable surface.


Installing the unit on an unstable platform or a tilted surface will cause it to fall or drop and may injure someone.
Therefore, before installing the unit, make sure that the place where the unit is to be installed is stable and strong
enough to support the weight of the unit.

Install the unit out of reach of small children.

Never operate the unit when it is covered with a cloth or any other material.
Do not operate the unit covered with a cloth or pressed tightly against the wall. Otherwise, a fire or an electric
shock may result due to overheating.

To stop the operation of the unit, press the power switch for about three seconds to turn the
unit OFF.
Even if you remove the power cord from the power outlet while the power is ON, the unit will continue to operate
due to power supplied from the internal battery.

Do not give a shock to the unit or let it hit anything.


Doing so may cause a breakdown or damage to the unit.

Do not install the unit in direct sunlight or near a heating apparatus.

Do not install the unit where it will be exposed to excessive temperatures, humidity, dust or
steam.
Installing the unit in such a place may cause a fire or a breakdown.

Do not place anything heavy on the unit.

When using the unit for the first time after purchase or after a period of disuse, connect the
unit to an AC power source to charge the battery.
If the battery is not sufficiently charged, the unit will not be able to operate with the internal battery should a
power failure, etc. occur.

Do not pour any liquid directly on the unit.


Doing say may cause a fire, an electric shock, or a breakdown. If a copious amount of liquid is accidentally poured
on the unit, wipe it off immediately and request your local Atom representative to check the electronic circuits
inside the unit.

A rechargeable battery (lithium-ion battery) is used in the unit. When disposing of the unit,
remove the lithium-ion battery and recycle it.

If the grounding of the power cord is uncertain, replace the power cord with a new one. If
this does not resolve the grounding problem and the unit still needs to be used, it can be
used with the internal battery. However, note that the unit can only operate by battery for a
limited amount of time.

11
Parts Identification

[2] Parts Identification

2-1. Main body

No Name No Name
Handle Air bubble sensor
Operation indicators Finger
Brightness sensor Tube clamp
Operation panel
Speaker
Operating lever
Door

12
Parts Identification

2-2. Operation panel

PLEASE READ WITHOUT FAIL


No Name
LCD display
Soft keys
Numeric keys
Clear switch
[STOP] switch
[START] switch
[PRIME] switch
Mute switch
Power switch
Power indicator

2-3. Rear side of the main body


No Name
I/O port
AC inlet
Pole clamp
Battery cover

13
Maintenance Inspection

[3] Maintenance Inspection

■ Precautions in Performing Maintenance Inspections


1. Make sure to keep a record of the inspection results when performing maintenance inspections.
Also assign a person in charge of performing periodic inspections.
2. The person performing inspection maintenance should take care to prevent infection by wearing rubber
gloves, etc. during the procedure and washing their hands after the procedure is complete.
3. If the unit is subject to an impact because it has been dropped, etc., ask your local Atom representative to
perform an inspection. There may be internal damage to the unit, even if there is nothing wrong with its
appearance.

To use the unit safety for a longer period, perform maintenance inspections as instructed below.

● Inspection before use


Check the basic operation of each part every time you are going to use the unit.

● Inspection during use


Check the basic functional operation of each part of the unit periodically during use.

● Inspection after use


Check the basic operation of each part every time you have finished using the unit.

● Periodical inspection
Contact your Atom distributor for periodical inspection once a year.

● Periodical replacement parts


Some parts need to be replaced periodically depending on their period of use.

CAUTION
Make sure to use an infusion set indicated in “[10] Technical Information” when performing the
maintenance inspection.

Medical institutions are responsible for performing the maintenance inspections.


They are allowed to entrust the maintenance inspections of the unit to an appropriate external
contractor.

Clean and disinfect the unit and its accessories before maintenance inspections, repairs, or
disposal.

Before turning the power ON, confirm that the unit securely grounded. Failure to do so may
cause an electric shock or a malfunction.

Do not disassemble the unit. Doing so may affect the accuracy of the unit.

Maintenance service should be performed properly by a qualified person in accordance with


this Service Manual.

14
Maintenance Inspection

3-1. Inspection Before Use


Check the following points every time you are going to use the unit.

CAUTION
If you should notice any strange smell, strange noise, overheating or strange vibration when the
power is applied to the main body in the inspection before use, stop using the unit immediately
and contact your local Atom representative.

If the unit is subject to an impact because it has been dropped, etc., ask your local Atom rep-
resentative to perform an inspection.

MAINTENANCE
Inspection
No Description
Area
Unit
(1) Is there a problem with the main unit or its exterior?
✽ Check for damage to the power cord, damage to the unit, and damage to the op-
Unit
1 eration panel, etc.
exterior
(2) Is the Operation Manual in an easily accessible location?
✽ For reference when there is a problem with the unit
(3) Can the pole clamp be securely attached?
Check when turning the power ON
2 Operation
Can the unit be configured as indicated in this manual?

3-2. Inspection During Use


Check the following points periodically while using the unit.

Inspection
No Description
Area
Unit
Unit
1 (1) Is the unit damaged?
exterior
(2) Is the power cord securely inserted into the power outlet?
Operation check
(1) Does the unit operate as indicated in this manual?
(2) Does the battery indicator indicate that the internal battery is low on power?
✽ Only check this when using the internal battery
(3) How much time has passed since you started using the unit?
2 Operation ✽ If you per form infusion without replacing the infusion set for a long
period, the tube may become defor med and cause the flow rate
to become inaccurate. Therefore, when using this unit, shift the tube
15cm or replace the infusion set with a new one at least every 48 hours.
A warning regarding this item may also be written in the operation manuals and
accompanying documents of supported infusion sets. However, please follow the
operation manual and accompanying documents of this infusion pump.

15
Maintenance Inspection

3-3. Inspection After Use


Check the following points after using the unit.

Inspection
No Description
Area
Is the unit damaged?
When the door is opened, is there any damage to the mechanisms? Are there any
Unit
1 problems with the operations of the unit?
exterior
✽ Operating lever, opening/closing the door, finger, tube clamp, etc.
Does the AC power indicator come on when the power cord is connected?
Does the power switch turn the power ON and OFF reliably? Is an operation sound
emitted when doing so?
2 Operation Does the tube clamp function securely close the tube?
Are the various alarms emitted?
✽ Door open, occlusion, and air bubble alarms
3 General ■ After performing the above inspection, were there any overall problems with the unit?

3-3-1. Preparation
(1) Equipment required:
Prepare the following before performing an inspection.

No Product Name
1 Atom Fixed Dose Infusion Set T
2 Purified water
3 Receiving container
4 Stopwatch

(2) Preparing the Infusion Set


Close the roll clamp of the Atom Fixed Dose
Fixed dose tube
Infusion Set T, and fill the fixed dose tube with
purified water. Roll clamp
Fill with purified water until the drop tube is about Drop tube
half full.
Open the roll clamp, fill up to the tip of the infu-
sion set with purified water, and close the roll
clamp again.

16
Maintenance Inspection

3-3-2. Inspecting the Tube Clamp Function


(1) Attach the prepared infusion set to the unit, close the
door, and open the roll clamp.
(2) Open the door. Check whether the tube clamp au-
tomatically closes, and that no water drops from the
tip of the infusion set and drip tube.
(3) If water is flowing from the tip of the infusion set,
perform an inspection, as this may be due to one of
the following causes rather than a breakdown.
Check
Problem with how the infusion set is attached ➞

MAINTENANCE
Attach it again.
An infusion set other than the specified infusion Tube clamp
set is being used. ➞ Use the specified infusion
set.

Roll clamp

3-3-3. Door Open/Closed Detection Test


(1) Turn the power ON.
(2) Attach the prepared infusion set to the unit, and open
the roll clamp.
(3) Configure the following settings.

Flow rate 60mL/h


VTBI 60mL

(4) Start infusion, and open the door.


(5) Confirm that a door alarm occurs.

17
Maintenance Inspection

3-3-4. Occlusion Detection Test


(1) Turn the power ON.
(2) Attach the prepared infusion set to the unit, and open
the roll clamp.
(3) Configure the following settings.

Distance between roll clamp


30cm
and unit
Flow rate 60mL/h
VTBI 60mL
Occlusion level 5

(4) Close the roll clamp.


(5) Start infusion and the stopwatch at the same time.
(6) Stop the stopwatch when the occlusion alarm occurs,
and confirm that the time it took for the occlusion
alarm to occur is within the following range.
30cm
2 minutes
Time until alarm occurs
or less

Roll clamp

3-3-5. Air Bubble Detection Test


(1) Turn the power ON.
(2) Attach the prepared infusion set to the unit, and open the roll clamp.
(3) Configure the following settings.

Flow rate 300mL/h


VTBI 300mL

(4) Start infusion, and turn the drop tube upside-down to let air into the tube.
(5) Confirm that an air bubble alarm occurs when air enters the unit.

18
Maintenance Inspection

3-4. Inspection Checklist


3-4-1. Checklist for Inspection Before Use

Inspection
■ Unit number: ■ Date of inspection: ■ Inspector:
before use
Inspection
No Item to check Check
area
Unit
(1) Is there a problem with the main unit or its exterior?
✽ Check for damage to the power cord, damage to the unit, and damage to
Unit
the operation panel, etc.

MAINTENANCE
1
exterior
(2) Is the Operation Manual in an easily accessible location?
✽ For reference when there is a problem with the unit
(3) Can the pole clamp be securely attached?
Check when turning the power ON
2 Operation
Can the unit be configured as indicated in this manual?

WARNING
If trouble is detected in any inspection, indicate on the unit that it is out of order and have it
repaired. Do not use the unit until it has been repaired. Contact your local Atom representative
for further information on repairs.

3-4-2. Checklist for Inspection During Use

Inspection
■ Unit number: ■ Date of inspection: ■ Inspector:
during use
Inspection
No Item to check Check
area
Unit
Unit
1 (1) Is the unit damaged?
exterior
(2) Is the power cord securely inserted into the power outlet?
Operation check
(1) Does the unit operate as indicated in this manual?
(2) Does the battery indicator indicate that the internal battery is low on power?
✽ Only check this when using the internal battery
(3) How much time has passed since you started using the unit?
✽ If you perform infusion without replacing the infusion set for a long
2 Operation
period, the tube may become deformed and cause the flow rate to
become inaccurate. Therefore, when using this unit, shift the tube 15cm
or replace the infusion set with a new one at least every 48 hours.
A warning regarding this item may also be written in the operation manu-
als and accompanying documents of supported infusion sets. However,
please follow the operation manual and accompanying documents of this
infusion pump.
19
Maintenance Inspection

WARNING
If trouble is detected in any inspection, indicate on the unit that it is out of order and have it
repaired. Do not use the unit until it has been repaired. Contact your local Atom representative
for further information on repairs.

3-4-3. Checklist for Inspection After Use

Inspection after
■ Unit number: ■ Date of inspection: ■ Inspector:
use
Inspection
No Item to check Check
area
Is there a problem with the main unit or its exterior?
When the door is opened, is there any damage to the mechanisms? Are there
Unit
1 any problems with the operations of the unit?
exterior
✽ Operating lever, opening/closing the door, finger, tube clamp, etc.

Does the AC power indicator come on when the power cord is connected?
Does the power switch turn the power ON and OFF reliably? Is an opera-
tion sound emitted when doing so?
2 Operation Does the tube clamp function securely close the tube?
Are the various alarms emitted?
✽ Door open occlusion, and air bubble alarms
■ After performing the above inspection, were there any overall problems with
3 General
the unit?

WARNING
If trouble is detected in any inspection, indicate on the unit that it is out of order and have it
repaired. Do not use the unit until it has been repaired. Contact your local Atom representative
for further information on repairs.

3-5. Periodical Replacement Parts


Periodical replacement parts are those which gradually deteriorate and wear down with use. They need periodi-
cal replacement to keep the accuracy and performance of the unit at a proper level.
Timing of replacement varies with the frequency and conditions of use.
Consult your local Atom representative for replacement.

Part name Period of use Reason for replacement


Reduced capacity as a result of deterioration caused by
Battery 1.5~2 years aging. A low battery alarm occurs within a short time
period after the battery has been charged.
Backup battery 5~6 years Battery exhaustion, incorrect date and time after reset

20
Cleaning and Disinfection

[4] Cleaning and Disinfection

Use one of the following disinfectants.

Appropriate Disinfectants
• Chlorhexidine gluconate aqueous solution (e.g. Hibitane)
• Benzalkonium chloride aqueous solution (e.g. Osvan)
• Benzethonium chloride aqueous solution (e.g. Hyamine)

CAUTION

MAINTENANCE
Make sure to turn the power OFF before disinfecting the unit.

The main unit and accessories are shipped without being disinfected. Be sure to disinfect the
unit before using it for the first time after purchase.

See the accompanying document of the disinfectant you are going to use for appropriate con-
centration, contact time and handling. Follow the directions for use and dosage and precautions
given in the document.

Never use undiluted disinfectants, as they may damage the unit.

Some disinfectants will cause discoloration or deterioration of the unit if used repeatedly for
a long time.

If any part of the unit is dirty, clean it before disinfecting the unit.

Do not use a solvent such as thinner or abrasive materials for cleaning.

Do not immerse the unit or its accessories in a liquid. A portion of the liquid may enter the unit
and short the electronic circuits inside.

■ Items for Cleaning and Disinfection


(Clean them with a soft cloth moistened with disinfectant.)
• Main unit
• Mount

■ Sterilization

CAUTION
Do not autoclave or perform ethylene oxide gas sterilization.

21
Troubleshooting

[5] Troubleshooting

5-1. Alarms

CAUTION
When alarms or other problems occur, check the following causes and follow the actions de-
scribed. If the problem is not resolved, the unit may be out of order. Indicate on the unit that it
is out of order, stop using it immediately, and contact your local Atom representative.

When the unit detects a problem via its self-diagnosis function, it immediately stops operation
and emits an alarm. The unit takes less than 2 seconds to detect a problem. (A maximum infu-
sion of 0.6mL at 999mL/h.)

Message Priority Description


COMPLETE High Infusion of the VTBI is complete.
DOOR OPEN High The door opened during infusion.
OCCLUSION High Occlusion was detected during infusion.
AIR IN LINE High An air bubble was detected during infusion.
FAULT CODE High A unit problem was detected.
NO OPERATIONS Medium The pump is stopped. Start infusion.
The battery is low.
LOW BATTERY Low
Recharge the battery.

22
Troubleshooting

5-2. Troubleshooting

WARNING
If the unit seems to be defective, indicate on the unit that it is out of order, stop using it imme-
diately, and contact your local Atom representative.

CAUTION
Check the following points before requesting repair service.

MAINTENANCE
Status Cause Action to Take
The power does not turn ON. The battery is not Confirm that the battery is installed in the
charged. unit.
The power plug is not Confirm that the power cord is connected to
connected to the power the power outlet and that the power indica-
outlet. tor is on.
Cannot start infusion. The infusion set is not Securely inser t the infusion set into the
The message “AIR IN LINE” is attached properly. groove of the air bubble sensor.
displayed.
The air bubble alarm sounds.
The occlusion alarm sounds. The occlusion setting is Follow the procedure in “4-2-12. Changing
too low. the Occlusion Pressure Level” of the
Operation Manual to adjust the occlusion
setting to a suitable value. Alarms may occur
more easily because of increased infusion
resistance, especially when using a thin
catheter. If an occlusion alarm occurs during
priming, you may be able to solve this prob-
lem by setting a lower priming speed (see
7-1-1. Configuration).
Cannot operate switches. The keylock function is Follow the procedure in “4-2-13. Keylock”
activated. of the Operation Manual to deactivate the
keylock function.

23
Troubleshooting

5-3. Troubleshooting
5-3-1. Power Source
(1) The power does not turn ON.
(1-1) The power does not turn ON when using the battery or AC power supply.

The connection of connector JA8 on the YES


Fix the connection.
control board is faulty.

NO

The connection of connector JG201 on the YES


Fix the connection.
LED board is faulty.

NO

YES
The LCD module is faulty. Replace the LCD module.

NO

Replace the control board.

(1-2) The power does not turn ON when using the AC power supply.

YES
The power cord is faulty. Replace the power cord.

NO

YES
The fuse of the control board has blown. Replace the fuse.

NO

The connection of connector JA6 on the YES


Fix the connection.
control board is faulty.

NO

YES
The AC inlet is faulty. Replace the AC inlet.

NO

Replace the control board.

24
Troubleshooting

(1-3) The power does not turn ON when using the battery.

YES
The charging time is insufficient. Charge the battery for at least eight hours.

NO

YES
The battery is exhausted. Replace the battery.

NO

The connection of connector JA7 on the YES


Fix the connection.
control board is faulty.

MAINTENANCE
NO

Replace the control board.

(2) The unit operates for only a short time when using the battery.

YES
The charging time is insufficient. Charge the battery for at least eight hours.

NO

YES
The battery has deteriorated. Replace the battery.

NO

YES
The battery connector is faulty. Replace the battery connector.

NO

Replace the control board.

25
Troubleshooting

5-3-2. Alarms
(1) An OCCLUSION alarm occurs.

The adjustment of the occlusion pressure YES


Readjust the occlusion pressure.
is incorrect.

NO

The connection of connector JA9 or JA10 YES


Fix the connection.
on the control board is faulty.

NO

The connection of the occlusion sensor YES


Fix the connection.
connector is faulty.

NO

YES
The occlusion arm is faulty. Replace the occlusion arm.

NO

YES
The occlusion sensor is faulty. Replace the occlusion sensor.

NO

Replace the control board.

26
Troubleshooting

(2) An occlusion alarm does not occur even though occlusion has occurred.

The adjustment of the occlusion pressure YES


Readjust the occlusion pressure.
is incorrect.

NO

The connection of connector JA9 or JA10 YES


Fix the connection.
on the control board is faulty.

NO

The connection of the occlusion sensor YES


Fix the connection.

MAINTENANCE
connector is faulty.

NO

YES
The occlusion arm is faulty. Replace the occlusion arm.

NO

YES
The occlusion sensor is faulty. Replace the occlusion sensor.

NO

YES
The door part is faulty. Replace the door part.

NO

Replace the control board.

27
Troubleshooting

(3) An alarm occurs even though there is no air bubble.

YES
The infusion set is not attached correctly. Attach the infusion set properly.

NO

The tube of the infusion set has deterio- YES


Replace the infusion set.
rated.

NO

The adjustment of the air bubble detection YES


Readjust the air bubble detection board.
board is incorrect.

NO

YES
The air bubble sensor unit is faulty. Replace the air bubble sensor unit.

NO

Replace the control board.

(4) An alarm does not occur even though there is an air bubble.

The adjustment of the air bubble detection YES


Readjust the air bubble detection board.
board is incorrect.

NO

YES
The air bubble sensor unit is faulty. Replace the air bubble sensor unit.

NO

Replace the control board.

28
Troubleshooting

(5) A door alarm occurs.

YES
The door part is faulty. Replace the door part.

NO

The connection of connector JA14 on the YES


Fix the connection.
control board is faulty.

NO

YES
The door part detection board is faulty. Replace the door part detection board.

MAINTENANCE
NO

Replace the control board.

29
Troubleshooting

(6) FAULT CODE 1 occurs.


(6-1) The motor is not running.

The connection of connector JA5 on the YES


Fix the connection.
control board is faulty.

NO

The connection of the motor connector is YES


Fix the connection.
faulty.

NO

YES
The drive unit is faulty. Replace the drive unit.

NO

Replace the control board.

(6-2) The motor is running.

The connection of connector JD40 of the YES


Fix the connection.
cam angle detection board is faulty.

NO

The connection of connector JA11 on the YES


Fix the connection.
control board is faulty.

NO

YES
The cam angle detection board is faulty. Replace the cam angle detection board.

NO

Replace the control board.

30
Troubleshooting

(7) FAULT CODE 2 occurs.

The battery was removed while the unit YES


Turn the power OFF and then ON again.
was operating by battery.

NO

YES
Noise was picked up. Turn the power OFF and then ON again.

NO

Replace the control board.

MAINTENANCE
(8) FAULT CODE 3 occurs.

The connection of connector JB301 of the YES


Fix the connection.
air bubble detection board is faulty.

NO

The connection of connector JA3 on the YES


Fix the connection.
control board is faulty.

NO

YES
The air bubble sensor unit is faulty. Replace the air bubble sensor unit.

NO

Replace the control board.

5-3-3. Other
(1) The flow rate is incorrect.

The infusion set has been used for 48 YES


Replace the infusion set.
hours or longer.

NO

Replace the door part.

31
Disassembly and Replacement Procedures

[6] Disassembly and Replacement Procedures

WARNING
After completing the following procedures, make sure to perform a functional inspection ac-
cording to “3-4-3. Checklist for Inspection After Use.”

If any trouble is detected during inspection, indicate on the unit that it is out of order and contact
your local Atom representative.

CAUTION
Make sure to remove the power cord from the AC inlet and remove the battery before perform-
ing disassembly/replacement procedures, unless otherwise specified.

When disassembling the unit to replace or repair a part, make sure to implement measures to
prevent electrostatic discharge (ESD), such as wearing a grounding wrist strap or using a conduc-
tive mat. When moving or storing a board assembly by itself, insert it into an antistatic bag, etc.

6-1. Tools Used


• Small flathead screwdriver
• Phillips screwdriver (#2)
• Phillips screwdriver (#1)
• Hexagon wrench (width between the opposite sides: 4mm)
• Conductive mat
• Grounding wrist strap

6-2. Disassembly and Replacement Procedures


6-2-1. Replacing the Operation Panel Sheet
(1) Remove the operation panel sheet.

Operation panel
CAUTION sheet

• After removing the operation panel sheet, make


sure to remove any foreign material from the ad-
hesive area.

(2) Replace the operation panel sheet.

32
Disassembly and Replacement Procedures

6-2-2. Replacing the Holder


(1) Pull the operating lever and open the door. Door
(2) Remove the four sems screws (M3 x L8).
(3) Remove the holder.
Sems
(4) Replace the holder. screws
Holder
(M3 x L8)
(5) Reassemble in the reverse order of disassembly.

Operating lever

6-2-3. Replacing the Rubber Foot


(1) Remove the double sems screw (M3 x L8).
(2) Remove the rubber foot.
(3) Attach a spacer to the rubber foot. Rubber foot

(4) Reassemble in the reverse order of disassembly. Spacer

DISASSEMBLY AND REPLACEMENT


Double sems screw (M3 x L8)

CAUTION
Make sure the end
• The rubber foot has two different ends. Refer to the with the protrusion
is on the back side.
diagram on the right when attaching it.

e
sid
ck
Ba
Rubber foot

6-2-4. Replacing the Handle Side Cover


(1) Using a small flathead screwdriver or other tool,
remove the handle side cover.
(2) Replace the handle side cover. Handle side
*The above procedure applies to both the left and cover
right sides.

33
Disassembly and Replacement Procedures

6-2-5. Replacing the Handle


(1) Using a small flathead screwdriver or other tool,
Handle stopper
remove the handle side cover.
(2) Remove the two sems screws (M3 x L8). Sems screws
(M3 x L8)
(3) Remove the handle.
(4) Replace the handle.
(5) Reassemble in the reverse order of disassembly.

CAUTION
• The handle stopper has two different ends. Attach
the handle so the protrusion is on the right side and
the flat surface is on the bottom side.

6-2-6. Replacing the Rear Case/Pole Clamp


(1) Remove the four double sems screws (M3 x L8).
(2) Perform the following to remove the rear case.
Pull it slightly to the back
Switch
Push it to the right side
Pull it to the back

CAUTION
• When removing the rear case, make sure to
follow the above procedure to avoid interference
between the switches on the board and the rear
case. Forcibly removing the rear case will break
the switches on the board.

(3) Remove the conductive adhesive tape and protective


sheet.
Conductive adhesive tape
C

Protective sheet

34
Disassembly and Replacement Procedures

(4) Remove the two hexagon socket extra low head cap Spring washer (M5) Plain washer (M5)
bolts (M5 x L12), plain washer (M5), and spring
washer (M5).
(5) Remove the pole clamp.
Replace the pole clamp.
Pole clamp
Replace the rear case.
(6) Attach the pole clamp using two hexagon socket
extra low head cap bolts (M5 x L12), plain washer Hexagon socket extra low head cap bolts (M5 x L12)
(M5), and two spring washers (M5).
(7) Attach a protective sheet to the rear case.

Protective sheet
CAUTION
• Make sure to use a new protective sheet instead of
reusing the protective tape that has been removed.

Hexagon socket
H k extra llow h
head
d cap b
bolts
l (M(M5 x L
L12))

(8) Attach conductive adhesive tape so that vertically it is Conductive adhesive tape

DISASSEMBLY AND REPLACEMENT


in the center of the protective sheet and horizontally
the part that is folded over protrudes over the I/O
port hole by approximately 1mm.

CAUTION
• Do not forget to attach the conductive adhesive
I/O port
tape.

(9) Attach the rear case.

CAUTION
• After replacing the rear case, make sure to remove
Specification
the specification plate and version sticker from the plate
old rear case and attach them to the new rear case.
If the specification plate is damaged, contact your
local Atom representative or service engineer. Version sticker

35
Disassembly and Replacement Procedures

6-2-7. Replacing the AC Inlet


(1) Perform steps (1) to (3) of “6-2-6. Replacing the Rear
Case/Pole Clamp.”
(2) Remove the cables from connectors JA3, JA5, JA9,
JA10, JA11, and JA14 on the control board. JA5 JA3 JA11

JA10

JA9

JA14

(3) Remove the four double sems screws (M3 x L8).


(4) Remove the chassis.

Double sems screws


(M3 x L8)

Chassis

(5) Remove the cable from connector JA8 on the control


board.
(6) Remove the cable from connector JA6 on the control
board. JA8

JA6

(7) Remove the small binding screw (M3 x L3). Small binding screw (M3 x L3)
(8) Remove the ground wire. Spacer
ø3.2×ø6×L4
(9) Remove the two flat head machine screws (M3 x
L12).

Ground wire
G
CAUTION
• A spacer is inserted between the AC inlet and the
Flat head machine screws (M3 x L12)
control board. When removing the AC inlet, be
careful not to lose the spacer.

(10) Remove the AC inlet.


(11) Replace the AC inlet.
(12) Reassemble in the reverse order of disassembly.

36
Disassembly and Replacement Procedures

6-2-8. Replacing the Battery Connector


(1) Perform steps (1) to (5) of “6-2-7. Replacing the
AC Inlet.”
(2) Remove the cable from connector JA7 on the control
JA7
board.
(3) Remove the two P tight screws (M3 x L8) and two
Battery connector
plain washers (M3).

P tight screws (M3 x L8)


Plain washers (M3)

(4) Using a small flathead screwdriver or other tool, push


in the four tabs of the battery connector.
Battery connector
(5) Remove the battery connector. Chassis
(6) Replace the battery connector.
(7) Reassemble in the reverse order of disassembly.

DISASSEMBLY AND REPLACEMENT


Tab

6-2-9. Replacing the Backup Battery


(1) Perform steps (1) to (5) of “6-2-7. Replacing the
Control board
AC Inlet.” Tab
Holder
(2) Move the tab of the holder on the control board
upwards and remove the backup battery from the
holder.
(3) Replace the backup battery.
Backup battery

CAUTION
• Use a CR2032 coin type lithium battery for the
backup battery.
• The battery has a positive side and negative side.
When attaching the backup battery, make sure that
the positive side is facing to the front.
• After replacing the battery, make sure to set the
date and time.

(4) Reassemble in the reverse order of disassembly.

37
Disassembly and Replacement Procedures

6-2-10. Replacing the Control Board/Fuse

CAUTION
If you replace the control board, all information stored in the control board will be lost.

(1) Perform steps (1) to (10) of “6-2-7. Replacing the


AC Inlet.”
(2) Remove the cable from connector JA7 on the control P tight screws (M3 x L8)
board.
(3) Remove the three P tight screws (M3 x L8).
(4) Remove the control board.

Control board

(5) Replace the control board.


Control board
(6) Remove the fuse from the control board.
Replace the fuse.

CAUTION
• After replacing the control board, make sure to set
Fuse
the date and time and adjust the air bubble detec-
tion level and occlusion pressure.

(7) Reassemble in the reverse order of disassembly.

6-2-11. Replacing the Chassis


(1) Perform steps (1) to (10) of “6-2-7. Replacing the
AC Inlet.”
(2) Perform steps (2) to (5) of “6-2-8. Replacing the
Battery Connector.”
(3) Perform steps (2) to (4) of “6-2-10. Replacing the
Control Board/Fuse.”
(4) Remove the chassis.
(5) Replace the chassis.
(6) Reassemble in the reverse order of disassembly.

38
Disassembly and Replacement Procedures

6-2-12. Replacing the Door Part


(1) Perform steps (1) to (5) of “6-2-7. Replacing the
AC Inlet.”
(2) Pull the operating lever and open the door.
(3) Remove the three P tight screws (M3 x L10). P tight screws
(4) Remove the door part. (M3 x L10)

(5) Replace the door part.


(6) Reassemble in the reverse order of disassembly.

Door part

CAUTION
• After replacing the door part, make sure that the
door part and front case are parallel.

DISASSEMBLY AND REPLACEMENT


6-2-13. Replacing the Tube Clamp Unit and the Cassette/Tube Detection Board
(1) Perform steps (1) to (5) of “6-2-7. Replacing the
AC Inlet.”
(2) Remove the cable from connector JF701 on the cas-
sette/tube detection board.
(3) Pull the operating lever and open the door.
(4) Remove the three double sems screws (M3 x L8).
(5) Remove the tube clamp unit.
Double sems
screws
(M3 x L8)
Tube clamp unit

(6) Remove the sems screw (M3 x L8).


Cassette/tube
(7) Remove the cassette/tube detection board.
detection board
(8) Replace the tube clamp unit. Sems screw
(M3 x L8)
(9) Replace the cassette/tube detection board.
(10) Reassemble in the reverse order of disassembly.

JF701
Tube clamp unit

39
Disassembly and Replacement Procedures

Cassette/tube detection board


CAUTION Clamp encoder

• When attaching the cassette/tube detection board,


make sure the clamp encoder is near the center of
the photosensor.

Tube clamp unit Photosensor

6-2-14. Replacing the Door Part Detection Board


(1) Perform steps (1) to (5) of “6-2-7. Replacing the
AC Inlet.”
(2) Perform steps (2) to (5) of “6-2-13. Replacing the
Tube Clamp Unit and the Cassette/Tube Detection
Board.”
(3) Remove the cable from connector JF701 on the cas-
sette/tube detection board.
(4) Remove the P tight screw (M3 x L8) and plain washer
(M3).
(5) Remove the door part detection board.
(6) Replace the door part detection board. P tight
i h screw (M(M3 x L
L8))
Plain washerr (M3)
(7) Reassemble in the reverse order of disassembly. Door part detection board

6-2-15. Replacing the Speaker Unit


(1) Perform steps (1) to (5) of “6-2-7. Replacing the
AC Inlet.”
(2) Perform steps (2) to (5) of “6-2-13. Replacing the
Tube Clamp Unit and the Cassette/Tube Detection
Board.”
(3) Remove the two double sems screws (M3 x L8). Double sems screws (M3 x L8)
Speaker unit
(4) Remove the speaker unit.
(5) Remove the cable from connector JG202 on the LCD
board.
(6) Replace the speaker unit.
(7) Reassemble in the reverse order of disassembly. JG202
LCD board

CAUTION
• When attaching the speaker, make sure that it is
near the left side.

40
Disassembly and Replacement Procedures

6-2-16. Replacing the Cam Angle Detection Board


(1) Perform steps (1) to (5) of “6-2-7. Replacing the
AC Inlet.”
(2) Remove the two P tight screws (M3 x L8). P tight screws (M3 x L8)
(3) Remove the cam angle detection board. Cam angle detection board
(4) Remove the cable from connector JD400 on the cam
JD400
angle detection board.
(5) Replace the cam angle detection board.
(6) Reassemble in the reverse order of disassembly.

CAUTION
• When attaching the cam angle detection board,
make sure that it is near the bottom side.

6-2-17. Replacing the Occlusion Arm/Occlusion Sensor/Drive Unit

DISASSEMBLY AND REPLACEMENT


(1) Perform steps (1) to (5) of “6-2-7. Replacing the
AC Inlet.”
(2) Pull the lock lever.
(3) Remove the three double sems screws (M3 x L8)
Double sems screws (M3 x L12)
and double sems screw (M3 x L12).
(4) Remove the drive unit.

Double sems screws (M3 x L8) Drive


e unit
u

(5) Replacing the Occlusion Arm/Occlusion Sensor Top occlusion sensor Drive unit
Remove the sems screw (M3 x L6) and plain washer
Sems screws
(M3) from the removed drive unit. (M3 x L6)
Remove the occlusion arm.
Plain JC501
Remove the sems screw (M3 x L6).
washers
Remove the occlusion sensor warning sticker. (M3) Occlusion arm Occlusion sensor
Remove the occlusion sensor. warning sticker
Remove the cable from the connector on the occlu- JC502
sion sensor. Sems screws (M3 x L6) Bottom occlusion sensor

Replace the occlusion sensor.

41
Disassembly and Replacement Procedures

(6) Replacing the Drive Unit


Perform steps (2) to (5) of “6-2-16. Replacing the
Cam Angle Detection Board.”
Remove the two sems screws (M3 x L6) and two plain
washers (M3) from the removed drive unit.
Remove the two occlusion arms.
Remove the two sems screws (M3 x L6).
Remove the two occlusion sensor warning stickers.
Remove the top and bottom occlusion sensors.
Replace the drive unit.
(7) Reassemble in the reverse order of disassembly.

CAUTION
• When performing assembly, take care to not get
the cables caught between the front case and
drive unit.
• After removing or replacing the occlusion arm, oc-
clusion sensor, and drive unit, make sure to adjust
the occlusion pressure.
• Connect the red cable to the top occlusion sensor,
and the white cable to the bottom occlusion sensor.

6-2-18. Replacing the Air Bubble Sensor Unit


(1) Perform steps (1) to (5) of “6-2-7. Replacing the
AC Inlet.”
(2) Perform steps (2) to (4) of “6-2-17. Replacing the
Occlusion Arm/Occlusion Sensor/Drive Unit.”
(3) Remove the air bubble detection board from the
front case. JB301

(4) Open the door, and push in the air bubble sensor
from the front side. Bubble detection
(5) Remove the air bubble sensor. board
Air bubble sensor
(6) Remove the cable from connector JB301 on the air
Front case
bubble detection board.
(7) Replace the air bubble sensor unit.
(8) Reassemble in the reverse order of disassembly.

42
Disassembly and Replacement Procedures

CAUTION
• When attaching the air bubble sensor, make sure
that the side with the larger R is facing down.
• After replacing the air bubble sensor, make sure
to adjust it.
Side with the
larger R

6-2-19. Replacing the LCD Module


(1) Perform steps (1) to (5) of “6-2-7. Replacing the
AC Inlet.”
(2) Perform steps (2) to (4) of “6-2-15. Replacing the
Speaker Unit.”
(3) Perform steps (2) to (4) of “6-2-17. Replacing the
Occlusion Arm/Occlusion Sensor/Drive Unit.”
(4) Remove the four P tight screws (M2 x L5) using a

DISASSEMBLY AND REPLACEMENT


P tight screws (M2 x L5)
Phillips screwdriver (#1). JG201

(5) Remove the LCD module.


(6) Remove the cable from connector JG201 on the LCD
module.
LCD module
(7) Replace the LCD module.
(8) Reassemble in the reverse order of disassembly.

CAUTION
• After replacing the drive unit, make sure to adjust
the occlusion pressure.

43
Disassembly and Replacement Procedures

6-2-20. Replacing the Front Case


(1) Perform steps (1) to (5) of “6-2-7. Replacing the
AC Inlet.”
(2) Perform steps (2) to (4) of “6-2-12. Replacing the
Door Part.”
(3) Perform steps (2) to (5) of “6-2-13. Replacing the
Tube Clamp Unit and the Cassette/Tube Detection
Board.”
(4) Perform steps (4) and (5) of “6-2-14. Replacing the
Door Part Detection Board.”
(5) Perform steps (3) to (5) of “6-2-15. Replacing the
Speaker Unit.”
(6) Perform steps (3) to (5) of “6-2-17. Replacing the
Occlusion Arm/Occlusion Sensor/Drive Unit.”
(7) Perform steps (3) and (4) of “6-2-18. Replacing the
Air Bubble Sensor Unit.”
(8) Perform steps (4) and (5) of “6-2-19. Replacing the
LCD Module.”
(9) Perform steps (2) and (3) of “6-2-2. Replacing the
Holder.”
(10) Replace the front case.
(11) Reassemble in the reverse order of disassembly.

CAUTION
• After replacing the front case, make sure to set the
date and time and adjust the air bubble detection
level and occlusion pressure.

44
Other Functions

[7] Other Functions

7-1. Configuration
7-1-1. Configuration

CAUTION
Make changes to the initial settings after gaining an adequate understanding of the following
operation procedures. Take care, as the following operations can affect the alarm function.

With the power OFF, press and hold the [START] switch
and then press the [POWER] switch to enter the
configuration mode.
The settings, range of values, and initial values are indi-
cated in the table below. Select the setting to change using
the [ ] and [ ] soft keys, and then press the [SELECT]
soft key. When a setting is selected, it is highlighted and
can be changed. Change the setting using the [+] and [-]
soft keys, and then press the [BACK] soft key. When you
have changed all the necessary settings, press the [SAVE]
soft key to save the changes.
After configuring the settings, turn the power OFF.

For information on setting the date/time, see “7-1-3.


Setting the Date and Time”.

Setting Item Setting Range Initial Value

INFORMATION
Brightness 10 levels 8
Alarm Volume 10 levels 5
Alarm Tone 10 levels 1
Key Click Sound ON or OFF ON
No Operations 1–10 minutes or OFF 2min
Air Detector 50μL, 100μL, 500μL 100μL
Max. Rate 10–999mL/h(10mL/h increments) 999
Priming (speed) 10–999mL/h(10mL/h increments) 999
Add. Up Priming ON or OFF OFF
Night Mode (sensitivity) 1–15 levels or OFF OFF
Mute 10 levels 5
Date & Time — —

45
Other Functions

7-1-2. Setting the Night Mode


To use the night mode, set “Night Mode” and “Mute” in the configuration mode (7-1-1). The night mode auto-
matically darkens the display and changes the alarm volume when the room is dark.

CAUTION
When the night mode is set, the display may darken and the alarm volume change even during
the day if the unit is covered by something.

Do not block or dirty the brightness sensor. Doing so will prevent the night mode from switching
correctly. “Mute” is only enabled when “Night Mode” is set.

7-1-3. Setting the Date and Time


When using the unit for the first time or after a period of disuse, follow the procedure below to set the date
and time.
Follow the procedure in “7-1-1. Configuration” to enter
the configuration mode, select “Date & Time”, and press %10(+)74#6+10
the [SELECT] soft key. $TKIJVPGUU 10
#NCTO8QNWOG 3
#NCTO6QPG 1
-[G%NKEM5QWPF ON
0Q1RGTCVKQPU 2 min
#KT&GVGEVQT 100 uL
/CZ4CVG 999 ml/h
2TKOKPI 999 ml/h
#FF7R2TKOKPI OFF
0KIJV/QFG OFF
/WVG 5
&CVG6KOGųĤ

5'.'%6 5#8'

Select the setting to change using the [ ] soft key, and


then press the [−] and [+] soft keys to change the value. &#6'6+/'
When you have finished making the changes, press the OQP 1
FC[ 15
[GCT 2016
[OK] soft key to confirm the changes. JQWT 10
OKP 38
UGE 44

Ყ Ქ 1-

46
Other Functions

7-2. History Function

CAUTION
The history function cannot be used while the unit is operating. Make sure to turn the power
switch OFF before using it.

The history function of the unit retains a maximum of 500 history entries that include the date and time for
power ON/OFF, infusion start/stop, and alarm, as well as settings (flow rate, VTBI, VI, and occlusion setting).
When 500 entries are exceeded, the oldest item is erased.

With the power OFF, press and hold the [STOP] switch
and then press the [POWER] switch to enter the
history mode.

(1) Displaying the History


Use the [ ] and [ ] soft keys to display the history .1)
you want to view. No. 494 1/15/2016 10 : 36 : 8
%QORNGVG
History number #FOKP5GV 0 Drop/mL
Month/day/year hour (24-hour format): minute 8+ 100. 0 mL
86$+ 100 mL
4CVG

INFORMATION
: second 25 mL/h
1EE5GV 5
Recorded event (displays the alarm type when
an alarm occurs)
(2) Erasing the History
Press and hold the [CLEAR] soft key for one second
ģ Ĥ %.'#4
to erase all the history.
(3) Exiting the History Mode
To exit the history mode, press and hold the power
switch for three seconds.

CAUTION
To ensure that the correct times are recorded by the history function, confirm that the correct
date and time are set when using the unit for the first time or after a period of disuse, and cor-
rect the settings if necessary.

47
Other Functions

7-3. Service Mode


7-3-1. Service Mode
The unit includes a service mode for checking the detailed status of the device.
Follow the procedure below to enter the service mode.
(1) While pressing the leftmost soft key and the [STOP] Soft key
switch, turn the power switch ON.

[STOP]
Power switch
switch

(2) The screen on the right is displayed on the LCD


display. 㼂㼑㼞㼟㼕㼛㼚 㻖㻖㻖㻖䚷㻖㻖㻖㻖
㼂㼙㼛㼠 㻔㼙㼂㻕 㻖㻖㻖㻖
㼂㼎㼠㼠 㻔㼙㼂㻕 㻖㻖㻖㻖
㻵㼎㼠㼠 㻔㼙㻭㻕 㻖㻖㻖
㼂㼏㼏㻚㻌㼏 㻔㼙㼂㻕 㻖㻖㻖㻖
㻻㼏㼏㼘㼡㻚㻌㼁 㻔㻺㻕 㻖㻚㻖㻖
㻻㼏㼏㼘㼡㻚㻌㻸 㻔㻺㻕 㻖㻚㻖㻖
㻭㼕㼞㻌㻰㼑㼠㼑㼏㼠㼛㼞 㻔㻑㻕 㻖㻖㻖
㻱㼚㼏㼛㼐㼑㼞 㻖㻌㻖
㻯㼍㼙 㻔㼐㼑㼓㻕 㻖
㻾㼛㼠㻚㻌㻼㼑㼞㼕㼛㼐 㻔㼙㼟㻕 㻖
㻰㼞㼛㼜㻌㻯㼛㼡㼚㼠 㻖
㻰㼞㼛㼜㻌㻼㼑㼞㼕㼛㼐 㻔㻑㻕 㻖
㻭㼙㼎㼕㼑㼚㼠㻌㻸㼕㼓㼔㼠 㻔㻸㼤㻕 㻖㻖㻖

Soft key

(3) The LCD display switches each time the leftmost


soft key is pressed. 㻮㼍㼏㼗㼡㼜㻌㻾㼍㼠㼑
㻮㼍㼏㼗㼡㼜㻌㼂㻵㻮㻵
㻻㻲㻲
㻻㻲㻲
㻮㼍㼏㼗㼡㼜㻌㼂㻵 㻻㻲㻲
㻸㼍㼚㼓㼡㼍㼓㼑 㻖㻖㻖
㻭㼐㼙㼕㼚㻚㻌㻿㼑㼠㻌㻭㼐㼖 㻔㻑㻕 㻜
㻻㼏㼏㼘㼡㻚㻌㼁㻌㻻㼒㼟㼠䠊 㻔㼙㻺㻕 㻖㻖㻖
㻻㼏㼏㼘㼡㻚㻌㻸㻌㻻㼒㼟㼠䠊 㻔㼙㻺㻕 㻖㻖㻖
㻻㼏㼏㼘㼡㻚㻌㻳㼍㼕㼚 㻔㻷㻼㼍㻛㻺㻕 㻖㻖㻖
㻯㼛㼚㼠㼞㼛㼘㻌㼙㼛㼐㼑 㼂㼛㼘䠊 㼙㻸㻛㼔
㻻㼜㼑㼞㼍㼠㼕㼚㼓㻌㼀㼕㼙㼑 㻔㼔㻕 㻖㻖㻖
㻸㼛㼍㼐㻌㻲㻸㻭㻿㻴 㻻㻲㻲
㻿㼍㼢㼑㻌㻯㼔㼍㼚㼓㼑㼟㻌㻫

ģ 1(( 10

Soft key

㻺㼑㼠㼣㼛㼞㼗㻌㼀㼥㼜㼑 㻜
㻭㻼㻵㻌㻱㼚㼍㼎㼘㼑 㻜
㻻㼜㼠㼕㼛㼚 㻜㻜
㼂㼑㼞㼟㼕㼛㼚 㻜㻜㻜㻜㻌㻜㻜㻜㻜
㻭㼟㼟㼛㼏㼕㼍㼠㼕㼛㼚 㻤㻜
㼀㼑㼙㼜䠊㻌㻔㼐㼑㼓㻯㻕 㻜
㼂㼛㼘㼠㼍㼓㼑㻌㻌㻌㻔㼙㼂㻕 㻜
㻾㻿㻿㻵㻌㻌㻌㻌㻌㻔㼐㻮㼙㻕 㻞㻞㻡

48
Other Functions

7-3-2. Service Mode Details

CAUTION
The service mode includes items that are not described in this Manual. Atom Medical Corporation
shall not be responsible for the quality or performance of the unit if items not described in this
manual are changed without permission.

(1) Page 1
Display Description Notes
Version Version of the software The version of the software in
the unit
Vmot Motor drive voltage
Vbtt Battery voltage
Ibtt Charge/discharge voltage
Vcc. C Voltage of the control unit
Occlu. U Pressure of the upstream side occlusion sensor
Occlu. L Pressure of the downstream side occlusion sensor
Air Detector Absolute value of the output of the air bubble detec-
tion circuit
Encoder Output of the encoder A phase and B phase
Cam Cam angle
Rot. Period Cam rotation period
Drop Count Drip count value Not used
Drop Period Difference in drip interval Not used
Ambient Light Output of brightness sensor

INFORMATION
Door Door status
Clamp Tube clamp status

(2) Page 2
Display Description Notes
Backup Rate Select whether to save the flow rate Default: OFF
Backup VIBI Select whether to save the VTBI Default: OFF
Backup VI Select whether to save the VI Default: OFF
Language Select the language
Admin. Set Adj — Used during manufacturing
Occlu. U Ofst. Offset of the upstream side occlusion sensor
Occlu. L Ofst. Offset of the downstream side occlusion sensor
Occlu. Gain Pressure sensor sensitivity
Control mode — Used during manufacturing

49
Other Functions

Display Description Notes


Operating Time Operation time
Load FLASH — Used during manufacturing
Save Changes ? Save changes

(3) Page 3
Display Description Notes
Network Type — Used during manufacturing
API Enable — Used during manufacturing
Option — Used during manufacturing
Version — Used during manufacturing
Association — Used during manufacturing
Temp. (degC) — Used during manufacturing
Voltage (mV) — Used during manufacturing
RSSI (dBm) — Used during manufacturing

7-4. Adjustment Procedure


7-4-1. Preparation
(1) Equipment to prepare
Prepare the following before performing adjustment.
Atom Fixed Dose Infusion Set T
Purified water
Receiving container
Occlusion pressure tester
Three-way stopper
Syringe
(2) Preparing the Infusion Set
Close the roll clamp of the Atom Fixed Dose
Fixed dose tube
Infusion Set T, and fill the fixed dose tube with
purified water. Roll clamp
Fill with purified water until the drop tube is about Drop tube
half full.
Open the roll clamp, fill up to the tip of the infu-
sion set with purified water, and close the roll
clamp again.

50
Other Functions

7-4-2. Adjusting the Air Bubble Detection Level


(1) Perform steps (1) and (2) of “6-2-6. Replacing the
Rear Case/Pole Clamp.”
(2) Attach the battery.
(3) Enter the service mode. (See “7-3. Service Mode.”)
(4) Attach a fixed dose infusion set.

(5) Adjust the VR301 of the air bubble detection unit so


that 95 to 100% is displayed for the “Air Detector” 㼂㼑㼞㼟㼕㼛㼚
㼂㼙㼛㼠 㻔㼙㼂㻕
㻖㻖㻖㻖䚷㻖㻖㻖㻖
㻖㻖㻖㻖
㼂㼎㼠㼠 㻔㼙㼂㻕 㻖㻖㻖㻖
item. 㻵㼎㼠㼠
㼂㼏㼏㻚㻌㼏
㻔㼙㻭㻕
㻔㼙㼂㻕
㻖㻖㻖
㻖㻖㻖㻖
95~100
㻻㼏㼏㼘㼡㻚㻌㼁 㻔㻺㻕 㻖㻚㻖㻖
If the value does not become 100% or less, turn VR301 㻻㼏㼏㼘㼡㻚㻌㻸
㻭㼕㼞㻌㻰㼑㼠㼑㼏㼠㼛㼞
㻔㻺㻕
㻔㻑㻕
㻖㻚㻖㻖
㻖㻖㻖
㻱㼚㼏㼛㼐㼑㼞 㻖㻌㻖

counterclockwise. 㻯㼍㼙
㻾㼛㼠㻚㻌㻼㼑㼞㼕㼛㼐
㻔㼐㼑㼓㻕
㻔㼙㼟㻕


㻰㼞㼛㼜㻌㻯㼛㼡㼚㼠 㻖
㻰㼞㼛㼜㻌㻼㼑㼞㼕㼛㼐 㻔㻑㻕 㻖
㻭㼙㼎㼕㼑㼚㼠㻌㻸㼕㼓㼔㼠 㻔㻸㼤㻕 㻖㻖㻖

Bubble detection unit

INFORMATION
VR301

(6) Turn the drip tube upside-down to let air into the
tube.
(7) Press the [PRIME] switch to detect the air bubble.

[PRIME]
switch

51
Other Functions

(8) Confirm that the “Air Detector” item is 20% or less.


㼂㼑㼞㼟㼕㼛㼚 㻖㻖㻖㻖䚷㻖㻖㻖㻖
㼂㼙㼛㼠 㻔㼙㼂㻕 㻖㻖㻖㻖
㼂㼎㼠㼠 㻔㼙㼂㻕 㻖㻖㻖㻖
㻵㼎㼠㼠 㻔㼙㻭㻕 20 or less
㻖㻖㻖
㼂㼏㼏㻚㻌㼏 㻔㼙㼂㻕 㻖㻖㻖㻖
㻻㼏㼏㼘㼡㻚㻌㼁 㻔㻺㻕 㻖㻚㻖㻖
㻻㼏㼏㼘㼡㻚㻌㻸 㻔㻺㻕 㻖㻚㻖㻖
㻭㼕㼞㻌㻰㼑㼠㼑㼏㼠㼛㼞 㻔㻑㻕 㻖㻖㻖
㻱㼚㼏㼛㼐㼑㼞 㻖㻌㻖
㻯㼍㼙 㻔㼐㼑㼓㻕 㻖
㻾㼛㼠㻚㻌㻼㼑㼞㼕㼛㼐 㻔㼙㼟㻕 㻖
㻰㼞㼛㼜㻌㻯㼛㼡㼚㼠 㻖
㻰㼞㼛㼜㻌㻼㼑㼞㼕㼛㼐 㻔㻑㻕 㻖
㻭㼙㼎㼕㼑㼚㼠㻌㻸㼕㼓㼔㼠 㻔㻸㼤㻕 㻖㻖㻖

(9) Press the power switch for three seconds to turn


the power OFF.
(10) Remove the battery.
Power
(11) Perform steps (1) and (2) of “6-2-6. Replacing the switch
Rear Case/Pole Clamp” in reverse order.

7-4-3. Adjusting the Occlusion Pressure

CAUTION
When adjusting the occlusion pressure, make sure to attach an infusion set after turning the
power switch of the unit ON. If you attach the infusion set before turning the power switch ON,
adjustment will not be performed correctly.

(1) Connect the three-way stopper to the occlusion pres-


sure tester, and connect the syringe and the Atom Infusion set
Fixed Dose Infusion Set T.
Syringe

Occlusion pressure
tester

(2) Attach the battery.


(3) Enter the service mode.
(See “7-3. Service Mode.”)

52
Other Functions

(4) Press the leftmost soft key once to switch the screen.
㼂㼑㼞㼟㼕㼛㼚 㻖㻖㻖㻖䚷㻖㻖㻖㻖
㼂㼙㼛㼠 㻔㼙㼂㻕 㻖㻖㻖㻖
㼂㼎㼠㼠 㻔㼙㼂㻕 㻖㻖㻖㻖
㻵㼎㼠㼠 㻔㼙㻭㻕 㻖㻖㻖
㼂㼏㼏㻚㻌㼏 㻔㼙㼂㻕 㻖㻖㻖㻖
㻻㼏㼏㼘㼡㻚㻌㼁 㻔㻺㻕 㻖㻚㻖㻖
㻻㼏㼏㼘㼡㻚㻌㻸 㻔㻺㻕 㻖㻚㻖㻖
㻭㼕㼞㻌㻰㼑㼠㼑㼏㼠㼛㼞 㻔㻑㻕 㻖㻖㻖
㻱㼚㼏㼛㼐㼑㼞 㻖㻌㻖
㻯㼍㼙 㻔㼐㼑㼓㻕 㻖
㻾㼛㼠㻚㻌㻼㼑㼞㼕㼛㼐 㻔㼙㼟㻕 㻖
㻰㼞㼛㼜㻌㻯㼛㼡㼚㼠 㻖
㻰㼞㼛㼜㻌㻼㼑㼞㼕㼛㼐 㻔㻑㻕 㻖
㻭㼙㼎㼕㼑㼚㼠㻌㻸㼕㼓㼔㼠 㻔㻸㼤㻕 㻖㻖㻖

Soft key

㻮㼍㼏㼗㼡㼜㻌㻾㼍㼠㼑 㻻㻲㻲
㻮㼍㼏㼗㼡㼜㻌㼂㻵㻮㻵 㻻㻲㻲
㻮㼍㼏㼗㼡㼜㻌㼂㻵 㻻㻲㻲
㻸㼍㼚㼓㼡㼍㼓㼑 㻖㻖㻖
㻭㼐㼙㼕㼚㻚㻌㻿㼑㼠㻌㻭㼐㼖 㻔㻑㻕 㻜
㻻㼏㼏㼘㼡㻚㻌㼁㻌㻻㼒㼟㼠䠊 㻔㼙㻺㻕 㻖㻖㻖
㻻㼏㼏㼘㼡㻚㻌㻸㻌㻻㼒㼟㼠䠊 㻔㼙㻺㻕 㻖㻖㻖
㻻㼏㼏㼘㼡㻚㻌㻳㼍㼕㼚 㻔㻷㻼㼍㻛㻺㻕 㻖㻖㻖
㻯㼛㼚㼠㼞㼛㼘㻌㼙㼛㼐㼑 㼂㼛㼘䠊 㼙㻸㻛㼔
㻻㼜㼑㼞㼍㼠㼕㼚㼓㻌㼀㼕㼙㼑 㻔㼔㻕 㻖㻖㻖
㻸㼛㼍㼐㻌㻲㻸㻭㻿㻴 㻻㻲㻲
㻿㼍㼢㼑㻌㻯㼔㼍㼚㼓㼑㼟㻌㻫

ģ 1(( 10

(5) Press the [ ] soft key to select the “Occlu. U Ofst.”


item. 㻮㼍㼏㼗㼡㼜㻌㻾㼍㼠㼑
㻮㼍㼏㼗㼡㼜㻌㼂㻵㻮㻵
㻻㻲㻲
㻻㻲㻲
㻮㼍㼏㼗㼡㼜㻌㼂㻵 㻻㻲㻲

(6) Press the [SET] soft key. 㻸㼍㼚㼓㼡㼍㼓㼑


㻭㼐㼙㼕㼚㻚㻌㻿㼑㼠㻌㻭㼐㼖 㻔㻑㻕
㻖㻖㻖

㻻㼏㼏㼘㼡㻚㻌㼁㻌㻻㼒㼟㼠䠊 㻔㼙㻺㻕 㻖㻖㻖
㻻㼏㼏㼘㼡㻚㻌㻸㻌㻻㼒㼟㼠䠊 㻔㼙㻺㻕 㻖㻖㻖
㻻㼏㼏㼘㼡㻚㻌㻳㼍㼕㼚 㻔㻷㻼㼍㻛㻺㻕 㻖㻖㻖
㻯㼛㼚㼠㼞㼛㼘㻌㼙㼛㼐㼑 㼂㼛㼘䠊 㼙㻸㻛㼔
㻻㼜㼑㼞㼍㼠㼕㼚㼓㻌㼀㼕㼙㼑 㻔㼔㻕 㻖㻖㻖
㻸㼛㼍㼐㻌㻲㻸㻭㻿㻴 㻻㻲㻲
㻿㼍㼢㼑㻌㻯㼔㼍㼚㼓㼑㼟㻌㻫

ģ %.4 5'6
[ ] [SET]
soft key soft key

(7) Press the [ ] soft key to select the “Occlu. L Ofst.”


item. 㻮㼍㼏㼗㼡㼜㻌㻾㼍㼠㼑
㻮㼍㼏㼗㼡㼜㻌㼂㻵㻮㻵
㻻㻲㻲
㻻㻲㻲
㻮㼍㼏㼗㼡㼜㻌㼂㻵 㻻㻲㻲

INFORMATION
(8) Press the [SET] soft key. 㻸㼍㼚㼓㼡㼍㼓㼑
㻭㼐㼙㼕㼚㻚㻌㻿㼑㼠㻌㻭㼐㼖 㻔㻑㻕
㻖㻖㻖

㻻㼏㼏㼘㼡㻚㻌㼁㻌㻻㼒㼟㼠䠊 㻔㼙㻺㻕 㻖㻖㻖
㻻㼏㼏㼘㼡㻚㻌㻸㻌㻻㼒㼟㼠䠊 㻔㼙㻺㻕 㻖㻖㻖
㻻㼏㼏㼘㼡㻚㻌㻳㼍㼕㼚 㻔㻷㻼㼍㻛㻺㻕 㻖㻖㻖
㻯㼛㼚㼠㼞㼛㼘㻌㼙㼛㼐㼑 㼂㼛㼘䠊 㼙㻸㻛㼔
㻻㼜㼑㼞㼍㼠㼕㼚㼓㻌㼀㼕㼙㼑 㻔㼔㻕 㻖㻖㻖
㻸㼛㼍㼐㻌㻲㻸㻭㻿㻴 㻻㻲㻲
㻿㼍㼢㼑㻌㻯㼔㼍㼚㼓㼑㼟㻌㻫

ģ %.4 5'6
[ ] [SET]
soft key soft key

(9) Press the [ ] soft key to select the “Save Changes


?” item. 㻮㼍㼏㼗㼡㼜㻌㻾㼍㼠㼑
㻮㼍㼏㼗㼡㼜㻌㼂㻵㻮㻵
㻻㻲㻲
㻻㻲㻲
㻮㼍㼏㼗㼡㼜㻌㼂㻵 㻻㻲㻲

(10) Press the [OK] soft key. 㻸㼍㼚㼓㼡㼍㼓㼑


㻭㼐㼙㼕㼚㻚㻌㻿㼑㼠㻌㻭㼐㼖 㻔㻑㻕
㻖㻖㻖

㻻㼏㼏㼘㼡㻚㻌㼁㻌㻻㼒㼟㼠䠊 㻔㼙㻺㻕 㻖㻖㻖
㻻㼏㼏㼘㼡㻚㻌㻸㻌㻻㼒㼟㼠䠊 㻔㼙㻺㻕 㻖㻖㻖
㻻㼏㼏㼘㼡㻚㻌㻳㼍㼕㼚 㻔㻷㻼㼍㻛㻺㻕 㻖㻖㻖
㻯㼛㼚㼠㼞㼛㼘㻌㼙㼛㼐㼑 㼂㼛㼘䠊 㼙㻸㻛㼔
㻻㼜㼑㼞㼍㼠㼕㼚㼓㻌㼀㼕㼙㼑 㻔㼔㻕 㻖㻖㻖
㻸㼛㼍㼐㻌㻲㻸㻭㻿㻴 㻻㻲㻲
㻿㼍㼢㼑㻌㻯㼔㼍㼚㼓㼑㼟㻌㻫

ģ 1-
[ ] [OK]
soft key soft key

53
Other Functions

(11) Press the [ ] soft key to select the “Occlu. Gain”


item. 㻮㼍㼏㼗㼡㼜㻌㻾㼍㼠㼑
㻮㼍㼏㼗㼡㼜㻌㼂㻵㻮㻵
㻻㻲㻲
㻻㻲㻲
㻮㼍㼏㼗㼡㼜㻌㼂㻵 㻻㻲㻲
㻸㼍㼚㼓㼡㼍㼓㼑 㻖㻖㻖
㻭㼐㼙㼕㼚㻚㻌㻿㼑㼠㻌㻭㼐㼖 㻔㻑㻕 㻜
㻻㼏㼏㼘㼡㻚㻌㼁㻌㻻㼒㼟㼠䠊 㻔㼙㻺㻕 㻖㻖㻖
㻻㼏㼏㼘㼡㻚㻌㻸㻌㻻㼒㼟㼠䠊 㻔㼙㻺㻕 㻖㻖㻖
㻻㼏㼏㼘㼡㻚㻌㻳㼍㼕㼚 㻔㻷㻼㼍㻛㻺㻕 㻖㻖㻖
㻯㼛㼚㼠㼞㼛㼘㻌㼙㼛㼐㼑 㼂㼛㼘䠊 㼙㻸㻛㼔
㻻㼜㼑㼞㼍㼠㼕㼚㼓㻌㼀㼕㼙㼑 㻔㼔㻕 㻖㻖㻖
㻸㼛㼍㼐㻌㻲㻸㻭㻿㻴 㻻㻲㻲
㻿㼍㼢㼑㻌㻯㼔㼍㼚㼓㼑㼟㻌㻫

ģ 5'6
[ ]
soft key

(12) Attach a fixed dose infusion set.

CAUTION
• Do not use the top 60cm or bottom 60cm of the 60cm
tube.
• Do not attach areas with clamp indentation or
strongly bent areas to the unit.

Usable tube length

60cm

(13) Close the door and wait for three seconds or more.
Unit
(14) Push the plunger of the syringe connected to the Plunger
occlusion pressure tester to apply a pressure of
Push

100kPa ±5kPa (95 to 105kPa) to the downstream


side of the pump.

100kPa

54
Other Functions

(15) Press the [SET] soft key.


㻮㼍㼏㼗㼡㼜㻌㻾㼍㼠㼑 㻻㻲㻲
㻮㼍㼏㼗㼡㼜㻌㼂㻵㻮㻵 㻻㻲㻲
㻮㼍㼏㼗㼡㼜㻌㼂㻵 㻻㻲㻲
㻸㼍㼚㼓㼡㼍㼓㼑 㻖㻖㻖
㻭㼐㼙㼕㼚㻚㻌㻿㼑㼠㻌㻭㼐㼖 㻔㻑㻕 㻜
㻻㼏㼏㼘㼡㻚㻌㼁㻌㻻㼒㼟㼠䠊 㻔㼙㻺㻕 㻖㻖㻖
㻻㼏㼏㼘㼡㻚㻌㻸㻌㻻㼒㼟㼠䠊 㻔㼙㻺㻕 㻖㻖㻖
㻻㼏㼏㼘㼡㻚㻌㻳㼍㼕㼚 㻔㻷㻼㼍㻛㻺㻕 㻖㻖㻖
㻯㼛㼚㼠㼞㼛㼘㻌㼙㼛㼐㼑 㼂㼛㼘䠊 㼙㻸㻛㼔
㻻㼜㼑㼞㼍㼠㼕㼚㼓㻌㼀㼕㼙㼑 㻔㼔㻕 㻖㻖㻖
㻸㼛㼍㼐㻌㻲㻸㻭㻿㻴 㻻㻲㻲
㻿㼍㼢㼑㻌㻯㼔㼍㼚㼓㼑㼟㻌㻫

ģ 5'6
[SET]
soft key

(16) Press the [ ] soft key to select the “Save Changes


?” item. 㻮㼍㼏㼗㼡㼜㻌㻾㼍㼠㼑
㻮㼍㼏㼗㼡㼜㻌㼂㻵㻮㻵
㻻㻲㻲
㻻㻲㻲
㻮㼍㼏㼗㼡㼜㻌㼂㻵 㻻㻲㻲

(17) Press the [OK] soft key. 㻸㼍㼚㼓㼡㼍㼓㼑


㻭㼐㼙㼕㼚㻚㻌㻿㼑㼠㻌㻭㼐㼖 㻔㻑㻕
㻖㻖㻖

㻻㼏㼏㼘㼡㻚㻌㼁㻌㻻㼒㼟㼠䠊 㻔㼙㻺㻕 㻖㻖㻖
㻻㼏㼏㼘㼡㻚㻌㻸㻌㻻㼒㼟㼠䠊 㻔㼙㻺㻕 㻖㻖㻖
㻻㼏㼏㼘㼡㻚㻌㻳㼍㼕㼚 㻔㻷㻼㼍㻛㻺㻕 㻖㻖㻖
㻯㼛㼚㼠㼞㼛㼘㻌㼙㼛㼐㼑 㼂㼛㼘䠊 㼙㻸㻛㼔
㻻㼜㼑㼞㼍㼠㼕㼚㼓㻌㼀㼕㼙㼑 㻔㼔㻕 㻖㻖㻖
㻸㼛㼍㼐㻌㻲㻸㻭㻿㻴 㻻㻲㻲
㻿㼍㼢㼑㻌㻯㼔㼍㼚㼓㼑㼟㻌㻫

ģ 1-
[ ] [OK]
soft key soft key

(18) Remove the infusion set.


(19) Press the power switch for three seconds to turn
the power OFF.
(20) Remove the battery.
Power
switch

INFORMATION

55
Block Diagram

[8] Block Diagram

56
Parts List

[9] Parts List

INFORMATION

57
Parts List

Fig-1

58
Parts List

Fig-No Part Name Part No.


1-1 Operation panel sheet 86201
1-2 Holder 86203
1-3 Switch spacer 86204
1-4 Front case 80206
1-5 Handle side cover (2pcs/pkg) 86207
1-6 Handle 86208
1-7 Pole clamp set 95933
1-8 Protection sheet 86209
1-9 Rear case 86212
1-10 Rubber foot (4 pcs/pkg) 91576
1-11 Door part 86213
1-12 Tube clamp 86214
1-13 Cassette/Tube detection board 86215
1-14 Door part detection board 91587
1-15 Speaker unit 91586
1-16 Bubble sensor unit 91588
1-17 Occlusion sensor 91589
1-18 Occlusion arm 91590
1-19 Drive unit 91591
1-20 Cam angle detection board 91592
1-21 LCD module 86216
1-22 Fuse 1A (2 pcs/pkg) 91594
1-23 Control board 86217

INFORMATION
1-24 Battery connector 91596
1-25 AC inlet (w/Cable) 91597
1-26 Chassis 91598
1-27 Battery cover 86218
1-28 Power cord 99011

59
Technical Information

[10] Technical Information

10-1. Technical Data


Power requirements Rating: AC115-230V; power consumption 20VA; frequency 50/60Hz
Internal battery (can be used for 4 consecutive hours at medium flow rates
(with a new battery charged for longer than 8 hours))
Classification Class I and internal power supply Type CF applied part
IPX1 (device protected against vertically dripping water)
Flow rate setting 1-999 mL/h
Control mode Volume control
Flow rate accuracy Within ±10% (within 48 hours of starting to use an infusion set)
When using water or saline. Accuracy for each hour after the first hour since
starting infusion with a flow rate of 1mL/h (at ambient temperature 25˚C).
VI display range 0-9999 mL
VTBI setting range 1-9999 mL
Occlusion pressure 20-140kPa (5 levels)
detection
Priming 999 mL/h
Supported infusion sets Atom Infusion Set T
Atom Infant Dosed Infusion Set T
KOR 1mL/h
Alarm LOW BATTERY
AIR IN LINE
OCCLUSION
DOOR OPEN
COMPLETE
NO OPERATIONS
FAULT CODE
Safety functions Keylock
Tube clamp
Flow rate upper limit setting
Other functions Alarm volume switch
Alarm tone switch
Key click sound ON/OFF
Air bubble detection sensitivity switch 50μL/100μL/500μL
Priming speed setting
History function
External communication
Dimensions 13cm (W) × 10cm (D) × 18cm (H) (excluding protruding parts)
Weight 2kg
Operating conditions Ambient temperature 5-40˚C
Relative humidity 20-90% (without condensation)

60
Technical Information

Accessories Operation Manual


Battery
Power cord

10-2. Device Characteristics


Test data for the flow rate and occlusion detection characteristics are indicated below.
Tests were conducted based on IEC 60601-2-24.
For details, see IEC 60601-2-24.

10-2-1. Flow Rate Characteristics


Examples of typical startup graphs and trumpet curve graphs of the flow rate characteristics are indicated below.
The following data is an example of measuring the flow rates of 1mL/h and 25mL/h using purified water with
an unused Atom Infusion Set T.

CAUTION
The flow rate characteristics differ according to the combination of infusion set, medical fluid
type, and catheter.

10-2-2. Startup Graph


The startup graph indicates the ejection rate measured every 30 seconds for 2 hours, converted to flow rate
values. It indicates how long it takes for the flow rate to become stable after starting infusion.

<Flow rate: 1mL/h> <Flow rate :25mL/h>

2 50
1.8 45
1.6 40
1.4 35
Flow [ml/h]

Flow [ml/h]

1.2 30
1 25
0.8 20
0.6 15
0.4 10
0.2 5
0 0
-0.2 -5
0 20 40 60 80 100 120 0 20 40 60 80 100 120
Time [min] Time [min]
APPENDIX

61
Technical Information

10-2-3. Trumpet curve


Data obtained during the latter half of two hours of measurement are plotted to show maximum and minimum
flow rate errors against the observation window (in minutes). The smaller the area between the two solid lines
(a so-called “trumpet curve”) is, the less pulsation exists.

Sample interval S=0.5 [min]


Observation window duration P=2, 5, 11, 19, 31 [min]

<Flow rate: 1mL/h> <Flow rate :25mL/h>

15 15
10 10
Ep(max)
5 5

Error [%]
Error [%]

Ovarall Ep (max)
0 0
-5 -5 Ovarall
Ep(min) Ep (min)
-10 -10
-15 -15
0 2 5 11 19 31 0 2 5 11 19 31
Observation Window [min] Observation Window [min]

10-2-4. Occlusion Characteristics


Typical data showing how effectively occlusion pressure is detected include those on occlusion pressure, the
length of time between the occurrence of occlusion and the activation of the occlusion alarm, and a bolus volume
after the release of the occlusion. The following data were obtained with new Atom Infusion Set T (10mL,
20mL, 30mL, 50mL) at 1mL/h and 5mL/h with the occlusion setting to the maximum (level 5) and the mini-
mum (level 1).
Occlusion pressure Length of time between
Flow rate Occlusion setting Bolus [mL]
[kPa] occlusion and alarm [min.]
1 32 0.9 0.39
25mL/h
5 98 3.0 1.18
1 33 24.1 0.40
1mL/h
5 102 100.2 1.37

✽ These data show examples. Actual values vary from infusion set to infusion set.

62
Technical Information

10-3. EMC Level and Classification


Guidance and manufacturer’s declaration – electromagnetic emissions
The Atom Infusion Pump P-600U is intended for use in the electromagnetic environment specified below. The
customer or the user of the Atom Infusion Pump P-600U should assure that it is used in such an environment.
Emissions test Compliance Electromagnetic environment – guidance
The Atom Infusion Pump P-600U uses RF energy only for its internal
RF emissions
Group 1 function. Therefore, its RF emissions are very low and are not likely
CISPR 11
to cause any interference in nearby electronic equipment.
RF emissions
Class A
CISPR 11
The Atom Infusion Pump P-600U is suitable for use in all establish-
Harmonic emissions✽
Class A ments, other than domestic and those directly connected to the public
IEC 61000-3-2
low-voltage power supply network that supplies buildings used for
Voltage fluctuations/ domestic purposes.
flicker emissions✽ Complies
IEC 61000-3-3
✽ There are no prescribed demands for tests in 100V areas.

APPENDIX

63
Technical Information

Guidance and manufacturer’s declaration – electromagnetic immunity


The Atom Infusion Pump P-600U is intended for use in the electromagnetic environment specified below. The
customer or the user of the Atom Infusion Pump P-600U should assure that it is used in such an environment.
IEC 60601 Electromagnetic environment
Immunity test Compliance level
test level – guidance
Floors should be wood, concrete or
Electrostatic dis-
±6kV contact ±8kV contact ceramic tile. If floors are covered with
charge (ESD)
±8kV air ±15kV air synthetic material, the relative humidity
IEC 61000-4-2
should be at least 30%.
±2kV for power supply
Electrical fast Mains power quality should be that
lines ±2kV for power supply
transient/burst of a typical commercial or hospital
±1kV for input/ output lines
IEC 61000-4-4 environment.
lines
Mains power quality should be that
Surge ±1kV differential mode ±1kV differential mode
of a typical commercial or hospital
IEC 61000-4-5 ±2kV common mode ±2kV common mode
environment.
<5% UT <5% UT
(>95% dip in UT) (>95% dip in UT)
Mains power quality should be that
for 0.5 cycle for 0.5 cycle
of a typical commercial or hospital
Voltage dips, short 40% UT 40% UT
environment. If the user of the Atom
interruptions and (60% dip in UT) (60% dip in UT)
Infusion Pump P-600U requires con-
voltage variations for 5 cycles for 5 cycles
tinued operation during power mains
on power supply 70% UT 70% UT
interruptions, it is recommended that
input lines (30% dip in UT) (30% dip in UT)
the Atom Infusion Pump P-600U be
IEC 61000-4-11 for 25 cycles for 25 cycles
powered from an uninterruptible power
<5% UT <5% UT
supply or a battery.
(>95% dip in UT) (>95% dip in UT)
for 5 sec for 5 sec
Power frequency Power frequency magnetic fields
(50/60Hz) should be at levels characteristic of a
3 A/m 400 A/m
magnetic field typical location in a typical commercial
IEC 61000-4-8 or hospital environment.
Note: UT is the a.c. mains voltage prior to application of the test level.

64
Technical Information

Guidance and manufacturer’s declaration – electromagnetic immunity


The Atom Infusion Pump P-600U is intended for use in the electromagnetic environment specified below. The
customer or the user of the Atom Infusion Pump P-600U should assure that it is used in such an environment.
IEC 60601 Compliance
Immunity test Electromagnetic environment – guidance
test level level
Portable and mobile RF communications equipment
should be used no closer to any part of the Atom Infusion
Pump P-600U, including cables, than the recommended
separation distance calculated from the equation appli-
cable to the frequency of the transmitter.
Recommended separation distance
Conducted RF 3Vrms 10V d =1.2√
P
IEC 61000-4-6 150kHz to 80MHz
outside ISM bands✽a
10Vrms 10V d =1.2√
P
150kHz to 80MHz
in ISM bands✽a
Radiated RF 10V/m 10V/m d =1.2√
P 80MHz to 800MHz
IEC 61000-4-3 80MHz to 2.5GHz d =2.3√
P 800MHz to 2.5GHz
Where P is the maximum output power rating of the
transmitter in watts (W) according to the transmitter
manufacturer and d is the recommended separation
distance in meters (m).✽b
Field strengths from fixed RF transmitters, as deter-
mined by an electromagnetic site survey,✽c should be
less than the compliance level in each frequency range.✽d
Interference may occur in the vicinity of equipment
marked with the following symbol.:

Note 1: At 80MHz and 800MHz, the higher frequency range applies.


Note 2: These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorp-
tion and reflection from structures, objects and people.
✽a The ISM (industrial, scientific, and medical) bands between 150kHz and 80MHz are 6.765MHz to 6.795MHz;
13.553MHz to 13.567MHz; 26.957MHz to 27.283MHz; and 40.66MHz to 40.70MHz.
✽b The ISM compliance level in the ISM frequency band between 150kHz and 80MHz and in the frequency
range 80MHz to 2.5GHz are intended to decrease the likelihood that mobile/portable communications
equipment could cause interference if it is inadvertently brought into patient areas. For this reason an
additional factor of 10/3 is used in calculating the recommended separation distance for transmitters in
these frequency ranges.
✽c Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless) telephones
APPENDIX

and land mobile radio, amateur radio, AM and FM radio broadcast and TV broadcast cannot be predicted
theoretically with accuracy. To assess the electromagnetic environment due to fixed RF transmitters,
an electromagnetic site survey should be considered. If the measured field strength in the location in
which the Atom Infusion Pump P-600U is used exceeds the applicable RF compliance level above, the
Atom Infusion Pump P-600U should be observed to verify normal operation. If abnormal performance
is observed, additional measures may be necessary, such as reorienting or relocating the Atom Infusion
Pump P-600U.
✽d Over the frequency range 150kHz to 80MHz, field strengths should be less than 3V/m.

65
Technical Information

Recommended separation distances between portable and mobile RF communications equipment


and the Atom Infusion Pump P-600U
The Atom Infusion Pump P-600U is intended for use in an electromagnetic environment in which radiated RF
disturbances are controlled. The customer or the user of the Atom Infusion Pump P-600U can help prevent
electromagnetic interference by maintaining a minimum distance between portable and mobile RF commu-
nications equipment (transmitters) and the Atom Infusion Pump P-600U as recommended below, according
to the maximum output power of the communications equipment.
Separation distance according to frequency of transmitter
Rated maximum
(m)
output power of
150kHz to 80MHz 150kHz to 80MHz 80MHz to 800MHz 800MHz to 2.5GHz
transmitter
outside ISM bands in ISM bands d =1.2√
P d =2.3√
P
(W)
d =0.35√
P d =1.2√
P
0.01 0.035 0.12 0.12 0.23
0.1 0.11 0.38 0.38 0.73
1 0.35 1.2 1.2 2.3
10 1.1 3.8 3.8 7.3
100 3.5 12 12 23
For transmitters rated at a maximum output power not listed above, the recommended separation distance d
in meters (m) can be determined using the equation applicable to the frequency of the transmitter, where P is
the maximum output power rating of the transmitter in watts (W) according to the transmitter manufacturer.

Note 1: At 80MHz and 800MHz, the separation distance for the higher frequency range applies.
Note 2: The ISM (industrial, scientific, and medical) bands between 150kHz and 80MHz are 6.765MHz to
6.795MHz; 13.553MHz to 13.567MHz; 26.957MHz to 27.283MHz; and 40.66MHz to 40.70MHz.
Note 3: An additional factor of 10/3 is used in calculating the recommended separation distance for the trans-
mitters in the ISM frequency band between 150kHz and 80MHz and in the frequency range 80MHz
to 2.5GHz to decrease the likelihood that mobile/portable communications equipment could cause
interference if it is inadvertently brought into patient areas.
Note 4: These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorp-
tion and reflection from structures, objects and people.

66
Expected Life/Disposal

[11] Expected Life

The expected life of the unit is 6 years. When using the unit for longer than its expected life, make sure to
perform a comprehensive repair including replacement of parts.

[12] Disposal

The medical institution concerned is responsible for proper disposal of the main body, old parts past their
expected life span and disposables in accordance with applicable waste disposal laws and regulations.

APPENDIX

67
• Reproduction of all or part of this Manual without permission from Atom Medical Corporation is strictly
prohibited.
• The contents of this Manual are subject to change without notice due to technical improvement.
• All possible measures have been taken to ensure the accuracy of the contents of this Manual. However, if any
errors should be noticed, Atom would greatly appreciate being informed of them.
E15SG000

18-15, Hongo 3-chome, Bunkyo-ku, Tokyo, Japan


Tel: +81 3 38152311 Fax: +81 3 38123144

201609

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