Scribd
Upload
328 views1 page

Root Cause Analysis Report Summary

This document outlines a root cause analysis for a failed FAI of a leg extrusion band where the actual dimension was 13.72mm instead of the required 13.05±0.5mm. The direct cause was a hole misalignment due to an incorrect press tool pilot design that caused play in the part during punching. The detection cause was that the small variation was not captured during FAI because the part was checked with DVC instead of a gauge. The systemic cause was that gauges were not available to check the dimension even though it was included in the SQP.

Uploaded by

RAJESH SHARMA
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
328 views1 page

Root Cause Analysis Report Summary

This document outlines a root cause analysis for a failed FAI of a leg extrusion band where the actual dimension was 13.72mm instead of the required 13.05±0.5mm. The direct cause was a hole misalignment due to an incorrect press tool pilot design that caused play in the part during punching. The detection cause was that the small variation was not captured during FAI because the part was checked with DVC instead of a gauge. The systemic cause was that gauges were not available to check the dimension even though it was included in the SQP.

Uploaded by

RAJESH SHARMA
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd

​

'5 WHY' Root Cause Analysis


定义问题 Define Question
QB FAI failed at TTI – (0169860027X1/01) Leg
extrusion band dim# 15 required is 13.05±0.5 but
actual is 13.72mm avg. in 5/5 samples.

ROOT CAUSES Completed by: Krishan Gupta

Hole Date Initiated: 15-Feb-23

A) DIRECT Cause
misalignment.
(Cause for Occurrence) Date Updated: 7-Mar-23
失效产生原因 Therefore
Press tool Pilot design was not correct.
There is always gap in pilot and parts
Why? that caused play in Parts during the
puching process.

Therefore

Why?

Therefore

Why?
Incapable measurement
method. Part checked with DVC,
so did not captured this small ROOT CAUSES
variation during the FAI. Therefore
B) DETECTION /Escape Cause
失效流出原因

Therefore Why?
A) Direct/Specific Root Cause
Gauges not available to check this
Why? dimension.

Therefore

Why?

Therefore

Why?
. Therefore
ROOT CAUSES
This dimension inspection
already ncluded in the SQP. B) Detection /Escape Root Cause

C) SYSTEMIC Cause
系统原因
Therefore Why?

NA
Why?

Therefore

Why?

Therefore

Why? Therefore

C) Systemic Root Cause

Why?

CORRECTIVE ACTIONS FOR ROOT CAUSES LISTED ABOVE (complete all 3 sections) 预计完成日 实际完成日
执行者 完成状态
依据上面列出的根本原因找出的正确行动 期 期

A1 Correct Press tool pilot design to hold the part without play during the punching process. KG 28-Feb-23 25 25 25 25

Cause for
Occurrence 25 25 25 25

B1 Develop the gauge to inspect this dimension. KG 10-Mar-23 25 25 25 25

DETECTIO
N /Escape B2 Improve the metrology capability. Install CMM for the FAI of parts. CST 30-Apr-23 25 25 25 25
Cause

B3

​
C1 NA 25 25 25 25

SYSTEMIC
Cause C2 25 25 25 25

C3

Key for Status: No Start Confirm have action Have Feedback complete 25 25 25 25

Page 1 of 1

Page 1 of 1 Completed by: Krishan Gupta Date Initiated: 15-Feb-23 Date Updated: 7-Mar-23 Therefore Why? Therefore Why? Theref

You might also like