Fuel Consumption and Bunkering

Monitor fuel consumption and

bunkering in mass and volume
along with density and temperature
and get voyage based reports

Remote Access
Engine room data logger
View energy, fuel
Monitor engine room consumption, bunker,
machinery performance position and speed
parameters of all engines, securely onshore
electric power generators,
propulsion and thrusters

Performance Optimisation
Web browser / WAGO Cloud / Vesper 900_
Visualise and compare your Vessel name IMO: 968972X

vessel data centrally via the Dashboard

Cloud. Measured data is Status

Alarms

represented graphically and Download

monitor the KPI. Improve

efficiency, reduce costs and
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Engineered by Akshay Controls & Systems Pvt.

Designed in India
Engine room data logger
Shaft generators

Power and electrical

Auxiliary engines performance, operational
hours
Main engines
Speed, power and
electrical performance,
operational hours Speed, exhaust,
operational hours

Propulsion

Pitch, Bearing temperatures

Stern thrusters

Pitch, power and electrical

Bow thrusters performance, running
hours
Pitch, power and electrical
performance, running Figure 1: Data acquisition layout of main energy generators and consumers
hours

Engine room data logger gathers data of

PORT MAIN ENGINE
• Main engine speed cylinder wise exhaust gas
temperature

• Auxiliary engine speed and load

• Main propulsion pitch and bearing temperatures

• B/T and S/T pitch and load

• Shaft generator load

Figure 2: Operator display in ECR showing engine speed, exhaust gas
System can be scaled up or down depending on temperature trends and fuel consumption details.

number of on-board machineries installed. Data is

stored for a minimum of 60 days to upto 5 years.

Data is acquired using WAGO’s I/O and electronic

interface systems. WAGO has a strong presence in the
marine industry approved by most of the reputed
classification societies such as DNV-GL, ABS, LR etc.

The engine room data logger application is developed

in-house and runs on powerful CPUs on WAGO’s robust
platform.
Fuel consumption and
Bunkering
Location tracking

GPS position based voyage tracking Bunker

storage
tank

Main engines & auxiliary engines

Fuel mass, volume flow rate,

consumption, density, temperature

Bunker line
Mass flow
Bunker

Fuel Fuel transfer quantity, mass,

service volume flow rate, density,
tank temperature
Figure 3: Fuel bunker and consumption example layout

Fuel Auxiliar Mass

pumps y flow
Using location data via GPS, the system can show vessel speed meters
and fuel economy per nautical mile during sailing. During
offshore operations, fuel economy is calculated using a key
performance index (KPI) which include all the major power Main
engines
consumers (M/Es, B/Ts, S/Ts etc). Trip based consumption tare
function is supported to get totalised reports of each voyage. Other
consumers

The flow meters operate reliably with no human

intervention or manual input. All data is securely
AUXILIARY ENGINE NO. 1
transmitted to the main controller via high speed
communication lines. All abnormalities from power
disruption, wire disconnection will be logged to keep
the system tamper proof.

Each flowmeter can generate a detailed health report

that can give the operator information regarding any
failing electronics or corrosion in the measuring line.
This preventive maintenance will greatly improve
Figure 4: Operator display showing speed, load and fuel consumption
reliability and reduce cost of inventory of standby details
spares.
Bunker report can be printed which details all the fuel
transfer parameters, maximum, minimum and
BUNKERING
average mass, volume flow rates, density,
temperature, GPS position, vessel details and
operator remarks. Tank monitoring can show tank
level and volume filled status in real time and can
assist is calculations of fuel remaining onboard
(ROB) thus eliminating tank sounding and manual
fuel inventory management. The system can even
detect presence of water in fuel oil tanks being
monitored.
Figure 5: Fuel bunker transfer monitoring and reporting
Remote Access

Internet connectivity Data in the cloud

Supports both internet via satellite Stores all data generated

and 4G networks. Highly by Energy management
optimised data packets enable and fuel management
efficient data uploads on low system for upto 5 years
bandwidth connections

Access remotely

User authorised secure login allows

Figure 6: Cloud integration architecture to view data on-shore using WAGO access to all data to be graphically
cloud analysed or downloaded to local

View all the data gathered by energy
management and fuel management systems
together including vessel speed and position
interlinked for better understanding of the
vessel’s performance. If you have more than one
vessel using Vesper 900, you can manage your
fleet’s operational data and compare them
centrally from a single location with close to real
time data depending on internet availability
onboard. The data can be downloaded in MS
Excel supported formats for further analysing.
Powerful user management supports
configurable roles and access rights to various
employees.
Remote diagnostics and software updates
provides faster and time critical service from us.
WAGO Controllers comply with the highest
security standards, as they encrypt data via SSL/
TLS 1.2 security protocols directly in the
controller. The Linux®-based, WAGO controllers
are a solid long-term investment and serve as
integrated security mechanisms to prevent
cybercrime.
WAGO cloud is a subscription based application
and we can manage licenses and subscriptions
monthly or annually and keep them synchronised
with the on-board controllers so that you have
your data anytime you need it. In the event of
internet connection disruption, the on-board
controller safely buffers the data until a
connection is re-established. Hence the
connection stability of internet will not affect the
cloud data logging.
Electronic Fuel Monitoring System (AI EFMS 800) Over view
The list below details the main components for the AI EFMS M system:

Flow Meters : Endress & Houser (E&H) E100

Promass Coriolis mass flow meter
Cer�fica�on: DNV -GL / ABS/ BV.

On site health verification of all the parameters and relative calibration

of E&H Coriolis Mass Flow meters by using Heartbeat (HB) technology.
Heartbeat Verification- TUV approved Only available in E&H Pro-mass.

Controller - PLC & I-O SYSTEM _ WAGO

Cer�fica�on: DNV -GL, ABS, BV.

Industrial Monitor -ADVANTEC

15" XGA Industrial Monitors with Touch Control
Ingress Protec�on : Front Panel IP66
Opera�ng Temperature : 0~50 °C
Storage Humidity: 10~95% RH (non-condensing)
Storage Temperature : -20~60 °C
Vibra�on Protec�on : 1 Grms, random1 Grms, random
Enclosure: Die cast magnesium alloy, Die-cas aluminum
Cer�fica�on : CB, UL, CE, FCC Class A, CCC, BSMICB

Enclosure : ELDEN /RITTAL / HOFFMAN Wall mounted, 500x500x300,

Protec�on: Complies with IP 66 | TYPE 4, 12
Door: Surface mounted with 130° opening.
Concealed removable hinges with capEve pin.
Body: Folded and seam welded.
Cer�fica�on: DNV-GL, CE UKCA.

UPS (Uninterruptible Power Supply)

• Charger and controller for uninterrup�ble power supply (UPS)
• Current and voltage monitoring, as well as parameter via LCD
and RS-232 interface with watchdog func�ons
• Remote input for switching off buffered output
• Input for temperature control of connected ba�ery.

Industrial PC , Panel Printer , Cables ( IRS approved)

Signal condi�oners / signal isolators / RTU for interfacing with exis�ng signals are
AKSHTRONICA Make.
 Certified and traceable
Attested by independent third parties

Independent validation TÜV, an

internationally respected certification
body, has independently validated
Endress+Hauser’s Heartbeat
Technology and has concluded that the
result of this on-board verification
technology is every bit as valuable as a
wet calibration. Utilising devices with
Heartbeat allows users to significantly
extend calibration cycles, reducing
operating expenditure whilst ensuring
the process remains fully compliant.
Performance Optimisation
Energy monitoring provides you data of power
generation and consumption of various heavy
machineries onboard and fuel monitoring allows
you to calculate it’s economy. This gives you the
ability to observe trends that could improve
preventive maintenance, compare vessel
performance with upto 5 years of history to make
operational changes to increase efficiency. Overall
it reduces running costs and gives you a
competitive advantage when biding for contracts.

It helps you understand the cost of each mode of

operation. Identify and maintain optimum
performance such as the most economical speed
for the vessel.

Web browser / WAGO Cloud / Vesper 900_

Vessel name IMO: 968972X

Dashboard
Status
Alarms
Download

Figure 7: Example of remotely accessed vessel data using WAGO cloud

 Equipment & Parameters AIDC 700X AIFM-800 VESPER 900
Feature support
Engine room data Fuel consumption and Integrated vessel
logger bunkering performance
monitoring

Tunnel thrusters (BT Load (kW) ◉ ◉

& ST) Pitch (%) ◉ ◉
Speed (rpm) ◉ ◉
Exhaust temp. (ºC) ◉
Fuel monitoring
Main engines (Mass & volume flow,
density, temperature & ◉ ◉
consumption)
Running hours ◉ ◉
Shaft generators Load (kW) ◉ ◉
Propulsion
Pitch (%) ◉ ◉
Bearing temp. (ºC) ◉ ◉
Speed (rpm) ◉ ◉
Load (kW) ◉ ◉
Fuel monitoring
Diesel generators (Mass & volume flow,
density, temperature & ◉ ◉
consumption)
Running Hours ◉ ◉
Bunker monitoring
(Mass & volume flow,
density, temperature, ◉ ◉
transfer quantity &
reporting)
Bunker
Tank monitoring

(Inventory, ROB ◉
calculations, fuel leakage
monitoring)
Export: USB drives
(CSV files - MS Excel ◉ ◉ ◉
compatible)
Database Day/Week/month/year
wise reports ◉ ◉ ◉
Voyage reports
(Printable documents) ◉
Cloud Integration
(Data history upto 5 years) ◎
Remote Access Diagnostics ◎
Software updates ◎
Fleet view ◎
Position GPS track & log ◉
◉ Supported
◎ Internet connection required Akshay Controls & Systems Pvt. Ltd.
1001, Arenja Chamber 2. Sector-15, CBD Belapur,
Navi Mumbai
Maharashtra, India - 400614
022-49677691
Registered trademark of ACSPL sales@aksh.co.in
OUR CREDENTIAL

Akshay Controls & Systems Pvt Ltd