Service-Manual Shaker V1-3 en

SERVICE MANUAL
Thrombocytes
Shaker
Version 1.3 / June 2011
Lmb Technologie GmbH
Möslstr. 17
D-85445 Schwaig
+49 - 8122 - 880 96 - 0

+49 - 8122 - 880 96 - 60
www.lmb.de
info@lmb.de
technical-sevice@lmb.de
This manual applies directly to devices
with serial number starting from:
1012AG01 (December 2010)
TECHNICAL SERVICE DOCUMENTATION – use for authorized personal only! Lmb 2009
Thrombocytes Shaker Service Manual
Table of content
1 About this document ............................................................................................ 4

2 Devices covered by this manual ........................................................................... 4
3 Technical Data ..................................................................................................... 5
4 Safety precautions ............................................................................................... 6
5 Mechanical construction ...................................................................................... 7
6 Mounting and dismounting notes ....................................................................... 10
6.1 Pulling out the drawers ..................................................................................10
6.2 Removing bottom side ...................................................................................10
6.3 Removing back cover ....................................................................................11
6.4 Removing front cover ....................................................................................11
6.5 Removing diodes and wires ............................................................................12
6.6 Removing all other parts and motor ................................................................12
7 Thrombocytes shaker Electronic ........................................................................ 16
7.1 Alarm board .................................................................................................16
7.1.1 Alarm board description ......................................................................16
7.1.2 Alarm board test and servicing .............................................................17
7.1.3 Shaker alarm board schematic .............................................................18
7.2 Electronic supply board ................................................................................19
7.2.1 Supply board overall description ...........................................................19
7.2.2 Test and repair Procedure ....................................................................19
7.2.3 Shaker electronic supply board schematic ..............................................20
8 Maintance and cleaning ...................................................................................... 21
9 Spare part list..................................................................................................... 22
LMB_DOC_S-MANUAL_SHAKER – Revision status 03 / 06.11 – version 1.3 / June 2011 2

Table of figures
Figure 1 Girders ............................................................................................................. 7

Figure 2 Girder holder ..................................................................................................... 7
Figure 3 Front and side plates, legs and bottom mask ......................................................... 8
Figure 4 Top and bottom part .......................................................................................... 8
Figure 5 Top part assembly ............................................................................................. 9
Figure 6 Bottom part and motor subassembly .................................................................... 9
Figure 7 Bottom device side .......................................................................................... 10
Figure 8 Removing back cover ....................................................................................... 11
Figure 9 Removing screw protection ............................................................................... 11
Figure 10 Removing holding screw ................................................................................... 11
Figure 11 Front signal diodes and switch ........................................................................... 12
Figure 12 LED disassembling ........................................................................................... 12
Figure 13 Main switch Pin out .......................................................................................... 12
Figure 14 Device left side ................................................................................................ 12
Figure 15 Left side cover ................................................................................................. 12
Figure 16 Right side cover ............................................................................................... 12
Figure 17 Grates holder releasing .................................................................................... 13
Figure 18 Grates holder removing .................................................................................... 13
Figure 19 Holding part removal ........................................................................................ 13
Figure 20 Legs releasing ................................................................................................. 13
Figure 21 Alarm connector removal .................................................................................. 13
Figure 22 Holder removal 1 ............................................................................................. 14
Figure 23 Holder removal 2 ............................................................................................. 14
Figure 24 Top moving part release ................................................................................... 14
Figure 25 Top moving part removal ................................................................................. 14
Figure 26 Motor mechanism ............................................................................................ 14
Figure 27 Motor release .................................................................................................. 14
Figure 28 Elbow mechanism release ................................................................................. 14
Figure 29 Disconnecting motor wires ................................................................................ 15
Figure 30 Filter Pin out ................................................................................................... 15
Figure 31 Shaker PCB alarm board ................................................................................... 16
Figure 32 Multi meter like required for check and service .................................................... 17
Figure 33 Alarm board schematic ..................................................................................... 18
Figure 34 Electronic supply board .................................................................................... 19
Figure 35 Electronic supply board schematic...................................................................... 20

1 About this document
This service manual contains the full technical specification of Thrombocytes Shaker and all the
necessary information and support for the service persons. In order to achieve the optimal result
we recommend that the service persons read this document carefully before take any service or
adjustment operation with the product.
The information in this document is subject to change without prior notice in order to improve
reliability, design and function and does not represent a commitment on the part of the
manufacturer.
2 Devices covered by this manual
Attached to the device is serial number tag. Serial number is in two parts: serial number prefix
which is the same for all identical instruments and serial number suffix assigned sequentially and
different for each device. The contents of this manual are applied to instruments with serial
number listed on title page.
For device operator manual please refer to the user manual.
However manual can be change any time by the producer in order to correct errors and to add
new information’s found useful to the operators. To keep this manual up to date LMB
recommends that you periodically check for the latest document revision.

3 Technical Data
The electric /electronic features of all types are identical. Just the outer dimensions and the
mechanical parts on pare, especially designed for the specific terms of use.
AG-20000 AG-20001
Capacity 24 bags 48 bags
Dimensions (D x W x H)
37,7 x 44,8 x 28,0 cm 37.7 x 44.8 x 40.0 cm
(without power cord)
Weight 20,0 kg 25,5 kg
Power supply 230 V 50 ~Hz single phase AC
Power consumption 60VA 60 VA
Mains power fuse 1A 1A
Classification type A type B
Strokes per minute ~60 ~60
Displacement 30 mm
Movement alarm 150 s +/- 10%
Working temperature 10  40 C
Working ambient humidity < 85 % non-condensed
Storage and transport

-40  +80 C
temperature

4 Safety precautions
The following general safety precautions must be observed during all phases of operation, service
and repair of this instrument. LMB Technologie assumes no liability for the customers’ failure to
comply with these requirements.
 Take suitable precautions to eliminate hazards as for using electrically operated device
which are connected to the power line.
 Ground the device. To minimize shock hazard, the device chassis must be connected to
electrical ground. Device is equipped with three conductor ac power cable which must be
plugged into an approved three contact electrical outlet with safety ground.
 Use proper fuse. Make sure that only fuses for the required rated current and of specified
type are used for the replacement. Short circuiting of fuse holder must be avoided.
 Do not open the device. Operating personnel must not remove device covers. Component
replacement and internal adjustments must be made by qualified maintenance personnel.
Only authorized persons should service it. Faulty installation or service may results in
accidents and consequently invalidate the warranty.
 Do not substitute parts or modify device. Because of danger of introducing additional
hazards do not install substitute parts or perform any unauthorized modification to the
device. If any need for some modifications return device to LMB to ensure that safety
features are maintained.
 Disconnect device when is not in use, before servicing and cleaning.
 The module is designed exclusively for use in buildings. Additional measures have to be
taken if it is to be used outdoors.
 The maximum temperature range of -40 to +80°C must not be exceeded even during
storage and transport.
 If used in a damp or wet environment, device may malfunction or fail.
 Wear proper for the task. Loose clothing, ties, jewellery can be become caught in moving
parts.
 Do not touch or try the moving parts while device is plugged on.
 Disconnect device when is not in use, before servicing and cleaning.
 Store device in a dry place when not in use.

5 Mechanical construction
In order to fully understand functionality of THROMBOCYTES SHAKER a several illustrations of

mechanical construction are given here.
Figure 1 Girders
Figure 2 Girder holder

Figure 3 Front and side plates, legs and bottom mask
Figure 4 Top and bottom part

Figure 5 Top part assembly
Figure 6 Bottom part and motor subassembly

6 Mounting and dismounting notes
Caution:
Before you open the device, please be sure the device is NOT connected to the power network!
Working in the device interior is allowed ONLY for service personnel either directly briefed or at
least authorized by the manufacturer!
6.1 Pulling out the drawers
The drawers have a protection against a not intended pulling out when you put on the platelet
conserves. If you intend to remove the drawers, pull them out until it goes no further and then
(about 45 °) and pull them out.
6.2 Removing bottom side
Agitator must be placed like on Figure 7

Bottom device side facing down side. Four
screws shall be removed.
Figure 7 Bottom device side

6.3 Removing back cover
Back cover can be removed, by removing

two screws (see Figure 8 Removing back
cover).
Figure 8 Removing back cover
6.4 Removing front cover
Front cover can be removed by removing two white caps and removing of two screws (see Figure
9 Removing screw protection and Figure 10 Removing holding screw ).
Figure 9 Removing screw protection Figure 10 Removing holding screw

6.5 Removing diodes and wires
Diodes and wires from main switch must be removed before removing front cover (see Figure 11
Front signal diodes and switch, Figure 12 LED disassembling).
Figure 11 Front signal diodes and Figure 12 LED disassembling

switch
Brown (2X) Grey (2X)
Brown (1X) Grey (1X)
Figure 13 Main switch Pin out
6.6 Removing all other parts and motor
Left side with fan and right side can be pulled off (see Figure 14 Device left side, Figure 15 Left
side cover, Figure 16 Right side cover).
Figure 14 Device left Figure 15 Left side cover Figure 16 Right side
side cover

Grates must be removed before removing of grates holder. Holder is removed by removing of
four hexagon screws (see Figure 17 Grates holder releasing, Figure 18 Grates holder removing).
Figure 17 Grates holder releasing Figure 18 Grates holder removing
Four stands are removed using key number 17 (see Figure 20 Legs releasing). Under holding part
is pulled off like on Figure 19 Holding part removal.
Figure 19 Holding part removal Figure 20 Legs releasing
External alarm connector with holder is

removed by removing of two screws.
Figure 21 Alarm connector removal

Figure 22 Holder removal 1 Figure 23 Holder removal 2
Two metal parts is removed on left side (see Figure 22 Holder removal 1, Figure 23 Holder
removal 2).
Figure 24 Top moving Figure 25 Top moving Figure 26 Motor

part release part removal mechanism
Moving part (top) is removed by removing two screws and pulling off (Figure 24 Top moving part
release, Figure 25 Top moving part removal, Figure 26 Motor ).
Figure 27 Motor release Figure 28 Elbow mechanism release
Motor is removed in following way:
- Hexagon screw on rotor is released (see Figure 27 Motor release)

- Motor mechanism is removed (see Figure 28 Elbow mechanism release)

Attention: do not rotate moving part of motor mechanism, because it is necessary to

adjust it again
- Four screws for holding motor is

removed
- On the filter side four wires is pulled
off (see Figure 29 Disconnecting
motor wires)
Figure 29 Disconnecting motor wires
After motor replacement, assembling is done in the same way.
Total time for motor replacement and assembling whole device is about 60 minutes.
Require tools for motor dissembling:
1) Crosshead Screwdriver - large and small

2) Allen Key 2.5
3) Key 17
White Black
Pink Red
Figure 30 Filter Pin out

7 Thrombocytes shaker Electronic
7.1 Alarm board
7.1.1 Alarm board description
DC voltage Connector for Hall sensor- for

(+5V) input chassis Led movement
connector Diodes detection
Relay output – SUB-D9 -pin Jumper for time-delay setting.

connector on the chassis Default position- JP3 (~2’ 30’’)
Figure 31 Shaker PCB alarm board
The thrombocytes shaker has been developed to agitate platelets with care while they are stored.
The construction of the girder assures a horizontal movement of the platelets.
Shaker PCB board is one of two electronic boards in Agitator Device (another one is Shaker
transformer board). Function of this PCB board is to detect the movement. Hall sensor, placed on
the edge of the Shaker PCB, detects movement of the girder of the Shaker unit. It is triggered by
magnet placed in construction of the girder. Signal LED diode is blink every time magnet passes
beside Hall sensor.
This PCB board contents logic IC circuits which role are to measure to and observe the time
between movements. Output alarms are: Sound alarm (buzzer), light alarm (LED Diode), and
action of relay’s gate reconnection.
You can vary the time delay after which a movement alarm is triggered by resetting a jumper on
the alarm board from min time (JP1) to about max time (JP4).

7.1.2 Alarm board test and servicing
In order to perform the test procedure the following is necessary:
 Test Power Supply 5VDC/100mA or connection from the output of the Shaker transformer
board.
 Magnet. Button or similar type for triggering of Hall sensor.
 Electronic multi meter (with capability to measure DC voltage up to 10V and with
diode/short circuit beeper) - example on picture on this page.
 Test LED diodes with connectors- two pairs
 Stopwatch (e.g. from mobile phone or similar) for measure time-delay.
Figure 32 Multi meter like required for check and service
 Make a visual inspection of the assembled Shaker PCB. Every point should be soldered
proper, without hidden shortcuts between tracks, etc. One jumper must be present. No
mechanical damages allowed. Check engraves serial number made during assembling.
 Check the cable connection. Switch to Diode/Short circuit beeper function on the multi
meter. Check the corresponding cables on both sides, pin by pin.
 Measure/check (at the green clamp- J3) input DC voltage. Value should be 5VDC.
 Place jumper on position JP1.
 Switch on the power supply device. Start the time measurement on some stopwatch. Stop
the measurement when sound alarm is activated. Enter the measured value into test
protocol.
 Switch off the power supply unit. Move the jumper to position JP2. Again start the time
measurement together with starting of DC input power supply. Enter the measured value
into test protocol.
into test protocol.
into test protocol.

 Switch on the input DC voltage. Place the magnet close to Hall sensor. Signal LED diode
must blink. It detects Hall sensor triggering. Annotation* - Hall sensor is of uni-polar type-
react only on one magnet pole.
 No movement is signalling by Sound Alarm (buzzer) and with LED Diode. Connect the test
LED diodes into connectors J4, J5
 Electronic Multimeter set to diode/short circuit beeper function. No movement force the
relay to reconnect the switching contacts. Check this functionality on connector J2.
7.1.3 Shaker alarm board schematic
Figure 33 Alarm board schematic

7.2 Electronic supply board
7.2.1 Supply board overall description
12 VDC
220 V
VAC
5 VDC
Figure 34 Electronic supply board
7.2.2 Test and repair procedure
1. Mount the board on the appropriate place on the test stand.

2. Connect 220VAC cable to J1.
3. Check cable connections. Use the multi meter switched to beep diode test.
4. Precautions should be taken while operate with high voltages!
5. Connect cable to main power line.
6. Measure voltages on J2 and J3
7. Disconnect cable from main power line before remove it from board.

7.2.3 Shaker electronic supply board schematic
Figure 35 Electronic supply board schematic

8 Maintenance and cleaning
For cleaning of parts of the housing and all other parts that are accessible from outside, please
use an alcoholic area-wide disinfectant as it is used in clinics. For harmless contamination even
spirit can be utilised.
Attention: Please avoid necessarily that fluids reach the interior electrical parts of the device.
Please clean the inside of the device from possible abrasion carefully.
ATTENTION: Please take note that all moving parts have to be greased at least every
six months. For this it is recommended to use an oil spray to reach even hidden moving
parts.

9 Spare part list
No. Number of the part Name Note
1. AG010406 Grill frame
2. AG040114 Bearing guide
3. AG010509 Bearing extender assembly
4. AG010509 Front mask
5. AG010301 Rubber chassis pin AG-60CH
6. AG 0 010600 Elbow mechanism
7. PCA-019 Agitator main board
8. PCBA-020 Agitator transformer board
9. AG POW IN Power inlet for agitator
10. E-FUSE 2A Fuse 2A
11. E-LED-5mm-G LED Green
12. E-LED-5mm-S-R LED Red
13. AG POW SW RED Power switch for Agitator red
14. AG MOTOR Agitator Motor E5-1A-1C
15. AG GEAR BOX Agitator gear box
16. E-FAN-3 Fan 60x60x25 12VDC

Service-Manual Shaker V1-3 en

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Service-Manual Shaker V1-3 en

Uploaded by

Copyright:

Available Formats

SERVICE MANUAL

Lmb Technologie GmbH

+49 - 8122 - 880 96 - 0

1 About this document ............................................................................................ 4

LMB_DOC_S-MANUAL_SHAKER – Revision status 03 / 06.11 – version 1.3 / June 2011 2

Figure 1 Girders ............................................................................................................. 7

LMB_DOC_S-MANUAL_SHAKER – Revision status 03 / 06.11 – version 1.3 / June 2011 3

1 About this document

2 Devices covered by this manual

For device operator manual please refer to the user manual.

LMB_DOC_S-MANUAL_SHAKER – Revision status 03 / 06.11 – version 1.3 / June 2011 4

Capacity 24 bags 48 bags

Weight 20,0 kg 25,5 kg

Power supply 230 V 50 ~Hz single phase AC

Power consumption 60VA 60 VA

Mains power fuse 1A 1A

Classification type A type B

Strokes per minute ~60 ~60

Movement alarm 150 s +/- 10%

Working ambient humidity < 85 % non-condensed

Storage and transport

LMB_DOC_S-MANUAL_SHAKER – Revision status 03 / 06.11 – version 1.3 / June 2011 5

LMB_DOC_S-MANUAL_SHAKER – Revision status 03 / 06.11 – version 1.3 / June 2011 6

In order to fully understand functionality of THROMBOCYTES SHAKER a several illustrations of

Figure 2 Girder holder

LMB_DOC_S-MANUAL_SHAKER – Revision status 03 / 06.11 – version 1.3 / June 2011 7

Figure 3 Front and side plates, legs and bottom mask

Figure 4 Top and bottom part

LMB_DOC_S-MANUAL_SHAKER – Revision status 03 / 06.11 – version 1.3 / June 2011 8

Figure 5 Top part assembly

Figure 6 Bottom part and motor subassembly

LMB_DOC_S-MANUAL_SHAKER – Revision status 03 / 06.11 – version 1.3 / June 2011 9

6 Mounting and dismounting notes

6.1 Pulling out the drawers

6.2 Removing bottom side

Agitator must be placed like on Figure 7

Figure 7 Bottom device side

LMB_DOC_S-MANUAL_SHAKER – Revision status 03 / 06.11 – version 1.3 / June 2011 10

6.3 Removing back cover

Back cover can be removed, by removing

Figure 8 Removing back cover

6.4 Removing front cover

Figure 9 Removing screw protection Figure 10 Removing holding screw

LMB_DOC_S-MANUAL_SHAKER – Revision status 03 / 06.11 – version 1.3 / June 2011 11

6.5 Removing diodes and wires

Figure 11 Front signal diodes and Figure 12 LED disassembling

Brown (2X) Grey (2X)

Brown (1X) Grey (1X)

Figure 13 Main switch Pin out

6.6 Removing all other parts and motor

LMB_DOC_S-MANUAL_SHAKER – Revision status 03 / 06.11 – version 1.3 / June 2011 12

Figure 17 Grates holder releasing Figure 18 Grates holder removing

Figure 19 Holding part removal Figure 20 Legs releasing

External alarm connector with holder is

LMB_DOC_S-MANUAL_SHAKER – Revision status 03 / 06.11 – version 1.3 / June 2011 13

Figure 22 Holder removal 1 Figure 23 Holder removal 2

Figure 24 Top moving Figure 25 Top moving Figure 26 Motor

Figure 27 Motor release Figure 28 Elbow mechanism release

Motor is removed in following way:

- Hexagon screw on rotor is released (see Figure 27 Motor release)

LMB_DOC_S-MANUAL_SHAKER – Revision status 03 / 06.11 – version 1.3 / June 2011 14

Attention: do not rotate moving part of motor mechanism, because it is necessary to

- Four screws for holding motor is