LHB Coach Commissioning Format

Basic

Depot BPL Coach No 203969/c

Coach Type LWSCZ Commissioning Date 04.10.23
Production Unit MCF Manufacturing Date MCF 2020
SSII BPL-19.09.23 R/date 10/26

CBC Details

 Check for proper fitment & working (all standard fasteners should be fitted) –
(Property Class 10.9, Torque 200 N-m)--- CAPARO 10.9
 Check CBC height (Max 1105mm, Min 1090mm)

BINA- PPEnd ET -NPPEnd

CBC/ Buffer Height 1100 mm 1100mm
CBC Make M/s Escort (Modified) M/s Escort (Modified)
CBC Type H- type H- type

Bogie Details

 Lateral & Longitudinal bump stop clearance to be checked (Lateral 25mm ± 5mm,
Longitudinal 8mm+5mm,-2mm)
 Bolster bump stop clearance to be checked (95mm +0mm, -5mm)
 All under gear component like traction link, Anti roll bar, Bump stops to be checked
for proper fitting & condition.
 Bogie body connection to be checked for proper fitment of nut, I bolt, shims etc.
 All primary & secondary springs to be checked for proper orientation and placement.

BINA- PPEnd ET -NPPEnd

Bogie No RCF-2020-207261 RCF-2020-207260
Lateral Clearance in mm 30,24 30,22
Longitudinal Clearance in mm 10,13 12,13
Secondary Clearance AIR Spring AIR Spring

Wheels

 All wheel to be checked & diameter also to be measured (915mm new, 845mm
condemn

Wheel No Diameter in mm
Wheel No 1/2 916
Wheel No 3/4 914
Wheel No 5/6 914
Wheel No 7/8 914
Axle Box

 All Earthing device, its slip assembly bolt to be checked (M8, Torque 30 Nm, Property
Class 10.9)Make-TVS,Unbreco,LPS,TUFF,DFL
 WSP phonic wheel stud, to be checked (M8, Torque 30 Nm, Property Class 10.9)
 Axle end plate bolts to be checked (M20,Torque 200Nm, Property Class 8.8)
 Axle cover bolts to be checked (M16, Torque 170 N-m, Property Class 10.9
 Control Arm bolts to be checked (M16, Torque 200 Nm, Property Class 10.9)

Earthing Device Bolt Make & Property Class TVS-10.09

Phonic Wheel Bolt Make & Property Class TVS-10.09

Axle End Plate Bolt Make & Property Class TVS-8.8

Axle Box Cover Bolt Make & Property Class SBL-10.09

Control Arm Bolt Make & Property Class Unbreco/SBL-10.09

Speed Sensor Gap in mm 0.9,1.3,1.3,1.3

Damper

 All dampers to be checked for proper fitment and condition

PM- M/s Escort YAW- M/s Escort
Sec- M/s SABOHEMA Lateral- BINA- PPEnd-M/s IAI ET -NPPEnd- M/s Escort

PM Spring Code

Outer Spring Inner Spring

Black Black

Secondary Air Spring

 Check for any leakage during rake testing

 Working of FIBA to be checked –FIBA Modified -M/s
 Fiba pipe line Dirt collector available .
 Air spring pipe R3

Available (Yes/No) – YES Make – M/s Avadh Rail Infra (140KN Red)
Air Brake Details

 Brake panel, Brake calipers, WSP system mounting to be checked

 Air brake pipe line to be checked for leakage
 SCTR and WSP testing for proper functioning
 ACP testing for working of PEASD and ACP indication signal

Air Brake Panel Make M/s Faively

WSP Make M/s Faively

Lavatory

 Check working of pressurized / bio vacuum flushing system

 Check all pneumatic connections, isolating cock

Bio toilet Flushing System ( Any new item Bacteria

(Available/Not Bio Vacuum/ Charging
Available) Pressurized/
Normal), Make
Lavatory No 1 Available M/s SPAC CRWS BPL
pneumatic & Dual 19.09.23
flush
Lavatory No 2 Available M/s SPAC CRWS BPL
pneumatic& Dual 19.09.23
flush
Lavatory No 3 Pantry area
Lavatory No 4 Available M/s SPAC CRWS BPL
pneumatic& Dual 19.09.23
flush

Water Circulation System

Overhead/ Underslung overhead

Roof test leakage test conducted

Door

 All doors & door closer to be checked for proper fitment & working.

Condition ( Ok/ Not Ok )

Main Entrance Door ok
Lavatory Door Ok
Compartment Door (for AC coaches) Non AC coach

Vestibule

 Check proper mounting of fall plates

 Ensure proper working of vestibule door by opening & closing it .Flap door
General

 Flooring, Seat & Berth, Ceiling to be checked for any damage

 Check proper working of windows

Partition Wall Type Chair chair

Ceiling Type FRP

Braille Signage ( Available/ Not Available

Available)
No of seat 102
Water Purifier ( Available/ Not Not Available
Available)
CCTV ( Available/ Not Not Available
Available), Make
Passenger Information System Not available
Fire Alarm & Suppression Not available
System
Auto Janitor Not available
Type of outer dustbin D type
Type of inside lavatory dustbin Rectangular
Type of outer washbasin SS
Type of inside lavatory dustbin SS
Type of lavatory door latch Engage and vacant
Type of barrel bolt in passage Not available
area
Rexene (Type, Color) Rexene ,Blue
PVC flooring (Color) BLUE
Pasting of OBHS stickers Yes
Pasting of Pest & Rodent No
control stickers
If Power car, keeping of FP, BP No
hose pipe, dummy keys etc.
Fire Extinguishers Details Not available

Stenciling of Yes ,SCTR-04.1023

Undercommissioning date
Keeping Destination bd & Not available
number plates

Supervisor Signature & Name