S-type Separation System Hy . ae - Alarms and Fault Finding Printed Sep 2008 Book Mo, -s81087302,V11Contents 4 Alarms 4.1. Alarm Functions 1.2. Reading Alarm History List 1.21 Ala ion message ex; 1.3 Alarm Reset 1.4 Abnormalities not displayed 2 Display Alarms and Ac 3 Alarm Tests y oa 1810573-021 Alarms 1.1 Alarm Functions ‘The alarm system is designed to ensure a safe separation system, All alarms are shown on the operator panel display, and most of them are complemented by light emitting diodes (LEDs). ‘The alarms are displayed in order of occurrence. 1.2 Reading Alarm History List To read the stored list of alarms, do as follows: * Push ‘Enter’ © Push ‘+’ until ‘End’ is shown on the display. * Push ‘Enter’ and ‘+’ at the same time. * Push’ repeatedly until ‘AL list’ shows on the display. © Push’Enter’ * Go through the list using the '+' pushbutton until End’ shows on the display © Push Enter’ © Push ‘+’ repeatedly until ‘Exit’ shows on the display. * Push ‘Enter’ to return to normal display, ‘The texts ‘Alcap Pr4 = Oni Standby’, and ‘Discharge Repeated’ are reminders to the operator, and not alarms. 2 1810573-021.2.1 Alarm message explanation: The display shows: Alarm no. 5 Alarm number 03 ‘This alarm occured 13 minutes ago. Feed pressure low ‘Type of alarm P1 60 Parameter Pr 1 was set to 60 minutes. 00:02:13 The alarm was reset after 2 minutes 13 seconds. 1.3 Alarm Reset Breakdown hazard Novor reset an alarm without first finding and remedying the cause, 1 Acknowledge the alarm signal by pressing the alarm pushbutton. The flashing LED then changes to steady shine. 2 Remedy the cause. 3 Reset the alarm function by pressing the alarm pushbutton a second time, The LED will go out It is possible to reset the system without remedying the cause, but the alarm signal will be repeated, ‘The STOP sequence is automatically initiated if an ‘alarm is not remedied within 30 minutes. 1810573-02 3Risk of injury Never return to the operator panel to acknowledge or rosot an alarm if doing so is by any means hazardous, 1.4 Abnormalities not displayed There are some abnormalities not shown on the display. Below are listed the most common: What to do. ‘Smell = "Normal occurrence during start while the friction blocks are slipping. (Oil level in ll sump too low. ‘None. Check ol level and add oil if necessary. Noise . {Height postion of paring dieo is incorrect. Bearings) damaged or worn. ‘Stop the separator, measure and adjust the height. Renew all bearings. = Improper bowi assembly Check and reassemble. Unsatisfactory separation result ® Incorreat separation Adjust. temperature, * Throughput too high. Adjust. * Disc stack is clogged Clean disc stack. ‘Sludge space in bows filled. Bow! speed too low. ‘Bow! rotates in wrong direction Clean and reduce the time between sludge discharges, Examine the motor and power transmission for correct frequency parts Chock belt and coupling pads, ‘Check the electrical connections to the motor. 1810573022 Display Alarms and Actio Ces earn) peter Coreen Cerny py ‘Bowl speed sensor - ERROR eS ees il H i eee) ere ed ere ac) Perera CT as eer aro) A H ra peers penne at) Heater - FAUL eee) rrr i Ea 3 ES Cen Pe CL) Peres Pere tea erate) errs pers) esr Peers Pea eer a Cee) eres eT Cenc] i Crest Ey i j i eer nng Cres Cesena) Cerra) g Hy = Parameter changes - LOCKED ers cae) eter nace 18108730: on page <2ed shows erent peered errr re eT peer Snr ry Seno ees en fetes ec ee ey FTempératur eeper oy peered reer) pores eer) re ee rer ere cy cre rerest sr) Caren) ener aL) on page Vv 1810573-02Ream shows ere ‘Separator not mounted as described in the Service Manual booklet ‘Mount the separator according to the instructions in the Service Manual bookie. ‘The cause of this alarm must be remedied within 30 ‘minutes. f not, the STOP ‘sequence will begin. cee JAWARNING Disintegration hazards Wexcessive vibration occurs, stop ‘separator and keep bow! filled with liquid during rundown, ‘The cause of the vibration must be Identified and corrected before the separator is restarted. + Sludge remaining n part of the bow Dismantle, clean and check the bowl before restart. Soe Servico Manual, Disintegration hazard ‘The separator bowl must be manually cleaned before starting up again. Check assembly. See Service * Bowl wrongly mounted + Dise stack compression incorrect + Bowl assembled with parts from ther separators Height position of paring disc is ‘Stop the separator, measure and if necessary adjust the height. owl spindla bent Renew the bow! spinal. ring(s) damaged or worn. The frame feet are worn out * Spindle top bearing spring broken, Renew all bearings, Renew the frame fest. Renew all springs. 1810573-02eed Why? CPE Siuige renahingin pan tthe Diamante, clean and check the bow bowl bere restart Tawarnine \ Disintegration hazard ‘The separator bow! must be manually cleaned before starting up again. * Bowl wrongly mounted Check assembly, See Service + Dise stack compression incorrect Manwal owl assembled with parts from ther separators ‘= Height postion of paring disc is Stop the separator, measure and if ireorect necessary adjust the height. owl sone bert Renew the bow spindle. ~ Bearng(s) damaged orem. Renew all bearing "+ Theframe feet are wom out. Renew the frame feet. ‘Spindle top bearing spring Renew all springs. broken o * Sensor arcable damaged Replace sensor. no spare sensor available, set parameter Fa 16 = 10.0 to be able to run the system. Note that itis not possible to run In AUTO mode. 8 1810573-02i Emergency button pushed Romedy cause for pushing button. Reset pushbutton, Oil food tomperature- HIGH eee eee Investigate cause and remedy. Faulty viac module(s) inthe ‘relay K11 is on: ower unit or faulty controller Hiseonneet X12:10. the control unit electric heater), It the tomperature is falling, replace the control module in the control unit. If the temperature is not falling, replace the triac module(s) If relay K1 Is off, But contactor 12, K18, or K17 Is on, and the temperature is not falling: Check it power is supplied trom the control unit to the contactor which is on (X12:6 — x12:12, X12:7 = X12:12, X12:9 ~ X12:12). itis, replace the control module in the control unit. = Broken wiring or defective heater Check adjustment of P and | resistance, oF faulty controller in funetions in the control unit the control unit. contactor sequence correct: (Check wiring and heater resistance of each block or heater loment. See EHM heater ‘component bookie. It contactor sequence not correct: Replace the contro! module in the control unit. 1810873-02Why? PSNI = Heeter clogged Investigate cause and remedy. ‘Steam supply ins ‘Steam trap faulty ficient ‘Steam supply valve fauty * Faulty fuses or burned Cheek and renew broken fuses. contactors Roset overcurrent protection (electric heater) (applicable for 8/7 - 24/22 KW power unit). Check witing and contactor colle. * Broken wiring ordefective heater Check wiring and heater resistance resistance of each block or heater (electric heater) ment. See the Service Manual booklet. BETTIE — Short circuit /broken sensor or Disconnect eable at sensor. cable. resistance between 1-2, tance shall bo within 100-142 0-110 C/32-230 F, Test of EPC 50 input: + Disconnect cables from sensor, (terminal X 5:1-2-3), ‘+ Move jumpers Xjt and Xj2 Upwards - from Normal to Test. (The jumpers can be found in the upper left corner of the UO Board) + Indication within 50-60 C when OK. + Ino spare sensor available sot Parameter Pr 16 =0, or if control sensor free, move connection to that one. 10 1810573-02Why? een ea) le ‘Short circuit / broken sensor or cable Disconnect cable at sensor. Measure resistance between 1-3. Resistance shall be within 100-142 ‘ohms = 0-110 C / 32-230 F. tno ‘spare sensor available eet parameter Pr 18 =. Hoater is then ‘out of funetion, reer rer nnd Pump not working Pressure in feed line too low ‘Check pump. ‘Check feed line, Cee ed High power (net) frequency Incorrect transmission parts (60 Hz bet pulley and belt for 60 Hz power supply) Disintegration hazard ‘Stop and change the belt ‘transmission to suit the power supply frequency. 4Why? ee Sipping bet ‘Change belt. 12 Faulty speed sensor Worn coupling pads Bow! not properly closed Bow! not properly assembled + Low power net frequency © Motor fallur, Bearing(e) damaged, Incorrect transmission parts (60 Hz belt pulley and belt for 50 Hz ower supol). 1810573-02 Check speed sensor Check / change pads. Check closing water supply (valve SV 16). Check bow! operating system for leakage. Check nozzle. (Check that the lock ring is in place. Check power. Repair the motor. eonew all bearings. [warns Disintegration hazard ‘Stop and change the belt transmission to suit the ower supply frequency.Sd why? poe Par peer rreSr Tr) ‘Sensor or cable damaged Replace sensor. Ifno spare sensor available set parameter In 6 = No to be able to run the system. Note that it is not possible to run in AUTO mode. Serra Feedback signal rom contactor Check the contactor function K2 missing Input terminal X6:5 in EPC 50. SUS ES Se > Bowl periphery sealing Change seal ring in bow! hood. ceenaed Checkichange rubber rings and valve plugs, inolloutlet Check for leakage, Leakage somewhe Closing water leaking Checkichange sealings and plugs. SSE + Too much sludge in bow! This alarm cannot be acknowledged. The separator will ‘come to a stop. Wait until EPC comes to ‘Standstill’. Investigate cause and remedy. errr * Pump has net drained the tank Check the pump function, + Acode has been set tomake Unlock the code, parameter changes not possible Prey * Wrong IP address used in Check the setting, In27-20 ener Inereased throughput Check, Reduce backpressure. Regulating valve too restricted Adjust valve tatDecreased throughput Flagulating valve open too much ‘Change over valve V1 in reciteulation position Bowl opens unintentionally during ‘operation becau * Stiainer in the operating water supply is clogged. + No water inthe operating water system + Hoses between the supply valves and separator ara incorrectly tite. + Nozzle in bow body clogged ~ Pactangular ring in discharge slide is detective. + Valve plugs are defective > Supply valve SV15 for opening water is leaking, Check feed pump and adjust flow. Adjust valve Check air pressure, solenoid valve V1 and output from EPC 50 terminal X 8:1-X 41. Clean the strainer. Check the operating water system and make sure any supply valves 2 open. Fit correctly. ‘Clean the nozzle. Ronew the rectangular ring. Renew all plugs, Reet the leak © Sensor or cable damaged Replace sensor. Ino spare sensor available set parameter Pr 100.0 to be able to run the system, 14 181057302Why? Cessna) No decrease in oll pressure during this timer Check function of change-over valve V1 Resse No increase in cll pressure during this timer. Check supply of displacement water. Valve SV 10, Pressure in water outlet PTS - HIGH Paring tube not moving correctly Check that movement is not impeded by friction. eee et nr oat lle Paring tube not moving correctly Chock that movement fe nat Impeded by friction. ‘Water pressure sensor PTS - ERROR. Sensor or cable damag) Check cable connections Replace sensor. Ifno spare sensor available set parameter Pr 12=0.0 to be able to run the system. ee esnrsre et ar Sensor or cable damaged Check cable connections Replace sensor. Itno spare sensor available set parameter Pr 14=0.0 to be able to run the system. ere eT) esr ey Check recirculation for restriction Check pump and flow regulation. Check heater for fouling Presper UT Tg Feedback signal from contactor K3 missing Check the contactor function. Check input terminal X 9:1 in the Epc. 1810573-02SSRCUECETSEGEN Goss ssi Depends on une cre mp SSSNSEENETENECTTRSIN — Scscc cucnysrors Check cauping Belt slipping a ‘Check the belt. Tek postin Spain devs Sop. Checkand east he Fag ‘Motor failure Repair the motor. ay SS cameraatiaicioa > ST aed = OV mca foaorK BSWEPO Chock power Supe the oes re Tigh emp swish ohaned Chock op. setpoint Check hot an chan oss ise teva conse ea haste Pees erste eee Fauhyboad Saag Mimosa dan cemge eee rs SST Sal van, 5 ivan tn a GI ulna hemento 76) Diana clean wh ‘oom SSS Tomah aeda cre oa Gaara Crea e For HFO and DO Tomchwaathal Pagal aa eal eek Wah wath Wa ood ect ay aT tube not moving properly Check that movement is not impeded by friction. 1810573-02[wy Paria For LO Too much waterin ol Investigate cause and remedy. Much water nthe feed ‘Cheek the dirty oll quality. Paring ube not moving properly Check that movement is not impeded by friction. ert et ror + Reminder ‘Chock the reason for stand by and tty to get back to normal operation as soon as possible. er ere aT] ore art II Ie ‘+ Water pressure has not ‘Check V5 function. creased suficienty though valve V5 open. srction in water outlet Clean the outlet pipe. ‘causing no reduction in pressure portent error erst] * Expected increase of rigger Check water supply. Valve SV 10. signal during Ti 64 and Ti 65 failed ‘Speed not decreased as discharge feedback (below Fat2) caused by: + Strainer in the operating water Clean the strainer. supply is clogged. ‘Waterflow co low. ‘Check opening water. Valve SV 15, Hoses between the supply Correct valves and separator are rectly ited Rectangular ing in the operating Renew the rectangular ring slide is defective, errr) * Altemptto operate remote OP Not legal when local OP is activ. es * Black-outhas occurred with EPC Cheek plant conditions and in operation restart. ern * Alarms comes at standstll after Investigate the cause for the stop ‘emergency or vibration shut and ewitch the power off and then down con to the EPC 50, 1810573-02 7Wparametersare changed __ Switch EPC5O power off. Move X automatically by "hundersiorm’ —J4 on VO board to position right ‘ype infiuance, alarm is given to Switch power on. Parameters are indicate out of range now all sotto detault values. Move X dé back to original postion Adjust all parameter sottings to correct value. errant tics Switch power off and on again. er ar) 71:2 and X71'3 are both set to Set one switch to 0, and the other Cor both set to 1 tot. Sere TT) + Transducer board, operator Check cables to board or replace panel board, or YO board in EPC the board (see Change of Circuit ‘ot working Board in the Service Manual booklet), ‘Computer communication board - ERROR [aia adil ‘Check connect Board faulty Replace the board mmunication-ERROR xxx aula ‘Check cables to board or replace the board (see Change of Circuit Board in the Service Manual booklet). Perera Ty ‘OptionalheaterboardinEPC not Check cables to board or replace working the board (see Change of Cireuit Board in the Service Manual booklet) Pa * Optional vibration board in EPC Check cables to board or replace not working the board (see Change of Cireuit Board in the Service Manual booklet eT © System cross-connection heater Check parameters and cable, ‘communication error Heater PET * IFPr25=07the high level alarm is The alarms comes as warning to disabled operator. * IFPrSis used, the text in Pris Take action according to what the displayed text means (plant dependant) SSUTNENNEST ISTE — [osuficiont heating during sian Chock heater function. isa) een crs Heating on during stop sequence Check heater function. Recirculating ollnot cooling ‘Reset alarm to continue. 18 1810573-02Lo It any parameter value is changed to activate an larm, do not forget to reset to the original value before operation Alarm message Red Sequence Method Termin Reaction diode | al Standard functions | } ] Bow! speed sensor - ERROR Standst. | Start separator wih sensor | X8:1 disconnected. POWER FAILURE | start Switch power oon during | | | sla | Food pressure PTI -HIGH = PT! Start Decrease tit (Pra) Feed pressure PT1 - LOW pm | Start Increase limit (Pr15) Feedprescure sensor PTI PTt— Start Disconnect sensor Xs ERROR Pump startar- FAILURE Pump | Stat Sswich pump off | Ollfeed-TEMPERATURE HIGH TT Start Decrease iit (P8Pr19) Viet Heating off Ollfeed - TEMPERATURE LOW TT | Start Increase limit (Pr17/Pr20) or | | Vi off decrease 7159 Temperature alarm sensors TT Start Disconnect sensor X62 Vio ERROR Heating oft Bow! speed - HIGH Separation | Decrease limit (Fa10) | Stop. sequence Bowl speed - LOW Separation Increase limit (Fa11) Stop | sequence Ol backpressure PT4-HIGH PT& | Separation | Increase backpressure Vict | Ol backpressure PTS-LOW PTS Separalon | Decrease backoressure viot NOPT4 PRESSURE TimerTi71 | Disconnect V4 xes FEEDBACK DURING Tix | | Oilpressur sensor PTA- PT ‘Separation | Disconnect sensor x66 | ERROR 1810573-02 199 ALARM TESTS ALARMS AND FAULT FINDING ‘Alarm message Red Sequence Method Termin | Reaction | diode Prescurein water outst PTE- PTS Separation Force the paring tube | HIGH outwards or decrease mit | | (ena) | Pressure inwater outlet PTE- PTS “Seperation ‘Force the paring tube | Low inwards or increase iit | Pn) Water pressure sensorPTS - | PTS Separation _Disconnect sansor (x68 ERROR | Transducer value - HIGH MT Separation | Decrease mit (F523) Viot Transducer value - LOW MT Separation _ increase limit (Fa24) | Vi off Traneducer - ERROR MT | Separation Disconnect X2 sable plug HIGH WATER CONTENT IN| | Separation | Add much water to the feed | viot ol | | and wait for 5 draining | | icra: chica tia | | See | en Discharge feedback - ERROR Discharge Disconnect SVI5 X85 | Asecond ‘attempt to discharge will take place betore alarm ‘and stop Emergency slop “BUTTON separation | Punk bse emeacera PUSHED | | heater of, fad | ‘en or max leer | mites Feed fi ‘stops when | pressure | | reaches Pett ‘Optional functions Temperature contol sensor- | TT | Start Disconnect xs13 ERROR | | Heater - FAULT Heater | Star Disconnect x514 Sludge tanklevel-HIGH | Tank | Start Disconnect xeor ‘Separator run-up - TOO LONG Stert Decrease T1520 1, Start Sep, motor oft the separator. “Temperature increase - TOO Start | Start separator and EPC but SLOW | | | not heater, or start system | | | with 7183 set10 1 | 20 1810573-02