PT Radiant Utama

CALCULATION SHEET
Interinsco, Tbk
(ASME Sec. VIII Div.1 2013 Ed. & API 510 9th Ed. Errata 2009) Asset 2 Limau Field
TAG NO : 13806
SERIAL NO : -
SUBJECT : Two Phase Vertical Separator
LOCATION : SP X

PRESSURE VESSEL DATA

Design Press. (P) : 10.00 kg/cm2 Actual Thickness Shell (tact) : 6.13 mm
Inside Diameter (ID) : 710.2 mm Previous Thickness Shell (tprev) : 7.30 mm
Inside Radius (IR) : 355.1 mm Nominal Thickness Shell (tnom) : 8.74 mm
Length (S/S) : 3420 mm Actual Thickness Head (tact) : 0.00 mm
Material Shell : TS 53769 Previous Thickness Head (tprev) : 4.80 mm
Allow. Stress Shell (S) : 1406.1 kg/cm 2
Nominal Thickness Head (tnom) : 11.75 mm
Joint Eff. Shell (E) : 1 Next Inspection Plan (T) : 3 years
Material Head : TS 46697 Year Built : 1905
Allow. Stress Head (S) : 1406.1 kg/cm 2
Previous Date Inspection : 10-Jun-2015
Joint Eff. Head (E) : 1 Actual Date Inspection : 8-Feb-2017

CALCULATION

Minimum Thickness

Required Thickness of Shell

P * IR
treq  = 2.54 mm
S * E  0 .6 * P

Result : Thickness is Satisfactory

Required Thickness of Head

P * ID
treq  = 2.53 mm
2S * E  0.2 * P

Result : Thickness is Unsatisfactory

 PT Radiant Utama
CALCULATION SHEET
Interinsco, Tbk
(ASME Sec. VIII Div.1 2013 Ed. & API 510 9th Ed. Errata 2009) Asset 2 Limau Field
TAG NO : 13806
SERIAL NO : -
SUBJECT : Two Phase Vertical Separator
LOCATION : SP X

Corrosion Rate (CR)

Corrosion Rate for Shell

tnom  tact
CR  = 0.701 mm/year
year act  year nom

Corrosion Rate for Head

tprev  tact
CR  = 2.877 mm/year
year act  year prev

Corrosion Rate used (CR) = 2.877 mm/year

Maximum Allowable Working Pressure (MAWP)

MAWP for Shell

S * E (tact  ( 2 * CR * T )) = -44.92 kg/cm2

MAWP 
IR  0.6 * (tact  ( 2 * CR * T ))

MAWP for Head

2 S * E (tact  ( 2 * CR * T ))
MAWP  = -68.69 kg/cm2
ID  0.2 * (tact  ( 2 * CR * T ))

MAWP used = -68.69 kg/cm2

= -976.94 psi
Result : MAWP
MAWPisis Unsatisfactory

Remaining Life (RL)

tact  treq
RL shell  = 1.25 years
CR
tact  treq
RL head  = -0.88 years
CR

Conclusion
Base on above calculation, Remaining life of pressure vessel is = -0.88 years
 PT Radiant Utama
CALCULATION SHEET
Interinsco, Tbk
(ASME Sec. VIII Div.1 2013 Ed. & API 510 9th Ed. Errata 2009) Asset 2 Limau Field
TAG NO : 13806
SERIAL NO : -
SUBJECT : Two Phase Vertical Separator
LOCATION : SP X
 VISUAL INSPECTION REPORT (PRESSURE VESSEL)

TAG No. : 13806 TYPE : Vertical

Serial No. : - LOCATION : SP X
SIZE : 710,19mm (ID) x 3420mm (S/S) OWNER : Pertamina EP Asset 2 Limau Field
DATE : February 8, 2017 Condition : Online

1 Design pressure 10.00 kg/cm2

2 Design temperature 93.3 oC
3 Operating presure #VALUE! kg/cm2
4 Operating temperature 76.7 oC
5 Service Oil
6 Manufacture -
7 Year built 1949
8 Surface condition Painting
9 Type Vertical
10 Pressure Safety Valve (PSV) tidak ada
11 PSV no.
12 PSV setting pressure psig
13 PSV expired date / sealed by
14 Pressure Gauge Kondisi rusak
15 PG range - kg/cm2
16 PG reading - kg/cm2
17 Temperature Gauge Tidak ada
18 TG range - oF
19 TG reading - oF
20 Level gauge Kondisi baik
21 Grounding Tidak terpasang
22 Support Skirt kondisi baik, baut tidak lengkap
23 Bolting pada skirt tidak lengkap
24 Painting 80%
25 Insulation Tidak ada
26 Foundation Kondisi baik
27 Platform Kondisi baik
28 Ladder Tidak ada
29 Nameplate Kondisi baik
30 Nozzle Neck Baik
31 Head type Ellipsoidal

Inspected by,
PT Radiant Utama Interinsco, Tbk

Tri Avianto
 PERTAMINA EP
UNIT BISNIS PERTAMINA EP (Limau)

CALCULATION SHEET
(STOOM KETELS - 1952 EDITION & API 510 LATEST EDITION)
ITEM NO : BJ13801 Sheet No. : 1 of 2
SUBJECT : Separator
LOCATION : SP X

PRESSURE VESSEL DATA

Design Press. (P) : 10.0 Kg/cm2 Actual Thick. Shell (Sa) : 7.10 mm
Operating Press. (OP) : - Kg/cm 2
Prev. Actual Thick. Shell (Sp) : 11.5 mm
Design Temp. (T) : 93.3 o
C Strength Percentage (Table 8.02) (Q) : 0.58
Operating Temp. (OT) : - o
C Safety Factor (Table 8.02) (V) : 5
Outside Diameter (OD) : 955.0 mm Corrosion Allow. (CA) : 0
Inside Diameter (D) : 910.3 mm Year Built : 1948 mm
Type of Joint No : 2 Last of Inspection : 2008
Material (Shell) : Date of Inspection : 2017
Tensile Stress (Shell) (TB) : 1266.5 Kg/cm2 Year of Recertification (Next Insp.) (T) : 3 years

PLATE THICKNESS VERIFICATION

Minimum Thickness
Plate Thickness (S)

PDV 10 x 910.3 x 5
S = + CA = + 0 = 30.981 mm
2 TB Q 2 x 1266.50 x 0.58

Result : Thickness is Unsatisfactory

Corrosion Rate (CR)

Corrosion Rate
Sp - Sa 11.5 - 7.1
CR = = = 0.489 mm/year
years between Sp and Sa 9

Not calculated
Maximum Allowable Working Pressure (MAWP)

2 (Sa - (2 CR T)) Q TB
MAWP =
DV

2x( 7.1 - ( 2 x 0.489 x 3 )) x 0.58 x 1266.500

=
910.3 x 5

= 1.345 Kg/cm2

Conclusion
MAWP used = 1.900 Kg/cm2 ( Derating )
 PERTAMINA EP
UNIT BISNIS PERTAMINA EP (Limau)

CALCULATION SHEET
(STOOM KETELS - 1952 EDITION & API 510 LATEST EDITION)
ITEM NO : BJ13801 Sheet No. : 2 of 2
SUBJECT : Separator
LOCATION : SP X
PERTAMINA EP
Minimum Thickness after Derating
UNIT BISNIS PERTAMINA EP (Limau)
Plate Thickness (S)

PDV 1.900 x 910.3 x 5

S = + CA = + 0 = 5.886 mm
2 TB Q 2 x 1266.50 x 0.58

Result : Thickness is Satisfactory

Remaining Life (RL)

Sa - Smin 7.1 - 5.886

Remaining Life Shell = = = 2.482 years
CR 0.489

Conclusion
Base on above calculation, Remaining life of pressure vessel is = 2.48 years