Donaldson. Torit DCE’ PSE onc) cera) DEM cue ue nCelt DCE 2000 Series Dust Collectors (from April 2007) Publication 2826J (GB) * 0110 13519 8000) a nannies deudteer eon in mata I ‘MASTER LANGUAGE Dakinion, Operation and Maintenance Manual DCE 2000 Series Dust Collectors IMPORTANT PLEASE READ THIS MANUAL CAREFULLY BEFORE INSTALLATION. THIS MANUAL SHOULD BE READ IN CONJUNCTION WITH THE RESPECTIVE CONTROLLER MANUAL SUPPLIED WITH THE DUST COLLECTOR: IPC OR IPC (AP) CONTROLLER ~ PUBLICATION 2699 PT CONTROLLER - PUBLICATION 2697 FOR DETAILS OF THE OPTIONAL SECONDARY OR ABSOLUTE FILTER MONITOR, REFER TO PUBLICATION 2920. PRODUCT RELIABILITY, WARRANTY AND SAFE OPERATION MAY BE COMPROMISED BY NOT FOLLOWING THE GUIDANCE GIVEN IN THESE DOCUMENTS. EXPLANATION OF SYMBOLS USED.Installation, Operation and Maintenance Manual DCE 2000 Series Dust Collectors rey A Improper operation of a dust control system may contribute to conditions in the work area or facility that could result in severe personal injury and product or property damage. Check that all collection equipment is properly selected, sized and operated for the intended use. These details correspond to the serial nameplate located on the left-hand side panel of the equipment to which this Manual refers This marking is used only on equipment suitable for use in Potentially Explosive Atmospheres. —— © Donaldson. Torit' DCE’ Derlden pominaat CE& 113d 1135 a Hambeson Lar, Turmasin Let, 4 SH England TEL: 4401162606161 = FAC: +4 (116 2609028 EAL! FE-h@eneadnaiencom = wi donalsoncom 2010 Se 5 0c 26706 (EUR) Lae 1A 6329 20065Installation, Operation and Maintenance Manual DCE 2000 Series Dust Collectors CONTENTS General safety requirements .... 5 Installation : 9 General guidance toliting.. sector 10 Stender collectors with dust container or rotary valve. 10 Hopper type collectors... Venting type collectors . Pressure balance pipe... Flat bar stiffening... Compressed alr requirements. Controller. Overload protection Integral fan. Interiocks. EEX controls en Antistatic 2arthing nnn Explosion relief... Installation check list... Commissioning ..... ‘Commissioning chedk ist. Start-up SEQUENCE oneness 20 ‘Shut-down sequence... Operation : Principle of operation... Dust disposal... Maintenance Routine inepection.... Servicing schedule. Secondary or absolute fiter replacement Fan assembly removal/replacement seen BB Specifications 7 . pacientes Desoription and range .. on sot CONSHUCLION nnn Bt Spare Parts ... ar Declaration of Conformity .... 43 Table 1 DCE 2000 Series dust collector delivery information... Table2 Predicted flame lengths. Table 3 Fault looation 1. : ‘ Table 4 DCE 2000 Series dust collector range ann Table 5 Compressed air manifold design details Table § — Compressed air requirements ..Installation, Operation and M: tenance Manual DCE 2000 Series Dust Collectors Dolton Nae) amap A sts(el0) ofa) BP BP & The dust collector should be used only when it is in a technically acceptable condition. Regular maintenance, as set out in this ‘manual, is required to minimise technical falure. Third party supplied ‘components (for example motors) should be maintained according to the manufacturers instructions. You should ensure any persons carrying out work on the supplied equipment follow any relevant recognised standards/codes and are ‘competent to do so. Areas requiring a competent person include: ‘@ Maintenance on any component identified 2s a potential ignition @ Lifting and erection. © Electrical instalation, inspection and maintenance work. ‘@ Proumatic installation, inspection and maintenance work. ‘@ Any access to internal classified potentially explosive atmospheres where there may be a risk due to explosion. During assembiy/installation or dismantling of equipment, potential ignition sources may occur that were not considered in the risk ‘assessment of the unit in operation (for example, grinding, welding sparks, etc.) ‘Youshould use the dust collector in full accordance with the conditions ‘set out in the Order Acknowledgment and relevant Scope of Delivery. Failure to do so may compromise product reliabilty, warranty and safety. ‘The Scope of Delivery is an integral part of the manual, (ther items of equipment, not supplied under the Scope of Delivery from Donaldson, should be installed, operated and maintained according to the documentation supplied with the respective equipment. ‘Any modification carried out on the'as supplied! equipment may reduce reliability and safety, and will nullity warranty; such actions fall outside the responsibilty of the original supplier. Where necessary for safety the dust collectors fitted with fied guards. Removal of these guards and any subsequent work should only be carted out after adequate precaution is taken to ensure itis safe to do 80. All guards should be reftied before re-eneraising,n and Maintenance Manual e DCE 2000 Series Dust Collectors Donker GENERAL SAFETY REQUIREMENTS AX congas a's cammende cote at operat sg (Sorat thoi amoapirs io veticdoon coy ade A ‘Where the equipment supplied is suitable for working within a potertilly explosive atmosphere (as defined by Directive 94/9/&C) it will bo according to the categories and conditions marked on the collector serial nameplate, You should ensure the equipment supplied by others is also suitable. f no marking is given on the serial nameplate then the supplied equipment is not suitable for use in potentially explosive ‘atmospheres. AX care snout be token eure that any potently expose atmosphere is not present when performing operations that increase the risk of ignition (opening of controller for adjustment or electrical repair for example). Ensure the instellation is always returned to its orginal state AX srt sting processes cant dita exertion including self ignition, the collector MUST be fited with a suitable ‘explosion protection msthod (venting for example). The risk ofigntion can be minimised by avoiding the accumulation of dust layers with reguiar cleaning, A ‘The dust collector may be fitted with explosion protection in the form of a vent panel. Precautions, as set out in the Scope of Delivery, are used to minimise the risk of ignition of any dust clouds contained within the dust collector. The possibilty of other ignition sources being introduced into the collector during periods where any dust cloud may be present should be minimised. Particular care should bs taken to avoid introducing glowing particles via the collector inlet ducting A\ tre explosion oe essere, var tte, ns awn desta provide adequate safety from an explosion initiated trom within the collector, for the given dust explosion characteristics and collector arrangement as set outin the Scope of Delivery. Youshould ensure that explosions are not allowed to propagate into the dust collector (using Suitable isolation devices) since pressures may be generated leading to unsafe equipment rupture.Installation, Operation and Maintenance Manual DCE 2000 Series Dust Collectors Cel STP NERy NS ame elu Neo) AX sor appa, omer conocido ex example, a cyclone) should be protected, using suitable isolation devices, against the transfer of flame and pressure if, in the event of an explosion initiating inside the dust collector, the connected equipment is not capable of safely withstanding these effects. A\ te otson oes hoe tte tote dus cole isnt suitable for use with dusts that are classified as poisonous, corrosive, inritant, carcinogenic, teretogenic or multigenic unless the dust released during the explosion venting process can be contained to a safe level AN vier spp, cars out whe sng te ut cotecor' censure thatthe effects (lame, pressure, noise and fie) produced during and atter the explosion venting process do not put at risk personnel and nearby plant. ees md ea ee eae rae ete seats ee ee renee lcci datsenteamenne device. A\ scootetanassonizecanbcorete tats eng indeed most are arranged with an open inlet and open outlet. For this reason, the internal and external atmospheres can be considered the ‘same in terms of any potentially hazardous classification.n, Operation and Maintenance Manual 4i . DCE 2000 Series Dust Collectors Dale Lifting bracket FAN/ACOUSTIC DIFFUSER SECTION Fan motor terminal box Jet tube Fan Cleaned air outlet Contaminated air inlet (at rear) Seal frame |___ Fabric element or FILTER SECTION |__— Sintered polymer fo element ‘Access door |___Earthing post (antistalic version) Cleaning system access panel Manometer connections™ ‘Optional ‘compressed air assembly* Controller Diaphragm valve Compressed air distribution manifold Discharge hopper Quick release cust BASE SECTION container * May be fited either side ~ Standard position, left-hand side Figure 1 DGE 2000 Series dust collector Model DCE F2036 or $2080 ilustratedInstallation, Operation and Maintenance Manual DCE 2000 Series Dust Collectors AX ssrse capers stat na Poet Exlsnesnespe, care should be taken not to locate the collector where external ignition sources can be introduced, for example stray electric currents, lightening, electromagnetic waves, ionising radiation, ultrasonic waves. DCE 2000 Serias dust collectors are supplied in a number of factory assembled seotions, as outlined in Table 1 ‘TABLE 1 - DCE 2000 SERIES COLLECTOR DELIVERY INFORMATION DCE 2000 hopper type dust collectors: Supplied in two sectior Fiter section ~Fan/acoustic diffuser section DCE 2000 venting type dust collectors: Supplied in two sections: ~ Base section ~ Fitter section CE 2000 standard dust collectors with dust container or rotary valve: Supplied in three sections: ~Base section Filter section ~Fanjacoustic diffuser sectionInstallation, Operation and Maintenance Manual DCE 2000 Series Dust Collectors General guidance to liting BY, sa escrsien toi ad nog te np ie erga ono I advantageous, the fiter and fan sections may be fitted together prior to lifting onto the base section. AX cans rigs mtb sed nt nade SM ae waig oad). (Refer to iting label located adjacent to lifting bracket for weight ‘of equipment supplied by Donaldson). Chains must be long enough to ‘ensure that the included angle between diagonal chains is not greater than 90°. Ideally the chains should be adjusted to give a horizontal it. f the chain lengths are not adjusted the equipment will hang at an angle but can sill be lifted safely. LM wre iting brackets should only be used toi the equioment as supplied. i. not with any ancilary equipmert fitted. Standard collectors with dust container or rotary valve Lift the base section into position and, using plum lines and spirit levels, line up both horizontally and vertically using shims under legs where required. Dri through the base section holes and insert and tighten expandible bolts (it required, details of foundation fixing positions ere provided in Publication 2328). For collectors with cust container, locate position for cust container base panel, iil through fixing brackets and secure with bolts. Adjust height to provide an effective seal between dust container and sealer gear. binge located on utes of unit Foangs locates within ‘dean sce of unt Figure 2 Fourpoint iting arrangement Figure3 Applying sealant to ‘base section joint flange 10Installation, Operation and Maintenance Manual DCE 2000 Series Dust Collectors LINES SACI) Remove iting brackets from base section and apply sealing compound around the flange making a continuous 6 mm bead along each side of the holes (see Fig. 3). Liftthe fiter section into position and secure using nuts, bots and washers to form an airtight seal Remove liting brackets fram fiter section and, repeating the procedure above, fitthe fan section, AS sina to cotacer's et yh etisate te oma, nearing connection must be made between the base and filer sections, and ‘also the filter ane fan Sections, using the earthing straps provided (eee Figs. 4 and 5}. Hopper type collectors AX sant coterie ed wih ‘explosion relief panels, the explosion relief areais suitable forthe collector volume ony. Adtional protection may be required when mounting onto other vessels Apply sealing compound around the mounting flange making a continuous 5mm bead of sealant along each side ofthe holes (tfreauired, detaiis of mounting ‘lange fixing positions are provided in Publication 2328). Lift the fiter section into position and secure using nuts, bolls and washers to form anairtight seal. Remove lting brackets from liter section and apply sealing compound around the flange making a continuous § mm bead along each side of the holes, Lift the fan section into position and secure using nuts, bolts and washets to form an aitighi seal oc angnen ceca ceo [ Faersoaion | Seaner Fan section ‘ide panel | Bathing tap ening sap Base secon sc panel Fier secson sie part Figure 4 Earthing connection Figure 6 _ Earthing connection between base and titer sections between filter and tan sections "1Installation, Operation and Maintenance Manual DCE 2000 Series Dust Collectors INSTALLATION Venting type collectors Lifl the base section into position and, using plumb fines and spirit levels, tine up both horizontally and vertically using shims under legs where required. Dril through the base section holes and insert and tighten expandible bots (frequired, details of foundation fixing positions are provided in Publication 2325). For ccallectors with dust container, locate position for dust container support panel, diil tough fing brackets and secure with bolts, Adjust height to provide an effective seal between dust container and sealer gear Remove lifting brackets from base section and apply sealing compound around the flange making a continuous § mm bead along each side of the holes (see Fig. 8), Lift the fiter section into position and secure using nuts, bolts and washers to form an airight seal AS va casera teacher ater ca the earthing strap provided (see Fig. 4). Pressure balance pipe \Whea this option is fitted, the dust container may be lined ith a polythene bag ‘high can be closed and sealed befor fing out of the container to assist in the sale removal of toxic or noxious dusts. The containers supplied for this purpose ate fited with a detachable pressure batance pipe to prevent the bag trom being drawn up into the collector. ‘To assemble the pressure balance pipe, the following procedure should be used (refer also to Fig. 6): 1 Slip the worm diive hose clip over the pressure balance pipe. 2 Slide the pressure balance pipe over the pipe connection on the dust container, Clean a chamber base Worm ive hase cp {Bin balance spigct assembiy uber seelng tip Pressuxe balance pipe Wore cive hose cip Dus conan Figure 6 Pressure balance pipe arrangement 12Installation, Operation and Maintenance Manual DCE 2000 Series Dust Collectors ‘eo Lay VERe ilo) Position the worm drive hose clip to suit, and tighten until sufficiently secured. 4 Take the other end of the pressure balance pipe, and slip the worm drive hose clip over it. Slide the pressure balance pipe over the bin balance spigot assembly. Position the worm drive hose clip to suit, and tighten until sufficiently secured, Flat bar stiffening For callectors operating at—1140 mm WG or collectors with top explosion relief. a set of flat bar siifeners is supplied with the collector. The flat bar stifeners should be fitted at the site joints when the collector is being installed (see Fig, 7) Compressed air requirements DCE 2000 Series dust collectors require an independent supply of clean, dry, cilree compressed air, Details of atmospheric pressure and quantity are given in Table 6 |efer to Specification’ section). A design label is also attached to each manifold, Where an existing factory mains system is to be used it may be necessary toinsall an edditional moisture separator in the supply fine tothe unt. i¥a compressors being installed to supply the uni, then the folowing conditions should be observed as far as possible: TAX cai china se ed danas a val pictiehiennhl-oahn dt tear ‘Type of compressor Use @ compressor of ample capacity-an overloaded compressor tends to produce excessively contaminated, moisture-taden ar. “Wpical site joint ‘Sitener ack pana! _—— Gusset pete Sttlener + Hopper site joint Filter section to inlet section site joint, rear Figure 7 Typical fxing positions of fit bar stifeners 13n, Operation and Maintenance Manual DCE 2000 Series Dust Collectors INSTALLATION. Location of air intake ‘Avoid locating the airintake in an excessively polluted area and install an adequate air intake fier, The compressor air intake should be sited, if possible, on the north side of the building — fresh air drawn from the north side is usually cooler and denser, and therefore has a lower moisture content. (South of the equator the reverse will apply). Layout and installation of air ines ‘The pipswork between compressor and dust collector should be long enough to act as a cooling device for the compressed ait. A typical requirement for the ‘smaller installation would be 10 m (30t) of 12 mm (4' NB) piping. For further Gatalls see Table 6. The piping should be installed to provide a fallin the direction of airflow to assistin the drainage of accurnulated moisture. Amoisture separator ‘should be provided at the lowest point of the installation Pressure roliet ‘The manifold has a maximum operating pressure of 6.2 bar (see Table 5 in “Specications' section). Its a requirement that adequate precaution is taken to avoid exceeding this pressure. Where a relief valve is supplied by Donaldson this device has a relief rating of 25 dm’/s at 7.1 bar. Extra system relief will be required i tne connected supply can exceed this. Control AN sicareqioment tne spat atin Sse Regus 92 to provide adequate isolation and emergency stop facilities. Due to the rStmae cle noses copes panded byCenain buldedo he tapensityctwecatome Dre cae aera ease equipment follow any relevant recognised standards/codes and are competent to do so. PS iste woett fin etic Each OCE 2000 Series cust collector is supplied with either an IPC Controller or an PC (AP) Controller to operate the reverse jet cleaning system, DP ie cs coteri not ted win n PC Contos ert caeegicerae om Paso, 14Installation, Operation and Maintenance Manual DCE 2000 Series Dust Collectors UES (aP connections) (Qn units fitted with an IPC (AP) Controller, the cleanside and irtyside tapping points require connecting as shown in Figure 8, using the AP connection kit supplied. oleh Sed ptm iersloon All feeder circuits should be adequately protected with suilably-rated fuses and contactors with integral overload protection. Integral fan \When the collector is fitted with a fan it should be wired to the fan terminal box locates on the side of the collector (see Fig. 1). These terminals wil need to be \sired to a suitable control panel for the type of fan motor supplied. This control ‘panel should be designed to comply with local legislation or electrical installations [refer also to interlocks! and ‘Overioad protection”, Ditysie connection ‘Cleans connection Upward loop te help prevent cust ingress Inaie iter Side elevation Front elevation (with access panel removed) Figure 8_IPC (AP) Controller — cleansice and diityside tapping point connections 15Installation, Operation and Maintenance Manual DCE 2000 Series Dust Collectors Interlocks. Discharge equipment such as belt feeders, rotary valve or screw conveyor should be separately controled but interlocked with the titer controller (see Fig. 9) ‘The design of the electrical cicuitry controling equipment associated with the DCE 2000 Series dust collector should be such that breakdown of any one of the associated pieces of equipment does not cause a complete blockage of the Unit. For example, should the motor of the rotary valve fitted to the unit cease to function, the unit housing will gradually fil wth dust until completely choked, Failure of the compressor could also cause a similar blockage, Itis therefore important that the starters ofall ancillary equipment be interlocked to ensure: 1 Correct starting sequence; 2 Operation of a warning system, or alternatively stoppage of the entire installation in the event ofa failure of any of the auxiliary motors; 3. Correct stopping sequence, Such interlocks are ilustrated in Figure 9 which also allows for the compressor lc. to operate without aitlow through the unt, to facilitate clearance ofthe fier in the event of blockage due to failure of non-electrical equipment. AX try 0 rcasny prose tay u dxn eqn in the event of an explosion {where collectors are fitted with explosion relief panels). ‘The signal should be taken from the explosion reliof detection device, Rotary valve(a) ‘Compressor Controller Fant Figure 9 Schematic diagram showing typical interlock system for a DCE 2000 dust collector installation * For fans powered by 11 kW motors or abave, collectors are connected for star delta starting as standard 16Installation, Operation and Maintenance Manual 5 e Donslsen INSTALLATION EEx controls DCE 2000 Series Dust Collectors When the dust collector isto be installed in a hazardous area where there is any risk offre or explosion, the collector will be marked for the areats) itcan be safely sed within (refer to collector serial nameplate). The colector may be fitted with either of the following control systems: @ EExd solencids and remote controller ‘When this option is fitted, the dust collector has its solenoid valves in an EExd llb Té enclosure mounted directly tothe unit, A cantrolley, housed in ‘an IP66 box, is supplied loose. This must be installed in a safe area and connected to the solenoid valves on the dust collector using sultabie cabling (not supplied) itis recommended that cable with a core size of 2.5 mm?is used. aN i tcc el eecaule nn ea aot Instructions for setting up the controller are the same as those for the standard) controler @ PT Controller ‘The PT Controller is 2 pneumatically operated device which operates the siaphragm valves in sequence, therefore the need fer an electtical supply is eliminated. The controllers supplied compiete with air regulator ands normally bracket- ‘mounted directly to the unit, For BY Conor connections and setup, wet Pubaton in Antistatic earthing It is particularly important on collectors having, antistatic features andor exptosion stiffening, that he earthing post (jocated adjacent to the symbol, shown, opposite) is properly connected to earth, using the brass screw provided, to prevent any static buld-up (teler also to Fig. 1) Ecotec vin tconsrr wth te connection points, located on the collector and the base.n, Operation and Maintenance Manual DCE 2000 Series Dust Collectors INSTALLATION Explosion relief A Explosion panels, iffited, must be relieved to a safe area in accordance with local relevant recommendations. The explosion relief area is, suitable for the collector volume only. Fitment ofthe collector to larger ‘vessels will require additional explosion protection to be fited to the vessel. This protection should ensure that pressures developed during an explosion are lower than the collector strength. Consult Donaldson for epeoific collector design pressures, Refer to Table 2 for predicted flame lengths during an explosion. Install mn check list v7 Ensure the DCE 2000 Series fiter section is securely bolted to the base section and the fan section is securely bolted to the fier section. Ensure the base section is securely bolted tothe tloorand, where applicable, the dust container base panel is bolted in position, Ensure compressad air supply is installed correctly and free from leaks. Ensure electrical supply is installed corectly and complies to local legislation. Ensure earthing straps are fitted on collectors supplied with antistatic filter elements. ‘TABLE 2 - PREDICTED FLAME LENGTHS (calculation based on VDI 3673) Unitiyper [aor |_peore | Famea | Faoso [Foose [Panes Flame length: | |] tepexpisonrsist ||_azim | sos2m | 100m | 191m | 1205m | 289m Rear explosion relief iam | 1353m | 158.00m | 1489m | 1618m | 16.03 Unitiyes:_|{ See1 | S2006 | Se0a1 | Seow | Saose | Sa0ee | Se060 | s2i00 Fame length: || | Top explosion relief || 10.82m | 10.82m | 10.71 m | 10.71 m | 12.00m | 11.91_m | 12.95m |12.83m ear exposionrelet_|[ 135m [1959 | 190m [18.39m] 800m] 14.80 m | 16-18 [1608] 18Installation, Operation and Mi al ey DCE 2000 Series Dust Collectors Zs COMMISSIONING AX vicsregitonenstnesipyotMacinay te) Reins 962 ‘Sono soogao lesan omngo ap ee Dastore nn maingour lian hss rg sta suance Particularly note that on collectors fitted with an explosion panel the ‘cleaning system should not be operated on its own for longer than necessary as the positive pressure produced could weaken the Membrex membrane. Commissioning check list v Ensure the DCE 2000 Seras filter section is securely bolted to the base section and the fan section is securely bolted to the filter section, Ensure the base section is securely botted tothe floorand, where applicable, the dust container base panel s bolted in position. Ensure all ducting is complete and all detachable panels are in postion, Ensure collectors fittad with antistatic fiter elements are suitably earthed. Where fitted, ensure explosion relief panels are venting to a safe area. L_] Ensure the door seal is intact, hen close and secure the daor. Ensure the controllers connected to the correct voltage and the pulse interval ‘and duration settings are correct. For 24V DC ensure polarity is correct. It is essential that the controller is earthed for both AC and OC connections. Ensure electric power is available. Ensure the compressed air manifold has sufficient protection for aver pressure. Siatt the compressor and check that the air supply Is maintained at the recommended pressure, applicable, start up the discharge equipment (e.g, screw conveyor, rotary valve, belt feacers etc.) ‘Switch on the controller and check al valves operate in sequence by ‘feeling! juises in rubber hoses (laok and listen for exhaust pulses). As each valve operates, the air pressure reading should drop to approximately 50% of the initial setting and then return to the initial value. 19n, Operation and Maintenance Manual DCE 2000 Series Dust Collectors onaken COMMISSIONING LJ Start up the main tan and check for correct rotation and that the full load Courtent is not exceeded ('efer to fan rotation label located on rear panel of fan section) LJ Verity operation ofthe interlocks and audible warning system if fited. Itany of the above check boxes are not ticked, then the reasons why should be investigated. (Pefer to fault location table in Maintenance” section). Start-up sequence Having completed all the necessary checks, the equipment may be put into operation. A typical installation, as shown in Figure 9, should be started up as follows: Start up compressed air supply. Set the equipment being served, if applicable, in motion. ‘Switch on discharge equipment (if applicable), ‘Switch on controler, Start main fan, Shut-down sequence Atthe end of any petiod of operation itis most important that all residual deposits are cleared from the fter elements, casing, discharge hopper and equipment being served. To achieve this, equipment should be shut down in the following order: 1. Stop main fan only, leaving controller and compressed air supply switched ‘on to allow fiter to be cleaned ‘olin’ This procedure lot ecanmended where excin parle fitted, as damage could result to the Membrex membrane. In such Coes cout nth Donon 2. Alter 10-18 minutes, switch off controlar and compressor butleave discharge equipment sunning to ensure that itis emptied. 3. After a further 5 minutes, switch off the discharge equipment if applicable. PAN at selboea pads al aera tae Hd Co eae eee piplian 20Installation, Operation and Maintenance Manual DCE 2000 Series Dust Collectors orale OPERATION Principle of operation Dustladen air is ducted into the chamber containing the filter elements, where it impinges on al their outer surfaces. A layer of dust builds up on the outside of the elements as the air itself penetrates the fabric (see Fig. 10a) or the sintered Polymer media. The clean air emerges from the outlet header of each filter ‘element into the cleaned air chamber and from there itis discharged, normally via the fan, to atmosphere. ‘At regular intervals, governed by the controller, each element in turn receives a short burst of compressed air from its respective jet tube (see Fig. 10b). The jet tube has a series of small-diameter jet orifices positioned adjacent to the outlet header of each filter element (soe Figs. 10, 18 and 14), These orifices are of an eared ae outros 7) sess tear fla, Sealing ting —_ ae :] Dist accumeating on ‘ute surtave of bag 2s te ar penetrates thetabie Wire tame inset ust aden a Filtering operation (continuous) Jet 1ue— injecing burst of compressed ait cueansioe —g@q_ mimroommatolene savor anced = ¢ Ses! frame Pp 7} V/V eoassed aot er ‘er elements Atow biety reversed ling bag and osiodgng dust DIRTY SIDE Fettbag EA visoaged ust yer fating ino corsair 1b Cleening operation (interitint) Figure 10 Section through seal frame and two fter elements, showing principle of operation (fabric elements ilustrated) 24ion, Operation and Maintenance Manual DCE 2000 Series Dust Collectors OPERATION ‘optimum size and cistance trom the iter element, ensuring that a large volume of airs induced by each injection of compressed ait. This causes a brief, powerful reversal of aiflow through the iter element, effectively cisiadging the dust layer which then falls nto the discharge hopper. In this way the pressure crop across the whole collector is kept at a virtually constant level, enabling the DCE 2000 to operate continuously, twenty-four hours day. Dust disposal Ao sactinet ova ortseer at seiner ne to satisfy the requirements of the European Directive 90/269/EEC on Ets AX ousteninessmayeqo rat ore tet eg hae Pees ien tae ous ken on at doce EUGPo lon wank terseacetgoweah eos Since conan hse Dust containers should securely replaced and reseeled priorto collector restart. This is @ good time to check the dust container for demege, ‘hich may lead to a dust leak or flame emission inthe rare insiance of an internal explosion. Standard dust container: 1 Release the container by raising the sealer gear handle. 2 Remove and empty the container. 3 Replace container by sliding it back into postion. 4 Reseal the conteiner by lowering the sealer gear handle. Dust container with pressure balance: 1. Release the container by raising the sealer gear handle. 2 Slide the container out 3. The polythene bag liner can be sealed in @ manner to suit the toxicity of the ust and then remioved. 4. Fitanew polythene bag into the dust container and slide the container back inio position. 5. Reseal the container by lowering the sealer gear handle.n, Operation and Maintenance Manual DCE 2000 Series Dust Collectors MAINTENANCE TAN cil cee aad aa Cann aaa aaa position of the technician's feet is greater or equal to 2 metres above ground level. TAN siete esd sain al Sead eee al eee alll tale tea a es AL any work is carried out. AX tis rave 6 wok 0 to pment mean epee tinaesor rte coded bo hen tees ree iptio enue ctnasontcungonpetd operon Noreen tools should be used, AN secs tnt ai crater tb squpenny ote a fern er nel chan apo anh this work must be carried out by competent personnel. These risks Futsal dnp oper eeace TA te cice te eal ease ocala feces chante cee sank ane AN cerca ras won ako with ec gn oa tanete ‘atmosphere. The measures taken to avoid ignition should not be altered since this may resuttin unsafe operation. Particular care should be taken during maintenance and component replacement to ensure the same level of safety is maintained. When replacing fan impeliors, avoid any rubbing of components (to prevent mechanical sparks). AN ced aia tliat aiid ebcing ied Heap oat apse nian enoncioacinae Tomaintain the optimum performance of any DCE 2000 Series callectar, a routine inspection should be made to minimise down-time in the event of equipment ‘matfunction, particularly on continuous performance applications and to ensure the equipment is maintained to its onginal supply condition. ‘Any abnormal change in pressure differential across the fiter elements indicates ‘a change in operating conditions and a fault to be rectified. For example, a prolonged stoppage of compressed air will cause an excessive build-up of dust (on the slements, resulting in a greatly increased pressure crop. 23mn and Maintenance Manual ’ DCE 2000 Series Dust Collectors Donald LESS ES Tei = After the fault has been rectifed, resumption of compressed air cleaning will usually return the collector to normal ficiency. However, itis advisable to operate the controller in sti-air conditions for a short period to disiodge any accumulated dust betore puting the collector into operation. Filter resistence can be checked by connecting a U-tube manometer or differential= type pressure gauge to tapping points on the unit casing (see Fig. 1). This will {give a continuous indication of the state ofthe fter. Ones running, the operating resistance wil be relatively stable, the actual value depending on the air volume and the characteristics of the dust being handled, Itis recommencled to periodically inspect the general casing integrity and suppor structures, itis recommended that door fastener threads are lubricated at regular intervals (applicable to units fited with explosion refi), > not opera above recommended compressed ar pressure Excessive pressure will reduce the working life of components. DCE 2000 collectors fitted with explosion relief should be inspected weekly to ensure that the bursting panels are intact and clear of obstruction, During winter, particular care must be taken to prevent build-up of snow or ice on explosion panels Servicing schedule ‘A record of al pressure checks should be kept in a log book to aid the speedy diagnosis of fauty operation. Weekly 1. Open the valve at the bottom of the moisture separator bows, if ited, and allow the collected water to drain off, then close the valve. 2 Connect a manometer to tapping points (rafer to Routine inspection) and measure the pressure drop across the fter. Monthly Check operation of solenoid and diaphragm valves, Ayes oe eae system is pressurised. Care should be taken to avoid injury. Ifitis found necessary to replace a diaphragm, use the following procedure (refer also to Fig. 11) Use service kit available from Donaldson. 1 Switch off fan and compressed air supply. 2 Remove cleaning system access panel (Fig. 1) 24Installation, Operation and M as DCE 2000 Series Dust Collectors 4 LN ENANCE 3 Remove 6 mm diameter nylon tube (A) by pulling out from valve. 4 Remave the hexagon head set screws and shakeproof washers securing the valve bonnet (@). 5. The diaphragm and spring (i fited) can now be replaced, fist ensuring the bleed! hole pin is not blocked, 6 Ensure that diaphragm fits over ‘bleed’ hole pin and thatthe nylon sealing washer is inside throat of valve Position spring {it fitted) inside bonnet recess. Refit bonnet ensuring spring (i fited) locates over diaphragm dise shoulder and bonnet locates over ‘bleed! hole pin, 9. Refit and tighten the hexagonal head set screws and shakeproot washers. 10 Push-fit 6 mm diameter nylon tube back into valve. 11. The collactoris now ready to restart Annually 1. Moisture separator (if fited) ~ Isolate the compressed air supply; remove and clean the filter element. 2 Air manifold — Having isolated the compressed air supply, emove the drain plug and air inlet connections and clean cut any accumulated sludge anct inspect to any current local legisation. may be neces to enor a phragm af ea fapetion prose 3. Doors ~ Check the dust seals on all aocess doors for damage or ageing and ensure that they are properly seated to prevent entry of water. This is particularly important vihere the collector is located aulside or in a wel atmosphere. D ay xt ms reps Biapnezgm vaio Meroe Figure 11__ Valve diaphragm replacement 25Installation, Operation and Maintenance Manual a & DCE 2000 Series Dust Collectors MAINTENANCE 4a. Fabric fiter elements (inserts and bags) ~ Before removing the fite elements, cover the base with some suitable material to avoid the dust fling into the valve exhaust port. Remove the jet tubes, then remove each fiter element and check the general condition of the beg. Clean each bag using a vecuum Gleaner. Ifthe dust is of an abrasive nalure itis advisable to examine the elements more frequently. FE) Bags showing holes must be replaced. EE) ay ct tr oh whe eet pot heb once meee eye ce When refitting filter elements, tighten bottom clamp first. Do notoveiien. fecoande em x ts fr 27 Nm). 45 Sintered polymer elements ~ Examine the ‘clean-side’ surtace of the seal frame and, in particular, the jet tubes and all the jet orifices for dust deposits. If everything is perfactly clean, no further examination will be needed, Should there be any deposits of dust it will be necessary to remove the elements. Belore removing the fiter elements, cover the base with some suitable material to avoid the dust falling into the valve exhaust port. Remove the jet tubes. Unsorew and remove element retaining nuts and clamps. Remove elements, one al a time, through the front access door. Each element should be marked relative to its location before removal. Examine the element sealing gasket and corresponding slot in seal treme for any trace of a leakepath between the two. If there is any such evidence but the gasket itself appears to be sound, clean both mating suriaces, replace the element and fimly tighten the relaining bolts. Re-exemine after a.week’s operation, or soonerif the dust isin any way dangerous; if there is stil any trace of a leak, renew the gasket. Spare gaskets are avaliable from Donaldson, complete with instructions for fixing. Ifthe gasket of a suspect element is intact, and there are no signs of a leak- path between it and the seal frame, then the element itself Is defective and must be replaced, Euros ang bots mut ay be mi goed Ton babmclaret Sort ortir Resraseoadmaen torque 20 ft-lbs f or 27 Nm). aa 6 Flameproot maintenance ~ It is important that all larneproof enclosures, motors end cable glands are inspected for corrosion and tightness an an annval basis, eee 26Installation, Operation and Maintenance Manual DCE 2000 Series Dust Collectors MAINTENANCE 7 Anistatic earthing i fited) ~ Check collector earthing continuity. 8 Explosion risks — Check measures taken to avoid ignition sources are stllin place. 9 Fan maintenance — inspect the fan thoroughly and, if necessary, remove all residual dust accumulation. (Although the fan is located on the clean side of the collector, it is possible for low quantities of dust to migrate through the fiter media), PR ar onal tepals iasay sane 9 guises Deena een ae ie Ae soulst ccetninmeyine | gcse PAS dd ea tay aca all Naeem tse cores es ae into service until properly repaired or replaced, Tension ach 0 Cleroing tare 0 Figure 12 Secondary or absolute fiter replacementInstallation, Operation and Maintenance Manual DCE 2000 Series Dust Collectors MAINTENANGE Secondary of absolute filter replacement (Refer also to Fig. 12) 4 Open fan section door, 2. Release tension latches and remove clamping tramets). 3. Remove used element, place it directly into a plastic bag and then seal the beg 4 Place the new element in position, with the element seal against the secondary/absolute fiter seal frame. 5 Replace clamping freme(s) and secure tension latches. 6 Close fan section door. 7 Itin doubt regarding the safe cisposal of the used element, consult your Environmental Health Officer. Fan assembly removal/replacement ‘The following procedure is based on rernoval from left-hand side of collector. AY, sete etic poe sur sPocee cee esis Tersetu gion Remove top plate ((o gain access to the top bolts for the outlet batfle, eemove ult grile or back pane Remove the left-hand panel of the acoustic cifuser. 5 Remove internel baffles within the acoustic difuser. 8 Remove fan section front panel or, on collectors with eecondary/absolute filter, open fan section door and remove seconcery/absolute fter element 7. Fromthe onto! he collector inside the an section, remove the bots locating the fan assembly to the fan division panel 8 Remove the bolts locating the fan motor pedestal to the fan support channels. 9 The fan assembly can now be removed using @ suitable lifting arrangement 2 retain ase ater ype 9.45107 sie associated fan mounting plate and fan support channels are used. If required, any necessary electrical tems shoulé be resized, 28Installa’ n, Operation and Maintenance Manual DCE 2000 Series Dust Collectors LA Nel Renewing motor on fan assembly: 4. Remove fan inlet plate to revea! the impelior Undo the grub screw and remove the impellor, Remove fasteners holding the motor to the pedestal The motor can now be removed using suitable iting equipment Position the new motor on the pedestal and slide impallor back onto the ‘motor shat, ensuring the key is located in keyway. Replace all fasteners, including the grub sorew on the impelior Replace the fan inlet plate. anew ° Replacing the fan assembly: ast esesng ent ep SmmboaoT sein conpeundalog ene If the equipment has been supplied for use in @ potentially explosive almosphere, then a check should be made to ensure earthing continuity after replacing each panel. 1 _Liftfan assembly into position 2 Loosely replace bolts to locate the fan motor pedestal to the fan support channels. 3 Bolt the fan assembly to the fan division panel Ensure the fan assembly is correctly positioned, then tighten bolts. Replace fan section front panel or, on collectors with secondary/absolute fier, replace secondary/absolute fiter element and clase fan section door. Connect electrical cable to motor Replace intemal battles Replace left-hand panel of the acoustic cifuser. Feed motor cable through left-hand panel and reconnect electrical cables to terminal box. 40. Replace top plate and outlet gile or back pane 11 Replace liting brackets 12. Switch on electtic power. 13 Ensure correct fan rotation (refer to fan rotation label located on rear panel of fan section). 29n, Operation and Maintenance Manual Donaken MAINTENANCE DCE 2000 Series Dust Collectors ‘TABLE 9 ~ FAULT LOCATION Symptom Possible cause ‘Action 1. Partloss of suction | 1.1 Compressed air compressor stopped, rectify compressor fait, (excessive pressure ‘malfunction cheekinteocks; check motor and supply: check. diferent ative. 12 No pulses of ito 1.3. Fiter blocked, 1.4 Motor speed tow. 1.5. Incowect fan motor ‘etalon, Weompressor OK, check pulses al manifold pressure gauge, ‘Clean fiters, dismantle and clean moisture separator. ‘Chieck for excessive water or clin compressed Si supa}. end possi eecumulaion In Rete to Fault location table in controfer manual | supplied with dust catector | Shock nat emying dovicg ot equipment beng Served is workng. Check starter everloads, fuses and interocks. un unit clear, then remove each elementin turn and vacuuin-clean al ts outer surtaces, Renew any fter elements that are damaged. Check lne wots, phases, fan motor Sarnectons £0 SlavOta spatons, check mow sire, ‘Check olectical connections and transpose it Pecessary 2 Tetalloss of suction. | 2.1 Fan motor stopped. 22 Filter blocked. 2.3. Ducting blocked. bb. Check motor connections and windings. ‘2 Check that emotying device or discharae ‘Chock moter supply overloads, fuses and interlocks (ste ‘equipment is working. Check starter overloads, fuses and interlocks. un unt clear, then remove each elementin tum and vacuur-clean all ts cuter surfaces, Renew any titer elements that are damaged. ‘Check throughout and clear, 3 Visible effuent in 3. Fite elements not clean air out properly sealed. Damaged seating gasket ‘or fiter element | | | Tighten element retaining bolts to ensure compression of sealing ngs, dently and replace daeetve comport’) by felowig he progedire given uncer Arnahy ‘Servicing schedule. 7 “rere may be a bud up of ust nthe ean st harbor anand aboubte gust - Wie shee So romoves pits resteina he unt. A sek for exosese bation shoud eso bermade on | the fan assomby bolre sna arresting (| teraute no age has occurs ha ni, “To sun unit clea, switch off main fan only and allow the controler to perform ‘several complete cleaning cycles before Switching off compressor etc ‘This procedure is not recommended where explosion panels are fited, as damage ‘could result to the Membrex membrane. In such cases consult with Doneldson. 30Installa n, Operation and M DCE 2000 Series Dust Collectors PECIFICATION Description and range ‘The DCE 2000s an automatic reverse-jet cleaned, type of dust collector, designed to handle large quantities of dust-laden air, ands capable of continuous operation over extended periods. This reverse-jt cleaning system, which functions during the normal course of operation, not only serves to maintain optimum fitecing efficiency at all times, but enables the collector to operate at a constant raling —in that it maintains a uniform pressure drop across the collector. ‘The basis of the DCE 2000 is a module comprising a group of fiter elements ‘mounted on a sealed trae, The elements are fitted side by side and the individual sealing arrangement effectively separates the dirty (ilel) side of the collector from the clean (outlet) side, as shown in Figure 10. Removal of fiter elements is always casried out from the clean side of the collector. ‘The DCE 2000 collectors available in a range of sizes with either fabric elements (sintered polymer elements (see Table 4), al available with or without fan and 110 litre dust container or rotary valve hopper. An acoustic diffuser is fitted as standard. For further deialls refer to Publication 2325. secondary fiter can be fitted to DCE 2000 collectors handling hazardous dusts, ‘enabling fitered ar to be recirculated safely back into the working area. It also acts a fail-safe device should the main filer element become damaged. For special applications absolute (HEPA) fers are avalable (details on request. With certain dusts the fitered air must not be recirculated — if in doubbt refer 10 Donaldson or the appropriate Health and Safoty authorities. Each secondary fiter panel is inserted through the fan section access door and sealed tightly in position by the locating mechanism. A secondary or absolute fiter monitor can be supplied to measure the pressure drop across the fiter elements which wil indicate the iter condition and when maintenance is required. Secondary and absolute filters are not available on DCE $2080 and 52100 collectors Equipment is available suitable for use in a potentially explosive atmosphere (Directive 94/9/EC) satistying the requirements for group Il category 2G or 20 and 3G or 83D T135°C. SAN ces Sais ve dans tr eset neh a poe Construction The unit casing is constructed of mild steel panels which permit operetion at partial vacuums dowm to “500mm water gauge and may be fited with additonal reinforcement for greater suction values The control equipment consist of the air dstbution mearitold, laphragm valves, solenoid valves and controler. These items are mounted immediately below the clean air chamber and are accessed via a removable panel Alarge hinged inspection door gives access tothe clean ait chamibe for remaval ofthe et tubes and filter elerients when servicing, For colectors ftedwith optional secondary or absolute fiers, a hinged door is provided on the fan section, A If-offinspection door is also provided in rotary valve type hoppers 31Installation, Operation and Maintenance Manual DCE 2000 Series Dust Collectors SPECIFICATION ‘TABLE 4 ~ DCE 2000 SERIES DUST COLLECTOR RANGE Fabric element collectors | [Sintered polymer element collectors > | Fitration | Number | Element | Firation | Number | Element Unit typo | Tare |ofelements| length || Unittype* | “'srea™ lof elemonts| length Dee Fz012| 20m | 12 tom |[pceszo2| 2am | 8 a2m | pcerzois| io | 12 | 15m || vcesees| 2am} 8 | ism | ncerenes| cian? | 12 | ism |[oceean| azn | i2 | 12m DCE F2030] 300m? | 20 18m || DCES2040| soem? | 12 | 1.5m DceF2036 | soon | 24 15m || oceszoss| s2em | 16 | 15m DCE F2045 | 45.0 me | 90 1.5m || DCES2066| 680m | 20 1.8m | pce sz00| 732m | 24 13m | Dces2100| s90m | 30 18m *Designation codes DOE 2000 = Unitrange A = Collector wth rotary valve F = Fabric iter mecka H = Hopper type collector S = Sintered polymer fter media V = Venting type collector 12,18, 24.0 ~ St fitraion roa nm {unit Stppied for extemal fan fitment) KS, KtO ete = Fan size, ifited eg DOE FROGOKIT GE 82026 Vi DCE FATEH KS Weighted sound pressure leveis™*: ‘with acoustic cifuser fed) wT | a | ao ] ai | sao | srsé | se76 | sriv0 | seiso | srte5 25h | 2K | GOKN| GSKA) | (75IRN) | (4O-KM | 5 KA) | (7.5) [17.0 4H] 15.0 KMD] (18.5 KA) 56 ata) | tata) | 72 ata) | 74 dBA) [75 dB(A)" 74 ABLA) | 73 aB(A) [75 aBLAI| 70 cBlA) | 77 dB(A) | 78d80A) | Al readings were tle normal incusital areas. a semieveteran surcandigs, wihiocal equipment alent, Measrererts were tena max at fow codons a mae redus tom he eapmrt neuing ane 1 mares shore base eva using precision scansievel meter end octave ie. Nase vets Os. ‘cuipmentmay vary de 0 se conaons. * Measured ca. ‘Temperature range: || —10* to +60°C (For apolications outside this range eer to Donaldson) Pressure range: || 500mm WG. or~1140 mm WG. | (For positive refer to Donaldson) Collectors wih fan: as fan perfamance curves from shui io ambient p fer to Publication 2325) Maximum fan impeller speed: || 3000 APM (60 2) or 3600 RPM (60 Ha)Installation, Operation and Maintenance Manual DCE 2000 Series Dust Collectors SPECIFICATION Fabric fiter elements (Figs. 1, 10 and 13) Each removable fter element is rectangular in shape and comprises a sim wire mesh fame or ‘insert’ for the filer bag, to which is welded a shaped steel outlet header with sealing flange, ‘The fiter bag itselt consist of a rectangular pocket incorporating a sesiient sealing ring at the open end. The bag is pulled over the wire portion ofthe insert until the sealing ring meets the sealing flange. The ring is compressed when the element is clamped into the seal frame, effectively isolating the dirty side from the clean side of the fier. ‘There are two sizes of element, designated 1.0 mand 1.5 maccording to the length of fiter bag and used as shown in Table 4. The filtering medium is felted polyester or other fibre suitable for the dust or product being handled, Antistatic fiter elements are available, together with stainless steel and brass Securing bolts and washers, as an option for instalations where the dust is potentially explosive. (See ‘installation’ section.) Sintored polymer fiter elements (Figs. 1 and 14) Each fier element is removable, and consists of a rigid, hollow, rectangular moulding of sintered polyethylene, coated with PTFE. Deeply tated in section ithas an exceptionally high surfacyfitration area. ‘The underside ofthe element header section is fited with a sealing gasket. The gasket is compressed when ‘ne element is clamped against the seal fame, effectively Isolating the city side from the clean side of the fiter. There are two sizes of element, designated 2.6m?and 8.3 mPaccording to the efect—e fitration area Antistatc fter elements are available, together with stainless steel and brass ‘securing bolts and washers, 2s an option for installations where the dust is potentially explosive. (See ‘installation’ section.) ‘nto’ setwbe Seattane __Fiter element mount sndleaing stud oe tebe Sarees Recasses ‘dolor le ‘Soman ‘Sea tame — ingen came Figure 13 Fabre ter Figure 14 Sintered paler ‘element details a filter element detaits 33Installation, Operation and Maintenance Manual DCE 2000 Series Dust Collectors Donaldson ECIFICATION Seal frame (Figs. 1, 10 and 13 or 14) ‘The seal frame assembly is a rectangular structure of sheet steel which is flanged for rigidity and incorporates a slotted stee! pressing into which the fiter elements are inserted and secured by clamps. ‘An earthing postis fitted to collectors with antistatic fiter elements for connection to earth (see Fig. 1). Jet tubes (Figs. 1, 10 and 13 or 14) Positioned in the cleanside of the collector is a series of ful-length jet tubes having small-diameter jet orifices located adjacent to the outlet header of each fiter element. The ‘open’ end of each tube is connected by a rubber hose to a compressed air valve; the closed end is flattened and crimped, and is secured by abott and nut. Valves (Figs. 1 and 15) ‘The compressed aris supplied to each jet tube via@ diaphragm vatve, the opening and Gosing of which is controlled bya solenoid-operated pilot valve Connected to the diaphragm vent by a flexible nyion tube. The solenoid valves are energised sequentially by electrical pulses generated by the controller Controtter For IPC or IPC (AP) Controller specifications, refer to Publication 2699, For PT Controller specifications, refer to Publication 2697. So os oa i aoe mango Test nofue 11 Compressed a rom the manta penetrates 1b When solenoids activate te pct ve apens, Septvagm tough fine hele" nt connecting reloaang tho compressod arom connecting tbe"? coz, ‘nd aloning haagn to open, Figure 15 The valve system 34,Installation, Operation and Maintenance Manual DCE 2000 Series Dust Collectors Dalian SPECIFICATION Compressed air distribution manifold (Fig. 1) ‘The manifolds fabricated from 180sq x8 mm thick steel tube, with welded ends. Holes are provided for diaphragm valves, drain plug, pressure reliet valve and air inlet moisture separator connections. (Moisture separator and pressure relief valve are not supplied as standard with the collector), The manifold supplied with the DCE 2000 Series dust collector has been independently approved to operate under the conditions as specified in Table 6. Fan (Fig. 1) ‘The fan (not applicable to venting type units) is housed within an acoustic diffuser located above the filter section, TABLE 5 - COMPRESSED AIR MANIFOLD DESIGN DETAILS Design pressure: || 89 bar(100psic) | Maximum operating pressure, PS: || 62 bar (90 psig) Test pressure: || 10.35 bar (150 psig) i z Design temperature: || -30° to +60°C ‘Maximum rating of device: 25 dmi/s at 7.1 bar (factory set at 7.1 bar) (not supplied as standard) Manifold volume: Product of pressure and capacity: 1365 lites (DCE F2012, F2018 and DCE $2021, $2026, $2031, S2040) 2400 lives (OCE F028, F2080, 2036, F2045 and DCE $2058, $2086, $2080, $2100) 93.2 bar ltros (OCE F2012, F2018 and DCE S2021, $2026, $2031, $2040) 165.6 bar litres (DCE F2024, F2080, F2036, F2045 and DCE S2053, $2066, $2080, $2100) Material used for manifold construction: ‘Structural hollow section Minimum metat thickness before manifold requires To improve corrosion resistance the manifold is painted externally and Internally using cathodic electrocoat 70mm special inspection: thar = 40'Pa 35Installation, Operation and Maintenance Manual DCE 2000 Series Dust Collectors ECIFICATION TABLE 6 - COMPRESSED AIR REQUIREMENTS ] 5 Minimum Unit type | wea besto air (imospheric, . | Pulse duration ieee ] at 18 800, intervals © DCEF2012 | 34bar Sdpsig | 30m%h —1.8.clm 60 milisec. st NB (12) DCEF2018 | 34bar SOpsig | 34m%m 2tcim | Gomnilisec. | w'NB(12) ] | at 12 sec. intervals « | DCEF2024 | 3.4bar S0psig | 74mYh —4a4cim | GOrmilise. YA NB (12) DCE F200 3abar S0psig | 74mm —44cim | Gomilisec Ye NB (12) DCEF2035 | 37bar SSpsig | 95me%h 56cm | som 8 NB (12) DoE F205 | 37be sSpsig | 5m¥h Sclm | Gomilisec. | wNB(12) DeEs2021 | S2ba 75psig | Bam 52cm | Gomilises ve NB (12) DCES2026 | 52bar 7Spsig | B9m%h $.2cln 60 millisec, vs NB (12) DcE s2031 | S2ber 75psig | BGM 52cm | EOmilises. Ye NB (12) DcESs2040 | 5.2bar 75psig | 89m S2cim | GOrmilisec. NB (12) cceszes | s2te 76 psig | 130mm —7.7¢im | 6Omilisec. 6 NB (12) peesaoss | s2ba 75 psig | 130mm 77cm | cormilises Ye NB (12) DceEs2080 | 52bar 75psig | 148m%n B7cim | BOrmilisec. NB (12) ‘Norma cpetaing pressure. *Recommended amospher a vaume of een cy cerpressod at “Recommended mtd setings fhe may be varie wth expres, “Sizes ube fer rans of pipe up to 30m 0D length or longer uns cons vith Donaldson | Fox conection cea pease ee to Pubestion 225. 1 bar = 10°PaInstallation, Operation and Maintenance Manual DCE 2000 Series Dust Collectors Figure 16 Spare parts identification 37Installation, Operation and Maintenance Manual DCE 2000 Series Dust Collectors fo igi Fitter assembly 1 Fabric fiter bag, Dure-Life, 1.0 m? iasi9 2317 | 7 Fabiic fiter bag, DureLite, 15 m? vasiso zis | 7 Fabric ftar bag, Dure-Lite oleophobie, 1.0m ise 1asige 2320 | 1_| Fabri fiter bag, DureLite cleophobie, 1.5 m? vasisazast | 1 | Fabiic fter bag, Dura-Life epiropic, 10m iasisoases |v |__| Fabric titer bag, Duredite eniropic, 1.5m ae 1Asi90 2325 | 7 1__| Fabri fiter bag, DureLifecleophobic and epitropie, 1.0 0? sasis9 2305 | 7 Fabic titer bag, DureLife oleophobie and eplropic, 15a Tasio2se7 | 7 Fabsic ter bag, Teratex, 1.0m? sasis9 2279 | v7 Fabric fiter bag, Teratex, 1.5 m? tastes 2261 | 7 Fabiic fter bag, Ttvatex antistatic, 0m tastsozar |v Fabie ter bag, eratex antistatic’, 1.5 a i vAgi9 2203 | 7 1 Fabric fter bag, polypropylene, 1.0 m? sastsa 2010 |v 1__| Fabric fiter bag, polypropylene, 15 0 iastse 208 | v7 | 1 Fabric fiter bag, polypropylene antstave’, 1.0 m? iAsia9 208 | 7 1 Fabiie fiter bag, polypropylene antistatic’, 18m vAstS9 2050 | 7 1__| Fabric fiter bag, Dralon (homopolymer acryic), 1.0 me sas1s9 2000 | 7 | 1__ | _ Fabre tterag, Dralon (homopolymer acryi), 1.5 mt TAs169 0088 | 7 1 __| Fabric fiter bag, Nomex, 1.0 m® wastes ana | 7 1 Fabric fiter bag, Nomex, 1.5 m? | tasi392006 [7 2 _[_Srteced palmer element, standard, 26 m? sAaag9 9020 | 7 2 | Sinteced polymer element, standard, 3 0 taateosas | 7 2 _| Sintered polymer element, antistatic", 2.6 m? i 143999022 | 7 2 | Sintered polymer element, antistaic’, 8.3m? wAatis 0108 | 7 * Fiting anistaic bags wil nol provide learn araegemen wou ting an adionat eethng brand saps 3._| Element gasket (for sintered polymer element) saatio ones |v 4 _|_trsert 1.0 7 or fabric iter bag) TAstST S001 4 _| Insert, 15 me (for fabric fter bag) ~~ | ia stat 9000 ‘S| _Ineert clamp (lr fabre fter bag) ~ tom nokillustrated TAStSt 0007 6 ment clamp (or sintered polymer element) —tem not Mustrated TAaT1T 0086 7 | Jettube—OCE F2012, F2018, F2028, F2080 tAS681 1003 | 7__ | det tube - DCE F206, Fa04s 1A S861 1000 7 _ | Jetube —OGE S202, Seoz6, S2031, $2040, $2089, $2086 tAazei 1007 | 7 | dettube DCE 2080, $2100 A281 1006 3 Recommended spares for up to two years? operation Damaged salty relate pers and salety components should be replaced only wih genuine original ‘Spare parts onerwise GE mark will become alInstallation, Operation and Maintenance Manual y DCE 2000 Series Dust Collectors em Precis) Fan assembly KO c F its @ | Fanmotor, KS fan, 1.5 KM, IPSs _218-242V/000-4200 50 Ha, 250-277V40-480V 60 Hz ~ Fan maior KS fan 22 IPSS, 12757 2203 Seal 12757 2204 8 | Fan motor, K7 fan, 3.0 Ki, PSS _380-420V/655-752V 50 Hz, 40-480V 60 Hz 142787 2208 8 | Fanmotor, Kio ten, 55 1K, (PSS 380-420V/655-752V 56 M2, 40-480V 60 Hz 12787 2011 8 | Fan motor, a7 fan, 7.5 Ri, IPSS, 380-420/655-752V'50 He, 440-480V 60 Hz 10.2757 2216 8 | Fan motor, SFa0 fan, 4.0 RW, PSS 380-420V/656-752V 80 Hz, 440-480V 60 Hz 127572210 | 'SF110 fan assembly (including motor), 8 | Fanmotor, SF56 tan, 6.5 Wi, P55 380-420V/655-752V 80 Hz, 440-480V 60 Hz ta2rs7 2211 @ | Fanmotor, SFrsian 750W, PSS i '880-420V/055-752V 80 Hz, 440.480V 60 Hz 1A2757 2216 8 | Fanmotor, SF110 tan, 11.0140, P55 ar 380.420V/E55-752V 80 Hz, 440-180V 60 He razrsr s220 | 8 | Fan motor, SF160 fan, 15.01, PSs 380.420V/E55-752V 80 He, 440-480V 60 He 1A2787 9221 8 | Fanmotor, S186 fan, 18.5 4N, Pas 380-420V/055-752V 80 Hz, 440-480V 60 He 12767 s022 KS fan assembly (inckiding motor’), 218-242V/380-420V 50 Hz 1A3301 9186 - 3 fan assembly (Incucing motor), 250-277V/440-aB0V 60 Hz 1A382t S190 i fan assembly (inducing moter), 960-420V/658.752V 50 Ha Asset 6200 KS fan assembly (including motor), 440-480V 60 Hz Tasers |_| K7 fan assembly (including motor), 380-420V/658-752V 50 Hz | 7A321 9502 1€7 fan assembly (incuding motor), 440-480V 60 Hz 1A 3801 8505 IKi0 fan assembly (including motor), 80-420V/655-750V 50 He Tassareses |_| ‘K10 fan assembly (cluding motor), 440-480V 60 Hz ze [1A 3921 9871 ‘| 117 fan assembly (including motor), $80-420V/655-762V 50 He 13801 0405 ici fan assembly (including motor), 440-480V 60 Hz TA S821 846 ‘SFa0 fan assembly including motor, S80-42ON/O55-752V 50 He 1 3821 6000 ‘SFa0 fan assembly (including motor), 440-460 60H 7A 3621 8006 FSS fan assembly (noluding motor), S&0-420V/656-782V 60 Hz A962 got ‘SFSS fan assembly (including motor’), 440-480 60 He 13521 8007 ‘SFTS lan assembly (including motor), 380-420V/655-752V 50 Hz 1A 3521 9002 ‘SF7S fan assembly (including motor), 440-480V 60 Hz 1A 3521 9008 SFO fan assembly (nduding motor) 18521 9008 "For oer ypesspecticaions mas for hazardous areas consul onaason spare pats othervise CE mark wal become val 3 Recommended spares for up to Iwo years operation ‘Damaged safety related arts and sefety components shoul be replaced arly with genuine original 39Installation, Operation and Maintenance Manual DCE 2000 Series Dust Collectors fea Crean Geass 9_|_SF150 fan assembly (inclicing motor), 980-420V/655-750V 60 Hz 14.8621 9004 9 | SF150tanessembly (including motor), 440-4807 60 He A521 9010 '9_| SF185 fan assembly (including motor), 380-420V/655-752V 50 Hz A350) 9005 ‘9 | _SF185 fan assembly (including motor’), 440-t80V 60 Hz A362 9011 * Fos ier lypes/speciclionsfmoors for Tazardous res cnsut Donaldson 10} pets ks tan, 50 Hz 19321 9187 40 | Impetior K3 ian, 60 He iAsaa1 8143 10 | tmpelior KS tan, 60 He A882 9188 10 | _Impelor KS tan, 60 Hz tagaai O14 10] pelos 7 tan, 60 He TAsa21 8868 10 | _Impetor, K7 fan, 60 He iA saai 9885 70__|__impelor 10 fan, 60 Hz A821 0557 10 | impetor 10 fan, 60 He iAga2t 9555 40. |_impelor, KT fan, 80 He iasaat oaia 10 | impaloy KN tan, 60 He TASG21 9815 40 | _Impellor, SF40 fan, 60 Hz "| Consul Donan 10 | _Impeloy, SF40 fan, 60 Hz Consult Donaison 10 | _impoloy, S55 fan, 60 He Consult Doran 40 | _impatior, S55 fan, 60 He Consul Doran 10 | _Impatoy $75 tan, 50 Hz Consult Deraison 40 | _Impelor, $75 fan, 60 He Consult Doran 40 | impalior SF110 fan, 60 He Const Doran 10 | impel, S130 fan, 60 He Consult Doran 40_| Impelior S180 fan, 80 Hz Consult Doraidson 410 | _tmpelor, SF150 fan, 60 Fz Consal Daralon 10 | _Impelior S185 fan, 50 Hz Consul Donaldson 10 | _Impaior SF 186 fan, 60 He Conse Doralson Door assemblies 11_| Door handle, fiter section door iA6319 8000 12 | Door hinge fiter section door 1A 2285 8010 43 | Neoprene seal, titer section door De Fz012, F208 and DCE $2021, $2026, $2031, $2040, sassio.s0a7 | 18 | Slicone seal, fiter seaton coor DCE F2012, F2018 and DCE $2021, $2026, $2031, $2040 1Aasi9go00 | vw 48 | Neoprene seal iter section door 2 DCE Feces, F036 and DCE $2059, $2066 sagsiasoss | wv 18 | Silicone seal, iter section door DCE F202, F200 and OCE $2053, $2068, 1agsieso38 | 3¥ Recommended spares for up to two years’ operation Damaged saisty relate parts and salety componens should be replaced only with genuine original Spare pats otherwise CE mark wil become iva 40Installation, Operation and Maintenance Manual DCE 2000 Series Dust Collectors Tou Dees: 13. | Neoprene sea! fiter section door DCE F2036, F045 and OCE $2080, $2100 anus 1A3519 3036 18 | Silicone seal fiter section door CE Fe036, F2045 and DCE $2080, $2100 1A3519.5089 14 | Neoprene seal, controls access cover DCE Fe0%2, F2018 and DCE $2021, $2026, $2081, $2040 1435190165 ‘Slicone seal, contiols access cover DCE Fa024, F200, F2086, F20d5 and DCE $2083, $2066, $2080, $2100 v v v BCE F012, F2018 and OGE $2021, $2026, $2031, $2040 vassizore7 |v 14 | Neoprene seal, controle access cover DCE F204, F200, F2036, F2045 and DCE $2053, $2066, $2080, $2100 wassioores |v 14 | Sicone seal, controls access cover DCE Faced, F200, F206, F2045 and DOE $2053, $2066, $2080, $2100 sassisores |v 45 | Neoprene seal, rear inspection door —item net ilustrated | DGE F012, F2016 and DCE $2021, $2026, $2031, $2040 tassiosoas | v 15 | Silicone seal, rear inspection door — item not itustrated BCE Fzo1e, F2018 and DCE Senet, $2026, $2031, $2040 1Aa519.9050 | 15 | Neoprene seal, rear inspection door — item net ilustatod DCE #2024, F2030, F2036, F2045 and DCE $2058, $2066, $2080, $2100 1assi9c0e7 | 15 | Silicone coal, ‘ear inspection door — tem not ilustraiod v 14.9519 9049 22 | Sllcone seal, dust container sealer gear 1A 2141 1000 ‘Dust container wth preseure balance connection — tem nat ilusirated TARIAT 1046 {688 mm flexible pipe (or pressure balance) ~ em not usiaied TA 1827 2301 ‘Sock fiter (or pressure balance pipe) — tern not ilustrated 1A2189 7210 Polythene bag liner (for dust container with pressure balance) —tem nat Wusirted | 1A 6995 5166 22 | Dust container sealer gear assembly (wth neoprene seal TA2taT 2006 “includes tems 23 and 24 22 | Dust container sealer gear assembly (with slicone seal) 1A 141 2042 includes tems 23 ane 24 23 | Canvas sloeve, dust container sealer gear saziage0 |v 24_|_Neoprene seal, dust container sealer gear wA2ias 2007 | 7 va2ra9 2060 | 7 25 |” Seal, dust container sealer gear (for dust container with pressure balance) =item not iustates 72149 1085 Controller 26 | For conticlor spares information refer to Publication 2699 for IPG or IPC (aP) Controler Compressed air assembly 27 | Diapivagmvaive vAsi69 e011 28 | Cigphvagm valve service Kt -ltern not lustrated 1A 2565 3204 Spare parts otherwise GE mark wil become vai 3 Recommended spares for up to two years operation Damaged salty related pars and salety components snout be replaced only wih gentine orignal 4a n, Operation and Maintenance Manual 4 DCE 2000 Series Dust Collectors Denn iter Pees Panes 23 | Gasket, ciaphvagm vate rasten.o06 |v 30 | _Vate adaptor oa! etandord tomparatre) 1A 2566 3207 30 _|_ Vale adaptor eal igh temperature) TA 2566 3208 at | wagnanai qauesevonby- em oo Rta Dae Fao12 Fodte, Pours, Eso, Foven, Foods 1A2161 9186 at Magranai qeuge cpsonby = am got Ragod GE S021 Selb, S207, Sz0u0, $2089, 82088, $2080, $2100 144251 9001 Explosion rellet assembly 32 | For explosion reliet spares information refer to Publication 2713 Secondary/absoluefiter assembly 38 |” Weoprne seal, secondar/absolute itr door —kem not usted Dee Ea F518 and Short, Soazn, S20Kr, SebHo rasare 7007 | v 33 |” Slicone sea, secondenabsolas ter dor — tam notated |_ DCE Pond Foie ana Sez, Sense, Sao, So0u0 sacsio7017 | v | Weoprene seal, eeoendanfabook iter door ~ tem notivsated CePE0R HS Pad. Fanss, Poon sAssie 7008 | v | Slicone sea), secondan/apsouaefitr coor — Rem not Hasated BOE Pasadena, Fass racsio7016 | v 33 | Neoprene soa, secordary/absolite tar door tem notilusivated oe S688: Seaes, $2008, Set00, sa6si9 7000 | v 33. | Slicone seal, secondary/absolute filter door — tem not llustrated CE Sass, Stoo, Sete, Set00 sacoio7019 |v 34 | "Secondary te lament tam notiteled GE Fabta. Bone, F084, F080 and OCE S202, $2025, SonEN 142565 690 34 | Secondary Mr element tem notiavated Bee FaNR6 ESoNs and DCE Szu0 1A 2585 6802 34] Secondary ite lament - tem notibiseted oe Seana Se 14.2505 0800 ‘Absobie ie element ~ tem not iusbaied Bee Hota Hote 14.2565 6810 3 | Absokefter element —itm not uated bese) A2506 6821 32) Absokte titer cement —jlm notated DoE FabOG an 0S, SOHO 1.2506 0808 34 | Absokte ter ment itr not Hasaled Betz 1.2505 6820 3a |” Absolte ir eomant hem not iuswaiod Sent 2595 6800 34 | Absolute ter emo —om not usted GE Siem, Sooes 12505 6828 3 Recommended spares for up to two years operation Darnaged sly restos par and sft ompanenis shoud be epeced oly wih gerne ogra ‘pare aro thongs OF ark wl boorottnaa 42Inst: lation, Operation and Maintenance Manual Donaldson Dust Collectors DECLARATION OF CONFORMITY EC DECLARATION OF CONFORMITY (Machinery Directive 2006/42/EC) Manufacturers: Donaldson Filtration (GB) Lid. Humberstone Lane, Thurmaston, Leicester LE4 8HP, England 180 Certificate number: 367984 GM Donaldson Industrial CR - koncern s.1.0. Kralovsky vich 1986, 432 01 Kadan, Czech Republic 180 Certificate number: CHO5/0372 ‘Technical file (Head Office): Donaldson Europe B.V.B.A. Interleuveniaan 1, B-3001 Leuven (Heveriee), Belgium SO Cetifcate number: BE09/961048 Description of the machinery: Dust Collector Brand: Donaldson Torit DCE Description: See attached Scope of Delivery The undersigned, authorized by Donaldson, certies that the machine described above, provided that itis installed, maintained and used in accordance with the instructions for use and the codes of practice, meets the essential safety and health requirements of the folowing Directives: (© Machinery Directive 2006/42/EC © Low voliege Directive 2006/85/EC © Pressure equipment Directive S7/23/EC © Electromagnetic compatibility Directive 2004/108/EC . Equipment and pratective systems intended for use in Potentially Exolosive Atmospheres 94/9/EC IMPORTANT! Read the Installation, Operation and Maintenance Manual for order specifics and before using this machine. If you require additional copies contact your local Donaldson representative. If the machine is part of a system then it must not be put into service until the machinery into which it is to be incorporated has been declared in conformity with the provisions of the above mentioned directives. For connection to a power supply reter to appropriate manual. Signature: | name: SteteanKennis ace: Lewen Belgium | Position: Product Line Manager Date: January 2010 43Installation, Operation and Maintenance Manual Donaldson Dust Collectors CONTACT DETAILS (@® Research Park Zone 1 Interleuveniaan 1 B-9001 Leuven (Heverlee) Belgium Tal +32 (0)16 383 970 Fax +82 (0)16 383 938 Email: IFS-europe@donaldson.com @® Humberstone Lane Thurmaston Leicester LE4 8HP England Tol +44 (0)116 2696161 Fax +44 (0)116 269 3028 Email: IFS-uk@donaldson.com G@®D 83 rue des Vanesses ZAC PARIS NORD Il BP 50292 Villepinte 95058 Roissy Charles de Gaulle Cadex France Tol +83 (0)1 48 38 99.30 Telecopieur +33 (0)1 4938 99 40 Email IFS fr@donaldson.com ® IndustiiestraBe 11 D-48249 Damen Deutschland Tol +49 (0)25 94 78 144 Fax +49 (0)25 94 78 189 Email: I-S-de@donaldson.com @® Transistorstraat 44111 NL-1922 0G Almere Postbus 60342 NL-1920 AJ Almere: Nederiand Tel +31 (0)36 548 0840 Fax +31 (0)96 548 0850 Email: IFS-nl@donaldson.com @® Via Cesare Pavese, 5/7 |-20080 Opera (Milano) Talia Tel +39.028 200 621 Fax +39 025 760 5862 Email: IFS-@donaldson.com Gran Via Carlos Ill N° 63-1" (08028 Barcelona Espafia Tel +34 933 394 266 Fax +34 €89 995 340 Email: IFS-es@donaldson.com (®® Adalsvej 50 DK 2970 Horsholm Danmeris Tel +45 46 67 0077 Fax +45 45 57 00.44 Email: IFS-dk@conaldson.com @® Adalsvej 50 Box 92 DK 2970 Hérshoim 146 21 Tullinge Danmark Sverige Tole +4545570077 Tele +46 (0)8 78.83.60, Fax +45 45570044 Fax +46 (0)8 778 68 30 Industigaten 68 Box 127 $261 35 Landskrona 811 21 KINNA Sverige Sverige Tele +46 (0)418 457 550 Tele +46 (0)320 21 10.60 Fax +46 (0)418 457 551 Fax +46 (0)320 21 1066 Email: IFS-se@donaldson.com wvew.donalison.comDonaldson. ela La 2) od =e Supplementary Information For Installation, Operation and Maintenance Manuals ‘This document's supplementary to the Installation, Operation and Maintenance Manual supplied with the unit ‘and provides additional information for units that are required to meet the ATEX (94/9/EC) Directive ~ "Equipment ‘and protective systems intended for use in Potentially Explosive Atmospheres’. lease read this information and the manual carefully before commencing any work. Product reliability, warranty and safe operation may be compromised by not following the guidance given in these documents. 1. The dust collector should be used only when it is in a technically acceptable condition. Regular meintenance, es set outin this manual, is required to minimise technical faire. Third party supplied components (for example motors} should bbe maintained according to the manufacture’ instructions. 2 In order to maintain the original collector specification and to ensure the same level of safety, only genuine spare parts should be titted. 3. You should ensure any persons carrying out work on the supplied equipment follow any relevant recognised standards/codes and are competent to do so. Areas requiring a competent person include: ‘© Maintenance on any component identified as @ potential ignition source. Litting and erection. Electrical installation, inspection and maintenance work Pneumatic installation, inspection and maintenance work. Any access to internal classified Potentially Explosive Atmospheres where the risks due to explosion and dust contact are reduced to a safe level. During assembiy/installation or ismanting of equipment, potential ignition sources ‘may ocour that were not considered inthe risk assessment ofthe unitin operation (or example, grinding, welding sparks, etc) ° ° . . 4 You should use the dust collector in full accordance with the conditions set out in the Order Acknowledgment and relevant Scope of Delivery. Failure to do so may compromise product reliability, warranty and safety. The Scope of Delivery is an integral part of the manual 5 Other items of equipment, not supplied under the Scope of Delivery rom Donaldson, should be installed, operated and maintained according to the documentation ‘supplied with the respective equipment. Publication 2875C (GB) + 0110 143119 80758 ‘MASTER’ LANGUAGE,Installation, Operation and Maintenance Manual Supplementary Information 6 Before any work is carried out, ensure the equipment fs adequately isolated 7 Where necessary for safety the dust collector is fited with hed guards. Removal ofthese guards and aniy subsequent work should only be caried out after adequate precautionis taken to ensureitis safe to do so. All guards should be refitted betore re-energising 8 Ensure the pneumatic system is fully isolated and depressutised before any work is carried out 9. Access to the dirty air chamber of the equipment may create risks and hezarcs that under normal circumstances are not present and as such this work must be carried cut by competent personnel. These risks include inhalation of dust ancl potential explosion hazards. 40. The equipment supplied is suitable for working within a potentially explosive atmosphere (as detined by Directive 94/9/EC) according to the categories and Conditions marked on the colecior serial nameplate. You should ensure the equipment supplied by others is also suitable. Ifo marking is given on the seria nameplate then the supped equipments not sulable for use in potentially explosive ‘imospheres. 11 Cate should be taken to ensure that any potentially expiosive aimosphere is not present when performing operations that increase the risk of ignition (opening of controller for adjustment or electrical repai for example). Ensure the installation is ‘always returned to its original state. 12. INtis unavoidable to work on the equipment while potentially explosive aimosphere is present, care should be taken to avoid introducing ignition sources not present during the expected operation. Non-sparking tools should be used. 43 Where equipment is installed in a potentially explosive atmosphere, care should be taken not to locate the collector where external ignition sources can be introduced, for example stray electric currents lightening, electromagnetic waves, ionising radiation, ultrasonic waves. 14 Where the dust being processed can ignite due to exothermic reaction, including set ignition, the colector MUST be fted with a suitable explosion protection method (venting for example). The risk of ignition can be minimised by avoiding the ‘accumulation of dust layers with reguiar cleaning, 18. Every care has been taken to avoid the risk of ignition of @ potentially flammable ‘atmosphere, The measures taken to avoid ignition should net be altered since this, ‘may result in unsafe operation. Particular care should be taken during maintenance ‘and component replacement to ensure the same level of safety is maintained. When replacing fan impellers, avoid any rubbing of components (to prevent ‘mechanical sparks), 16 This dust collector may be fitted with explosion protection in the form of a vent panel. Precautions, as set out in the Scope of Delivery, are used to minimise the tisk of ignition of any dust clouds contained within the dust collector. The possibilty ‘of other ignition sources being introduced into the collector during periods where any dust cloud may be present should be minimised. Pasticular care shouki be taken to avoid introducing glowing particles via the collector inlet ducting,Installation, Operation and Maintenance Manual Supplementary Information ) e! Dansldin 7 8 19 20 at 2a 27 ‘The explosion relief assembiy, where fitted, has been designed to provide adequate safety from an explosion initiated from within the collector, for the given dust ‘explosion characteristics and collector arrangement as set out in the Scope of Delivery. You should ensure that explosions are not allowed to propagate into the dust collector (using suitable isolation devices) since pressures may be generated leading to unsafe equipment rupture. Where appkcable, equipment connected to the dust collector (lor example, a cyclone) should be protected, using suitable isolation devices, against the transfer of flame and pressure if, in the event of an explosion initiating inside the dust collector, the connected equipments not capable of safely withstanding those eects. ‘The explosion relief assembly, where filled to the dust collector, is not sultable for Use with dusts that are classified as poisonous, corrosive, iritant, carcinogenic, teratogenic or muligenic unless the dust released during the explosion venting process can be contained to a sale level ‘Where applicable, care is required when siting the dust collector to ensure that the effects (Hlame, pressure, noise and tire) produced during and after the explosion venting process do not put at risk personnel and nearby plant, In order to ensure the required venting elticiency is maintained, the explosion relief assembly if fited to the collector, should not be obstructed in any way. ‘Any modification carried out on the 'as supplied’ equipment may reduce reliability and safety, and will nulify warranty; such actions fall outside the responsibilty of the original supplier On a day to day basis there is minimal interaction between the operator and the collector, however dust containers may require reguar emplying, ithe dust being handled is explosive, then care should be taken to ensure that dust spillage is kept to a minimum to avcid the creation of potentaly explosive atmospheres and secondary hazards Dust containers should securely replaced and rescaled prior to collector restart. This is good time to check the dust container for damage, which may lead 0 dust leak or fama emission in the rare instance of an internal explosion, Compressed air is recommended for collectors that operate using reverse jet ‘leaning, Altemative gases should be assessed before use to ensure that explosive atmospheres are not introduced during media cleaning, It may be necessary to provide a facility to shut down the equipmentin the event of an explosion (where collectors are fitted with explosion celle panels). The signal should be taken from the bursting panel detection device. Care should be taken during cleaning and maintenance to avoid creating static discharges that have the potential to ignite a flammable atmosphere. Earthing ot the equipment is an integral safety feature, Reguiar checks should be ‘made (annually) to ensure continuity,@ EC DECLARATION OF CONFORMITY (Machinery Directive 2006/42/EC) Manufacturers: Donaldson Filtration (B) Ltd. Humberstone Lane, Thurmaston, Leicester LE4 8HR England ISO Certiicete number: 367984 GM Donaldson Industrial CR - koncern s.1.0. Kratovsky vich 1986, 482 01 Kadan, Czech Republic ISO Cetticate number: CHOB/0372 Donaldson Europe BV.B.A. Interlouveniaan 1, 8-001 Leuven (Heveriee}, Bolgium ISO Cerifcate number: BEO9/961048 Description of the machinery: Dust Collector Brand: Donaldson Torit DCE Descriotion: See attached Scope of Delivery ‘Technical file (Head Office) The undersigned, authorized by Donaldson, certifies that the machine described above, provided that itis installed, maintained and used in accordance with the instructions for use and the codes of practice, meets the essential safety and health requirements of the following Directives: © Machinery Directive 2006/42/EC © Low voltage Directive 2006/95/EC © Pressure equipment Directive 97/23/EC © Electromagnetic compatibility Directive 2004/108/EC ‘© Equipment and protective systems intended for use in Potentially Explosive Aimospheres 94/0/EC IMPORTANT! Read the Installation, Operation and Maintenance Manual for order specifics and before using this machine. If you requite additional copies contact your local Donaldson representative. It the machine is part of a system then it must not be put into service until the machinery into which its to be incorporated has been declared in conformity with the provisions of the above mentioned directives. For connection to a power supply refer to appropriate manual Signature: Name: Stefan Kennis Position: Product Line Manager Piace: Leuven, Belgium Date: January 2010 41 Donaldson. — sonre SS Eon Ene Saker com Aosash atk Zane Teun (Hewes) Te 32 (18 383 970 Fae e306 283 98 al Fewopee donakioncom