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alkhalij

Document No.: 25458-000-V12-MBPD-02559

S ubmittal #: 002

Received Date: 8/16/2010 12:00:00 AM


FOR APPROVAL

DRAWING NO. : 25458-YS18-000-UHA-340201

CONTRACTOR : Doosan Heavy Industries & Construction

PROJECT : Al Khalij 4X350MW POWER PLANT , Libya

LSIS WORK NO. : 41082-0118

0 FOR APPROVAL 10.06.01 S.H.Park S.G.Kim S.K.Yang

REVISION DATE PREPARED CHECKED APPROVED


CONTENTS

01. Specification for LV & MCC

02. Heat Loss & Control Power Data

03. Characteristic Curves

04. Painting Specification and Procedure

05. Installation Operation Maintenance Manual

06. Sub-Vendor List

07. Catalogue for main components


Al Khalij 4X350MW POWER PLANT PROJECT, Libya Document No. : 410820118-T-001

LV SWGR. & MCC


Technical Specification

Document No. 410820118-T-001

Project Al Khalij 4x350MW POWER PLANT


PROJECT
Customer Doosan Heavy Industries
& Construction

Approved by

Name, Title
Signature
(Seal)
Date

LS Industrial Systems
Submitted by
Switchgear Design team
Approved by S. K. Yang

Checked by D. I. Kim

Designed by S.H. Park

Date June. 1. 2010


Al Khalij 4x350MW POWER PLANT PROJECT

1. GENERAL SPECIFICATION

1. DESCRIPTION
THIS SPECIFICATION COVERS THE GENERAL REQUIREMENT FOR THE SUPPLY OF 400-
230V LOW TENSION SWGR, MOTOR CONTROL CENTER TO BE INSTALLED AT
Al Khalij 4X350MW POWER PLANT PROJECT, Libya.

2. ENVIRONMENTAL CONDITION AT SITE

2.1 ATMOSPHERE

□ NORMAL CONDITION ■ DUSTY

2.1 AMBIENT AIR TEMPERATURE

MAX : 50℃ MIN : -1℃

2.2 ALTITUDE

1,000m AND LOWER

2.4 HUMIDITY

60~70%

3. STANDARDS AND CODES

THE ASSEMBLIES WILL BE CONSTRUCTED, WIRED, AND TESTED IN ACCORDANCE


WITH ALL APPLICABLE SECTION OF THE LATEST LISTED STANDARDS AND CODES.

■ IEC (INTERNATIONAL ELECTROTECHNICAL COMMISSION)


■ NEC (NATIONAL ELECTRIC CODE)
■ ISO (INTERNATIONAL STANDARDS ORGANIZATIONAL)
■ KS (KOREAN STANDARD)

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Al Khalij 4x350MW POWER PLANT PROJECT

4. VOLTAGE LEVEL

SERVICE SYSTEM VOLTAGE

400/230V LOW TENSION SWGR 3 PHASE 4WIRE 400/230 50HZ

MOTOR CONTROL CENTER 3 PHASE 4WIRE 400/230 50HZ

DISTRIBUTION PANEL 3 PHASE 4WIRE 400/230 50HZ

5. SUBMITTALS

NO. DOCUMENT & DWG FOR APPROVAL FINAL

1 SPECIFICATION 15 SETS + 1F 12 SETS + 5C

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Al Khalij 4x350MW POWER PLANT PROJECT

6. GENERAL SPECIFICATION

6.1 SCOPE OF SUPPLY

NO. DISTRIBUTION Q`TY REMARKS

1 400/230V LOW TENSION SWGR 20 5 X 4 UNIT

2 MOTOR CONTROL CENTER 76 19 X 4 UNIT

3 DISTRIBUTION PANEL 8 2 X 4 UNIT

6.2 Each switchgear assembly consists of indoor, metal-enclosed , free-standing, vertical, dead-front steel
structures containing power buses, an earth bus, circuit breakers, necessary auxiliary control devices,
and other accessories to make a complete working unit.

6.3 A copper earth bus bar will be provided at the entire length of the assembly and afford connections in
each vertical section. All non-current carrying metallic parts of the switchgears will be bonded to the
earth bar. The earth bar will be located adjacent to the incoming cabling and will be fitted with
terminals to facilitate bonding of the cable armoring.

6.4 Each switchgear assembly will be suitable for the future addition of units on each end, unless otherwise
noted.

6.5 Wiring procedure


1) Color code of wire coating and size of wire
The color code of wire coating will be as follows except shielding wires and other special wires ;

- AC/DC control circuit : Yellow

- PT secondary circuit : Yellow

- CT secondary circuit : Yellow

- Earth circuit : Yellow/Green


2) Material

450/750V grade PVC insulated wires of not less than 2.5 ㎟ will be used. Sufficiently flexible
wire such as 37-strand wire will be used especially for jumpers across doors.
3) Marking of wire numbers
Both ends of each wire used will be provided with the marking indicating wire numbers, except in
the case where attachment of mark is impossible, e.g., wires jointed to connecting plugs.

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Al Khalij 4x350MW POWER PLANT PROJECT

Sleeve

Device No. Wire No.

4) Terminal board
The terminal boards will have sufficient dielectric strength and current carrying capacity.
5) Cramp-style terminal
Crimp-style terminals in insulating tubes or non-insulated crimp-style round terminals will be used.
For crimp-style round terminals, the crimped section will be covered with a vinyl cap to shield
conductors. Crimping will be made positively with a specified crimping tool and will be checked
after completion of crimping.
6) Wiring

Wiring will be a duct type or bunch wiring type. Jumpers across a board door will be protected
with spiral tubes or vinyl tubes.
7) Protection of control wire
Sufficient protection will be provided to protect tire coating when the control wires are carried
through a hole in a steel plate.

6.6 Structure
1) Enclosure box
a. The enclosure will be an independent vertical type for indoor use which has doors in the front
and the rear.

b. The enclosure will be made of steel plates and angles of not less than 2.3mm thickness and
will be provided with sufficient solidity.

c. The door will be made of a steel plate of not less than 2.3mm thickness and will be provided
with a door lock.

d. The cable chamber will have sufficient space for easy cable termination treatment and safety
maintenance and inspection. The cable chamber will be provided with mounts or cable
brackets to fix the cable ends, if necessary.

e. A bottom plate will be provided with the detachable steel plates which are possible to make
cable holes easily at the installation site.

f. A protective metal partition or screen will be installed inside the door for protection against
accidental touching of high voltage circuits. The protection partition or screen will not be
easily removable.

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Al Khalij 4x350MW POWER PLANT PROJECT

i. Thickness of the materials (Steel plates)

Front Door : 2.3mm

Rear Door : 2.3mm

Side and top Covers : 2.3mm

The others : Manufacture’s standard


2) Auxiliary device
a. Name plates will be attached on the front and the rear door and made of the white Laminate.

And black letter engraved on the white background in English.

Main name plate for panels will be mounted with screw at the front and rear side.
3) Main circuit conductor
a. The material of conductors will be copper which is insulated with heat shrinkable tube.

The color of the air shrinkable tube is black(for 380V) except all connected parts(bare).

b. All of the conductors will be plated with silver coating.

c. Color coding of a conductor's polarity will be made by insulation covers or stickers both ends
of the conductor, the main power circuit wires and a part of buses. But in case of the control
wires are not especially identified by some colors.

The color coding will be as follows;

AC 3-phase circuit
- First phase : Red
- Second phase : Yellow
- Third phase : Blue
- Neutral : Black

AC single phase circuit


- First phase : Red
- Neutral phase : Black
- Second phase : Blue

DC circuit
- Positive phase : Red
- Negative phase : Blue

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Al Khalij 4x350MW POWER PLANT PROJECT

d. Supports of buses and main circuit wires will be made with epoxy molded insulators.

The insulators will have sufficient strength and the intervals between the insulators will not be
excessively long in order to resist short-circuit currents.

e. Lay-out of parts and conductors on the switchgear will be as follows beginning the outer
breaker and moving in :

- AC -

* Three-phase circuit *

Direction Arrangement (Phase)

Left to Right First → Second → Third → Neutral

Top to Bottom First → Second → Third → Neutral

Front to Back First → Second → Third → Neutral

Phase rotation First → Second → Third → Neutral

* Single-phase circuit *

Direction Arrangement (Phase)

Left to Right First → Neutral → Second

Top to Bottom First → Neutral → Second

Front to Back First → Neutral → Second

- DC -

Direction Arrangement (Phase)

Left to Right Negative(N) → Positive(P)

Top to Bottom Positive(P) → Negative(N)

Front to Back Positive(P) → Negative(N)

7. FINISH
Panel boards will be cleaned, primed and painted to prevent corrosion in accordance with the
manufacturer’s standard and/or owner’s specification.

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Al Khalij 4x350MW POWER PLANT PROJECT

1.1 400/230V Low Tension Swgr.

A. GENERAL SPECIFICATION
1. Service condition : ■ Indoor
2. The method of installation : ■ Self-standing
3. Degree of protection : ■ IP 42
4. Painting color
Outside : ■ RAL 7032
Inside : ■ RAL 7032
Thickness of painting : ■ More than 120 ㎛
5. Panel size : ■ See to the outline drawing
6. The thickness of steel plate
Front door : 2.3t
Rear door : 2.3t
Side cover : 2.3t
Top cover : 2.3t
Bottom plate : 1.6t
Channel base : 100×50 – 5t
7 .Extension of cubicle
7-1) How to connect the existing panel
□ Yes ■ No
□ Right side □ Left side
7-2) Future extension
■ Yes □ No
□ Right side □ Left side
■ Right and left side
8. Door
■ Front and rear door □
9. Door handle
■ Handle with key □ Handle without key
10. The wiring of control cable wires using a duct
11. Wiring mark ( Hot mark )
■ Yes □ No
□ To use outside control cable
■ All parts
12. Cable entrance hole cover
□ Steel ■Aluminium

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Al Khalij 4x350MW POWER PLANT PROJECT

B. DETAIL SPECIFICATION
1. Input Power : AC 400/230V , 3 Phase, 4 Wires, 50HZ
2. Interrupting Capacity : 65KA / 1sec
3. Control Power
3-1) ■ DC 220V
■ AC 220V 50HZ (For FL & Heater)
3-2) The supply of control voltage
■ User supply (From battery charger panel)

4. Bus
4-1) Material
■ Silver contacted copper
4-2) Busbar treatment
■ Heat shrinkable tube
■ Bare ( all connected parts), provided boots between bus and bus
Color indication of bus
■ Color label(Sticker)
First Phase : Red Second Phase : Yellow
Third Phase : Blue Neutral : Black
4-4) The capacity of bus
1> Horizon bus : 3200A (2 - 10t × 125mm /3 - 10t × 80mm)
2> Vertical bus : Manufacturer’s standard
3> Ground bus(PE) : 600A ( 6t ×50mm )

5. Power incoming and outgoing


5-1) Incoming
■ Cable □ Bus-duct
■ Top □ Bottom
5-2) Outgoing
■ Cable □ Bus bar
■ Top □ Side
6. The cable of power circuit
6-1) XHHW (450/750V Insulated Wire) / Color - Black

7. The cable of control circuit


7-1) The type of cable
■ HF-EMSG (450/750V Halogen Free Electrical Metro Safe Guard Cable)

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Al Khalij 4x350MW POWER PLANT PROJECT

7-2) The color and size of cable


1> AC control circuit : Yellow ( 2.5 ㎟)
2> DC control circuit : Yellow ( 2.5 ㎟)
3> VT secondary circuit : Yellow ( 4.0 ㎟)
4> CT secondary circuit : Yellow ( 6.0 ㎟)
5> Earthed cable : Yellow/Green (4.0 ㎟)

7-3) The method of external control cable


1> Incoming
■ Top
2> Location of entrance
■ Right & Left of front
7-4) External terminal block
1>Location
■ Upper
2> Type
■ Block ■ AC 600V 15A
■ 20% spare
3> Method of wiring
■ PVC duct ■ Bunch cable wiring, if necessary
8.Others
8-1) Space heater & Receptacle
■ Supply AC230V 200W thermostat control
■ Supply AC230V Receptacle
8-2) Panel lighting system will be applied
1> Supply AC230V 10W
2>□ IL ■ FL
3>■ Interlock to the door
8-3) Name plate
1> Material : ■ Laminate
2> Color
Character : □ Black ■ White
Main board : ■ Black □ White
3> Size : ■ LSIS standard
4> Language : ■ English
5> Fixed by : ■ Screw

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Al Khalij 4x350MW POWER PLANT PROJECT

C. DESIGN DATA
 STANDARDS
The equipment will be rated in accordance with follows.

1. Low Voltage Switchgear IEC 60439-1

2. Circuit breakers IEC 60947-2

3. Current Transformer IEC 60044-1

4. Voltage Transformer IEC 60044-2

5. Others including relays and meters IEC

 SERVICE CONDITION

1. Ambient temperature : Max.50℃, Min.-1℃.

2. Humidity : 10% to 80%

3. Altitude : From sea level up to 1000m

4. Service location : Indoor

5. Protection degree of enclosure : IP42

 RATING & CHARACTERISTICS

1. Rated voltage : 600V

2. Rated insulation voltage : 1000V

3. Nominal system voltage : 400V

4. System : 3P, 4W Resister earthed

5. Rated frequency : 50Hz

6. Rated main bus current : 3200A

7. Control voltage for Circuit breaker


- Close : 220V DC
- Trip : 220V DC

8. Indicating lamp supply voltage : 220V DC

9. Heater supply voltage : 230V AC

10. Rated short time withstand current : 65kA / 1sec

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Al Khalij 4x350MW POWER PLANT PROJECT

 PROTECTIVE RELAY

1. Relay for main ACB


1) Type : Micom P143312A2M
2) Rated input : AC 1/5A, 50HZ
3) Setting range
* OCR unit : 0.08 to 32 x In
* OCGR unit : 0.08 to 4 xIn
* Instantaneous time : phase & earth < 30ms
* Phase time : 0 to 10sec, step size 10ms
* Erath time : 0 to 10sec, step size 10ms
* UVR unit : 20-120V
* OVR unit : 60-1805V
* SYNCHRO unit : 5~90 degree, 0.01~1hz
* OCGR unit : 0.08 to 4 xIn
4) Function : 27,97,50/51,50/51N,25,
TCS,WATCH-DOG
5) Communication protocol : MODBUS
6) Maker : Areva (FRANCE)

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Al Khalij 4x350MW POWER PLANT PROJECT

1.2 MOTOR CONTROL CENTER

A. GENERAL SPECIFIACTION
1. Service condition : ■ Indoor
2. The method of installation : ■ Self-standing
3. Degree of protection : ■ IP 42
4. Cabinet : ■ Front & Rear
5. Painting color
Outside : ■ RAL 7032
Inside : ■ RAL 7032
Thickness of painting : ■ More than 120 ㎛
6. Separation of inside cubicle : ■ Form 4b type
7. Panel size : ■ Refer to the outline drawing
8. Unit construction
Line : ■ Drawout
Load : ■ Drawout

*Power and control terminal board will be located in each unit side
9. The thickness of steel plate
Front plate : 2.3t
Rear cover : 2.3t
Side cover : 2.3t
Top cover : 2.3t
Bottom plate : 2.3t
Channel base : 3.2t
10. Extension of cubicle
10-1) How to connect the existing panel
□ Yes ■ No
□ Right side □ Left side
10-2) Future extension
■ Yes □ No
□ Right side □ Left side
□ Right and left side
11. Door
■ Side door ■ Unit door
12. The wiring of control cable wires using a duct

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Al Khalij 4x350MW POWER PLANT PROJECT

13. Wiring mark ( Hot mark )


■ Yes □ No
□ To use outside control cable
■ All parts

14. Cable entrance hole cover


□ Steel ■ Aluminium

C. DETAIL SPECIFIACTION
1. Input Power : AC400V-230V, 3 Phase, 4Wires, 50Hz
2. Interrupting Capacity : 65kA
3. Control Power
3-1) ■ AC 230V 50Hz

3-2) The supply of control voltage


■ Direct connection : OPTR 400/230V

4. Bus
4-1) Material
■ Silver contacted copper
4-2) Busbar treatment
1>Horizontal bus
■ Heat shrinkable tube
■ Bare (All connected parts), provided boots between bus and bus
2> Vertical bus
■ Bare
4-3) Color indication of bus
■ Color label
First Phase : Red Second Phase : Yellow
Third Phase : Blue Neutral : Black
4-4) The capacity of bus
1> Horizon bus : 10t ×75 mm
2> Vertical bus : 6t ×72 mm
3> Ground bus : 6t ×50 mm
5. Power incoming and outgoing
5-1) Incoming
□ Busbar ■ Cable
■ Top □ Bottom

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Al Khalij 4x350MW POWER PLANT PROJECT

5-2) Outgoing
□ Busbar ■ Cable
■ Top □ Bottom

6. The cable of power circuit


6-1) XHHW (600/1000V Insulated Wire) / Color - Black

7. The cable of control circuit


7-1) The type of cable
■ HF-EMSG (450/750V Halogen Free Electrical Metro Safe Guard Cable)
7-2) The color and size of cable
1> AC control circuit : Yellow ( 2.5 ㎟)
2> PT secondary circuit : Yellow ( 2.5 ㎟)
3> CT secondary circuit : Yellow ( 2.5 ㎟)
4> Earthed cable : Yellow/Green ( 2.5 ㎟)

8.Others
8-1) Name plate
1> Material : ■ Laminate
2> Color
Character : ■ Black □White
Main board : □ Black ■ White
3> Size : ■ LSIS standard
4> Language : ■ English
5> Fixed by : ■ Screw

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Al Khalij 4x350MW POWER PLANT PROJECT

D. DESIGN DATA
 STANDARDS
The equipment will be rated in accordance with follows.

1. Low Voltage Switchgear IEC 60439-1

2. Circuit breakers IEC 60947-2

3. Current Transformer IEC 60044-1

4. Voltage Transformer IEC 60044-2

5. Others including relays and meters IEC

 SERVICE CONDITION

1. Ambient temperature : Max.50℃, Min.-1℃.

2. Humidity : 10% to 80%

3. Altitude : From sea level up to 1000m

4. Service location : Indoor

5. Protection degree of enclosure : IP42

 RATING & CHARACTERISTICS

1. Rated voltage : 600V

2. Rated insulation voltage : 1000V

3. Nominal system voltage : 400V

4. System : 3P, 4W Resister earthed

5. Rated frequency : 50Hz

6. Rated main bus current : 1000A

7. Control voltage : 230V AC

8. Indicating lamp supply voltage : 230V AC

9. Rated short time withstand current : 65kA / 1sec

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Al Khalij 4X350MW POWER PLANT PROJECT, Libya Document No. : 410820118-T-002

Heat Loss Data & Control Aux


Power Requirement

Document No. 410820118-T-002

Project Al Khalij 4x350MW POWER PLANT


PROJECT
Customer Doosan Heavy Industries
& Construction

Approved by

Name, Title
Signature
(Seal)
Date

LS Industrial Systems
Submitted by
Switchgear Design team
Approved by S. K. Yang

Checked by S.G. Kim

Designed by S. H. Park

Date June. 1. 2010


HEAT DISSIPATION LIST PER EACH PANEL

HEAT DISSIPATION DATA


No. ITEM DESCRIPTION Set Nos Unit_Dimension (MM) Total Width Weight (KG) Heat loss (W) Remark
Width Depth Height (MM) Unit Total Unit Total
1 400V 400V INCOMER panel 2 900 1,600 2,250 1,800 900 1,800 1,366 2,732
2 POWER 400V BUS TIE ACB panel 1 900 1,600 2,250 900 900 900 1,200 1,200
3 CENTER 400V FEEDER ACB*2EA panel 2 800 1,600 2,250 1,600 800 1,600 1,034 2,068
4 NORMAL MCC-1 panel 7 900 650 2,250 6,300 800 5,600 600 4,200
5 NORMAL MCC-2 panel 7 900 650 2,250 6,300 800 5,600 600 4,200 UNIT-1
MCC
6 EMERGENCY MAIN ACB panel 1 800 1,200 2,250 800 700 700 800 800
7 EMERGENCY MCC panel 5 900 650 2,250 4,500 800 4,000 600 3,000
8 DB-1 panel 1 900 1,000 2,250 900 700 700 600 600
DB
9 DB-2 panel 1 900 1,000 2,250 900 700 700 600 600

10 400V 400V INCOMER panel 2 900 1,600 2,250 1,800 900 1,800 1,366 2,732
11 POWER 400V BUS TIE ACB panel 1 900 1,600 2,250 900 900 900 1,200 1,200
12 CENTER 400V FEEDER ACB*2EA panel 2 800 1,600 2,250 1,600 800 1,600 1,034 2,068
13 NORMAL MCC-1 panel 7 900 650 2,250 6,300 800 5,600 600 4,200
14 NORMAL MCC-2 panel 7 900 650 2,250 6,300 800 5,600 600 4,200 UNIT-2
MCC
15 EMERGENCY MAIN ACB panel 1 800 1,200 2,250 800 700 700 800 800
16 EMERGENCY MCC panel 5 900 650 2,250 4,500 800 4,000 600 3,000
17 DB-1 panel 1 900 1,000 2,250 900 700 700 600 600
DB
18 DB-2 panel 1 900 1,000 2,250 900 700 700 600 600

19 400V 400V INCOMER panel 2 900 1,600 2,250 1,800 900 1,800 1,366 2,732
20 POWER 400V BUS TIE ACB panel 1 900 1,600 2,250 900 900 900 1,200 1,200
21 CENTER 400V FEEDER ACB*2EA panel 2 800 1,600 2,250 1,600 800 1,600 1,034 2,068
22 NORMAL MCC-1 panel 7 900 650 2,250 6,300 800 5,600 600 4,200
23 NORMAL MCC-2 panel 7 900 650 2,250 6,300 800 5,600 600 4,200 UNIT-3
MCC
24 EMERGENCY MAIN ACB panel 1 800 1,200 2,250 800 700 700 800 800
25 EMERGENCY MCC panel 5 900 650 2,250 4,500 800 4,000 600 3,000
26 DB-1 panel 1 900 1,000 2,250 900 700 700 600 600
DB
27 DB-2 panel 1 900 1,000 2,250 900 700 700 600 600

Page 1 of 2
HEAT DISSIPATION LIST PER EACH PANEL

28 400V 400V INCOMER panel 2 900 1,600 2,250 1,800 900 1,800 1,366 2,732
29 POWER 400V BUS TIE ACB panel 1 900 1,600 2,250 900 900 900 1,200 1,200
30 CENTER 400V FEEDER ACB*2EA panel 2 800 1,600 2,250 1,600 800 1,600 1,034 2,068
31 NORMAL MCC-1 panel 7 900 650 2,250 6,300 800 5,600 600 4,200
32 NORMAL MCC-2 panel 7 900 650 2,250 6,300 800 5,600 600 4,200 UNIT-4
MCC
33 EMERGENCY MAIN ACB panel 1 800 1,200 2,250 800 700 700 800 800
34 EMERGENCY MCC panel 5 900 650 2,250 4,500 800 4,000 600 3,000
35 DB-1 panel 1 900 1,000 2,250 900 700 700 600 600
DB
36 DB-2 panel 1 900 1,000 2,250 900 700 700 600 600

TOTAL / UNIT 27 19,400


TOTAL 108 77,600

Page 2 of 2
AUX. POWER LIST PER EACH PANEL

LOAD LIST FOR CONTROL & AUX. POWER


DC Power AC Power
Continuous Continuous
No. ITEM DESCRIPTION Set Nos Remark
consumption consumption
(A) (A)
Unit SUM. Unit SUM.
1 400V INCOMER panel 2 1.0 2.0 1.0 2.0
400V POWER
2 400V BUS TIE ACB panel 1 1.0 1.0 1.0 1.0 UNIT-1
CENTER
3 400V FEEDER ACB*2EA panel 2 2.0 4.0 1.1 2.2

4 400V INCOMER panel 2 1.0 2.0 1.0 2.0


400V POWER
5 400V BUS TIE ACB panel 1 1.0 1.0 1.0 1.0 UNIT-2
CENTER
6 400V FEEDER ACB*2EA panel 2 2.0 4.0 1.1 2.2

7 400V INCOMER panel 2 1.0 2.0 1.0 2.0


400V POWER
8 400V BUS TIE ACB panel 1 1.0 1.0 1.0 1.0 UNIT-3
CENTER
9 400V FEEDER ACB*2EA panel 2 2.0 4.0 1.1 2.2

10 400V INCOMER panel 2 1.0 2.0 1.0 2.0


400V POWER
11 400V BUS TIE ACB panel 1 1.0 1.0 1.0 1.0 UNIT-4
CENTER
12 400V FEEDER ACB*2EA panel 2 2.0 4.0 1.1 2.2

TOTAL / UNIT 5 7.0 5.2


TOTAL 20 28.0 20.8

* The following data shall be considered for DC LoadCurren


Calculation. (operating duration : 0~10초 )
DC Load t
Type Unit (A)
ACB Trip EA 3
ACB Close EA 3
For Operation SWGR Panel 2

Page 1 of 1
Al Khalij 4X350MW POWER PLANT PROJECT, Libya Document No. : 410820118-T-003

Characteristic Curves
For Relay, CT & CB

Document No. 410820118-T-003

Project Al Khalij 4x350MW POWER PLANT


PROJECT
Customer Doosan Heavy Industries
& Construction

Approved by

Name, Title
Signature
(Seal)
Date

LS Industrial Systems
Submitted by
Switchgear Design team
Approved by S. K. Yang

Checked by S. G. Kim

Designed by S. H. Park

Date June. 1. 2010


P143 AREVA RELAY IDMT Characteristic Curves

P143 AREVA RELAY REF Biased Differential Characteristic Curves


LSIS OCR-P Characteristic Curves
Long Time Characteristic Short Time Characteristic

Instantaneous & Ground Characteristic ITMTL. Characteristic


Pre Trip Alarm Characteristic
Exciting Current-Voltage Data

Customer :
Apparatus
Exciting Current-Voltage Curve
: Current transformer
TYPE : DS-6R 1000.00
Ser.no : Y03-007887
Temperature t(℃) : 24.00
Resistance at t℃ (Ω) : 0.81
Resistance at 75℃(Ω) : 0.9746
100.00
Primary current(A) : 3000

Exciting Voltage (V )
Secondary current(A) : 5
Rated burden(VA) : 15
Rated freguency(Hz) : 50/60
Accuracy limit factor (5P) : 10 10.00
Impedance (Z) : 0.60
Impedance (Zt) : 1.498
Exciting Voltage (V) : 74.92
Exciting Current (A) :
Test result 1.00
: GOOD
0.001 0.01 0.1 1 10 100
TESTED BY : Choi Hae Bong Exciting Current (A)

Exciting current (A) 0.0168 0.0189 0.0207 0.0227 0.0254 0.0297 0.0373 0.0558 0.1650

Exciting voltage (frequency 50/60Hz)(V) 80.00 90.00 100.00 110.00 120.00 130.00 140.00 150.00 160.00
MCCB Operating Cureves & Temperature compensation

a. TS800NFTU
b. TS250HMTU
c. TD100HFTU
Al Khalij 4X350MW POWER PLANT PROJECT, Libya Document No. : 410820118-T-007

Painting Procedure

Document No. 410820118-T-007

Project Al Khalij 4x350MW POWER PLANT


PROJECT
Customer Doosan Heavy Industries
& Construction

Approved by

Name, Title
Signature
(Seal)
Date

LS Industrial Systems
Submitted by
Switchgear Design team
Approved by S. K. Yang

Checked by S. G. Kim

Designed by S. H. Park

Date Jun. 1. 2010


Al Khalij 4x350MW POWER PLANT PROJECT

1. Scope
This procedure shall be used to describe painting the Switchgear.

2. Purpose
The purpose of this procedure is to provide a reliable set of working method of cleaning and
painting for the equipment pertinent to the specification requirement.

3. Item Description

Item/Component Color RAL color No.


400-230V SWGR (interior & exterior) Light Yellowish RAL 7032
400-230V MCC (interior & exterior) Light Yellowish RAL 7032
400-230V DB (interior & exterior) Light Yellowish RAL 7032

* This procedure apply to all steel plate. But stainless steel, Galvanized steel or machined or wearing surface
will not be painted.

4. Metal pretreatment prior painting

4.1 The main aims in the preparation of a metal surface prior to painting may be defined as follows;

4.1.1 The complete removal of all foreign matter, e.g. scale, grease, cutting, oil, soil, welding
spatter, etc.

4.1.2 The conditioning of the texture of the surface so as to render if suitable forwards the
painting that is to be applied.

4.1.3 The pretreatment must import uniformity throughout all treated surfaces, irrespective of
the source of the metal or of the contaminants that might adhere. As with other methods of organic
finishing, attention to the pretreatment stage is essential in order to achieve the full potentialities of
the painting.

4.2 Cleaning Procedure : Cleaning procedure consist of a seven stages.

① Mechanical hand cleaning.


② Degrease and clean with soap.(oil and grease removal)
③ Rinse.
④ For steel : Phosphate conversion coatings.

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For Aluminum : Chromate conversion coatings.


⑤ Rinse.
⑥ Rinse. ⑦ Dry.

4.2.1 Mechanical hand cleaning

If necessary, unpainted surface shall be mechanically hand cleaned according to this schedule
before the chemical cleaning (Alkali degreasing). The basic requirements for mechanical hand
cleaning is that all loose mill scale, rust, weld spatter and foreign matter shall be removed by
scrapping, hammering, brushing, grinding and etc. using to be used as hand tools. If metal were
thoroughly covered rust and mill scale shall be applied acid cleaning. The work piece should be
dipped with an acid solution in a nine stage. Operation i.e. alkali degrease, rinse, acid cleaning, rinse,
neutralization, rinse, phosphate and two times water rinse. But, if possible, have not to be used work
piece covered rust or mill scale.

4.2.2 Degrease and clean with soap

Alkali degreasing is the first step in the preparation of metallic surface for painting. The work
piece can be sprayed with a hot aqueous solution of a suitable alkali mixture. And then the removal of
grease and oil is carried out.

4.2.3 Water rinsing

The metal must be thoroughly rinsed with water.

4.2.4 Phosphate conversion coating

The recognized pretreatment for steel substrates just prior application of powder is phosphate
coating.
LSIS uses Fe phosphate coating.
The work piece can be either dipped or sprayed with a hot aqueous solution of a suitable acid
mixture-H, PO4, ZN (H2PO4)2 , NaNO2 etc.
Phosphate coatings give the excellent adhesion of the painting on the metal, good corrosion
resistance and mechanical properties.
In general, coating weights of zinc phosphate is 100∼200mg/sq.ft (1∼ 2 g/㎡).

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4.2.5 Water rinsing and dry

After conversion coating, the metal must be thoroughly rinsed twice with water. And it is
essential that the metal after rinsing be dried as soon as possible.

5. Painting

5.1 Material

a) All paint shall be delivered to the point of use in sealed and unopened containers boarding
the name of the manufacturer, the type of material, batch number, the color, the date of manufacture,
recommendations and shelf life. All paint shall be supplied in the ready mixed condition and unless in
compliance with the manufacturer’s recommendations, mixing of paint by the contractor shall not be
permitted. The paint, which is gelled, deteriorated during storage or exceed its shelf life shall not be
used.

b) Paint shall only be applied in a smooth and even film free from defeels such as runs, sags,
drips etc. and every precaution shall be taken to obtain a sound and long lasting finish. All paint areas
shall be protected and kept clean and dry until the paint has reached a hard setting.

c) Every layer of paint shall have a thickness as even as, but not less than the value given in
the relevant instructions.

5.2 Application general

a) For better adhesion and rust protection, painting works shall be applied by air spray. The
other coats of paint are to be applied by spray, according to paint manufacturer’s leaflets.

b) At the time of painting work execution other neighboring plant of equipment shall be
protected against dispersion or dripping of the plant.

c) Paint shall not be applied when surface temperature is less than 5 degrees Fahrenheit
above the surrounding air’s dew point or when air relative humidity is greater than 80 percent or when
air surface temperature is below 10 degrees centigrade or above the maximum temperature
recommended by the paint manufacturer. In hot weather care should be taken to ensure that the

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specified thickness minimum dry film thickness is achieved.

5.3 Application powder coating

The powder usually contained in a hopper adjacent to the application booth is delivered to
the electrostatic spray gun which charges the particles on emission and so causes them to deposit on
the earth work piece of opposite charge. Subsequent fusion takes place in on oven Total thickness of
primer and finish coats will be more than 80 ㎛

6. Touch up procedure

6.1 Scope

This touch up procedure shall be applied on all cabinets for enclosures at works and at site.

6.2 Purpose

A basic principle for all repair painting should be to restore a damaged coat of paint on a
surface to the same quality and finish as the encircling surface has. If possible the repair painting
should be completed right to natural boundaries.

6.3 Procedure

6.3.1 Cleaning

Both the damaged the encircling surface shall be cleaned in such a way that all loose paint,
grease, dust and other impurities are removed.

6.3.2 Grinding down of defects

All considerable damages and defects shall be grinded with a rough abrasive paper.

6.3.3 Primer coating

Priming coats shall be applies zinc primer by air spray or brushing

D,F,T of this coat shall be 30 ㎛∼40 ㎛

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6.3.4 Under coating

Grinned surface shall be “blocked”with a undercoating which may by the same as


the primer coating.

6.3.5 Finishing coating

Finishing coats shall be applied epoxy paint by air spray or brushing.


D,F,T of this coat shall be 50 ㎛∼60 ㎛

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Al Khalij 4X350MW POWER PLANT PROJECT, Libya Document No. : 410820118-T-009

Installation Operation
Maintenance Manual

Document No. 410820118-T-009

Project Al Khalij 4x350MW POWER PLANT


PROJECT
Customer Doosan Heavy Industries
& Construction

Approved by

Name, Title
Signature
(Seal)
Date

LS Industrial Systems
Submitted by
Switchgear Design team
Approved by S. K. Yang

Checked by S. G. Kim

Designed by S. H. Park

Date Jun. 1. 2010


Installation, Operation & Maintenance Manual

LSIS SWITCHGEAR & MCC -1-


Installation, Operation & Maintenance Manual

W A R N I NG ! S
Switchgear & MCC are safe and effective when proper precautions are taken. Hazardous
voltages and energy levels exist and may cause death or injury if precautions are not
followed

1. Never work around live or energized bus. Do not remove bolted covers, bolted doors, or
bolted access plates when the equipment is energized. Live bus is enclosed behind metal
panel and these panels should not be removed unless the bus is de-energized.

2. Never use a circuit breaker rated at a different voltage from the equipment. Never use a
lower interrupting rating than the system is designed for.

3. Only qualified personnel should maintain or operate switchgear and MCC. Maintenance
personnel should be qualified to work around medium & low voltage equipment and
familiar with switchgear & MCC in general. Operators should be trained in the proper use
of switchgear and MCC and its components. Both should have electrical shock and burn
medical training.

4. Do not lift shutters when switchgear is energized. Dangerous voltage exists behind
shutters. They are automatically close when breaker is removed to prevent accidental
contact.

5. Do not insert partially disassembled breakers, test breakers, ground and test devices or
other items into an energized cell. Tests using these devices must only be conducted when
main bus is de-energized.

6. Never manually close a circuit breaker into a live circuit.

7. Never disconnect or open the secondary of current transformers when they are on
energized circuits. High voltages will develop between contacts. Keep spare current
transformers shorted on their secondary.

8. When circuits are opened for maintenance, repair or inspection, lock circuit breakers or
disconnect switches in the open position and tag or mark to let others know that it is locked
open for safety purpose, In addition, bus should be grounded to prevent accidents due to
accidental closure or back feeding.

LSIS SWITCHGEAR & MCC -2-


Installation, Operation & Maintenance Manual

1 SWITCHGEAR & MCC DESCRIPTION

This instruction manual describes general and basic matters required for packing,
storage, installation, operation, maintenance and inspection of the product to secure
safety of operator and optimal operation of the product.
The manual shall be known well in parallel with relevant drawings and documents
provided additionally.

Switchgear & MCC are panels of protection for power distribution systems.
Properly designed Switchgear & MCC will limit the extent of outages, prevent serious
fault current damage, and protect lives and property all at a reasonably small cost.

The major elements in Switchgear & MCC are the circuit breakers, bus and cable,
relays, control equipments and the metal-clad or metal-enclosed structure itself.
All elements have different functions but their combined purpose is to deliver power
with minimum outages while at the same time reacting quickly to interrupt short circuit
currents before serious damage can occur to other devices.

Circuit breakers are the actual circuit interruption devices. In a typical system each
feeder will have a separate circuit breaker while each incoming line will also have a
breaker.
These are designed to limit the fault current through them while at the same time allow
normal currents to flow.

Bus and cable are the actual method of power distribution. Current flows through them
and they are insulated from ground and each other as appropriate for their voltage level.

Relays are the sensors of the system. They react to voltage, current, frequency, or other
system conditions.
When those conditions match predetermined levels the relays will initiate tripping of

LSIS SWITCHGEAR & MCC -3-


Installation, Operation & Maintenance Manual

the appropriate breakers.

Control equipment is used to check or control system parameters. Lights indicate if


breakers or magnet contacts are open or closed.
Control switches or push-button switches will open or close breakers, enable or disable
relays or devices or determine operational modes [i.e. remote or manual or automatic.].
Meters will show voltage, currents, frequencies, or other relevant parameters.

The structure of Switchgear and MCC service multiple functions. It protects all the
elements from damage or environmental influences. It protects a person from voltages
and energies that is harmful. It isolates sections of the Switchgear & MCC from each
other.

Finally in supports the various devices and provides a mounting position for them.

The equipment is designed for exposure to dripping liquids but dripping liquids can
destroy the integrity of the insulation and must be avoid.

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Installation, Operation & Maintenance Manual

Rating or equipment (LV Switchgear)


• Rated voltage : 400 - 230 V
• Rated frequency : 50 Hz
• Rated short time withstand current : 65 kA / 1sec.
• Control voltage : DC 220 V / AC 230 V
• Rated Current : 3200 A

【 One Line Diag ram for example 】

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Installation, Operation & Maintenance Manual

【 Out Line Diagram for example 】

【 Assembly Drawing for example 】

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Installation, Operation & Maintenance Manual

Rating or equipment (Motor Control Center)


• Rated voltage : 400 - 230 V
• Rated frequency : 50 Hz
• Rated short time withstand current : 65 kA / 1sec.
• Control voltage : AC 110 V
• Rated Current : 1000 A/1000 A

【 One Line Diag ram for example 】

LSIS SWITCHGEAR & MCC -7-


Installation, Operation & Maintenance Manual

【 Out Line Diagram for example 】

【 Constr uction Diag ram for example 】

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Installation, Operation & Maintenance Manual

2 PACKING

The water proof papers are placed on the bottom of care.


The silica gel bags are put in each unit and enclosure in order to keep in the dry air status.
e.g. approx. 10kg per on panel

Note the warning and caution printed on the crate. Lifting angles are bolted on the top of
the Switchgear & MCC.
Use them to the lift and transfer the crate in accordance with lifting marks on the crate
before the unpacking.

It is recommended that Switchgear or MCC is moved, without being unpacking, to the


place where it is installed.
To move the Switchgear or MCC after the unpacking, use rolls of small diameter if a
crane is not available.

During transportation, particular care should be taken not to let fall down the Switchgear
or MCC because of gravity is relatively high.

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Installation, Operation & Maintenance Manual

3 RECEIVING, HANDLING & STORAGE


Switchgear & MCC are shipped as fully assembled as possible. Prior the shipment it is
factory assembled and then broken down into shipping sections.
Hardware, small parts, and brackets are boxed and shipped with the Switchgear & MCC
assemblies. Breakers, batteries, and other major components are usually shipped in their
own cartons.
Cartons, crates, and boxes are tagged to ease in receiving and assembly.

3.1 Receiving
When the Switchgear & MCC arrives inspect the equipment for damage. Should any
shipping damage be found a claim should be filed with the shipping company and a
manufacturer representative notified as soon as possible.
The Switchgear & MCC should be compared to the packing list to assure all parts have
arrived. Note small items may be packed with larger ones.
This will be noted on the shipping documentation.

3.2 Handling
Before handling refer to the drawings for approximate weight of shipping sections.
Care should be taken to avoid damaging the switchgear during handling operations.
Use only equipment rated for lifting the weights involved, and crews skilled with heavy
lifting of large electrical equipment.
Prior to uncrating, the equipment may be moved by a crane using slings under the
crate. Rollers under crate skids would also be an acceptable method of moving
Switchgear & MCC section.
After uncrating the switchgear shipping sections should be moved by cranes using chain
and spreader bars. Breakers generally have their own lifting eyes.

Dragging or skidding Switchgear & MCC along the ground may damage foundations,
warp enclosure and fling dirt or rocks into the Switchgear & MCC.
Improper lifting or failure to use spreader bars may cause damage to the enclosure by

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Installation, Operation & Maintenance Manual

applying a compressive lateral force.


Improperly rated lifting equipment or untrained crews may drop or bend Switchgear &
MCC causing breakage, warp-age and misalignment.

LIFT-SLING
SPREADER
SPREADER

FLOOR LINE

FOR MOVEMENT IN THIS DIRECTION ONLY, USE ROLLERS


(EACH ROLLER MUST SUPPORT THE FRONT, MIDDLE, REAR FLOOR
CHANNELS)

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Installation, Operation & Maintenance Manual

3.3 Storage
If the equipment is to be stored for any length of time excess of a few days in should be
prepared for storage and stored under the following conditions.

Uncrate the Switchgear & MCC but leave any protective plastic in place

Choose a clean dry location free from harmful vapors. Switchgear & MCC should be
stored on a flat floor to prevent warp-age.
Do not store directly on the dirt or mud. Some covering should be on the ground under
the Switchgear & MCC.

Cover with heavy traps to keep dust or dirt from settling. Allow adequate ventilation to
remove condensation.

If dampness or condensation might be encountered, heaters should be placed inside the


Switchgear & MCC to prevent damage.
Remove any plastic, paper, cardboard, or fabric from the vicinity of the heaters.
Never use heaters around flammable liquids or gasses.

If severe weather conditions are encountered (snow-heavy, rains, high winds) Switchgear
& MCC should be stored inside a shelter of building.

Batteries and breakers should be stored under the requirements of their respective
instruction books.
In general those requirements are more stringent than switchgear requirements.

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Installation, Operation & Maintenance Manual

※Warning!
Do not walk on the roof of the panels (rupture point in pressure relief devices). The
pressure relief devices could by damage.

NO. DESCRIPTION MARK POSITION

1 RIGHT WAY UP THIS SIDE UP DO NOT TILT SIDE

FRAGILE HANDLE
2 -
WITH CARE

3 KEEP DRY -

USE NO HOOK
4 FRONT
DO NOT PUNCTURE

5 SLING HERE -

DO NOT TUMBLE
6 -
DO NOT DROP

7 CENTER OF GRAVITY -

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4 INSTALLATION

4.1 Installation
On commencement of installation on site, the switch-room must be completely finished,
provided with lighting and the electricity supply, lockable, dry and with facilities for
ventilation.
All the necessary preparations, such as well openings, ducts, etc., for laying the power
and control cables up to the Switchgear & MCC must already be complete.
Where switchgear panels have top-mounted structures for earthing switches or
instrument transformers, it must be ensured that ceiling height is sufficient for the opening
travel of the pressure relief plates.

4.2 Foundations
Before placing the Switchgear & MCC the foundation must be poured and settled. The
mounting area of the Switchgear & MCC should be level to plus or minus 2mm.
This is true whether Switchgear & MCC are mounted directly to the pad, is resting on
imbedded rails or any other type of mounting.
An area stretching 1.2m in front of the Switchgear & MCC must be leveled to plus or
minus 3mm for indoor Switchgear & MCC.

Unleveled foundation may cause improper operation of doors and potential transformer
cabinets. Weatherproof seals may not align correctly.
Breakers may not roll in and out [up and down for air magnetic] properly. Section
alignment and bus connections will be much more difficult.
MCC units may not roll in and out [up and down for air magnetic] properly.
Section alignment and bus connections will be much more difficult.
Unleveled arrears in front of indoor sections may interfere with doors, rolling in breakers
and potential transformer compartments.

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Installation, Operation & Maintenance Manual

For indoor Switchgear & MCC it is recommended that there be no protuberances [i.e.
conduits, wiring, ground connectors] sticking above the level of the concrete, although for
those purposes holes are file.
This will prevent problems when the equipment is placed. Since outdoor switchgear is
mounted on its own skid, this is less of a problem and some protuberances may be wanted
for other reasons.

All concrete preparation work should be done prior to placing any Switchgear & MCC.
This would include leveling, drilling holes and finishing.
In addition to the physical problems of doing concrete work after placing the Switchgear
& MCC, concrete work will generate dust that is harmful to the Switchgear & MCC.

【 Foundation of Indoor Equipment for SWGR 】

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Installation, Operation & Maintenance Manual

【 Foundation of Indoor Equipment for MCC 】

4.3 Placement
Prior to placing Switchgear & MCC on the foundation, all packing and crating material
should be removed.
In Switchgear & MCC of more than 2 shipping section the center section should be
placed first. Switchgear & MCC sections should be placed before aisle section

Position and align the first section of Switchgear & MCC. It is important that the first
section be aligned correctly, as the other sections will be matched to it.
Alternate placing sections on either side of the center section. Each section should be
aligned when placed.

After the sections have been placed; check to see that they are level and plumb.
Should they be out of level or out of plumb, shims should be inserted at the point where
the Switchgear & MCC will be fastened to the foundation. Shim the Switchgear & MCC
until it is both level and plumb.

Remove all temporary bracing and shipping supports. These items have been painted a
different color to aid in identification

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Installation, Operation & Maintenance Manual

4.4 Assembly

4.4.1 Indoor Assembly


After the switchgear has been aligned and leveled, it must be bolted together. Loosely
attach each section to the others.
This will allow any last minute shimming to facilitate assembly. Tighten all bolts to
firmly secure sections together.
When assembly has been completed, anchor switchgear to foundation. Anchor locations
are shown on construction drawing.

4.4.2 Main Bus connection Between Sections


Main bus connections are made between sections by bolting bus together.
When possible bus is aligned to allow bus bars in adjacent cubicles to be bolted
directly to each other.
When this is not possible, links are provided for bus connections.
Clean contact surface with nonflammable, non-caution cleaning solution and wipe off
with nonabrasive cloth. Bolt bus sections together. Attach boot, if provided.
※ All bolted bus should be made up using the proper torque value as shown in table.A.

【 Main Bus Connection 】

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- TABLE A -

- Torque values for Switchgear & MCC hardware -


(Copper or Aluminum)
BOLT SIZE TORQUE(kg∙f∙cm)
M 8 BOLT 135
M 10 BOLT 260
M 12 BOLT 460
M 16 BOLT 1150

Train the cables in the proper path to the terminals, using temporary clamping device if
required, and cut to the proper length. Strip the insulation to the desired dimension, being
careful not to damage any strands.

Both the cable terminal connects to the ends of the bars in the rear compartment.
A non-oxidizing lubricant can be used at these connection surfaces.

Clamp the cable permanently to the cable supports.

※Caution!
• Remove all blocking on relays and devices
• Make a final inspection to see that there are not tools, construction materials, or
other foreign matter left in the Switchgear & MCC.

4.4.3 Control Wiring Interconnection


This Switchgear & MCC have been designed to facilitate interconnection.
On each side of each shipping section wall are interconnection terminal blocks.
Pre-labeled wires are coiled at one set of bocks to be run to the other side of the shipping
split. Refer to wiring and schematic drawings for particulars on actual wiring.

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4.4.4 Ground Bus


Ground bus is run in each section at bottom of the Switchgear & MCC. Jumpers are
provided to connect each sections of ground bus together.
When complete all grounds in the Switchgear & MCC will be tied together.
When connecting ground cable to the ground terminal, refer to the mounting bolt torque
standard in ‘Table A’ for the extent of bolt fastening.

4.4.5 Current Transformers


Unconnected current transformers are shorted during shipment. This is normally done at
short circuiting terminal blocks. During installation shorts should be removed on any
active current transformers.

※ Note!
If spare current transformers are in the system with no loads, leave shorted to avoid
developing high voltage across secondary terminals. Never leave the secondaries of
current transformers open.

4.4.6 Fuses
Power fuses used as isolation devices, potential transformer protection or high side
control power transformer protection is taped in place prior to shipment. Remove tape and
lift fuses to make sure they are removable.

4.4.7 Key Interlocks (If provided)


In some switchgear key interlocks are used as a safety system. During assembly extra
keys may be available to facilitate installation.
It is the responsibility of the customer to control and distribute keys. After installation all
keys should be collected and only those required kept. Extra keys should be safely stored
or destroyed to prevent accidents.

4.4.8 Primary Cables Connection


In case of connecting primary cables to terminal or bus, the followings should be
observed;

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• Before connecting the incoming cable, open the primary circuit breaker at first.
• Remove the cover plate for incoming cable and then pull the incoming cable up to
the terminal end of the circuit breaker sufficiently.
• Considering diameter and number of the incoming cable, perforate a penetration
hole for cable entrance. Especially, in case of using cable gland, perforate a
penetration hole based on outer diameter of the gland.
• Within the panel, the length of the incoming cable shall be adjusted in consideration
of the extent of wire bending radius. In case of bending the incoming cable almost
perpendicularly at lower part of panel, pay attention not to destroy insulation of the
cable.
• Penetrate the incoming cable through the perforated cover plate and fix to it.
• At the connection of the cable to the terminal, refer to the mounting bolt torque
standard in ‘Table 4’ for the extent of bolt fastening.
• When connecting the power cable, it is recommended to treat ending part with
termination kit (RAYCHEM, 3M or equipment). Refer to the following figure for the
distance from the ending part;

A : Power Cable

B : Cable Clamp
Min. 580mm

C : ZCT (if required)

【 Power Cables Connection 】

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4.4.9 Bus Duct Connections


Bus duct connections to the switchgear are brought directly into the cubicles. The
connection point of the duct is either directly attached to the switchgear, or attached
through an expansion joint. The bus itself is joined to the switchgear through a flexible
connector. The joint is insulated either with a boot or is taped.

4.4.10 Connection of Control Cable


Terminal block for control cable pulled from outside use 20A or 30A terminal block to
compensate decrease of line voltage since its cross-sectional area is greater than that of
control cable in the Switchgear & MCC.
At the connection or incoming cable, perform wiring work referring to related drawings
(circuit diagram or wiring diagram.).

4.4.11 Cleaning
The Switchgear & MCC should be thoroughly cleaned to prevent problems later on. All
garbage, paper, loose parts, etc. should be removed from the Switchgear & MCC. Ti is
recommended that the Switchgear & MCC be vacuumed out to remove dust and dirt. Wipe
down main bus insulation with clean rags.

Do not use paint thinner, lacquer thinner or aromatic solvents such a Benzene, Xylene,
Trichlor, Triclene, MEK, MIBK, Toluol Benzol, Acetone or Carbon Tetrachloride as these
will damage insulation.

Acceptable cleaning fluids include Freon TF, denatured alcohol, Iso Propyl or VM & P
Naptha.

4.4.12 Pre-operational Testing And Inspections


During factory testing the Switchgear & MCC underwent complete functional testing of
the control and metering circuits, megger and hipot testing of the main bus and an
inspection to assure it was correct and complete. When the equipment is assembled in the
field it is important to conduct tests to assure that the Switchgear & MCC have been
correctly reassembled.

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4.4.13 Primary circuits


It is recommended that the primary bus be meggered prior to energization. A minimum of
100 megohms should be measured to ground and phase to phase. It may be necessary to
disconnect potential transformer fuses as potential transformers are usually tried together
in a delta or wye.

High potential testing is not required but if desired it should be followed according to IEC.
standards. Potential and control power transformers must be disconnected during this test.

Circuit breakers should be meggered prior to energization. Phase to phase and phase to
ground insulation resistance must be at least 200 megohms.

4.4.14 Relay Settings


Each power distribution system has its own characteristics and relay settings should
correspond to those characteristics. Relay setting insulations are given in the instruction
book for particular types of relays. Setting should be coordinated within the switchgear,
and to devices upstream and downstream of the switchgear.

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5 OPERATION

※ Note on safety at work


The relative work and operating procedures must be carried out carefully by trained
specialists familiar with the installation, taking into account all the relative safety
regulations according to the IEC and other relevant professional bodies, as well as any
local and work regulations and instructions.

※ Warning
Do not walk on the top surfaces of the switchgear panels
(Rupture points for pressure relief).
The pressure relief devices could be damaged.

5.1 Commissioning

5.1.1 Preparatory work


In preparation for commissioning, the following work must be carried out prior to
connection with the power supply:

• Check the general condition of the Switchgear & MCC for any damage or defects.
• Visually inspect the switching devices, withdrawable parts, isolating contacts,
insulating parts, etc.
• Check connection of the main earthing bar to the installation earthing conductor
(following the appropriate safety regulations).
• Check the paintwork for damage and, where necessary, touch up as necessary part.
• Remove all residues of materials, foreign bodies and tools from the Switchgear &
MCC.
• Clean the Switchgear & MCC, rubbing down insulating parts with a soft, dry, clean,
non-fraying cloth. Remove any greasy or sticky dirt

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• Correctly remount all covers etc. removed during assembly and testing procedures.

• Lifting eyebolts on high current vacuum circuit-breakers must be removed if still


fitted..
• Perform AC voltage testing of the main circuits according to IEC 62771(for MV)
and IEC 60439(for LV) where necessary. Pay special attention to voltage
transformers and cables, etc. during this procedure.
• Switch the auxiliary and control voltage on.
• Carry out testing operations on switching devices manually or by electrical control,
and simultaneously observe the relative position indicators.
• Check mechanical and electrical interlocks for effectiveness, without using force.
• Set the protective devices in the Switchgear & MCC to the required values and
check their function with test equipment.
• Instruct local operators regarding the basic details of regular handling of the
Switchgear & MCC.
• Check readiness for operation and switching status of electrical systems upstream
and downstream of the Switchgear & MCC.

Depending on allocation of responsibilities, it may also be necessary to check the


following equipment in areas adjacent to the Switchgear & MCC :

• Power cables
• Auxiliary cables
• Auxiliary power source
• Remote control system
• Switchgear & MCC room equipment
• Switchgear & MCC room conditions

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5.1.2 Start-up
• Comply with all relevant safety regulations.
• Ensure that the circuit-breakers in the system are in the OFF position.
• Remove any existing earthing and short circuiting connections in the critical
switching area.
• Energize the feeder cables.
• Connect the Switchgear & MCC step by step, observing the signals and indicators.
• Check that relative conductors are in phase, where necessary, when there are several
incoming feeder cables and Switchgear & MCC section.
• Carry out all measurements and check all functions which depend on high voltage
power supply being connected.
• Watch out for irregularities of any kind.

5.2 Switching Operation

※ Carry out switching operations with the front doors closed!

5.2.1 Withdrawable apparatus


Manual insertion from the test/disconnected position to the service position:
• Connect control wiring plug.
• Close the front door.
• Ensure that the apparatus is in the OFF position.
• Fit hand crank on hole of the front door, after opening the hole for them by turning
slide
• Turn the crank clockwise (approx. 30~40 turns) until the stop is reached and the
withdrawable part is in the service position.
• Observe the position indicator.
• Remove hand crank

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※ Note :
The withdrawable part must not be stopped in any intermediate position in the
travel range between the service and test/disconnected position!

Manual withdrawal from the service position into the test/disconnected position:
• Ensure that the apparatus is in the OFF position.
• Reverse the procedure described above for insertion into the service position.

※ Important note:
Insertion and withdrawal of circuit-breakers or MCC(and other withdrawable
parts) must be gradual, in order to avoid any shocks which could deform the
mechanical interlock. If the operations are prevented, do not force the interlocks
and check that the operating sequence is correct. Please also refer to the technical
documentation of the circuit-breakers for installation operations.

※ Caution :
The insertion and withdrawal must always be carried out with the apparatus open!
Withdrawal from the test/disconnected position onto the service truck:
• Open the door of the circuit-breaker compartment.
• Release control wiring plug and place it in the storage position on the withdrawable
part.
• Position service truck at the correct height facing the panel front.
• Draw the withdrawable part out onto the service truck and secure it in the catches on
the truck.
• Release the service truck from the Switchgear & MCC panel.
• Secure the position of the shutters with padlock.

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Insertion from the service truck into the test/disconnected position:


• Carry out the procedure described above for withdrawal in reverse order.

5.3 Relaying and Metering

Relay and meters function automatically to measure and record the systems information.
Should any system variable exceed preset limits, the relaying will trip appropriate breakers.
In some cases relays must be reset by hand. In addition, some relays may operate lockout
relays and prevent operation of the breaker until the lockout relay is reset. Refer to
schematic drawings for particulars of the relaying system.

5.4 Space Heater

Under normal conditions space heaters will be operating. Space heaters help reduce
condensation by elevating the switchgear slightly above ambient temperature. Space
heaters that fail should be replaced as soon as possible

5.5 Bus

5.5.1 Bus Access

Live bus is behind bolted panels. Never remove these panels until the bus has been de-
energized. Review construction drawings before doing any work. These will show which
barriers must be removed to reach any particular bus. Switchgear & MCC bus has been
sectionalized to isolate any shorts, overvoltages, or other effects and limit their effect.
Always replace barriers when work has been completed.

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5.5.2 Bus Inspection and Cleaning

Megger bus, phase to phase, and phase to ground. Record the results as well as the
temperature and the humidity in a maintenance log for the Switchgear & MCC. Readings
will help show if there is any progressive deterioration of the insulation.

Inspect bus insulation for signs of deterioration. Cracking, crazing, tracking, residue
deposition or discoloration are signs of degradation. Paying particular attention to areas
around bus supports, bus insulators, bus joins, and bus connections. After inspection, wipe
bus with clean rags.

Do not use paint thinner, lacquer thinner or aromatic solvents such as Benzene, Xylene,
Trichlor, Triclene, MEK, MIBK, Tolvol. Benzol, Acetone or Carbon Tetrichloride as these
will damage insulation.

5.6 Potential Transformer and Fuse Carts

Potential transformers and power fuses are mounted on slide out carts. Cart operation ins
such that potential transformers or fuses are disconnected from the primary circuits,
grounded by the action of pulling or tilting the cart out. The carts should be checked to see
that they operate smoothly. Potential transformer fuses or power fuses should be check to
assure the have not opened.

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5.7 Earthing Switch

The earthing switch-has a snap closing mechanism which is independent of the rotation of
the drive shaft. An earthing switch allocated to a circuit-breaker is only enabled for
switching when withdrawable part is in the test/disconnected position or removed from the
switchgear panel.

Manual opening and closing:


• Press slide onto the operating lever recess socket downwards. (When the switch is
closed, it is already in this position!)

※ Caution!
If the operation is prevented, do not force the interlock and check that the operation
sequence is correct.
• Fit operating lever onto hexagonal shaft, which is now released for operation.

※ Note:
Put operating lever in pointed upwards or downwards on the hexagonal shaft so that
there is sufficient room for movement of the operating lever even if space is limited
at the sides.
• Turn the lever clockwise through approx. 180° until the stop is reached to
close the earthing switch, or anticlockwise until the stop is reached to open the
earthing switch.
• Observe the mechanical switch position indicator.
• Remove operating lever. Slide remains open if the earthing switch is in the
closed position.
Make sure that the operating lever is turned right up to the stop in the opening
process, to ensure that the earthing switch is in its defined limit position.

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5.8 Busbar Earthing Switch

To earth the busbars, earthing switches are used, same as line earthing switch. Their
operating mechanism is identical to that of the line earthing switches.

5.9 Interlock system for Tie Circuit Breaker

5.9.1 Normal Power supply


• Both of main Circuit Breaker are in connected position and all of the protective
relay are normal condition which is interlocked on the closing line of the circuit
breaker.
It can be closed by control switch provided on the front door and observe the
signal lamp status, Red is ON.
• When both incoming Circuit Breaker is closed, the tie Circuit Breaker can’t be
closed.

5.9.2 Change over to Tie Circuit Breaker


• Tie Circuit Breaker is in connected position.
• The Tie Circuit Breaker can only be closed by control switch provided on the
front door when one of the incoming circuit breaker is open condition.
• And observe the signal lamp status, Red is ON.

5.9.3. Back to Normal Power supply


• Open the Tie Circuit Breaker and close one of Incoming Circuit Breaker by
control switch provided on the front door and observe the signal lamp status, Red
is ON.

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52-2 52-16
Interlock Interlock

52-10 52-24

【 Inter lock System 】

52 - 2 52 – 16 52 – 10 & 52 - 24
SECTION
Close Open Close Open Close Open

Close - ●
52 - 2
Open - ●

Close - ●
52 – 16
Open - ●

Close ● ● -
52 – 10 & 52 - 24
Open ● ● -

【 Inter lock Table 】

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6 TESTING AND INSPECTON

After the equipment has been installed and all connections have been made, it should be
tested and inspected before putting it in service. The equipment and devices have been
made to ensure that the equipment has been properly installed and that all connections are
correct.

Guidance of testing devices such as relays, instruments and meters are given in the
instruction attached with O & M manual.
The settings of the protective relay must be set according to relay’s setting table.

The operation of the breaker with its associated devices may be tested in the unit while
the equipment is energized by racking the breaker into the test position and engaging the
secondary coupler.
This is accomplished by lowering the handle on the right-hand side of the breaker
mechanism and pushing forward until the coupler engages.

High potential tests to check the integrity of the insulation are not necessary if the
insulation instructions in this book are carefully followed.
If the purchaser desire to make high potential tests, the test voltage should not exceed
75% of factory test voltage in accordance with IEC.

Potential transformers, and control power transformers, must be disconnected during high
voltage testing, When bus ground studs and caps are furnished, the caps are removed in
order to attach grounding cables.
The purchaser must replace the ground stud caps after testing and/or maintenance is
complete.

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7 SAFETY PRECAUTIONS

Before operating or working on any electrical equipment,


Read this manual carefully to understand the those function and how to handle it safely.

In this manual, safety precautions are ranked into two types:


【DANGER】
】and【
【CAUTION】
】these two ranks are defined as follows

DANGER
A danger notice with this symbol indicates that neglecting the suggested
procedure or practice could be fatal or result in serious personal injury.

!
CAUTION
A caution notice with this symbol indicates that neglecting the suggested
procedure or practice could result in moderate or slight personal injury and/or
property damage.

Note that failing to observe caution notices could result in serious injury
/damage in some situations.
Because safety notices contain important safety information, be sure to read and
observe them.

7.1. Handling Electrical Machinery and Apparatus

In order to prevent accidents, anyone handling electrical machinery and apparatus must
be thoroughly acquainted with the precautions noted below and with those in section 2,
"Electric Shock Prevention".
Most accidents can be prevented by being careful. Always observe these precautions.

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7.1.1 General Precautions

Observe the following precautions when performing maintenance or inspection in order


to avoid electric shock or a short circuit? (Accidents can be caused by dropping such
objects as metal tools, flashlights, or other conductive materials)

DANGER

Working Preparations
Treat electrical equipment as highly flammable
flammable material at all times.
• Do not smoke or use a flame in the vicinity of the equipment.
• Wear a helmet, safety shoes and work clothes when working on the equipment.
• Cut off the power supply
• Otherwise there is the danger of electric shock from live bus-bars and other current
carrying parts when the Switchgear & MCC or other electrical panel is opened.
• Make sure there is no voltage in the circuit before any electrical work is done. And
make panel ground (Use a voltmeter/circuit tester or the like.)
• Never work on live part. (Except in an emergency)
• Before working, think carefully about the steps you will take, inspect the
surroundings for any possible dangers, and inform your associates of what you plan
to do. Then work quickly and efficiently.
• Provide sufficient lighting for the work area.
• Maintain an orderly work area. Do not scatter tools or other articles about.
• Learn the proper way to use a circuit tester and other necessary tools.
• Read and understand section 2. "Electric Shock Prevention"

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!
CAUTION

Inspection and Maintenance


• Daily inspection
- Check appearance for any damage, Pay special attention for noise, bad odor and discoloration.
• Periodic Inspection
- Check each bus bar fixing section, device mounting section and wiring section for any
looseness. If any looseness is found, fasten the fixed bolts again.
- Check appearance of each device (vacuum circuit breaker, vacuum contactor, protective relay,
current & potential transformer, fuse, module card, etc.) for any missing or damage. If any
failure or damage is found, replace with the spare parts.
- Check each device (vacuum circuit breaker, vacuum contactor, protective relay, current &
potential transformer, fuse, module card, etc.) for noise, bad odor of discoloration. If any noise,
bad odor or discoloration is found, replace with the spare parts.
- Check the mechanical operating section of each device (vacuum circuit breaker, vacuum
contactor, protective relay, etc.) for any mechanical malfunction in operation. If any
malfunction is found, replace with the spare parts.

7.1.2 Precautions for Hot-line Work

Never perform hot-line work unless it is unavoidable. If repair of live circuits or electrical
devices is unavoidable, gain a thorough under-standing of section 2. “Electric Shock
Prevention” and obey the precautions listed below.

DANGER

Hot-line Work
• In the presence and/or under the supervision of competent supervisor, perform the
work while observing the following preparatory steps.
- Provide sufficient lighting for the work area.
- Remove wristwatches, rings, and other metal articles from the body.

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- Wear long sleeve work clothes that fit close to the body, and make sure clothing and shoes are
dry.
- Insulate yourself from the body, and place insulating material over any devices or structural
components which may be accidentally touched.
- Cover tools with vinyl tape as wherever possible.
- When doing electrical work, cover live part with insulating material or safety shutter to protect
against dropped tools and scrap-wire, and inadvertent touch of live part.
- Place insulation between the live section of the circuit and the section to be worked on.
- Wear rubber gloves on both hands (and wear rubber boots).
• Work with the right hand as much as possible, and take care not to lose your balance.
A loss of balance due to the movement of the ship can cause an accident.
• Station someone who can cut the power off immediately in an emergency, and
establish a signal between yourself and that person.

7.1.3 Guidelines for Fire Extinguishing

In the event of an electrical fire, quickly perform the following procedures

DANGER

Fire Extinguishing
• Cut off the power to the circuit or device from which the fire began.
• Cut off the power to other circuit or devices which may be damaged by the fire,
including those which could be damaged if the fire spreads.
• Do not cut off power to any devices which could cause a serious accident if deprived
of power.
• Inform your supervisor and anyone close to the area of the fire.
• Use a fire extinguisher (powder or halide type) to fight the fire.
In s small room or section, there is the danger or asphyxiation from the fire
extinguishing material, so be careful to avoid this.
In this case of electrical fires, always cut off the power supply first.
Take a good look around and think before working. Then work fasts to stop the
spreading of the fire.

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• Be careful when using water to extinguish an electrical fire.


The person fighting the fire could be electrocuted by current flow through the water.
This is especially true of seawater but also true of fresh water.
• Think carefully when choosing between seawater and a fire extinguisher.
Once electrical devices have come in contact with seawater it is difficult to restore
them to their original condition.
In some cases, a fire extinguisher is the best choice even if it requires more time than
seawater to put out the file.

7.1.4 Maintenance and Inspection of Vacuum Circuit Breakers and Vacuum


Contactor

!
CAUTION

Maintenance of VCB’s & VC

See the operating instructions of the particular breaker for correct maintenance, inspection,
and replacement procedures.

For some types and mounting configurations, the entire switchgear must be source cut off
to perform the work for [Fixed type].

For others, only a restricted area of the switchgear must be cut off for [Draw-out type].

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7.1.5 Precautions for Circuit Breaker Operation

DANGER
Circuit Breaker Operation
• Before operating circuit breakers switches, confirm the following to avoid putting
others in danger.
- There will be no problems if any or all devices in the circuit receive power.
- There are no other workers working on the same circuit.
If there are other workers working on the same circuit, inform them of what breaker or switch
you will be operating and advise their caution.
- The protective devices (protective relay, fuses, etc.) of all circuit are in order.
• Operate breakers and switches in the following manner.
- Perform all operations with the right hand.
Except for operations requiring both hands, keep the left hand back and away from the breaker
or switch.
- Operate knife switch and the like with one quick motion.

7.1.6 Precautions for Protective relay

DANGER

Protective Relay
See the operating instructions of the particular relay for correct maintenance, inspection,
and replacement procedures.

Before emerging the equipment it must be earthed using the protective earth terminal.

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7.1.7 Precautions for Current & Potential Transformer Operation

DANGER

CT & PT Operation
Do not open the secondary side of a current transformer.

If the secondary side must be opened for repair work, do not leave it opened: high voltage
could be produced in the secondary side current flows through the primary side.
Periodically check the connections of the secondary side for tightness.

7.1.8 Precautions for Changing Fuses

DANGER

Changing Fuses
• Changing fuses
- When removing a fuse, unscrew the fuse cap carefully.
- While inserting the fuse into the fuse clip, do not allow the conductive part of the fuse to touch
the between adjacent fuse clip and this fuse clip.
- Otherwise, a short-circuit accident could result!
- When changing a fuse, do not make contact with nearby charged devices or with any other live
part, (i.e. bus-line etc.).
- Otherwise, electric shock could result!

• Selecting the right spare


- Use a spare of the same type and rated current as the blown fuse.

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7.1.9 Precautions for Changing Relays (auxiliary relays, time limit relays, etc.)

!
CAUTION

Changing Relays
• Changing the relay
- Remove the power supply miniature circuit breaker (MCB) or fuse for the circuit containing the
relay to cut off the voltage to the circuit.
- For a starter control circuit, set the MCCB for the starter circuit power supply to OFF.
- Change the repay.

• Selecting the right spare


- Use a spare of the same type, rated current, and contact configuration as the previously used
relay.

7.1.10 Other Precautions

!
CAUTION

Other Precautions
• Keep front doors and back covers or doors closed except when it is necessary to open
them.
• Immobilize the moving parts by fastening or door stopper of front doors or relay
racks and rear cover or door of the Switchgear & MCC while electrical work is being
done.
• Do not remove protective plates or protective covers except for absolutely necessary.
If they must be removed, be sure to return them to their proper positions.
• Do not leave any tools or work materials on or around the switchboard or starter
panel after work has been completed.
• Always discharge capacitors before working on capacitor circuits.

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7.2. Electric Shock Prevention

7.2.1 General Information on Electric Shock

• The Danger of Electricity


- Receiving an electric shock is extremely dangerous.
Even a relatively small amount current can be fatal if it passes through the head, lungs, or other
vital organ.
- 100v AC is more dangerous than is generally thought.
- At 100v AC, 60/50 Hz, even a 50milliamperes (mA) is dangerous and 50~100mA can cause a

fatal electric shock.

• The Symptoms of an Electric Shock Victim


The symptoms described below must be treated immediately with artificial respiration or
Cardiopulmonary Resuscitation (CPR) until the victim recovers.
These are symptoms of electric shock and should not be confused with death. It is not unusual
for a person suffering from these symptoms to recover even after several hours of artificial
respiration or cardiopulmonary resuscitation (CPR).

The symptoms are listed in order from mild to most serious case

- Breathing stops.
- Normal breathing can usually be restored after continuing artificial respiration for a short while.
- Breathing stops, face is pallid, and pulse is very weak or undetectable.
- Totally unconscious.
In the worst of cases, the body of the victim may become rigid within two or three minutes after
the shock.

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7.2.2 Prevention of Electric Shock

Anyone who is operating or performs maintenance or repairs on electrical equipment, or


anyone who supervises people doing such work, and take the following measures to
prevent electric shock accidents.

DANGER

Prevention of Electric Shock

• Never assume there is no voltage applied to the circuit until the voltage has been
confirmed (measured).
• Always cut off the power supply and confirm that there is no voltage applied to the
circuit before any electrical work is done. Most accidents occur because the power is
mistakenly assumed to be off.
• Always use rubber gloves, rubber boots, and an insulation mat when doing electrical
work.
• Tag the power supply switch when doing electrical work.
• (ex. "Do Not Turn on Power: Maintenance Work")
• If someone turns on the power while maintenance work is being done, and accident
could occur.
• Operate switches with the right hand while holding the left hand back and always
from the body.
• Station people in such strategic places as near the switchboard in order cut off the
power immediately if an accident occurs.

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8 MAINTENANCE

8.1 General

Maintenance serves to preserve trouble-free operation and achieve the longest possible
working life of the Switchgear & MCC. It comprises the following closely related
activities:

Inspection : Determination of the actual condition


Servicing : Measures to preserve the specified condition
Repair : Measures to restore the specified condition

Note:
When carrying out all maintenance work, the regulations in the country of installation must
be strictly complied with.

Maintenance work may only be performed in a careful manner by trained personnel


familiar with the characteristics of the individual Switchgear & MCC, in accordance with
all relevant IEC safety regulations and those of other technical authorities, and with other
overriding instructions. It is recommended that LSIS service personnel be called in to
perform the servicing and repair work detailed below.

The inspection and servicing intervals for some of the equipment/components (e.g. parts
subjects to wear) are determined by fixed criteria, such as switching frequency, length of
service and number of short-circuit breaking operations. On the other hand, for other parts
the length of the intervals may depend, for example, on the different modes of operation in
individual cases, the degree of loading, and also environmental influences (including
pollution and aggressive air).

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8.2 Classification of Periodic Inspection


• Where necessary, the working area must be isolated and secured against reconnection
in accordance with the Safety Regulations specified by IEC and appropriate national
standards before inspection.
• Correct condition of the Switchgear & MCC should be monitored by regular
inspections.
• Under normal operating conditions, inspection should be carried out once every four
years by specially trained professional electricians.
• Under abnormal operating conditions (including adverse climatic conditions) and/or
special environmental stresses (heavy pollution and aggressive atmosphere, among
others), inspection may be necessary at shorter intervals.
• Inspection is primarily to carry out a visual check for grime, corrosion and moisture:
- Effects of high temperature on the main circuits,
- Traces of partial discharge on the insulating material parts,
- Traces of leakage current on the insulating material parts,
- Surfaces of the contact systems.
• However, inspection must also to include correct mechanical/electrical operation of
the following parts : switching devices, actuating, interlocking, protection and
signalling devices.

※ Caution!
Instrument transformer circuit.
• With regard to the switching devices, their separate Instruction manual should be
followed.
• Check all Switchgear & MCC accessories and auxiliary devices (e.g. storage
batteries).
• No partial discharge must occur on the surfaces of equipment at operating voltage.
This can, for example, be detected by characteristic noises, a clearly perceptible
smell of ozone, or visible glowing in the dark.
• Visually checking the contact system. We recommend to turn the contact system
alternately in order to clean the inner contact points of the contact system.
The contact points should be cleaned if signs of overheating (discoloured surface)

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are visible.
• If any irregular conditions are detected, then relative repair measures must be
taken.

- TABLE B -

For inspection, restricted condition is necessary as follows.

Restricted Opening Uninte-


Circuit Interrup-tion
Condition and Separation rruption Inspection
Power of main bus
Classification closing of cover of period (1)
failure power
of inspection of door power
Once
Visual inspection 0 -- 0 -- --
/month
0 Once
Monthly inspection -- 0 --
(2) /month

0
Annual inspection 0 -- 0 0 one/year
(3)

Temporary inspection 0 0 -- 0 0

※ Note :
• Choose the inspection period after consideration of above inspection periods and
the subject equipment. Because the inspection period is influenced by the
environment, operating conditions, importance of equipment, and the time
elapsed.
• Under the uninterruption of power, it is possible to check the Switchgear &
MCC door opened and it is recommended to check with door opened once a
month.
• Interruption of power is unusual, but inspection with interruption of power is
recommended every two years.

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8.2.1 Visual inspection


To ascertain that, under normal operating conditions, SWGR appears working correctly.
To check that metering instruments and indicating lamps are functioning, it is
recommended that this inspection should be undertaken as an internal part to regular
routine operational checks that are to be conducted at the SWGR.

8.2.2 Planned inspections


These inspections are considered as planned examinations that are required to confirm
that system components are functioning as required. The inspections are scheduled,
taking into account operating requirement, environmental conditions etc, at regular
intervals with precise work instructions and systematic checks to be undertaken.

8.2.3 Planned inspection routine


This consists of periodical inspections on a monthly and annual basis.

8.2.4 Monthly inspections


These involve visual inspections which require the opening of doors which are
admissable without interrupting the supply, and where necessary.
- Indicator lamp replacement
- Illumination lamp replacement
- Correct any observed abnormality in the normal

8.2.5 Annual inspections


These require a full operational test to be performed ensuring all equipment is fully and
efficiently operable without any abnormalities.

All equipment and components should be inspected according to manufacturers data.


Where equipment is required to maintain its supply, caution should be exercised when
inspecting.
If a full inspection is not possible as energization needs to be maintained then a visual
inspection should be performed, and a full operational inspection must be rescheduled for
more convenient time in the near future.

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8.3 Maintenance and Repair of Equipment

Restrictions imposed by the equipment should be highlight where applicable.

8.3.1 Isolating procedure of the main bus-bar for SWGR.


• Open the main circuit breaker bus de-energized.
• Check the no-voltage of bus and earth to necessary spot and check the de-energization
by voltage test meter.
• Discharge the remaining current from the capacitor to earth after a 2 min period has
elapsed after isolation if necessary.
• Prevention of mis-operation should be ensured by locking of the circuit breaker of
disconnect in the "OFF" position and positing of warning signs "MEN AT WORK".

※Caution!
Without power interrupting from distribution transformer secondary side, do not
remove a insulation cover surrounded main incoming bus bar.

8.3.2 General safety procedures


If must be appreciated that complete safety of men and equipment cannot be ensured
without the cooperation of all people involved. It is therefore expected that persons
working in the plant area. i.e representatives of the owner, consultant and contractor will
follow the safety regulations outlined in this procedure.

Before commencing any testing, commissioning or operation activities the following


general conditions shall apply.

It is necessary for the operator to understand the construction of equipment and operation
methods for safety.
• The working area shall be clear and free from debris and left over materials.
• Access to all working areas and equipment shall be clear.
• Ventilation system shall be satisfactory.

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• Danger/warning signs as applicable shall be posted.


• Entry to the working/operation area shall be restricted to authorized persons only.
• Fire fighting facilities shall be available where applicable.
• Check strict and accurate communication with relative quarters.
• Ensure equipment is de-energized (electrically isolated). The circuit diagram should be
checked in the case of power supplies, bus alive on circuit breaker primary, etc. De-
energization should be confirmed with test meters. Before conducting any tests on
equipment, that equipment shall be properly grounded. To ensure maximum security
all energized zones shall be kept locked, where practicable, and wherever possible all
locked, where practicable, and wherever possible all equipment shall also be locked.
Key will be under the control of the responsible person as designated in this document.

8.4 Repair of Surface of Damage


Repair of surface damage:
• Carry out repair work immediately after a defect has been discovered.
• Completely remove all rust from damaged paintwork areas on steel sheet and other
steel parts by mechanical means, e.g. with a wire brush.
• Lightly grind the surrounding paint coat and carefully degrease the entire area. Then
immediately apply an anti-rust primer and, after an appropriate hardening time, apply
the top coat. Only use suitable and compatible paint products.
• Apply the top coat in standard RAL 7032 color, or the relevant special color.

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8.5 Table of Scheduled Maintenance

Check contents & interval ( 1 time )


Check item Operating Measuring
Visual Replace Remarks
(Adjusting) (Megger)

Switch board 2 months

According to its
Vacuum circuit breaker 2 months 1 year 2 years
instruction manual

Depend on
Potential transformer 2 months 2 years
Megger value

Depend
Current transformer 2 months 2 years
on megger value

Meter 2 months 1 year

Control switch
2 months 1 year 250,000 times
(Change over switch)

Push button switch 2 months 1 year 250,000 times

Replace, 1 times
Signal Lamp 2 months 8,000 times / 1~2 year
for normal lighting lamp
According to its
Protection relay 2 months 1 year
instruction manual

Replace, in case of
Magnetic contactor 2 months 1 year 1,000,000 times
contact damaged

Fuses 2 months

Molded case circuit 1,000


2 months 1 year
Breaker ~ 6,000 times

Auxiliary relay 2 months 1 year 500,000 times

100,000
Time relay 2 months 1 year
~ 500,00 times

Fluorescent lamp 2 months 1 year

Instrumentation parts 2 months 1 year

LSIS SWITCHGEAR & MCC - 49


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Installation, Operation & Maintenance Manual

8.6 Preventive Maintenance Procedures of The Various Equipment

8.6.1-1 Switchboard

Interval
No. Items Inspection Method Remarks
(1 time)

1) Any rust, damage to 1) Clean the parts with


metal part? damage paint and repair.
Repair when metal parts are
damaged

2) Any rust, damage to


2) Clean the rust from hinges,
1 Rust, damage 2 months metal fixtures?
handle, etc.
because this is the cause of
malfunctions

3) Any damage to peep 3) Clean the inside and outside


hold, waterproof rubber, of the peep hole.
etc.

2 Imperfect function Any fault in door, handle, Repair the damaged parts.
Do. latch, hinge, etc.

Any missing lamps, display


3 Display Do.
or unclear?

Any abnormality in lock Check the function of the


4 Lock device Do. locking device, etc. and
device?
confirm the key storage.

LSIS SWITCHGEAR & MCC - 50


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Installation, Operation & Maintenance Manual

8.6.1-2 MCC

Interval
No. Items Inspection Method Remarks
(1 time)

1) Any rust, damage to 1) Clean the parts with


metal part? damage paint and repair.
Repair when metal parts are
damaged

2) Any rust, damage to


2) Clean the rust from hinges,
1 Rust, damage 2 months metal fixtures?
handle, etc.
because this is the cause of
malfunctions

3) Any damage to peep 3) Clean the inside and outside


hold, waterproof rubber, of the peep hole.
etc.

2 Imperfect function Any fault in door, handle, Repair the damaged parts.
Do. latch, hinge, etc.

Any missing lamps, display


3 Display Do.
or unclear?

Any abnormality in lock Check the function of the


4 Lock device Do. locking device, etc. and
device?
confirm the key storage.

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Installation, Operation & Maintenance Manual

8.6.2 Vacuum Circuit Breaker and Electromagnetic Contactor

※ Note :
See Manufacturer’s Operation & Maintenance Manual for Detail Checking.

Interval
No. Items Inspection Method Remarks
(1 time)
Operate the switch several
times and check the following
points.
1) Listen to the sound as it goes
1) Any fault with on and off on and off. If there is any
time. Any variation? abnormality perform a precise
inspection.
2) Perform a precise inspection
for any faults except the
2) Any abnormal noise?
characteristics noise and
vibration of the breaker.
1 Switch operating 1 year 3) Pay attention to spark noise
due to loose terminals, vibration
3) Any abnormal vibration?
due to poor fixing of the breaker,
etc.
4) Measure the control voltage
4) Normal ON control voltage and adjust the voltage of the
and pressure for power power supply (battery, etc.) if it
operation is not about ± 5% of the rated
value.
5) Perform an automatic trip test
5) Is trip circuit normal? with the protection relay contact
circuit. It's OK if it trips.

Clean between the contacts of


the auxiliary switch because they
Does circuit breaker display easily become dirty. If it is not
2 Display unit check 2 months lamp match main circuit normal even after cleaning the
operation? display lamp. Display and
auxiliary switch, check the
circuit contacts, etc.
1) Any loose terminals in main
circuit?
2) Any looseness in auxiliary
switch, control circuit 2) 3) Retighten all parts to be
3 Loose parts Do.
terminals, control circuit parts tightened.
and their fittings?
3) Any looseness, bend, etc. in
circuit breaker bolts, nuts etc.

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Installation, Operation & Maintenance Manual

Interval
No. Items Inspection Method Remarks
(1 time)
Check deformation of the inside
when short circuiting.
Any deformation of bus high
Replace parts and at the same
and main circuit conductor by
Deformation 2 months time perform a precise
4 electromagnetic force when
examination depending on the
there is large current cut-off?
degree of deformation.

The circuit breaker may have to


be replaced.
1) The limit of main contactor
wear and housing wear various
with the cut-off current and cut-
1) Dose wear of main
off circuit.
contactor. pitting of housing
exceed limits?
Refer to the manufacturer's
Damage instruction manual and repair or
5 Do replace them and perform a
precise examination.

2) If there is damage or
2) Any damage or deformation deformation to the contacts or
to contactor spring? strong, replace and perform a
precise examination.

Use the fallowing as a guide for


With insulation resistance
insulation resistance.
meter (meger).
Between main circuit and ground.
* Hith voltage circuit : 1000V
Insulation Between contacts of same phase
or more
6 resistance 2 years. main circuit 100M ohm.
* Low voltage circuit : 500V
Between main circuits of
Do after cleaning the insulator
different phase
and insulation material with a
dry cloth.
Between control unit conductor
and ground 1M ohm

LSIS SWITCHGEAR & MCC - 53


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Installation, Operation & Maintenance Manual

8.6.3 Air Circuit Breaker and Electromagnetic Contactor

※ Note :
See Manufacturer’s Operation & Maintenance Manual for Detail Checking.

Interval
No. Items Inspection Method Remarks
(1 time)
Operate the switch several
times and check the following
points.
1) Listen to the sound as it goes
1) Any fault with on and off on and off. If there is any
time. Any variation? abnormality perform a precise
inspection.
2) Perform a precise inspection
for any faults except the
2) Any abnormal noise?
characteristics noise and
vibration of the breaker.
1 Switch operating 1 year 3) Pay attention to spark noise
due to loose terminals, vibration
3) Any abnormal vibration?
due to poor fixing of the breaker,
etc.
4) Measure the control voltage
4) Normal ON control voltage and adjust the voltage of the
and pressure for power power supply (battery, etc.) if it
operation is not about ± 5% of the rated
value.
5) Perform an automatic trip test
5) Is trip circuit normal? with the protection relay contact
circuit. It's OK if it trips.

Clean between the contacts of


the auxiliary switch because they
Does circuit breaker display easily become dirty. If it is not
2 Display unit check 2 months lamp match main circuit normal even after cleaning the
operation? display lamp. Display and
auxiliary switch, check the
circuit contacts, etc.
1) Any loose terminals in main
circuit?
2) Any looseness in auxiliary
switch, control circuit 2) 3) Retighten all parts to be
3 Loose parts Do.
terminals, control circuit parts tightened.
and their fittings?
3) Any looseness, bend, etc. in
circuit breaker bolts, nuts etc.

LSIS SWITCHGEAR & MCC - 54


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Installation, Operation & Maintenance Manual

Interval
No. Items Inspection Method Remarks
(1 time)
Check deformation of the inside
when short circuiting.
Any deformation of bus high
Replace parts and at the same
and main circuit conductor by
Deformation 2 months time perform a precise
4 electromagnetic force when
examination depending on the
there is large current cut-off?
degree of deformation.

The circuit breaker may have to


be replaced.
1) The limit of main contactor
wear and housing wear various
with the cut-off current and cut-
1) Dose wear of main
off circuit.
contactor. pitting of housing
exceed limits?
Refer to the manufacturer's
Damage instruction manual and repair or
5 Do replace them and perform a
precise examination.

2) If there is damage or
2) Any damage or deformation deformation to the contacts or
to contactor spring? strong, replace and perform a
precise examination.

Use the fallowing as a guide for


With insulation resistance
insulation resistance.
meter (meger).
Between main circuit and ground.
* Hith voltage circuit : 1000V
Insulation Between contacts of same phase
or more
6 resistance 2 years. main circuit 100M ohm.
* Low voltage circuit : 500V
Between main circuits of
Do after cleaning the insulator
different phase
and insulation material with a
dry cloth.
Between control unit conductor
and ground 1M ohm

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Installation, Operation & Maintenance Manual

8.6.4 Potential Transformer(PT) & Current Transformer(CT)

Interval
No. Items Inspection Method Remarks
(1 time)

1) Do not reuse equipment


1) Any internal abnormality deformed on the outside whether
or swelling or cracks in the cause was an external shock or
rubber, compound, resin, inside of malfunction.
etc. due to excessive heat of After replacing, remove the cause
primary terminals? of the trouble such as load, wiring,
External etc. before operating.
1 2 months
deformation
2) Replace deformed equipment
showing traces of electric
2) Any traces of electric
discharge.
discharge after a long time due
Carefully check the surrounding
to dirt moisture, salt, gas, etc.
conditions, etc, to see that it
doesn't happen again.

1) Clean because dirt may become


the cause of discharge.
1) Any dirt, damage, etc.? Check for cracks while
cleaning and replace anything
damaged.
2 Dirty, damage Do. 2) Is fuse OK? 2) Be careful with poor fuse
3) Anything sticking to contact in a high voltage circuit
conductors, core fittings, bolts, because it may be the cause of
nuts, etc., any damage to them, different phase flashover
any of them missing, any accompanies by electric
cracks, etc.? discharge.
Any discoloration of Perform a precise examination
3 Heat discoloration Do. conductors due to excessive when there is heat discoloration
heat? on the conductor.
Clean when there is rust on the
4 Rust Do. Any rust on conductors? conductors, core, and structure
and repair the painted parts.
1) Any looseness of primary
Be careful because looseness of
and secondary terminal fittings?
the primary and secondary
2) And looseness in mounting
5 Looseness Do. terminals may cause accidents.
bolts?
3) Any looseness in fuse
Tighten the mounting bolts, etc.
mountings?
Use the following ac a guide for
With an insulation resistance insulation resistance.
meter (megger) exceeding
Insulation 1000V. Between primary line and
6 2 years
resistance secondary line 30 Megger ohm
Do after cleaning the insulation
material with a dry cloth. Between secondary line and
outside box 2 Megger ohm

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Installation, Operation & Maintenance Manual

8.6.5 Protection Relay

Interval
No. Items Inspection Method Remarks
(1 time)
1) Be careful because poor
1) Any terminal bolts, nuts, terminal contact adversely affects
loose? the performance of the protection
relay.
1 Looseness 2 months
2) Pay attention to the looseness
2) Are relay cover or adjusting of the cover because dust and rust
parts loose? inside the relay is the cause of
inferior functioning.

1) Clean because the glass easily


1) Any dirt or damage to glass?
get dirty from gas, dust, etc.
2 Damage Do.
2) Check damage to the return
2) Check display device.
device.

Check the operation according to


3 Operation 1 year 1) Check setting tap. the manufacturer's operation
manual.

8.6.6 Meters

Interval
No. Items Inspection Method Remarks
(1 time)

Do not ignore meter inspection


1) Any looseness in meter, meter
because meters show the
cover?
operating conditions of the facility
It must be done especially from
1 Looseness 2 months the rear of the power panel under
the no-voltage condition.
2) Any loose wiring terminals?

Clean and inspection when-ever


there is any opportunity.

1) Adjust with the adjusting


2 Adjustment 1 year 1) Zero check
screws.

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Installation, Operation & Maintenance Manual

8.6.7 Change-over switches, operation switches, display lamps, terminals and wiring

Interval
No. Items Inspection Method Remarks
(1 time)

CHANGE-OVER
SWITCH
Tighten firmly because with some
types the looseness of the terminal
bolts and nuts is connected with
Any terminal bolts, nuts, etc. the looseness of the inside
1 Looseness 2 months
loose? mechanism.

Use this opportunity to clean the


terminals.

Operate several times and check


the following

1) Any looseness in the 1) Operate the change-over


2 Mechanism 1 year mechanism in response to switch. f response is sure, the
operation? mechanism is all right

2) Carefully check the contacts in


2) Any contact wear, nuts
particular of those switches that
loose?
carry current

OPERATION
SWITCH

Tighten firmly because with


some types the looseness of the
terminal bolts and nuts is
3 Looseness 2 months Any terminal bolts, nuts loose? connected with the looseness of
the inside mechanism.
Use this opportunity to clean the
terminals.
1) Operate the change-over
switch.

If response is sure, the


Operate several times and check
mechanism is all right.
the following
4 Mechanism 1 year Carefully inspect all elements, in
operation switches with lock
mechanism.
2) Inspection the inside of
2) Any contact wear, dirt inside? switches used under harsh
conditions.

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Installation, Operation & Maintenance Manual

Interval
No. Items Inspection Method Remarks
(1 time)

DISPLAY
LAMP/DISPASY
There are various terminal contact
methods depending on the type of
Any terminal bolts, nuts, etc. display lamp, so be careful with
5 Looseness 2 months
loose? the contacts so there is no mistake
due to a display lamp or lighting,
etc.
1) Be careful because displays
that don't become the cause of
1) Any burnt out bulbs?
mistakes in the condition of
equipment.
2) Any damage to lens? 2) Note the display color.

3) Also pay attention to causes


3) Any fault in contacts,
other than burnt out bulbs for the
6 Mechanism Do. connections?
display no lighting.

4) There are various


configurations depending on the
type of displays and display
4) Is display operation OK? devices.
Replace with the same type
when one does not operate
properly

OPERATION
SWITCH

Do when inspecting because


correct terminal wiring and proper
7 Looseness 2 months Any terminal bolts, nuts loose?
application are needed for
operation of the facility

1) There are a few chances to do


1) Check terminal covers,
work on the terminal so to do it
terminal codes.
when there is no voltage.

2) Repair any damage to terminal


8 Damage / fault 2 months 2) Any damage in insulation
insulation material and
material?
accessories.

3) Any faulty wiring? 3) Take care of any faulty wiring.

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Installation, Operation & Maintenance Manual

8.6.8 Switch, Contactor

Interval
No. Items Inspection Method Remarks
(1 time)

Check the condition of the


Switch operation Any abnormality when
1 1 year contactors and mechanism in
check operating several times?
response to manual operation

Any discoloration in contacts Replace if there is discoloration


2 Heat discoloration 2 months
parts loose? in the switch and contacts.

When there is abnormal smell,


Any rust on conductors, metal check the built-in coil bush,
3 Abnormal smell Do.
fittings, mounting fixtures? insulation material and other
hidden parts.

Aluminum, copper, etc., are


Any rust on conductors, metal easily rusted and corroded by
4 Rust Do.
fittings, mounting fixtures? moisture and gas.
Clean when inspecting.

1) With a self contacting type,


lightly tap the conductor part to
1) Any fault in contact pressure
check if there is any fault in the
due to spring fatigue, copper
elasticity comparing that sound
plating, etc.
with the metallic sound of a good
5 Contact Do. contact.

2) Any abnormality due to wear


2) Replace any with worn
in contact points, contact
contacts.
deformation.

Any loose bolts, nuts in moving Securely tighten any that are
6 Looseness Do.
parts, conductor connections, etc. loose.

LSIS SWITCHGEAR & MCC - 60


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Installation, Operation & Maintenance Manual

8.6.9 Molded Case Current Breaker (MCCB)

Interval
No. Items Inspection Method Remarks
(1 time)

It is often difficult to check the


inside because wiring breakers
are all molded. Check those, you
cannot check inside with an
absolute resistance or contact
resistance test. Replace
malfunctioning parts.

1) If handle operation is very


heavy or switch operation is
1) Open/close several times. impossible, replace with a short
Any fault in switching noise. circuit breaker because there is a
Any fault in outside appearance? possibility the inside mechanical
contact points, etc. are damaged
by short circuiting.
Switch operation
1 check 1 year
2) If the outlet is plugged, the
large current breaker may not
2) Any foreign matter in arc operate.
outlet? Also if the neighboring area is
Any discoloration near it? discolored, this indicated that the
large current breaker has
functioned. Check the inside or
replace.

3) If there is abnormal bussing,


switch the breaker several times.
If the buzzing continues, check
3) Any abnormal buzzing? the inside or replace.
If there is a large current flow near
the overload cut-off, there may be
a noise.

1) Any terminal discoloration or 1) Firmly tighten the terminals


overheating of mold? replaced parts

Temperature/ 2) If foreign objects get inside or


2 abnormal smell 2 months it overheats, abnormal smell may
be generated.
2) Any abnormal smell?
If the abnormal smell continues,
operate the switch and replace if
you are not sure.

Securely tighten loose terminals


because they are the cause of
3 Looseness 2 months Any loose terminals or fittings?
overheating, discoloration and
faulty operation.

LSIS SWITCHGEAR & MCC - 61


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Installation, Operation & Maintenance Manual

8.6.9 Bus Bar

Interval
No. Items Inspection Method Remarks
(1 time)

If there is discoloration in the bus


Any discoloration in auxiliary bar, check whether or not the load
1 Heat discoloration 2 months
bus bar, insulated bus bar? current is too large for the current
capacity of the bus bar

There are few opportunities for


taking care of dir and foreign
Any dust or foreign matter in
Dirty / foreign matter, etc. on the bus bar so be
2 Do. outdoor bus bar. Indoor bus bar
matter sure to clean whenever there is a
and bus bar inside equipment?
opportunity with a no-voltage
condition.

Loose bus bar contacts are the


cause of accidents such as fusing
Any looseness in contacts of due to bus bar current.
3 Contact looseness Do.
clamps, mounting bolts etc. Be sure to check when there is a
chance with a no-voltage
condition.

LSIS SWITCHGEAR & MCC - 62


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Installation, Operation & Maintenance Manual

9 TREATMENT

9.1 Treatment by Daily on Instant Checking.

Daily an instant checking

- Check safely - Check the


Strange YES - If possible, accident with
sound
open the door function
& smell
and cover deterioration

NO
If necessary

- Checking finished - Continuous supervisory

- Record on Operation

checking sheet - Record on check sheet


- Plan to repair

Test by
periodical
checking

LSIS SWITCHGEAR & MCC - 63


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Installation, Operation & Maintenance Manual

9.2 Treatment by Periodical Checking


NO TREATMENT CONTENTS AND ATTENTATION
1 Cleaning 1) It is recommended to use attraction method in case of Using the air.
In case of using ejecting method.
Attention to the humidity and pressure of air.
2) Before opening the door and cover, clean the dust and other dirt.
3) Clean the insulation material in cross direction between the live parts.
4) It is recommended to use neutral cleaning material.
2 Bolt joint A. JOINT OF BUS BAR CONNECTION
(bus bar) 1) Method
a) Joint as adequate torque with proper torque wrench.
b) Joint to turn the nut, not bolt.
c) In case of more double joint point, joint to balancing
Balancing against another.

Bolt size Torque (Kg/cm)


M6 50
M8 120
M10 240
M12 420
M16 1050

B. CHECKING OF BOLT JOINTING


It is necessary to check whether the bolt is joint with
Defined torque or not.
Because in complete jointing of bolt may cause the heavy
Accident. Therefore after the joint works mark the check mark in bolt
and nut with red color.
3 Bolt joint Same as item 2
(construction) But in this case joint as follow table.

Bolt size Torque (Kg/cm)


M3 7
M4 18
M5 35
M6 58
M8 135
M10 270
M12 480
M16 1180

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Installation, Operation & Maintenance Manual

NO TREATMENT CONTENTS AND ATTENTATION


4 Repair of insulation 1) In case the porcelain insulator is polluted by dust clean as item no.1
Material
2) The loose of worn-out resin or wooden insulator requires Replacement
of the complete assembly.

3) Damage, crack and variation of insulation material require replacement


too.

4) The dropping of insulation resistance requires checking the cause.


Then compare and check with previous data, and treat
Adequately.

5) The value of insulation resistance would be influenced by temperature,


humidity and surface condition.
Therefore it is difficult to decide the quality, but refer to the follow
values.

a) Panel
Condition : 20℃ 65% RH
High-voltage circuit : More 5M 0hm

- Low voltage circuit :

Insulation
Voltage class
Resistance value
Voltage to earth
Below 300V 0.1 M ohm
below 150V
Others 0.2 M ohm
330V ~ 600V 0.4 M ohm

b) Main circuit breaker and isolator


Insulation
Tester
Resistance value

Main circuit More 500M 0hm 1000V

Control circuit More 2M 0hm 500V

c)Measuring instrument
Base temp. 20℃
20℃ 30℃
30℃ 40℃
40℃
- Enclosure
- Between
130M
primary and 500M ohm 250M ohm
ohm
secondary
winding
Between
enclosure and
2M ohm
secondary
winding

LSIS SWITCHGEAR & MCC - 65


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Installation, Operation & Maintenance Manual

NO TREATMENT CONTENTS AND ATTENTATION

5 - Mold Type -

Base temp. 20℃


20℃ 30℃
30℃ 40℃
40℃

- Enclosure
- Between primary 200M 100M
50M 0hm
& secondary 0hm 0hm

windings
Between enclosure
and secondary 2M ohm
2M 0hm windings

6 Replacement of
Parts 1) Check the type and function.

2) During works attention to miss connection and jointing of bolt.

2) If the adjustment is necessary, set the value exactly After replacement.

4) Incase of soldering work : Be worked by a skilled worker.

LSIS SWITCHGEAR & MCC - 66


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Installation, Operation & Maintenance Manual

LSIS SWITCHGEAR & MCC - 67


-
Al Khalij 4X350MW POWER PLANT PROJECT, Libya Document No. : 410820118-T-010

Sub-Vendor List

Document No. 410820118-T-010

Project Al Khalij 4x350MW POWER PLANT


PROJECT
Customer Doosan Heavy Industries
& Construction

Approved by

Name, Title
Signature
(Seal)
Date

LS Industrial Systems
Submitted by
Switchgear Design team
Approved by S. K. Yang

Checked by S. G. Kim

Designed by S. H. Park

Date Jun. 1. 2010


SUBVENDOR LIST
(LV SWGR. & MCC)

No. Item Specification Type Maker

4P,690V,OP:DC110V - for incoming


1 ACB Meta-Sol LSIS
3P,690V,W/OCR,OCGR,OP:DC110V - for feeder

2 Multi Protection Relay For Incoming ACB,RS-485/MOD-BUS,50HZ Micom-P143 AREVA

4 PT 400/R3/110/R3V,50VA,1.0C,50HZ DGP-200 DEESYS

1150V,5P20 15VA - for protection


5 CT DS TYPE DEESYS
1150V,1.0CL 15VA - for metering

6 MCCB 3P,600V Su-Sol LSIS

CS : YS-C3102A-5/4RSB(OFF-ON)
7 CAM S/W YS-C TYPE YONGSUNG ELEC.
COS : YS-C2201-5/9MOB(LCOAL-REMOTE)

9 MG.C'TT AC230V GMC LSIS

DC220V-LV SWGR
10 AUX. RELAY GMR LSIS
AC230V-MCC
W11-AA - LV SWGR
11 AM 50HZ DEESYS
W8-AA - MCC

12 VM 50HZ W8-VA DEESYS

13 EOCR 46/51/50G/49 DMP TYPE LSIS

14 GFR Ground Fault Relay DGF-F11 DEESYS

DC220V,30PI,LED Type - LV SWGR


15 LAMP YSPL YONGSUNG ELEC.
AC230V,25PI,LED Type - MCC
Al Khalij 4X350MW POWER PLANT PROJECT, Libya Document No. : 410820118-T-011

Spare Part & Special Tool

Doument No. 410820118-T-011

Project Al Khalij 4x350MW POWER PLANT


PROJECT
Customer Doosan Heavy Industries
& Construction

Approved by

Name, Title
Signature
(Seal)
Date

LS Industrial Systems
Submitted by
Switchgear Design team
Approved by S. K. Yang

Checked by S. G. Kim

Designed by S. H. Park

Date Jun. 1. 2010


Spare Part & Special Tool
for Unit 1
Project: Al Khalij 4X350MW POWER PLANT PROJECT
NO. NAME OF PARTS SPECIFICATION Q'TY MAKER REMARK

1 FUSE 500V,20A 100 KOREA MAKER

2 AUX RELAY GMR-8D DC110V 5a 3b 10 LSIS

3 AUX RELAY GMR-4D DC110V 2a 2b 10 LSIS

4 LAMP LAMP,SIGNAL LAMP,YSPL3-DL22-R,DC220V,RED 15 YONGSUNG

5 LAMP LAMP,SIGNAL LAMP,YSPL3-DL22-G,DC220V,GREEN 15 YONGSUNG

6 FAULT LAMP YSNRL34-DL11-W,DC110V 8 YONGSUNG

7 CAM S/W CHR16-RK,LOCAL-REMOTE 1 KRAUS & NAIMER

8 CAM S/W CHR16-RK,OFF-ON 1 KRAUS & NAIMER

9 PUSH BUTTON LAMP YSNPBL2-AL11Y,25P,AC110V,50HZ,YELLOW 5 YONGSUNG

10 MCCB For Control ABS32b/15A 5 LSIS

11 LIFTER LIFTER For LV SWGR(2-tier) 1 O-Sung

12 TOOL BOX KS-06 1 KOREA MAKER

13 DIGITAL MULTI METER KEW-2000 1 KOREA MAKER

14 DIGITAL CLAMP METER HC-440D 1 KOREA MAKER


Spare Part & Special Tool
for Unit 2
Project: Al Khalij 4X350MW POWER PLANT PROJECT
NO. NAME OF PARTS SPECIFICATION Q'TY MAKER REMARK

1 FUSE 500V,20A 100 KOREA MAKER

2 AUX RELAY GMR-8D DC110V 5a 3b 10 LSIS

3 AUX RELAY GMR-4D DC110V 2a 2b 10 LSIS

4 LAMP LAMP,SIGNAL LAMP,YSPL3-DL22-R,DC220V,RED 15 YONGSUNG

5 LAMP LAMP,SIGNAL LAMP,YSPL3-DL22-G,DC220V,GREEN 15 YONGSUNG

6 FAULT LAMP YSNRL34-DL11-W,DC110V 8 YONGSUNG

7 CAM S/W CHR16-RK,LOCAL-REMOTE 1 KRAUS & NAIMER

8 CAM S/W CHR16-RK,OFF-ON 1 KRAUS & NAIMER

9 PUSH BUTTON LAMP YSNPBL2-AL11Y,25P,AC110V,50HZ,YELLOW 5 YONGSUNG

10 MCCB For Control ABS32b/15A 5 LSIS

11 LIFTER LIFTER For LV SWGR(2-tier) 1 O-Sung

12 TOOL BOX KS-06 1 KOREA MAKER

13 DIGITAL MULTI METER KEW-2000 1 KOREA MAKER

14 DIGITAL CLAMP METER HC-440D 1 KOREA MAKER


Spare Part & Special Tool
for Unit 3
Project: Al Khalij 4X350MW POWER PLANT PROJECT
NO. NAME OF PARTS SPECIFICATION Q'TY MAKER REMARK

1 FUSE 500V,20A 100 KOREA MAKER

2 AUX RELAY GMR-8D DC110V 5a 3b 10 LSIS

3 AUX RELAY GMR-4D DC110V 2a 2b 10 LSIS

4 LAMP LAMP,SIGNAL LAMP,YSPL3-DL22-R,DC220V,RED 15 YONGSUNG

5 LAMP LAMP,SIGNAL LAMP,YSPL3-DL22-G,DC220V,GREEN 15 YONGSUNG

6 FAULT LAMP YSNRL34-DL11-W,DC110V 8 YONGSUNG

7 CAM S/W CHR16-RK,LOCAL-REMOTE 1 KRAUS & NAIMER

8 CAM S/W CHR16-RK,OFF-ON 1 KRAUS & NAIMER

9 PUSH BUTTON LAMP YSNPBL2-AL11Y,25P,AC110V,50HZ,YELLOW 5 YONGSUNG

10 MCCB For Control ABS32b/15A 5 LSIS

11 LIFTER LIFTER For LV SWGR(2-tier) 1 O-Sung

12 TOOL BOX KS-06 1 KOREA MAKER

13 DIGITAL MULTI METER KEW-2000 1 KOREA MAKER

14 DIGITAL CLAMP METER HC-440D 1 KOREA MAKER


Spare Part & Special Tool
for Unit 4
Project: Al Khalij 4X350MW POWER PLANT PROJECT
NO. NAME OF PARTS SPECIFICATION Q'TY MAKER REMARK

1 FUSE 500V,20A 100 KOREA MAKER

2 AUX RELAY GMR-8D DC110V 5a 3b 10 LSIS

3 AUX RELAY GMR-4D DC110V 2a 2b 10 LSIS

4 LAMP LAMP,SIGNAL LAMP,YSPL3-DL22-R,DC220V,RED 15 YONGSUNG

5 LAMP LAMP,SIGNAL LAMP,YSPL3-DL22-G,DC220V,GREEN 15 YONGSUNG

6 FAULT LAMP YSNRL34-DL11-W,DC110V 8 YONGSUNG

7 CAM S/W CHR16-RK,LOCAL-REMOTE 1 KRAUS & NAIMER

8 CAM S/W CHR16-RK,OFF-ON 1 KRAUS & NAIMER

9 PUSH BUTTON LAMP YSNPBL2-AL11Y,25P,AC110V,50HZ,YELLOW 5 YONGSUNG

10 MCCB For Control ABS32b/15A 5 LSIS

11 LIFTER LIFTER For LV SWGR(2-tier) 1 O-Sung

12 TOOL BOX KS-06 1 KOREA MAKER

13 DIGITAL MULTI METER KEW-2000 1 KOREA MAKER

14 DIGITAL CLAMP METER HC-440D 1 KOREA MAKER


Al Khalij 4X350MW POWER PLANT PROJECT, Libya Document No. : 410820118-T-012

Catalogue
For Main Components

Document No. 410820118-T-012

Project Al Khalij 4x350MW POWER PLANT


PROJECT
Customer Doosan Heavy Industries
& Construction

Approved by

Name, Title
Signature
(Seal)
Date

LS Industrial Systems
Submitted by
Switchgear Design team
Approved by S. K. Yang

Checked by S. G. Kim

Designed by S. H. Park

Date Jun. 1. 2010


Comprehensive
Catalogue

2010

Air Circuit Breakers


Super Solution
ACB
LS Industrial Systems Made It!
Susol Air Circuit Breakers

Super Solution
LS Industrial System Super Solution series

Susol series circuit breakers


are suitable for
�Protection of power distribution
�Protection of motor & its control device
�Controlling and disconnecting circuits

Optimum technical support for


(Cascading, Discrimination, Type 2 coordination)
�Selecting economical protection system
Susol Manual Motor Starters
�Quarantee safety of the installation
�Reducing the stress on components and damage
�Guarantee service continuity
Susol Air Circuit Breakers

Susol Molded Circuit Breakers

Susol Magnetic Contactors &


Overload Relays
Full line-up & Compact
Up to 6300A, Susol ACB provides fully lined-up 3 frame.
For each frame, there is just one size, which is smaller and more compact.
It makes it possible for you to design the optimized volume panel.
H = 430mm

W = 334mm W = 412mm

85kA
AH-06~20D
100kA
AH-06~40E
06 630AF 06 630AF 20 2000AF
08 800AF 08 800AF 25 2500AF
10 1000AF 10 1000AF 32 3200AF
13 1250AF 13 1250AF 40 4000AF
16 1600AF 16 1600AF
20 2000AF Icu=Ics=100kA/500Vac
Icu=Ics=85kA/500Vac W=412(3p), 527(4p)mm
W=334(3p), 419(4p)mm
Trip Relay Trip relays are classified according to function.
Trip relays are classified according to their usages and functions to maximize
(OCR) customers’ satisfaction. Classified trip relays and easy installation.

�Protection: overload, short current, ground fault, earth leakage, under voltage, over voltage,
under frequency, over frequency, reverse power, unbalance, etc
�Measurement: voltage, ampere, power, energy, frequency, power factor, Harmonics, etc.
�Event & fault recording: Max. 256 events & faults
�Communication: Modbus/RS-485, Profibus-DP

Susol ACB Trip Relay functioning world-best protection can be interlocked with mechanism.
It makes the breaking capacity of ACB improved and ACB’s life enhanced, and provides
advanced functions - measurement, diagnosis, analysis, and communication.
Susol ACB Trip relay
N type A type P/S type

�L/S/I/G/Thermal �L/S/I/G/Thermal �L/S/ I/G/Thermal(Continuous)


�ZSI �UV/OV/OF/UF/rP/Vun/Iun
�Self Power �Remote Reset �Measurement: V/A/W/Wh/F/PF
�RTC Timer mounted �Modbus/RS-485 �Harmonics (63th), Waveform (S Type)
�Fault information (LED) �Profibus-DP �ZSI
�Remote Reset
�Self Power �Modbus/RS-485
�AC/DC 100~250V �Profibus-DP
�DC 24~60V
�RTC Timer mounted �AC/DC 100~250V
�Fault Recording (10EA) �DC 24~60V
�RTC Timer mounted
�Event Recording (256EA)
�Fault Recording (256EA)
�Fault Wave (S Type)

Trip relays series


N Type (Normal) P Type (Power Meter)
N P
type �Self-power + Current protection type �A type + Power Meter +
Voltage / Frequency / Unbalance protection

A Type (Ammeter) S Type (Supreme)


A S
type �Current Meter + Current protection + type �P type + Harmonics analysis (63 th) +
DO control + Communication Fault wave recording
Accessories



� �


� �





ACB
� Trip Relay (OCR) � Auxiliary Switch (AX)
� Motor (M) � Key Lock (K1),
� Closing Coil (CC) Double Key Lock (K3)
� Shunt Coil (SHT) � Counter (C)
� Under Voltage Trip Device (UVT) � On/Off Button Lock (B)
� Door Interlock (DI) � Miss Insertion Preventing Device (MIP)
� MOC (Mechanically � Automatically Discharge
Operated Cell Switch) Mechanism (ADM)
� Mechanical Interlock (MI) � Manual Reset Button (MRB)

� �
� �



� �


� �

� �

Cradle Other
� Safety Shutter (ST) � Mechanical Interlock (MI) � Condenser Trip Device (CTD)
� Manual Connector � Miss Insertion Prevent Device (MIP) � Door Frame (DF)
� Zero Arc Space (ZAS) � Body Supporter (BSP) � Dust Cover (DC)
� Insulation Barrier (IB) � Shorting "b" Contact (SBC) � OCR Tester (OT)
� Cell Switch (CEL) � Safety Control Cover (SC) � ATS Controller (ATS)
� Door Interlock (DI) � Automatically Discharge Lifting Hook (LH)
� MOC (Mechanical Mechanism.(ADM) Dummy ACB
Operated Cell switch) � Racking Interlock (RI) UVT Time Delay Controller (UDC)
� Safety Shutter Lock (STL) Profibus-DP Communication module
Remote I/O
Temperature Alarm
Connection
and Installation

Diverisified terminal connection methods of the ACB main circuit for users.
Multiple connections
Various installation methods

Standard connection

Horizontal type Vertical type Front type

Mixed connection

Horizontal / Vertical type Vertical / Horizontal type Horizontal / Front type

Vertical / Front type Front / Horizontal type Front / Vertical type

Front connection type is available to be connected regardless of the depth of main circuit terminal,
�F
and it is suited for the panel required for limited installation space.
The vertical and horizontal type terminal are module types which can easily compose the vertical and
�T
horizontal terminals by rotating 90。
Vertical and horizontal terninals are different each other for over 3200AF ACBs

�Please refer to the rating lists (Page 22~25) because the installation method is various according to the rated current.
External configuration

Fixed type ACB


Terms
� Trip relay
� � Counter
� ON button
� � OFF button
� � Series name
� � Charge handle
� Rated name plate


� Charge/Discharge indicator

� ON/OFF indicator

� Corporation logo

� Arc cover
� � Terminal cover
� � Cradle
� Draw-out handle
� Position indicator
� � Handle storage space
� Pad lock button
� � Arc chute
� Control cover
� Fixed type bracket

Draw-out ACB (Cradle)



� �







� �

14
Cradle (Internal) Cradle (Rear)


Terms

� � Terminal cover of control circuit � Handle storage space
� � Cradle finger (Line side) � Pad lock button
� Cradle finger (Load side) � Connecting conductor (Line side)
� Draw-out handle � Connecting conductor (Load side)
� Position indicator

Main nameplate
[Acronym explanation] [Secondary nameplate]
Explanation of terminologies
� Motor charge
Control power and
� Closing coil terminal No.
� Shunt tripping coil
� Auxiliary switches: Contact specification
and terminal No.
�Under voltage trip: UVT terminal No.
� OCR control source: Trip relay control power
� Alarm switch: Alarm and terminal No.
� Digital trip relay: Switching diagram
� Z.S.I: Input/Output terminal No.
� Reset: LED/LCD reset
� Communication: Communication and
� Ui: Rated insulation voltage terminal No.
� Uimp: Impulse withstand voltage � Voltage module: Phase voltage and symbol
� Ue: Rated operational voltage (AC base) � Earth/Leakage: Ground fault / Earth
� Icu: Ultimate breaking capacity leakage input terminal No.
� Ics: Service breaking capacity
� Icw: Short time withstand current
�MFG. Date: Manufacturing date

15
Internal configuration

Terms

� Arc chute
� Aux. switch control terminal
� Control power supply terminal
� � � Trip relay control terminal
� � Carrying grip
� � Trip coil or UVT coil
� Mechanism

� � Main body

� Counter

� Trip coil

� � Closing coil
� Motor Ass’y
� � Aux. switch

� � � ON button
� � OFF button
� MTD base
� � Trip relay
� Front cover

16
� Terms
� � � � � � � � � Control circuit terminal block
� Control terminal
� � Auxiliary switches
� Closing, Trip, UVT coil
� � Trip relay
� � Front cover
� Mechanism

� Charge handle
� Trip spring
� Closing spring
� � Draw-in/out device
� � Arc extinguishing part
� �
� Moving contact
� Fixed contact
� Conductor on line side

� Cradle finger
� Cradle
� Connecting conductor

� Power supply CT
� Conductor on load side

17
Ordering

ACB & Accessories

AH 10 D 3 10 J

Ampere Frame sizes & Rated current


Type No. of pole Connections
frame phase array (CT Spec.)
AH - - 00 Without OCR & CT Draw-out type
AS 3P/4P 02 200A Manual
Standard J
AN 06 630AF D 04 400A connection
3 3P(D)
type 06 630A Automatic
RST(N) A
04 400A connection
AN
AH 08 800AF 06 630A Fixed type

4P 08 800A H Horizontal type


10 1000AF Reverse 10 1000A V Vertical type
13 1250AF W 4 4P(D, W) 13 1250A Mixed type
phase type
16 1600AF NRST 16 1600A M Line: Horizontal
AS 20 2000AF 20 2000A Load: Vertical
Mixed type
06 630A N Line: Vertical
3P/4P
08 800A Load: Horizontal
Standard
E 3 3P(E) P Front type
type 10 1000A
20 2000AF
RST(N) 13 1250A
AH AS 16 1600A
4P 20 2000A
25 2500AF Reverse 25 2500A
X 4 4P(E, X)
32 3200AF phase type 32 3200A
40 4000AF NRST 40 4000A

3P/4P
40 4000AF F Standard 3 3P(F) 40 4000A
type RST(N)
AS
4P Reverse
50 5000AF Y phase type 4 4P(F, Y) 50 5000A
NRST

3P/4P
40 4000AF 40 4000A
G Standard 3 3P(G)
type RST(N)
AH AS 50 5000AF 50 5000A
4P Reverse
Z phase type 4 4P(G, Z)
63 6300AF 63 6300A
NRST

18
M1 D1 D1 AX NG0 U1 AL

Motor rated voltage Shunt coil rated voltage Trip relay

MA Without Motor D0 Without Shunt coil Refer to 26page


M1 AC/DC 100V~130V D1 AC/DC 100V~130V
M2 AC/DC 200V~250V D2 AC/DC 200V~250V
M3 DC 125V D3 DC 125V
M4 DC 24V~30V D4 DC 24V~30V
M5 DC 48V~60V D5 DC 48V~60V
M6 AC 380V~415V D6 AC 380V~480V
M7 AC 440V~480V D7 AC 48V
M8 AC 48V

Closing coil rated voltage Aux.contact & charging types UVT coil rated voltage

D0 Without Closing coil AX Standard OFF-Charge 3a3b U0 Without UVT coil


D1 AC/DC 100V~130V AC Standard ON-Charge 3a3b U1 AC/DC 100V~130V
D2 AC/DC 200V~250V BX Standard OFF-Charge 5a5b U2 AC/DC 200V~250V
D3 DC 125V BC Standard ON-Charge 5a5b U3 DC 125V
D4 DC 24V~30V HX High capacity OFF-Charge 5a5b U4 DC 24V~30V
D5 DC 48V~60V HC High capacity ON-Charge 5a5b U5 DC 48V~60V
D6 AC 380V~480V CC Standard ON-Charge 6a6b U6 AC 380V~480V
3)
D7 AC 48V JC High capacity ON-Charge 6a6b U7 AC 48V
* UVT Delay module is available over
AC / DC 48V

Option Type name Option Type name

AL AL1+MRB Door Interlock or MOC


D DI or MOC
A1 AL1+MRB+RES (AC110~130V) *AC private use (Mechanism operated cell switch)
A2 AL1+AL2+MRB K K1 Key lock
A3 AL1+MRB+RES (DC110~125V) *DC private use K2 K2 Key Interlock set
A4 AL1+MRB+RES (AC200~250V) *AC private use K3 K3 Key lock double
A5 AL1+MRB+Auto reset R 2) RCS Ready to close switch
A6 AL1+AL2+MRB+Auto reset T 3) TM Temperature monitoring
A7 AL1+MRB+RES (DC110~125V)+Auto reset *DC private use H1 AC/DC 100~130V
A8 AL1+MRB+RES (AC200~250V)+Auto reset *AC private use H2 AC/DC 200~250V
A9 AL1+MRB+RES (AC110~130V)+Auto reset *AC private use H3 DC 125V
Double shunt coil
C C Counter H4 1) SHT2 DC 24~30V
**At using UVT, not applied
S 2) CS2 Charge switch communication H5 DC 48~60V
B B On/Off Button lock H6 AC 380~480V
M MI Mechanical interlock **AN typenot applied H7 AC 48V
Note) 1. UVT and SHT2 are alternative.
2. CS2 and RCS are alternative.
3. TM and CC/JC(6a6b) are alternative.
4. Other accessories should be ordered seperately.

19
Ordering

Cradle

AL N16D 3 J H E N

Rated current &


LS ACB cradle No. of pole Connections Safety shutter
frame

N16D AN-06~16D 3 3P Horizontal type Without


H E
4 4P (20D inapplicable) safety shutter
S20D AS-20D With safety
V Vertical type F
shutter
S32E AS-20~32E
Mixed type
S40E AS-40E Terminal Line: Horizontal
M Arc cover
connections Load: Vertical
S50F AS-40~50F
Manual (20D inapplicable) Without
J N
S50G AS-40~50G connection Mixed type Arc cover
Automatic Line: Vertical With
S63G AS-63G A N S
Connection Load: Horizontal Arc cover
H16D AH-06~16D (20D inapplicable)
Front type
H20D AH-20D
P (20D, 40E, 50FG,
H32E AH-20~32E 63G inapplicable)

H40E AH-40E

H50G AH-40~50G

H63G AH-63G

20
Trip relay

N G 0

Trip relay type Communication & protection Control voltage & frequency

000 Without trip relay

N G 0
N Normal G Without comm. + L/S/I/G 0 Self-Power, 60Hz
* L/S/I/G configuration as standard 5 Self-Power, 50Hz
-with LED indicators
-without output contacts
* Ground fault system by vector sum

A G 0
A Ammeter G Without comm. 0 Self-Power, 60Hz
Z Without comm. + Earth leakage 1 AC/DC 100V~250V, 60Hz
E Without comm. + Earth leakage 2 DC 24V~60V, 60Hz
C Comm. 5 Self-Power, 50Hz
K Comm. + Earth leakage 6 AC/DC 100V~250V, 50Hz
X Comm. + Earth leakage 7 DC 24V~60V, 50Hz
* L/S/I/G configuration as standard
* Ground fault system by vector sum(G,C)
* Earth leakage system
- Z,K: External CT - LS ZCT applied(fault current 0.5~30A, 1600AF)
- E,X: External CT - Private ZCT applied(faullt current >30A)
* Comm. and output contacts DO NOT work under self-power condition.

P C 1
P Power meter C Comm. 1 AC/DC 100V~250V, 60Hz
K Comm. + Earth leakage 2 DC 24V~60V, 60Hz
X Comm. + Earth leakage 6 AC/DC 100V~250V, 50Hz
A Comm. + Pre-trip alarm 7 DC 24V~60V, 50Hz
* L/S/I/G configuration as standard
* Ground fault system by vector sum
* Earth leakage system
- K: External CT - LS ZCT applied(fault current 0.5~30A, 1600AF)
- X: External CT - Private ZCT applied(faullt current >30A)
* Applicable to generator protection purpose

S C 1
S Supreme meter C Comm. 1 AC/DC 100V~250V, 60Hz
K Comm. + Earth leakage 2 DC 24V~60V, 60Hz
X Comm. + Earth leakage 6 AC/DC 100V~250V, 50Hz
A Comm. + Pre-trip alarm 7 DC 24V~60V, 50Hz
* L/S/I/G configuration as standard
* Ground fault system by vector sum
* Earth leakage system
- K: External CT - LS ZCT applied(fault current 0.5~30A, 1600AF)
- X: External CT - Private ZCT applied(faullt current >30A)
* Applicable to generator protection purpose

Note) 1. L/S/I/G configuration as standard


2. Ground fault, earth leakage and pre-trip alarm functions are alternative.
3. The functions like Metering, Communication, ZSI, Remote reset and Digital output are NOT available only under Self-power condition.
4. Voltage module should be required for P and S types(supplied seperately)
21
Ratings

Type AN-06D AN-08D AN-10D AN-13D AN-16D AS-20D


Ampere frame (AF) 630 800 1000 1250 1600 2000
200 400
Rated current(A) (In max) at 40℃ 400 630 1000 1250 1600 2000
630 800
Setting current (A) * Control trip relay ( ... × In max) (0.4 ~ 1.0) × In max
Rated current of neutral pole (A) 400
400
630 1000 1250 1600 2000
630
800
Rated insulation voltage(V) (Ui) 1000
Rated operating voltage(V) (Ue) 690
Rated impulse withstand voltage (kV)(Uimp) 12
Frequency (Hz) 50/60
Number of poles (P) 3/4
Rated breaking capacity (kA sym) 220V/230V/380V/415V 65 70
IEC 60947-2
AC 50/60Hz (Icu) 460V/480V/500V 65 70
KS C 4620
550V/600V/690V 50 65
Rated service breaking capacity (kA) (Ics) ... %×Icu 100% 100%
Rated making capacity (kA peak) 220V/230V/380V/415V 143 154
IEC 60947-2
AC 50/60Hz (Icm) 460V/480V/500V 143 154
KS C 4620
550V/600V/690V 105 143
Rated short-time 1 sec 50 65
withstand current (kA) (Icw) 2 sec 42 55
3 sec 36 50
Operating time (ms) Maximum total breaking time 40
Maximum closing time 80
Life cycle (time) Mechanical Without maintenance 20,000
With maintenance 30,000
Electrical Without maintenance 5,000
With maintenance 10,000
Connections ** Draw-out / Fixed Horizontal connection � -
Vertical connection � �
Front connection � -
Mixed connection � -
Weight (kg) Draw-out type Main body Motor charging type 63/74 70/85
(3P/4P) (With cradle) Manual charging type 61/72 68/83
Cradle only 29/32 33/40
Fixed type Motor charging type 34/44 38/47
Manual charging type 32/42 36/45
External dimensions (mm) Draw-out 3P 430×334×375
(H×W×D) H
type 4P 430×419×375
D Fixed type 3P 300×300×295
W
4P 300×385×295
Trip relay N, A, P type
Certificate & Approval KS / KEMA / KERI / GOST
Marine clasiflcation LR, ABS, DNV, KR, BV, GL, RINA, NK
* Refer to trip relay specification. ** �: Standard, �: Option

24
AS-20E AS-25E AS-32E AS-40E AS-50F AS-40G AS-50G AS-63G
2000 2500 3200 4000 4000 5000 4000 5000 6300
630, 800
1000, 1250 2500 3200 4000 4000 5000 4000 5000 6300
1600, 2000
(0.4 ~ 1.0) × In max (0.4 ~ 1.0) × In max (0.4 ~ 1.0) × In max
630, 800
1000, 1250 2500 3200 4000 4000 5000 4000 5000 6300
1600, 2000
1,000 1000 1,000
690 690 690
12 12 12
50/60 50/60 50/60
3/4 3/4 3/4
85 100 120
85 100 120
85 85 100
100% 100% 100%
187 220 264
187 220 264
187 187 220
85 85 100
75 75 90
65 65 85
40 40 40
80 80 80
15,000 10,000 10,000
20,000 15,000 15,000
5,000 2,000 2,000
10,000 5,000 5,000
� � � �
� � � �
� - - -
� - - -
87/103 104/147 107/139 181/223 186/230
85/101 102/145 102/145 179/221 184/228
44/50 58/70 65/85 97/117 102/124
44/55 63/100 61/81 98/123 103/130
42/53 61/98 60/80 96/121 101/128
430×412×375 460×629×375 460×785×375
430×527×375 460×799×375 460×1015×375
300×378×295 300×597×295 300×751×295
300×493×295 300×767×295 300×981×295
N, A, P type N, A, P type N, A, P type
KS / KEMA / KERI / GOST KS / KEMA / KERI / GOST KS / KEMA / KERI / GOST
LR, ABS, DNV, KR, BV, GL, RINA, NK LR, ABS, DNV, KR, BV, GL, RINA, NK LR, ABS, DNV, KR, BV, GL, RINA, NK

25
Trip relay(OCR)

The trip relay of Susol ACB provides the additional protection functions for
voltage, frequency, unbalance, and others in addition to main protection
functions for over current, short-circuit, ground fault. It supports the
advanced measurement functions for voltage, current, power, electric energy,
harmonics, communication function, and others.
Analog trip function interlocked with mechanism enhanced a durability of
devices as well as the breaking capacity of ACB.
Zone selective interlocking function makes the protective coordination more
simple and thermal memory can be applied to various loads.

Contents
Trip relay types 27
N type:�Normal�
�type 28
A type:�Ammeter�
�type 30
P type:�Power meter�
�type 32
S type:�Supreme meter�
�type 34
Operation characteristic 36
Measurement function 38
Man machine interface 39
Protection element setting 40
Measurement element display 41
Characteristic curves 42
ZSI - Zone Selective Interlocking 45
Remote reset and digital I/O 46
Communication 47
Event & fault recording 48
System information 48
System block diagram 49
Trip relays

Trip relay types


Classification N type A type P type S type

Externals

Current �L / S / I / G / Thermal �L / S / I / G / Thermal �L / S / I / G / Thermal(Continuous) �P type


protection �ZSI(Protective coordination) �ZSI(Protective coordination)
� Earth leakage (Option) �Earth leakage(Option) �P type
�Over/Under current
Other
- �Over/Under frequency
protection
�Unbalance(Voltage/Current)
�Reverse power
�Current (R / S / T / N) �3 Phase Voltage/Current �3 Phase Voltage/Current
RMS/Vector RMS/Vector
�Power(P, Q, S), PF(3-Phase) �Power(P, Q, S), PF(3-Phase)
�Energy(Positive/Negative) �Energy(Positive/Negative)
Measurement - �Frequency, Demand �Frequency, Demand
function �Voltage/Current harmonics
(1st~63th)
�3 Phase Waveforms
�THD, TDD, K-Factor
�Fine adjustment for long/short �P type
Fine adjustment - -
time delay/instantaneous/ ground
�Overload protection relays �P type
: DO (Alarm)
Pre Trip Alarm -
(Ground fault is not available
when using Pre trip alarm)
�3DO (Fixed) �3DO (Programmable) �P type
Digital Output -
�L, S/I, G Alarm �Trip, Alarm, General
�Compliance with IEC60255-3 �P type
IDMTL setting - -
SIT, VIT, EIT, DT
�Modbus/RS-485 �Modbus / RS-485 �Modbus / RS-485
Communication -
�Profibus-DP �Profibus-DP �Profibus-DP
�Self Power �Self Power �AC/DC 100~250V �AC/DC 100~250V
-Power source - Power source works �DC 24~60V �DC 24~60V
works over 20% of over 20% of load current.
Power supply load current. - External power source are Basic protection function(L / S / I / G)
required for comm. is still under normal operation
�AC/DC 100~250V without control power.
�DC 24~60V
RTC timer �Available �Available �Available �Available
�Long time delay �N type �N type �N type
LED for
�Short time delay/Instantaneous
trip info.
�Ground fault
�10 records �256 records �256 records
Fault recording - (Fault/Current/Date and Time) (Fault/Current/Date and Time) �Last fault wave
recording (3 Phase)
Event recording - - �256 records(Content, Status, Date) �P type
Operating �Reset button �Reset, Menu �A type �A type
button Up/Down, Left/Right, Enter
27
Trip relays

P type:�Power meter�
�type

■ Overload protection ■ Measurement and Display Function


-Long-time delay -High detailed measurement for 3 phase
-Thermal current/Voltage/Power/Energy/Phase
■ Short-circuit protection angle/Frequency/PF/Demand
-Short-time delay / Instantaneous -128 x 128 Graphic LCD
-I2t On/Off optional (for short-time delay) -Indicates current/voltage Vector Diagram and Waveform
■ Ground fault protection ■ Fault recording
-I2t On/Off optional -Records Max. up to 256 fault information about fault
■ Protection for Over voltage/Under voltage/Over type, fault phase, fault value, occurrence time of fault
frequency/Under frequency/Unbalance/Reverse power ■ Event recording
■ Realization of protective coordination by ZSI -Records events of device related to setting change,
(Zone Selective Interlocking) operation and state change. (Max. up to 256)
■ The fine-adjustable setting by knob and Key ■ SBO (Select Before Operation)
■ IDMTL setting (SIT, VIT, EIT, DT curve) -High reliability for control and setting change method
- Basic setting : “None”. Thermal curve. ■ 3 DO(Digital output)
-Programmable for alarm, trip and general DO
■ Communication
-Modbus/RS485
-Profibus-DP

① Graphic LCD: Indication of measurement and information

② LED: Indication of trip info. and overload state

Isd
Alarm SP Ir Ii Ig Comm

Comm: LED indicating comm. state (Blink when running)


Ig: LED indicating ground-fault
Isd/Ii: LED indicating short-time or instantaneous tripping
Ir: LED indicating long-time delay
SP: Self-protection and battery test LED
Alarm: LED indicating an overload
(Turn on above 90%, Blink above 105%)
③ Key: Move to menu or reset

Reset
Esc

Reset/ESC: Fault reset or ESC from menu


④ Enter: Enter into secondary menu or setting input
Up/Down: Move the cursor up/down on screen or
increase/decrease a setting value
Right/Left: Move the cursor or setting right/left on screen
⑤ (Rotation)
⑥ Menu: Menu display ↔ Measurement display

⑦ ⑧

④ Ir: Long-time current setting, tr: Long-time tripping delay setting

⑤ Isd: Short-time current setting, tsd: Short-time tripping delay setting

⑥ Ii: Instantaneous current setting

⑦ Ig: Ground fault current setting, tg: Ground fault tripping delay setting

⑧ Test terminal: OCR test terminal (Connected with OCR tester)

32
Protection
Long time
t
Ir
Current setting (A) Ir = In×... 0.4 0.5 0.6 0.7 0.8 0.9 1.0
Time delay (s) tr@(1.5×lr) 12.5 25 50 100 200 300 400 500 Off
tr Accuracy: ±15% or below tr@(6.0×lr) 0.5 1 2 4 8 12 16 20 Off
lsd
100ms tr@(7.2×lr) 0.34 0.69 1.38 2.7 5.5 8.3 11 13.8 Off
tsd Short time
Ii Current setting (A)
Isd = Ir×... 1.5 2 3 4 5 6 8 10 Off
I Accuracy: ±10%
Time delay (s) I2t Off 0.05 0.1 0.2 0.3 0.4
tsd
@ 10×Ir I2t On 0.1 0.2 0.3 0.4
Min. Trip
20 80 160 260 360
Time(ms)
(I2t Off)
Max. Trip
80 140 240 340 440
Time(ms)
Instantaneous
Current setting (A) Ii = In×... 2 3 4 6 8 10 12 15 Off
Tripping time below 50ms
Ground fault
t
Pick-up (A)
Accuracy: ±10%(Ig�0.4In) Ig = In×... 0.2 0.3 0.4 0.5 0.6 0.7 0.8 1.0 Off
Ig ±20%(Ig≤0.4In)
I2t Off 0.05 0.1 0.2 0.3 0.4
tg
tg I2t On 0.1 0.2 0.3 0.4
Time delay (s) Min. Trip
20 80 160 260 360
I @ 1×In Time(ms)
(I2t Off)
Max. Trip
80 140 240 340 440
Time(ms)

t
Earth leakage (Option)
Current setting (A) I△n 0.5 1 2 3 5 10 20 30 Off
Time delay (ms) Alarm
140 230 350 800 950
I n Accuracy: ±15% Time(ms)
△t
Trip
140 230 350 800
t Time(ms)
Note) Earth leakage function is available with ZCT or external CT
I
PTA(Pre Trip Alarm)
Current setting (A) Ip = Ir x … 0.6 0.65 0.7 0.75 0.8 0.85 0.9 0.95 1
Time delay (s)
tp@(1.2×Ip) 1 5 10 15 20 25 30 35 Off
Accuracy: ±15%

Pick-up Time delay(s)


Other protection
Setting range Step Accuracy Setting range Step Accuracy
Under voltage 80V ~ 0V_Pick-up 1V ±5%
Over voltage UV_Pick-up ~ 980V 1V ±5% 1.2~40sec
Voltage unbalance 6% ~ 99% 1% ±2.5% or (*±10%)
Reverse power 10~500 kW 1kW ±10%
0.2~40sec
Over power 500~5000 kW 1kW ±10%
0.1sec ±0.1sec
Current unbalance 6% ~ 99% 1% ±2.5% or (*±10%)
Over 60Hz UF_Pick-up ~ 65 1Hz ±0.1Hz
frequency 50Hz UF_Pick-up ~ 55 1Hz ±0.1Hz 1.2~40sec
Under 60Hz 55Hz ~ OF_Pick-up 1Hz ±0.1Hz
frequency 50Hz 45Hz ~ OF_Pick-up 1Hz ±0.1Hz

33
Trip relays

Operation characteristic

Long-time delay (L)


N, A type Iu .9 Ir .9 tr 8
The function for overload protection which has time delayed
.8 1 .88 .93 4 12
.7

.6
.85

.83
.95
.98
2

1
16
20
characteristic in inverse ratio to fault current.
.5 .8 1 .5 off
Iong time
×In ×Iu @6 Ir
1. Standard current setting knob: Ir
P, S type
Ir
.7
.8
.9
tr
(S) 4
8
12 1) Setting range in P type and S type: (0.4-0.5-0.6-0.7-0.8-0.9-1.0)×In
.6 1 2 16
.5 1 20 2) Setting range in N type and A type: (0.4 ~1.0)×In
t .4 .5 off
Iong time
- Iu: (0.5-0.6-0.7-0.8-0.9-1.0)×In
Ir ×In @6 Ir

- Ir: (0.8-0.83-0.85-0.88-0.9-0.93-0.95-0.98-1.0)×Iu
2. Time delay setting knob: tr
tr - Standard operating time is based on the time of 6×Ir
- Setting range: 0.5-1-2-4-8-12-16-20-Off sec (9 modes)
3. Relay pick-up current
- When current over (1.15)×Ir flows in, relay is picked up.
I
4. Relay operates basing on the largest load current among R/S/T/N phase.

Short-time delay (S)


The function for fault current (over current) protection which has definite
Isd
4
5
6
tsd
(S) .4
.4
.3
time characteristic and time delayed in inverse ratio to fault current.
3 8 .3 .2
2 10 .2 .1
1.5 off .1 .05 1. Standard current setting knob: Isd
short time
×Ir on 2 off
I t
- Setting range: (1.5-2-3-4-5-6-8-10-Off)×Ir
t
2. Time delay setting knob: tsd
- Standard operating time is based on the time of 10×Ir.
- Inverse time (I2t On ): 0.1-0.2-0.3-0.4 sec
Isd - Definite time (I2t Off): 0.05-0.1-0.2-0.3-0.4 sec
3. Relay operates basing on the largest load current among R/S/T/N phase.
tsd
4. When ZSI function was set, the protection operation will take place instantaneously with
input absence by downstream devices. It is advised to disable its ZSI function on the last
I
downstream device.

Instantaneous (I)
The function for breaking fault current above the setting value within
Ii 8
the shortest time to protect the circuit from short-circuit.
6 10
4 12
15
3
2 off
1. Standard current setting knob: Ii
instantaneous
×In - Setting range: (2-3-4-6-8-10-12-15-Off)×In
t
2. Relay operates basing on the largest load current among R/S/T/N phase.
3. Total breaking time is below 50ms.

Ii

36
Ground Fault (G)
The function for breaking ground fault current above setting value
Ig
.5
.6
.7
tg
(S) .4
.4
.3
after time-delay to protect the circuit from ground fault.
.4 .8 .3 .2
.3 1 .2 .1
.2 off .1 .05 1. Standard setting current knob: Ig
ground fault
on 2 off
×In I t
- Setting range: (0.2-0.3-0.4-0.5-0.6-0.7-0.8-1.0-Off)×In
t
2. Time delay setting knob: tg
- Inverse time (I2t On): 0.1-0.2-0.3-0.4 sec
- Definite time (I2t Off): 0.05-0.1-0.2-0.3-0.4 sec
Ig
3. Ground fault current is vector sum of each phase current. Therefore, 3Pole products may
operate under its phase-unbalance including ground fault situations.(R+S+T+(N) Phase)
tg
4. When ZSI function was set, the protection operation will take place instantaneously with
input absence by downstream devices. It is advised to disable its ZSI function on the last
I
downstream device.
5. Ground-fault functions are basically provided with products equipped with a trip relay through
its internal CT that is embedded in each phase.(But, it can’t be used with earth-leakage
protection function at the same time)

Earth Leakage (G) - Option


The function for breaking earth leakage current above setting value after
I n t
3
4
5 (ms)
800
900
800 time delay to protect the circuit from earth leakage. (A, P, S type)
2 10 350 350
1 20 230 230
0.5 30 140 140
Earth Leakage trip alarm 1. Standard setting current knob: I△n
t - Setting range: 0.5-1-2-3-4-5-10-20-30-Off (A)
2. Time delay setting knob: △t
- Trip time: 140-230-350-800 ms
I n - Alarm time: 140-230-350-800-950 ms
3. Settings within its alarm range will prevent its breaker from tripping but activating its alarm.
t 4. This function is enabled and can be used only with standard ZCT provided by LS or private
external CT(secondary output 5A) selected by customers.
I 5. When ZSI function was set, the protection operation will take place instantaneously with
input absence by downstream devices. It is advised to disable its ZSI function on the last
downstream device.

R S T N ※Use cautions with earth-leakage current settings


- When using a standard ZCT provided by LS, the setting range is from 0.5 to 30A which is
ZCT or External
CT
based on its primary current. But ACB installed like A type (displayed on the left side)
should only be cable-connected and its rated current should be less than 1600A.
- When using other CT selected by customers, the setting range is from 0.5 to 5A based on
its secondary current.(Secondary output rating : 5A)
Hence, under 100:5A CT, if trip relay is set to 0.5A, earth-leakage exceeding 10A will
activate its operation (0.5A×20 = 10A)
A
※Guideline for the external CT usage
- Earth-leakage protection characteristics using the standard CT which is installed inside of
ACB can protect currents from 20 to 100% range on its rated current.
- As rated currents on ACB increases, current that is covered by its standard CT increase
as well. This can not protect against small leakage currents.
ZCT or External ex) 400A ACB Min. Earth-leakage current 400A×20% =80A
CT
4000A ACB Min. Earth-leakage current 4000A×20% =800A
- Therefore, customers are advised to install an external CT in accordance with its rated
B
currents within its systems. And choose trip relay(E, X type) which is required with external
CT usage in order to provide earth-leakage functions.

37
Trip relays

Measurement function

Measurement
Class. Detailed element Unit Display range Accuracy
element
Line current Ia,Ib,Ic ±3%
A type

Current Normal current I1 A 80A~65,535A


Reverse current I2
Line voltage Vab,Vbc,Vca ±1%
Phase voltage Va,Vb,Vc ±1%
Voltage V 60~690V
Normal voltage V1
Reverse voltage V2
Line-to-line ∠VabIa, ∠VabIb, ∠VabIc,
±1°
Line-to-current ∠VabVbc, ∠VabVca
Angle ° 0~360°
Phase-to-phase ∠VaVb,∠VaVc ±1°
Phase-to-current ∠VaIa, ∠VbIb, ∠VcIc ±1°
Active power Pa(ab), Pb(bc), Pc(ca), P kW 1kW~99,999kW ±3%
Power Reactive power Qa(ab), Qb(bc), Qc(ca), Q kVar 1kVar~99,999kVar ±3%
Apparent power Sa(ab), Sb(bc), Sc(ca), S kVA 1kVA~99,999kVA ±3%
P type

WHa(ab), WHb(bc), kWh


Active energy 1kWh~9999.99MWh ±3%
WHc(ca), WH MWh
VARHa(ab), VARHb(bc), kVarh
Energy Reactive energy 1kVarh~9999.99MVarh ±3%
VARHc(ca), VARH Mvarh
Reverse active rWHa(ab), rWHb(bc), kWh
1kWh ~9999.99MWh ±3%
energy rWHc(ca), rWH MWh
Freq. Frequency F Hz 45~65Hz
Power factor Power factor(PF) PFa(ab), PFb(bc), PFc(ca), PF +: Lead, -: Lag
Unbalance Unbalance rate Iunalance, Vunbalance % 0.0~100.0
Active power
Peak demand kW 1kW~99999kW
Demand demand
Current demand Peak demand A 80A~65,535A
Voltage 1st~63th harmonics of
V 60~690V
harmonics Va(ab),Vb(bc),Vc(ca)
S type

Harmonics Current harmonics 1st~63th harmonics of Ia,Ib,Ic A 80A~65,535A


THD, TDD % 0.0~100.0
K-Factor - 0.0~100.0

Voltage module
For P and S type Trip relay, separate voltage module is necessary
to measure other element besides current (Seperate purchase is needed)
- Voltage input range: AC 60~690V

Vr Vs Vt Vn Vr Vs Vt

1 13 V1 1 13 V1
2 14 V2 2 14 V2
3 15 V3 3 15 V3
4 16 Vn 4 16 Vn
5 17 5 17
6 Voltage 18 6 Voltage 18
7 module 19 7 module 19
8 20 8 20
9 9
10 10
11 11
12 12

3P4W wiring 3P3W wiring


38
Man machine interface

Initial display Measurement display


1000 A
R S T N M
Setting display
100%

50%

1. H/W set 2. Relay set 3. Events 4. Sys info 5. L/R (L)

Initial display 1. Wiring 1. OCR 1. Event

2. Comm 2. OCGR 2. Clear All

3. Password 3. OVR/UVR 3. Fault

4. Time-RTC 4. Unbal 4. Clear All

5. Demand 5. rPower

6. Data Rst 6. OFR/UFR

Max Power

Demand

Energy

CB Count

Run Time

7. DO Setup

An example of graphic LCD display

1000 A
1000 A Ir Ir =
R S T N
R S T N .7
.8
.9
.6 1
100%
.5
100%
50%
.4

50%
×In 1000 A
Ir adjustment
knob

Initial display Displayed screen when changing


Ir value into 1.0
(After 3 sec, return to initial display)

tg
(S) .4
.4
.3 Tg =
.3 .2
.2 .1
.1 .05 200 ms
on 2 off
I t [I2T Off]
tg adjustment
knob
Displayed screen when changing
tg value into 0.2
(After 3sec, return to initial display)

39
Trip relays

Protection element setting


Initial display Setting display

M
1000 A 1.H/W Set 1.H/W Set
R S T N 2.Relay Set 2.Relay Set
100%
3.Events 3.Events
4.Sys Info 4.Sys Info
50%

5.L/R [L] 5.L/R [L]

PASSWORD 1.OCR
2.OCGR
3.OVR/UVR
4.Unbal
XXXX 5.rP/OPR
Password input Relay setting display

Find adjustment of protection setting current


�OCR and OCGR's current Find adjustment of long-time delay
setting is basically controlled by OCR-L, S, I
knob's setting values. Select one IDTM characteristic
800 A
�The fine current that cannot curve among DT, SIT, VIT and EIT
EIT
be controlled by knob is
6400 A Find adjustment of short-time delay
adjustable by using , key. I2T
[Off]
�Fine adjustment is only Find adjustment of Instantaneous
15000 A
adjustable in the present knob
and next knob's setting range,
when moving knob, the
adjusted data becomes reset
state.

OCR-L, S, I OCR-L, S, I OCR-L, S, I


800 A 800 A 800 A
EIT EIT EIT
6400 A 6400 A 6401 A
I2T I2T I2T
�The setting method of OCGR [Off] [Off] [Off]
is same with OCR's, fine 15000 A 15000 A 15000 A
adjustment is available.

� �
1.OCR OVR/UVR Set 1.OCR Unbal V/I
Pick Up : 724 V Pick Up : 6%
2.OCGR Delay : 1.2 s
2.OCGR Delay : 10.0 s
3.OVR/UVR Action : None 3.OVR/UVR Action : D02
4.Unbal Pick Up : 150 V 4.Unbal Pick Up : 12 %
Delay : 1.2 s Delay : 10.0 s
5.rP/OPR Action : D01
5.rP/OPR Action : D03
Protection setting display OVR/UVR setting Relay setting display Unbalance setting

� �
1.OCR rPower 6.OFR/UFR OFR/UFR Set
Pick Up :100 kW Pick Up : 65 Hz
2.OCGR Delay : 10.0 s Delay : 10.0 s
3.OVR/UVR Action : D02 Action : D01
4.Unbal Pick Up : 2400 kW Pick Up : 55 Hz
Delay : 0.2 s Delay : 10.0 s
5.rP/OPR Action : TRIP Action : None
Relay setting display Reverse power setting Relay setting display Frequency setting

40
Measurement element display

Load current
1000 A
R S T N

100%

50%

��
Measurement Metering Overview Demand Current [A] Max Power [kW]
overview VR 220 V∠0.0 R : 1000 987
IR 1000 A∠330.0 S : 1000 2007/05/14
P 986 kW T : 1000 10:00:00
Q 589 kVar Max Demand [kW]
PF 0.866 F 60.0 986
EP 56 kWh 2007/05/14
EQ 32 kVarh 11:15:00

��
Voltage/Current Vector Diagram VOLTGAE [V] V unbal 3Phase
VR : 220∠ 0.0 Vpos : 220 V
vector diagram VS : 220∠240.0
Vt It Vneg : 0 V
VT : 220∠120.0
Unbal : 0.0 %
CURRENT [A] I unbal 3Phase
Vr
Is IR : 1000∠330.0 Ipos : 1000 A
Ir
IS : 1000∠210.0
Vs Ineg : 0 A
IT : 1000∠ 90.0
IN : 0 Unbal : 0.0 %

��
Power and Power Diagram Active Power [kW] Apparent [kVA]
power factor P=986 R : 328 Total R : 379 Total
Q=589
S : 328 986 S : 379 1139
T : 328 T : 379
kW Reactive [kVar] Power Factor
R : 189 Total R : 0.87 Total
1000
S : 189 589 S : 0.87 0.866
kVar 2000 T : 189 T : 0.87

��
Energy Forward Energy Forward P [kWh] Reverse P [kWh]
P+ 1051 kWh R : 360 Total R : 0 Total

Q+
S : 360 1080 S : 0 0
607 kVarh
T : 360 T : 0
Reverse Energy Forward Q [kVarh] Reverse Q [kVarh]
P- 0 kWh R : 210 Total R : 0 Total

Q-
S : 210 630 S : 0 0
0 kVarh
T : 210 T : 0

��
Voltage/Current Volt Wave & FFT [%] S Volt Harmonics [V] S Volt Harmonics [V] S Volt Harmonics [V]
harmonics THD[S] : 25.0 H1 220 H8 0 H15 0 H22 0 H57 0
H2 0 H9 0 H16 0 H23 0 H58 0
(S type) H3 55 H10 0 H17 55 H24 0 H59 0
H4 0 H11 0 H18 0 H25 0 H60 0
I H5 0 H12 0 H19 0 H26 0 H61 0
R
H6 0 H13 0 H20 0 H27 0 H62 0
S
H7 0 H14 0 H21 0 H28 0 H63 0

��
Curr Wave & FFT [%] R Curr Harmonics [A] R Curr Harmonics [A] R Curr Harmonics [A] TDD 3Phase
THD[R] : 3.0 H1 1000 H8 0 H15 1 H22 0 H57 0 R : 0.1 %
H2 0 H9 3 H16 0 H23 1 H58 0 S : 0.1 %
H3 15 H10 0 H17 1 H24 0 H59 0 T : 0.1 %
H4 0 H11 1 H18 0 H25 1 H60 0 Current K - Factor
T
H5 20 H12 0 H19 1 H26 0 H61 0 R : 1.2
R
H6 0 H13 1 H20 0 H27 1 H62 0 S : 1.2
S
H7 0 H14 0 H21 1 H28 0 H63 0 T : 1.3

41
Trip relays

Characteristic curves

Long-time delay (L) 5000


2000

Ir = 0.4...1 In
1000

500

200

100

50
40 tr = 0.5...20s
30
20
20
12
10
8

t(s) 5 4
4
3
2
2

1
1

0.5
0.4
0.3

0.2

0.1

0.05

0.02

0.01
0.5

0.7

10

20

× Ir

42
Short-time delay (S) 5000
2000

1000

500 Isd = 1.5...10 Ir

200

100

50
40
30
20
10

t(s) 5
4
3
2

0.4 0.4 I2t ON 0.4


0.3 0.3 0.3
0.2 0.2 0.2
I2t OFF

0.1 0.1 0.1

0.05
0.05

0.02

0.01
0.5

0.7

10

20

× Ir

43
Trip relays

Characteristic curves

Instantaneous (I) 100


Ground fault (G)

50
40
30

20

Ig = 0.2...1 In
10

5
4
3

t(s) 1
I2t ON

0.4 0.4 0.4

0.3
0.3 0.3

0.2 0.2 0.2

I2t OFF
0.1 0.1 0.1

0.05
0.05

Ii = 2...15 In

0.02

0.01
0.05
0.07
0.1

0.2

0.3
0.4
0.5

0.7

3
4
5

10

× In

44
IDMTL 10000

5000

2000

EIT
1000

500
VIT

200

100
SIT
t(s)
50

20
DT

10

0.05
0.5

0.7

10

20

× Ir

45
Trip relays

Characteristic curves

Pre Trip Alarm 500

200

100

50
40 35

30

20
15

10

5
5
4
3
t(s) 2

1
1

0.4
0.3

0.2

0.1

0.05

0.02

0.01
0.5

0.7

10

20

30

× Ip

46
ZSI - Zone Selective Interlocking (A, P, S type)

Zone-selective interlocking drops delay time that eliminates faults for breakers.
It minimizes the shock that all kinds of electric machineries get under
fault conditions.

1. In case of that short time-delay or ground fault accident occurs at ZSI built in system,
the breaker at accident site sends ZSI signal to halt upstream breaker’s operation.
2. To eliminate a breakdown, trip relay of ACB at accident site activates trip operation
without time delay.
3. The upstream breaker that received ZSI signal adhere to pre-set short time-delay or
ground fault time-delay for protective coordination in the system.
However upstream breaker that did not receive its signal will trip instantaneously.
4. For ordinary ZSI operation, it should arrange operation time accordingly so that downstream
circuit breakers will react before upstream ones under overcurrent/short time delay/
ground fault situations.
5. ZSI connecting line needs to be Max. 3m.

① Z4
Z3
Z2
ZSI input
Z1

Fault A


Z4
ZSI output
Z3
Z2
ZSI input
Z1

Fault B

Z4 Z4 Z4
Z3 Z3 Z3
Z2 Z2 Z2
Z1 Z1 Z1

1) Occurrence of fault A
- Only breaker ① performs instantaneous trip operation.
2) Occurrence of fault B
- Breaker ② performs instantaneous trip operation,
breaker ① performs trip operation after prearranged delay time
- But if breaker ② did not break the fault normally,
breaker ① performs instantaneous trip operation to protect system.

47
Trip relays

Remote reset and digital I/O (A, P, S type)

In case of that ACB operates due to accidents or over current,


Trip relay indicates the information of the accident through the LED and LCD.
Trip relay A, P and S type is possible to perform the remote reset by digital input,
and have 3 DO(Digital output).
1. Methods to reset Trip relay is to push the Reset button on the frontal side and to
use the remote reset.
2. Digital input
- [R11-R22] input: Remote reset
- [Z1-Z2] Input: ZSI input
- [E1-E2] Input: ZCT for earth leakage detection or external CT input
※All DI are dry contact that has 3.3V of recognition voltage. When inputting close by
SSR(Solid State Relay) or open-collector, connect collector(Drain) to R11.
3. Digital output 3a(524, 534, 544-513)
- Fault output: Long/Short time delay, Instantaneous, Ground fault, UVR, OVR, UFR,
OFR, rPower, Vunbal, Iunbal
(Maintains state as Latch form until user pushes reset.)
- General DO: when setting L/R as remote, it is available to control close/open
remotely by using communication.

Voltage module
ZSI output

Common
ZSI input

Power supply
Reset

ZCT
V1 V2 V3 Vn E1 Z3 Z1 485+ R11 R22 513 R2 R1

Trip relay

Z4 Z2 485- 544 534 524


GTD

LTD
S/I

Trip Digital Long Short Instantaneous Ground Overload OVR UVR rPower Vunbal Iunbal OFR UFR OPR Note
Relay Output time time Alarm
DO1(524) ● ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
P, S DO2(534) ○ ● ● ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Programmable
type
DO3(544) ○ ○ ○ ● ○ ○ ○ ○ ○ ○ ○ ○ ○
DO1(524) ● × × ×
A type DO2(534) × ● ● × Not available Fixed
DO3(544) × × × ●

48
Communication

Modbus/RS-485
�Operation mode: Differential
�Distance: Max. 1.2km
�Cable : SCADA system
General RS-485 shielded twist
2-pair cable
Modbus/RS-485
�Baud rate :
9600bps, 19200bps, 38400bps
�Transmission method: Half-Duplex
�Termination: 150Ω

Profibus-DP
�Profibus-DP module is installed
separately (Option) Ethernet/TCP/IP TCP/IP/Ethernet
Area
�Operation mode: Differential controller
�Distance: Max. 1.2km
TCP/IP
�Cable :
Profibus-DP shielded twist 2-pair cable CNC
�Baud rate: 9600bps~12Mbps
�Transmission method: Half-Duplex
Profibus-FMS
�Termination: 150Ω
�Standard: EN 50170 / DIN 19245 PC
DCS

PLC

Profibus-DP

Profibus-DP
Profibus-DP communication
communication module module (Option) PLC
(Option)

Modbus/RS-485

49
Trip relays

Event & fault recording (P, S type)

When there are events such as setting change, Info. change, error of self-diagnose,
state change, P and S type record Max. up to 256 information of the events in accordance with
time(ms). In addition, they can record Max. up to 256(up to 10 for A type) information of the faults
such as fault cause, fault phase, fault value and so on in accordance with time(ms).

Event information display


Password
Initial display Setting display input
M
1000 A 1.H/W Set 1.Event 1. Event-L 10. Event-L
R S T N 2.Relay Set 2.Clear All 2007/05/15 2007/04/15
100%
3.Events 20:29:41 10:11:24
4.Sys Info 3.Fault Sta Change Cfg Change
50%

5.L/R [L] 4.Clear All Power On Comm Set up

Fault information display


Password
Initial display Setting display input
M
1000 A 1.H/W Set 1.Event 1. Trip 9. Trip
R S T N 2.Relay Set 2.Clear All 2007/04/26 2007/04/11
100%
3.Events 08:35:52 09:11:32
4.Sys Info 3.Fault OCR-Short UVR
50%

5.L/R [L] 4.Clear All Phase T 930A Phase R OV

System information

P and S type can indicate information as followings with the information of the ACB.
- Present time: year/month/date/hour/minute/ms
- ACB current ratings
- N-phase current ratings: 100%
- Frequency information: 60Hz / 50Hz
- Closing numbers of breaker: CB ON numbers
- Trip relay operating time: OCR ON time
- ON time of breaker: CB ON time
- S/W ver. information

System information display


Password
Initial display Setting display input
M System Info System Info
1000 A 1.H/W Set Date Time Date Time
R S T N 2.Relay Set 2007/05/15 21:23:30 2007/05/15 21:23:30
Rating 1000 A Rating 1000 A
100%
3.Events Ex-Func 4POCGR Ex-Func 4POCGR
4.Sys Info Freq 60 Hz T-OPER 220 h
50%
CB ON# 23 T-CB ON 180 h
5.L/R [L] Ver-Arm 1.41 Ver-Msp 1.01

50
System block diagram

R S T N

ACB Trip
ACB

Vcc/+9V/-9V Vcc +5V +24V

CN2-1
CN2-11
CPU Display
Output (LED, LCD) MTD
CN2-3 Filter
CN2-6
CN2-13 Amp. Power PCB Main PCB
Ass’y Ass’y Output
Signal CT CN2-5
CN2-15 CN2-8
Main PCB
CN2-7 Ass’y
CN2-16
CN2-14 Setting
part
GND 24

CN2-4
Vcc RY0 (K1)
Self CN4-2
+24V GTD contact
power
GND+24V RY1 (K2)
Power CT CN4-4
Main PCB +5V STD/INST contact
Ass’y
RY2 (K3)
-5V CN4-6
CN2-2 LTD contact

CN4-8
Trip relay

Common contact
Additional source CN4-9
AC/DC 100~250V
SMPS
CN4-10 Power PCB
DC 24~60V
Ass’y

CN1-1
ZSI output+ terminal
CN1-9 CN1-2
ZSI output- terminal
CN1-10 CN1-3
VDM ZSI input+ terminal
CN1-11 CN1-4
ZSI input- terminal
CN1-12

CN1-5
CN1-7 Remote reset+ terminal
Earth CN1-6
CN1-8 Remote reset- terminal

Input signal(R phase) CN3-2 CN1-7


Earth leakage+ terminal
Input signal(S phase) CN3-4
CN1-8
Input signal(T phase) CN3-6 Earth leakage- terminal

Input signal(N phase) CN3-8 Test


DC 24V CN3-5

UTXO CN3-1
Main PCB
Comm. CN4-1
URXO CN3-3 485+ terminal
Ass’y Power PCB
Ass’y CN4-3
GND 24V CN3-7/9
485- terminal
AD GND CN3-10

51
Accessories

AH AS AN
Mounting Accessories Remark Page
Standard Option Standard Option Standard Option
SHT1 Shunt Coil ● ● ● * 54
SHT2 Double Shunt Coil ○ ○ ○ * 55
CC Closing Coil ● ● ● * 56
M Motor ● ● ● * 57
CS1 Charge Switch ● ● ● * 57
CS2 Charge Switch Communication ○ ○ ○ * 57
UVT Under Voltage Trip Device ○ ○ ○ * 58
Internal
AL Trip Alarm Contact ○ ○ ○ * 59
MRB Manual Reset Button ○ ○ ○ * 59
RES Remote Reset Switch ○ ○ ○ * 60
RCS Ready to Close Switch ○ ○ ○ * 60
C Counter ● ○ ○ * 67
AX Auxiliary Switch ○ ○ ○ * 61
TM Temperature Alarm ○ ○ ○ * 78
K1 Key Lock ○ ○ ○ * 62
K2 Key Interlock Set ○ ○ ○ * 62
K3 Double Key Lock ○ ○ ○ * 63
B On/Off Button lock ○ ○ ○ * 63
LH Lifting Hook ○ ○ ○ 64
CTD Condenser Trip Device ○ ○ ○ 64
External Automatic Transfer
ATS ○ ○ ○ 65
Switch Controller
DC Dust Cover ○ ○ ○ 67
DF Door Frame ○ ○ ○ 71
OT OCR Tester ○ ○ ○ 66
J Manual Connector ○ ● ● *
A Automatic Connector ● ○ ○ *
* Seperate purchasing is not allowed. Each item should be purchased with the main body.

52
AH AS AN
Mounting Accessories Remark Page
Standard Option Standard Option Standard Option
N N type ○ ○ ○ * 28
A A type ○ ○ ○ * 30
Trip relay P P type ○ ○ ○ * 32
S S type ○ * 34
VM Voltage Module ○ ○ ○ ** 38
ZCT ZCT for the earth leakage ○ ○ ○
SBC Shorting "b" Contact ○ ○ ○ 73
MI Mechanical Interlock ○ ○ ○ 69
ST Safety Shutter ○ ○ ○ * 70
STL Safety Shutter Lock ○ ○ ○ 70
MIP Miss Insertion Prevent Device ○ ○ ○ 76
MOC Mechanical Operated Cell Switch ○ ○ ○ 68
CEL Cell Switch ○ ○ ○ 72
Cradle DI Door Interlock ○ ○ ○ 69
ZAS Zero Arc Space ● ○ * 73
SC Safety Control Cover ● ● ● *** 74
BSP Body Supporter ○ ○ ○ * 74
RI Racking Interlock ○ ○ ○ 75
PL Pad Lock/ Position Lock ● ● ● * 75
IB Insulation Barrier ● ○ ○ * 71
UDC UVT Time Delay Controller ○ ○ ○ 77
ADP Compatible Adapter ○ ○ ○
RPH Reverse Phase ACB ○ ○ ○
DUM Dummy ACB ○ ○ ○
Other VAD Various Connection Type ○ ○ ○ 13
RCO Remote I/O ○ ○ ○ 79
PC Profibus-DP comm. module ○ ○ ○ 49
* Seperate purchasing is not allowed. Each item should be purchased with the main body.
** Voltage module should be purchased with P/S type trip relay.
*** It is available only when the control block is in the mode of auto-connection.

53
Electrical diagram

This diagram is based on “CONNECTED” position of a circuit breaker and Opening, Motor charging, Releasing of locking plate
should be normal condition.

Common
ZSI Output

ZSI Input
Voltage module Power supply

Reset

OFF

OFF

ON
ZCT
183
V1 V2 V3 VN E1 Z3 Z1 485+ R11 R22 513 R2 R1 251 83 /RES(+) D1 C11 C1 A1

Trip relay
UVT SHT2 SHT1 CC

or

184
E2 Z4 Z2 485- 544 534 524 252 84 /RES(-) D2 C12 C2 A2
STD/Inst

LTD
GTD

Digital trip relay Electric operation


Main circuit Fault trip UVT
circuit

Secondary
Ready to close trip coil

Terminal code description


13 14 ~ 63 64 Auxiliary switch “a” D1 D2 Voltage input terminal of UVT
11 12 ~ 61 62 Auxiliary switch “b” 83 84 Alarm1 “a”
413 414 Charged signal 183 184 Alarm2 “a”
423 424 Charged signal communication 251 252 Ready to close switch
U1 U2 Motor charging R1 R2 Control power
A1 A2 Closing coil 513 ~ 544 Alarm contact
C1 C2 Shunt trip R11 R22 Alarm reset (Trip cause LED, Alarm contact)
C11 C12 2nd shunt trip 485+ 485- RS-485 communication

Note) 1. The diagram is shown with circuits de-energized, all devices open, connected and charged and relays in normal position
2. Relay is normal condition and charging type is "OFF-Charging"
3. The standard of auxiliary contact is 3a3b. The auxiliary switch in above diagram is composed of 5a5b. See 48 page for more detail on auxiliary switches.
4. Option
- Ready to close contact, Trip alarm contact, UVT coil, Fully charged contact, secondary trip coil
- Cell switch, Temperature module, Voltage module, Remote close-open module, ZCT, ZSI
5. Please consult us for the use of ZSI (Zone selective Interlocking).
6. Refer to the page 33 for the connection of Trip relay and the page 43 for UVT.
7. For connecting RS-485 verify if the polarity is correct

80
Temperature
Module

U1 413 423 51 41 31 21 11 53 43 33 23 13 T1 TC1 T2 TC2 341 331 321 311


Axb

Temperature Temperature
Sensor-1 Sensor-2
Axb

Axb

Axb

Axb

Axb

Axa

Axa

Axa

Axa

Axa

CL

CL

CL

CL
M

U2 414 424 52 42 32 22 12 54 44 34 24 14 342 344 332 334 322 324 312 314
OFF

ON
Charged

Charged

Charge Thermal,
completion Auxiliary switch communication Cell switch
contact remote control module

Accessory code description


Z1 Z2 ZSI input Ax Auxiliary switch Internal wiring
Z3 Z4 ZSI output LTD Long time delay trip indicator External wiring
E1 E2 ZCT STD/Inst Short time delay/instantaneous (by customer)
VN ~ V3 Voltage module GTD Ground fault trip indicator Connector of the control
TC1 , TC2 ~ T1 , T2 Temperature module CL Cell switch circuit terminal of
311 ~ 344 Position switch M Motor drawout type
CC Closing coil
SHT1 Shunt tripping device 1
SHT2 Shunt tripping device 2
UVT UVT coil

81
Dimensions

Draw-out type 4000AF


(2000~3200A: AH/AN/AS-20~32E)
Front view 20 472 20 20 20 587 20
206 57.5 206

2-M12 Tap 2-M12 Tap


CMB-U/F CMB-U/F

430
405
430
260 405 115 260
412 375
527

3P 4P

Vertical type 115 115 115 115 115


20 20
115
115
200

200

260 115 260


412 375

3P 4P

Disconnected & Test


50 Connected
15 55
ARC Chute surface
90 34
(Insulation 15
barrier)
25
75
25
75
270

350

3- 13
133

<Conductor>
41 18

97

60 200 115
6

10 375 38.5
6- 13 Mounting hole

90
115 115 115 115 115
Horizontal 75 75

type

115

115
200
200

260 115 260


412 375

3P 4P
Disconnected & Test
50 Connected
15 55
ARC Chute surface
90
(Insulation
barrier)
34
15
20

25
75
270

25
350
133

3- 13
41 18

97

<Conductor>
60 200 115
6

10 375 38.5
6- 13 Mounting hole

115 115 115 115 115


Front 75 75

connection
115
115

type
200

200

260 115 260


412 375

3P 4P
Disconnected & Test
50 Connected
ARC Chute surface
15 55 25
13.5

15
212.5

25
75
25
270

483

3- 13

<Conductor>
41 18

212.5
6

4- 13 Mounting hole
78

60 200 115
10 375 11.5

91
Technical information

Insulation voltage

You should keep the isolation distance between ACB and panel as below table.

(AH)

(AN, AS)
B

B
OPEN CLOSE

000001

A A

Type A B
AN/AS 50 150
Fixed
AH 50 150
AN/AS 50 150
Draw out
AH 50 0

Note) When drawing the distribution panel, it is available to use regardless of the distance between
ACB and the wall of the panel because Susol ACB(draw-in/out type) extinguishes the arc
in the Arc Chute and Arc Cover clearly.

Minimum isolation distance


For the safety, all the electric charging parts need to be installed over minimum isolation distance.

Insulating voltage (Ui) Minimum isolation distance (X min)


600V 8 mm
1000V 14 mm
X

104
Temperature derating

The table below indicates the maximum current rating, for each connection type,
as a function of the ambient temperature around the circuit breaker and the busbars.
Circuit breakers with mixed connections have the same derating as horizontally connected breakers.
For ambient temperatures greater than 60°C, consult us.
Temperature inside the switchboard around the circuit breaker and its connection: Ti(IEC 60947-2)

Rated Applicable
Frame ACB terminal
current busbar size

Horizontal type Vertical type


40℃ 45℃ 50℃ 55℃ 60℃ 40℃ 45℃ 50℃ 55℃ 60℃
2000AF 200A 200A 200A 200A 200A 200A 200A 200A 200A 200A 200A
5t×30×2ea
AH-D 400A 400A 400A 400A 400A 400A 400A 400A 400A 400A 400A
AS-D 630A 5t×40×2ea 630A 630A 630A 630A 630A 630A 630A 630A 630A 630A
AN-D 800A 15t×30×1ea 5t×50×2ea 800A 800A 800A 800A 800A 800A 800A 800A 800A 800A
1000A 5t×60×2ea 1000A 1000A 1000A 1000A 1000A 1000A 1000A 1000A 1000A 1000A
1250A 5t×80×2ea 1250A 1250A 1250A 1250A 1250A 1250A 1250A 1250A 1250A 1250A
1600A 5t×100×2ea 1600A 1600A 1600A 1550A 1550A 1600A 1600A 1600A 1600A 1550A
2000A 15t×75×1ea 5t×100×3ea - - - - - 2000A 2000A 2000A 1950A 1900A
4000AF 630A 5t×40×2ea 630A 630A 630A 630A 630A 630A 630A 630A 630A 630A
AH-E 800A 5t×50×2ea 800A 800A 800A 800A 800A 800A 800A 800A 800A 800A
AS-E 1000A 5t×60×2ea 1000A 1000A 1000A 1000A 1000A 1000A 1000A 1000A 1000A 1000A
1250A 5t×80×2ea 1250A 1250A 1250A 1250A 1250A 1250A 1250A 1250A 1250A 1250A
20t×75×1ea
1600A 5t×100×2ea 1600A 1600A 1600A 1600A 1600A 1600A 1600A 1600A 1600A 1600A
2000A 5t×100×3ea 2000A 2000A 2000A 2000A 2000A 2000A 2000A 2000A 2000A 2000A
2500A 5t×100×4ea 2500A 2500A 2500A 2400A 2300A 2500A 2500A 2500A 2450A 2350A
3200A 10t×100×3ea 3200A 3200A 3100A 3000A 2900A 3200A 3200A 3150A 3050A 2950A
10t×125×3ea - - - - - 4000A 4000A 3950A 3900A 3850A
4000A 10t×100×3ea
10t×100×4ea 4000A 4000A 3900A 3800A 3650A - - - - -
5000AF 4000A 10t×100×4ea 4000A 4000A 3900A 3750A 3600A 4000A 4000A 3900A 3800A 3700A
20t×125×2ea
AS-F 5000A 10t×125×4ea 5000A 5000A 4900A 4800A 4700A 5000A 5000A 4950A 4850A 4750A
6300AF 4000A 10t×100×4ea 4000A 4000A 4000A 3900A 3800A 4000A 4000A 4000A 3950A 3850A
20t×125×2ea
AH-G 5000A 10t×125×4ea 5000A 5000A 5000A 4900A 4800A 5000A 5000A 5000A 4950A 4850A
AS-G 6300A 20t×150×2ea 10t×150×4ea 6300A 6300A 6200A 6100A 6000A 6300A 6300A 6250A 6152A 6050A

105
Technical information

Operating conditions

Ambient temperature
ACB devices can operate under the following temperature conditions
- The electrical and mechanical characteristics are stipulated for an ambient temperature of -5°C to +40°C
- The average temperature should be within + 35°C
- Reduce the continuous conducting current when the temperature is over 45°C (refer to temperature derating)
- Storage condition : -20°C to + 60°C is recommended.

Altitude
Susol ACB is designed for operation at altitudes under 2000m. At altitudes higher than 2000m,
emitting heat is lowered and operating voltage, continuous current capacity, and breaking capacity
will be reduced. Durability of the insulation is also reduced according to the atmosphere pressure.
According to the below table, change the ratings upon a service condition.
Altitude [m] 2000m 3000m 4000m 5000m
Item
Withstand voltage [V] 3500 3150 2500 2100
Average insulating voltage [v] 1000 900 700 600
Max. using voltage [V] 690 590 520 460
Current compensation constant 1×In 0.99×In 0.96×In 0.94×In

Environment
Under clean air;
Maximum temperature + 40°C (relative humidity should be under 85%)
Maximum temperature + 20°C (relative humidity should be under 90%)
Do not apply under corrosive or ammonia gas circumstances
(H2S ≤ 0.01ppm, SO2 ≤ 0.01ppm, NH3 ≤ a few ppm)

* Extreme atmosphere conditions


Under high temperature and/or high humidity, the insulation durability, electrical and
mechanical features could be deteriorated. At this conditions, increasing corrosion-resistant
dealing needs. Corrosion-resistant parts need under this conditions.

Internal resistance and power consumption (per pole)


Fixed type Draw-out type
Rated current
AF Inner resistance Power consumption Inner resistance Power consumption
(A)
(mΪ) (W/3Phase) (mΪ) (W/3Phase)
630 0.02 24 0.04 48
800 0.02 38 0.04 77
AN-16D 1,000 0.02 60 0.04 120
1,250 0.02 94 0.04 188
1,600 0.02 154 0.04 307
630 0.015 18 0.03 36
800 0.015 29 0.03 58
1,000 0.015 45 0.03 90
AH/AS-20D
1,250 0.015 70 0.03 141
1,600 0.015 115 0.03 230
2,000 0.013 156 0.027 324
2,000 0.01 120 0.02 240
AH/AS-32E 2,500 0.01 188 0.02 375
3,200 0.01 307 0.02 614
2,000 0.01 120 0.02 240
2,500 0.01 188 0.02 375
AH/AS-40E
3,200 0.01 307 0.02 614
4,000 0.008 384 0.011 528
4,000 0.008 384 0.011 528
AS-50F
5,000 0.008 600 0.011 825
4,000 0.006 288 0.009 432
AH/AS-63G 5,000 0.006 450 0.009 675
6,300 0.005 595 0.007 833
Note) 1. Above power consumption is whole power consumption for each Rated current, 50/60Hz, 3/4pole. 3. Power factor = 1.0
106 2. This is inner assistant value per 1 pole.
Standards & Approval

AH, AS, AN series Air Circuit Breakers comply


with the following international standard;
IEC 60947-1
Low-voltage switchgear and controlgear
- Part 1: General rules

IEC 60947-2
Low-voltage switchgear and controlgear
- Part 2: Circuit-breakers

The following certificates are available on a request.


- CE Declaration of conformity
- Certificate of conformance test (CB) - IEC 60947
- Full type test report issued by KEMA
- Letter of origin
- Taiwan TPC

CE conformity marking
The CE conformity marking shall indicate conformity to all the obligations imposed on the
manufacturer, as regards his products, by virtue of the European Community directives providing
for the affixing of the CE marking.
When the CE marking is affixed on a product, it represents a declaration of the manufacturer or of
his authorized representative that the product in question conforms to all the applicable provisions
including the conformity assessment procedures. This prevents the Member States from limiting
the marketing and putting into service of products bearing the CE marking, unless this measure is
justified by the proved non-conformity of the product.

IECEE CB SCHEME
The IECEE CB Scheme is the world's first truly international system for acceptance of test reports
dealing with the safety of electrical and electronic products. It is a multilateral agreement among
participating countries and certification organizations. A manufacturer utilizing a CB test report
issued by one of these organizations can obtain national certification in all other member countries
of the CB Scheme.
The Scheme is based on the use of international (IEC) Standards. If some members' national
standards are not yet completely harmonized with IEC Standards, national differences are
permitted if clearly declared to all other members. The CB Scheme utilizes CB Test Certificates to
attest that product samples have successfully passed the appropriate tests and are in compliance
with the requirements of the relevant IEC Standard and with the declared national differences of
various member countries.
The main objective of the Scheme, is to facilitate trade by promoting harmonization of the national
standards with international Standards and cooperation among product certifiers worldwide in order
to bring product manufacturers a step closer to the ideal concept of "one product, one test, one
mark, where applicable'.

- LR, ABS, DNV, KR, BV, GL, RINA, NK


- GOST, TPC

113
Time chart

Long time
tr 0.5 1 2 4 8 12 16 20 tr 0.5 1 2 4 8 12 16 20
×Ir ×Ir
1.11 58806 117611 235223 470445 940890 1411335 1881780 2352225 3.95 1181 2361 4722 9445 18889 28334 37779 47223
1.15 36041 72082 144163 288326 576652 864978 1153305 1441631 4.00 1150 2300 4600 9201 18401 27602 36802 46003
1.20 26827 53654 107308 214615 429231 643846 858461 1073077 4.05 1121 2241 4483 8966 17932 26898 35864 44830
1.25 21777 43553 87106 174212 348424 522636 696848 871060 4.10 1093 2185 4370 8740 17481 26221 34961 43701
1.30 18408 36817 73634 147268 294535 441803 589071 736338 4.15 1065 2131 4262 8523 17046 25569 34092 42615
1.35 15947 31895 63789 127579 255157 382736 510314 637893 4.20 1039 2079 4157 8314 16628 24942 33256 41570
1.40 14049 28098 56197 112393 224787 337180 449573 561967 4.25 1014 2028 4056 8113 16225 24338 32451 40563
1.45 12532 25063 50126 100252 200504 300756 401009 501261 4.30 990 1980 3959 7919 15837 23756 31674 39593
1.50 11286 22573 45145 90290 180580 270870 361160 451450 4.35 966 1933 3866 7731 15463 23194 30926 38657
1.55 10244 20488 40977 81954 163907 245861 327814 409768 4.40 944 1888 3776 7551 15102 22653 30204 37755
1.60 9359 18717 37434 74869 149737 224606 299474 374343 4.45 922 1844 3688 7377 14754 22131 29507 36884
1.65 8596 17193 34386 68771 137542 206313 275084 343855 4.50 901 1802 3604 7209 14417 21626 28835 36043
1.70 7934 15867 31734 63468 126936 190404 253873 317341 4.55 881 1762 3523 7046 14093 21139 28185 35231
1.75 7352 14704 29408 58815 117631 176446 235261 294077 4.60 861 1722 3445 6889 13779 20668 27557 34447
1.80 6838 13675 27351 54702 109404 164106 218808 273509 4.65 842 1684 3369 6738 13475 20213 26951 33688
1.85 6380 12760 25521 51041 102082 153123 204164 255205 4.70 824 1648 3295 6591 13182 19773 26364 32955
1.90 5970 11941 23882 47764 95528 143292 191056 238820 4.75 806 1612 3225 6449 12898 19347 25796 32245
1.95 5602 11204 22408 44815 89630 134446 179261 224076 4.80 789 1578 3156 6312 12624 18935 25247 31559
2.00 5269 10537 21075 42150 84299 126449 168598 210748 4.85 772 1545 3089 6179 12358 18536 24715 30894
2.05 4966 9932 19865 39730 79459 119189 158919 198649 4.90 756 1513 3025 6050 12100 18150 24200 30250
2.10 4691 9381 18762 37525 75049 112574 150099 187623 4.95 741 1481 2963 5925 11851 17776 23701 29627
2.15 4439 8877 17754 35508 71017 106525 142034 177542 5.00 726 1451 2902 5804 11609 17413 23218 29022
2.20 4207 8415 16829 33659 67318 100976 134635 168294 5.05 711 1422 2844 5687 11374 17062 22749 28436
2.25 3995 7989 15979 31957 63914 95871 127829 159786 5.10 697 1393 2787 5574 11147 16721 22294 27868
2.30 3798 7597 15194 30387 60775 91162 121550 151937 5.15 683 1366 2732 5463 10927 16390 21853 27317
2.35 3617 7234 14468 28936 57871 86807 115742 144678 5.20 670 1339 2678 5356 10713 16069 21425 26782
2.40 3449 6897 13795 27590 55180 82769 110359 137949 5.25 657 1313 2626 5252 10505 15757 21010 26262
2.45 3292 6585 13170 26339 52679 79018 105358 131697 5.30 644 1288 2576 5152 10303 15455 20607 25758
2.50 3147 6294 12588 25176 50351 75527 100702 125878 5.35 632 1263 2527 5054 10107 15161 20215 25268
2.55 3011 6022 12045 24090 48180 72269 96359 120449 5.40 620 1240 2479 4959 9917 14876 19834 24793
2.60 2884 5769 11538 23075 46151 69226 92301 115377 5.45 608 1217 2433 4866 9732 14598 19464 24330
2.65 2766 5531 11063 22126 44251 66377 88503 110628 5.50 597 1194 2388 4776 9552 14329 19105 23881
2.70 2654 5309 10618 21235 42471 63706 84941 106177 5.55 586 1172 2344 4689 9378 14066 18755 23444
2.75 2550 5100 10200 20399 40799 61198 81597 101997 5.60 575 1151 2302 4604 9207 13811 18415 23019
2.80 2452 4903 9807 19613 39226 58840 78453 98066 5.65 565 1130 2261 4521 9042 13563 18084 22605
2.85 2359 4718 9436 18873 37746 56619 75491 94364 5.70 555 1110 2220 4441 8881 13322 17762 22203
2.90 2272 4544 9087 18175 36350 54524 72699 90874 5.75 545 1091 2181 4362 8724 13087 17449 21811
2.95 2189 4379 8758 17516 35032 52547 70063 87579 5.80 536 1071 2143 4286 8572 12858 17144 21430
3.00 2112 4223 8446 16893 33786 50679 67572 84464 5.85 526 1053 2106 4212 8423 12635 16847 21058
3.05 2038 4076 8152 16303 32607 48910 65214 81517 5.90 517 1035 2070 4139 8279 12418 16557 20697
3.10 1968 3936 7872 15745 31490 47235 62980 78725 5.95 509 1017 2034 4069 8138 12206 16275 20344
3.15 1902 3804 7608 15215 30431 45646 60862 76077 6.00 500 1000 2000 4000 8000 12000 16000 20001
3.20 1839 3678 7356 14713 29425 44138 58851 73563 6.05 492 983 1967 3933 7866 11799 15733 19666
3.25 1779 3559 7117 14235 28470 42705 56940 71175 6.10 483 967 1934 3868 7736 11604 15471 19339
3.30 1723 3445 6890 13781 27561 41342 55122 68903 6.15 476 951 1902 3804 7608 11413 15217 19021
3.35 1669 3337 6674 13348 26696 40044 53392 66741 6.20 468 936 1871 3742 7484 11226 14968 18710
3.40 1617 3234 6468 12936 25872 38808 51744 64680 6.25 460 920 1841 3682 7363 11045 14726 18408
3.45 1568 3136 6272 12543 25086 37629 50172 62715 6.30 453 906 1811 3622 7245 10867 14490 18112
3.50 1521 3042 6084 12168 24336 36504 48672 60841 6.35 446 891 1782 3565 7129 10694 14259 17823
3.55 1476 2952 5905 11810 23620 35430 47240 59050 6.40 439 877 1754 3508 7017 10525 14034 17542
3.60 1433 2867 5734 11468 22935 34403 45871 57338 6.45 432 863 1727 3453 6907 10360 13814 17267
3.65 1393 2785 5570 11140 22281 33421 44561 55702 6.50 425 850 1700 3400 6799 10199 13599 16998
3.70 1353 2707 5413 10827 21654 32481 43308 54135 6.55 418 837 1674 3347 6694 10042 13389 16736
3.75 1316 2632 5263 10527 21054 31581 42108 52634 6.60 412 824 1648 3296 6592 9888 13184 16480
3.80 1280 2560 5120 10239 20479 30718 40957 51196 6.65 406 811 1623 3246 6492 9738 12984 16230
3.85 1245 2491 4982 9963 19927 29890 39854 49817 6.70 400 799 1598 3197 6394 9591 12788 15985
3.90 1212 2425 4849 9699 19398 29096 38795 48494 6.75 394 787 1575 3149 6298 9447 12597 15746

114
tr 0.5 1 2 4 8 12 16 20 tr 0.5 1 2 4 8 12 16 20
×Ir ×Ir
6.80 388 776 1551 3102 6205 9307 12410 15512 9.65 191 383 765 1530 3060 4591 6121 7651
6.85 382 764 1528 3057 6113 9170 12227 15283 9.70 189 379 757 1514 3029 4543 6058 7572
6.90 376 753 1506 3012 6024 9036 12048 15060 9.75 187 375 749 1499 2998 4496 5995 7494
6.95 371 742 1484 2968 5936 8905 11873 14841 9.80 185 371 742 1483 2967 4450 5934 7417
7.00 366 731 1463 2925 5851 8776 11702 14627 9.85 184 367 734 1468 2937 4405 5873 7342
7.05 360 721 1442 2884 5767 8651 11534 14418 9.90 182 363 727 1453 2907 4360 5814 7267
7.10 355 711 1421 2843 5685 8528 11371 14213 9.95 180 360 719 1439 2878 4316 5755 7194
7.15 350 701 1401 2803 5605 8408 11210 14013 10.00 178 356 712 1424 2849 4273 5697 7122
7.20 345 691 1382 2763 5527 8290 11053 13816
7.25 341 681 1362 2725 5450 8175 10899 13624
7.30 336 672 1344 2687 5374 8062 10749 13436
7.35 331 663 1325 2650 5301 7951 10601 13252
7.40 327 654 1307 2614 5229 7843 10457 13071
7.45 322 645 1289 2579 5158 7737 10316 12895
7.50 318 636 1272 2544 5089 7633 10177 12721
Short time
7.55 314 628 1255 2510 5021 7531 10041 12552
tsd 0.1 0.2 0.3 0.4 tsd 0.1 0.2 0.3 0.4
7.60 310 619 1239 2477 4954 7431 9908 12385 ×Ir ×Ir
7.65 306 611 1222 2444 4889 7333 9778 12222 1.40 5102 10204 15306 20408 3.40 865 1730 2595 3460
7.70 302 603 1206 2412 4825 7237 9650 12062 1.45 4756 9512 14269 19025 3.45 840 1680 2520 3361
7.75 298 595 1191 2381 4762 7143 9524 11906 1.50 4444 8889 13333 17778 3.50 816 1633 2449 3265
7.80 294 588 1175 2350 4701 7051 9401 11752 1.55 4162 8325 12487 16649 3.55 793 1587 2380 3174
7.85 290 580 1160 2320 4640 6961 9281 11601 1.60 3906 7813 11719 15625 3.60 772 1543 2315 3086
7.90 286 573 1145 2291 4581 6872 9163 11453 1.65 3673 7346 11019 14692 3.65 751 1501 2252 3002
7.95 283 565 1131 2262 4523 6785 9047 11308 1.70 3460 6920 10381 13841 3.70 730 1461 2191 2922
8.00 279 558 1117 2233 4466 6700 8933 11166 1.75 3265 6531 9796 13061 3.75 711 1422 2133 2844
8.05 276 551 1103 2205 4411 6616 8821 11026 1.80 3086 6173 9259 12346 3.80 693 1385 2078 2770
8.10 272 544 1089 2178 4356 6534 8712 10889 1.85 2922 5844 8766 11687 3.85 675 1349 2024 2699
8.15 269 538 1076 2151 4302 6453 8604 10755 1.90 2770 5540 8310 11080 3.90 657 1315 1972 2630
8.20 266 531 1062 2125 4249 6374 8498 10623 1.95 2630 5260 7890 10519 3.95 641 1282 1923 2564
8.25 262 525 1049 2099 4197 6296 8395 10494 2.00 2500 5000 7500 10000 4.00 625 1250 1875 2500
8.30 259 518 1037 2073 4147 6220 8293 10366 2.05 2380 4759 7139 9518 4.05 610 1219 1829 2439
8.35 256 512 1024 2048 4097 6145 8193 10242 2.10 2268 4535 6803 9070 4.10 595 1190 1785 2380
8.40 253 506 1012 2024 4048 6071 8095 10119 2.15 2163 4327 6490 8653 4.15 581 1161 1742 2323
8.45 250 500 1000 2000 3999 5999 7999 9998 2.20 2066 4132 6198 8264 4.20 567 1134 1701 2268
8.50 247 494 988 1976 3952 5928 7904 9880 2.25 1975 3951 5926 7901 4.25 554 1107 1661 2215
8.55 244 488 976 1953 3906 5858 7811 9764 2.30 1890 3781 5671 7561 4.30 541 1082 1622 2163
8.60 241 482 965 1930 3860 5790 7720 9650 2.35 1811 3622 5432 7243 4.35 528 1057 1585 2114
8.65 238 477 954 1908 3815 5723 7630 9538 2.40 1736 3472 5208 6944 4.40 517 1033 1550 2066
8.70 236 471 943 1886 3771 5657 7542 9428 2.45 1666 3332 4998 6664 4.45 505 1010 1515 2020
8.75 233 466 932 1864 3728 5592 7455 9319 2.50 1600 3200 4800 6400 4.50 494 988 1481 1975
8.80 230 461 921 1843 3685 5528 7370 9213 2.55 1538 3076 4614 6151 4.55 483 966 1449 1932
8.85 228 455 911 1822 3643 5465 7287 9108 2.60 1479 2959 4438 5917 4.60 473 945 1418 1890
8.90 225 450 901 1801 3602 5403 7204 9005 2.65 1424 2848 4272 5696 4.65 462 925 1387 1850
8.95 223 445 890 1781 3562 5343 7123 8904 2.70 1372 2743 4115 5487 4.70 453 905 1358 1811
9.00 220 440 880 1761 3522 5283 7044 8805 2.75 1322 2645 3967 5289 4.75 443 886 1330 1773
9.05 218 435 871 1741 3483 5224 6966 8707 2.80 1276 2551 3827 5102 4.80 434 868 1302 1736
9.10 215 431 861 1722 3444 5167 6889 8611 2.85 1231 2462 3693 4925 4.85 425 850 1275 1700
9.15 213 426 852 1703 3407 5110 6813 8516 2.90 1189 2378 3567 4756 4.90 416 833 1249 1666
9.20 211 421 842 1685 3369 5054 6739 8423 2.95 1149 2298 3447 4596 4.95 408 816 1224 1632
9.25 208 417 833 1666 3333 4999 6666 8332 3.00 1111 2222 3333 4444 5.00 400 800 1200 1600
9.30 206 412 824 1648 3297 4945 6594 8242 3.05 1075 2150 3225 4300 5.05 392 784 1176 1568
9.35 204 408 815 1631 3261 4892 6523 8153 3.10 1041 2081 3122 4162 5.10 384 769 1153 1538
9.40 202 403 807 1613 3227 4840 6453 8066 3.15 1008 2016 3023 4031 5.15 377 754 1131 1508
9.45 200 399 798 1596 3192 4788 6384 7981 3.20 977 1953 2930 3906 5.20 370 740 1109 1479
9.50 197 395 790 1579 3159 4738 6317 7896 3.25 947 1893 2840 3787 5.25 363 726 1088 1451
9.55 195 391 781 1563 3125 4688 6251 7813 3.30 918 1837 2755 3673 5.30 356 712 1068 1424
9.60 193 387 773 1546 3093 4639 6185 7732 3.35 891 1782 2673 3564 5.35 349 699 1048 1398

115
Time chart

Short time Ground fault


tsd 0.1 0.2 0.3 0.4 tsd 0.1 0.2 0.3 0.4 tg 0.1 0.2 0.3 0.4 tg 0.1 0.2 0.3 0.4
×Ir ×Ir ×In ×In
5.40 343 686 1029 1372 8.25 147 294 441 588 0.20 2500 5000 7500 10000 0.77 169 337 506 675
5.45 337 673 1010 1347 8.30 145 290 435 581 0.21 2268 4535 6803 9070 0.78 164 329 493 657
5.50 331 661 992 1322 8.35 143 287 430 574 0.22 2066 4132 6198 8264 0.79 160 320 481 641
5.55 325 649 974 1299 8.40 142 283 425 567 0.23 1890 3781 5671 7561 0.80 156 313 469 625
5.60 319 638 957 1276 8.45 140 280 420 560 0.24 1736 3472 5208 6944 0.81 152 305 457 610
5.65 313 627 940 1253 8.50 138 277 415 554 0.25 1600 3200 4800 6400 0.82 149 297 446 595
5.70 308 616 923 1231 8.55 137 274 410 547 0.26 1479 2959 4438 5917 0.83 145 290 435 581
5.75 302 605 907 1210 8.60 135 270 406 541 0.27 1372 2743 4115 5487 0.84 142 283 425 567
5.80 297 595 892 1189 8.65 134 267 401 535 0.28 1276 2551 3827 5102 0.85 138 277 415 554
5.85 292 584 877 1169 8.70 132 264 396 528 0.29 1189 2378 3567 4756 0.86 135 270 406 541
5.90 287 575 862 1149 8.75 131 261 392 522 0.30 1111 2222 3333 4444 0.87 132 264 396 528
5.95 282 565 847 1130 8.80 129 258 387 517 0.31 1041 2081 3122 4162 0.88 129 258 387 517
6.00 278 556 833 1111 8.85 128 255 383 511 0.32 977 1953 2930 3906 0.89 126 252 379 505
6.05 273 546 820 1093 8.90 126 252 379 505 0.33 918 1837 2755 3673 0.90 123 247 370 494
6.10 269 537 806 1075 8.95 125 250 375 499 0.34 865 1730 2595 3460 0.91 121 242 362 483
6.15 264 529 793 1058 9.00 123 247 370 494 0.35 816 1633 2449 3265 0.92 118 236 354 473
6.20 260 520 780 1041 9.05 122 244 366 488 0.36 772 1543 2315 3086 0.93 116 231 347 462
6.25 256 512 768 1024 9.10 121 242 362 483 0.37 730 1461 2191 2922 0.94 113 226 340 453
6.30 252 504 756 1008 9.15 119 239 358 478 0.38 693 1385 2078 2770 0.95 111 222 332 443
6.35 248 496 744 992 9.20 118 236 354 473 0.39 657 1315 1972 2630 0.96 109 217 326 434
6.40 244 488 732 977 9.25 117 234 351 467 0.40 625 1250 1875 2500 0.97 106 213 319 425
6.45 240 481 721 961 9.30 116 231 347 462 0.41 595 1190 1785 2380 0.98 104 208 312 416
6.50 237 473 710 947 9.35 114 229 343 458 0.42 567 1134 1701 2268 0.99 102 204 306 408
6.55 233 466 699 932 9.40 113 226 340 453 0.43 541 1082 1622 2163 1.00 100 200 300 400
6.60 230 459 689 918 9.45 112 224 336 448 0.44 517 1033 1550 2066
6.65 226 452 678 905 9.50 111 222 332 443 0.45 494 988 1481 1975
6.70 223 446 668 891 9.55 110 219 329 439 0.46 473 945 1418 1890
6.75 219 439 658 878 9.60 109 217 326 434 0.47 453 905 1358 1811
6.80 216 433 649 865 9.65 107 215 322 430 0.48 434 868 1302 1736
6.85 213 426 639 852 9.70 106 213 319 425 0.49 416 833 1249 1666
6.90 210 420 630 840 9.75 105 210 316 421 0.50 400 800 1200 1600
6.95 207 414 621 828 9.80 104 208 312 416 0.51 384 769 1153 1538
7.00 204 408 612 816 9.85 103 206 309 412 0.52 370 740 1109 1479
7.05 201 402 604 805 9.90 102 204 306 408 0.53 356 712 1068 1424
7.10 198 397 595 793 9.95 101 202 303 404 0.54 343 686 1029 1372
7.15 196 391 587 782 10.00 100 200 300 400 0.55 331 661 992 1322
7.20 193 386 579 772 0.56 319 638 957 1276
7.25 190 380 571 761 0.57 308 616 923 1231
7.30 188 375 563 751 0.58 297 595 892 1189
7.35 185 370 555 740 0.59 287 575 862 1149
7.40 183 365 548 730 0.60 278 556 833 1111
7.45 180 360 541 721 0.61 269 537 806 1075
7.50 178 356 533 711 0.62 260 520 780 1041
7.55 175 351 526 702 0.63 252 504 756 1008
7.60 173 346 519 693 0.64 244 488 732 977
7.65 171 342 513 683 0.65 237 473 710 947
7.70 169 337 506 675 0.66 230 459 689 918
7.75 166 333 499 666 0.67 223 446 668 891
7.80 164 329 493 657 0.68 216 433 649 865
7.85 162 325 487 649 0.69 210 420 630 840
7.90 160 320 481 641 0.70 204 408 612 816
7.95 158 316 475 633 0.71 198 397 595 793
8.00 156 312 469 625 0.72 193 386 579 772
8.05 154 309 463 617 0.73 188 375 563 751
8.10 152 305 457 610 0.74 183 365 548 730
8.15 151 301 452 602 0.75 178 356 533 711
8.20 149 297 446 595 0.76 173 346 519 693

116
Ordering sheet
For faster quote processing, please use the following request for ordering sheet. For each section, check the applicable box or enter value cerresponding to your choice.

Receipt LS Industrial System co., Ltd Order date Distributor name


Project Contractor
Delivery place Delivery date PNL Maker

ACB Type of ACB □ AH □ AN Note 1) □ AS Quantity


main body Frame size □ D (630~2000AF) Note 1) □ E (2000~4000AF) □ F (4000~5000AF) □ G (4000~6300AF)
Ratings AF
Rated current (CT) A
Trip relay □ NO
□ YES
Frequency Control voltage Comm. Optional function Frequency Control voltage Optional function
Type DC Earth External Type DC Comm. Earth External Pre-Trip
AC/DC AC/DC
60Hz 50Hz No No Yes leakage CT ground 60Hz 50Hz leakage CT ground Alarm
100~250V 24~60V detection fault 100~250V 24~60V detection fault
N Normal � NGO � NG5 ● ‐ ‐ ● ‐ ‐ ‐ � PC1 � PC6 ● ‐ ● ‐ ‐ ‐
� AGO � AG5 ● ‐ ‐ ● ‐ ‐ ‐ � PC2 � PC7 ‐ ● ● ‐ ‐ ‐
� AG1 � AG6 ‐ ● ‐ ● ‐ ‐ ‐ � PK1 � PK6 ● ‐ ● ● ‐ ‐
� AG2 � AG7 ‐ ‐ ● ● ‐ ‐ ‐ Power � PK2 � PK7 ‐ ● ● ● ‐ ‐
P
� AZ0 � AZ5 ● ‐ ‐ ● ‐ ● ‐ meter � PX1 � PX6 ● ‐ ● ‐ ● ‐
� AZ1 � AZ6 ‐ ● ‐ ● ‐ ● ‐ � PX2 � PX7 ‐ ● ● ‐ ● ‐
� AZ2 � AZ7 ‐ ‐ ● ● ‐ ● ‐ � PA1 � PA6 ● ‐ ● ‐ ‐ ●
� AE0 � AE5 ● ‐ ‐ ● ‐ ‐ ● � PA2 � PA7 ‐ ● ● ‐ ‐ ●
A Ammeter � AE1 � AE6 ‐ ● ‐ ● ‐ ‐ ● � SC1 � SC6 ● ‐ ● ‐ ‐ ‐
� AE2 � AE7 ‐ ‐ ● ● ‐ ‐ ● � SC2 � SC7 ‐ ● ● ‐ ‐ ‐
� AC1 � AC6 ‐ ● ‐ ‐ ● ‐ ‐ � SK1 � SK6 ● ‐ ● ● ‐ ‐
� AC2 � AC7 ‐ ‐ ● ‐ ● ‐ ‐ Supreme � SK2 � SK7 ‐ ● ● ● ‐ ‐
S
� AK1 � AK6 ‐ ● ‐ ‐ ● ● ‐ meter � SX1 � SX6 ● ‐ ● ‐ ● ‐
� AK2 � AK7 ‐ ‐ ● ‐ ● ● ‐ � SX2 � SX7 ‐ ● ● ‐ ● ‐
� AX1 � AX6 ‐ ● ‐ ‐ ● ‐ ● � SA1 � SA6 ● ‐ ● ‐ ‐ ●
� AX2 � AX7 ‐ ‐ ● ‐ ● ‐ ● � SA2 � SA7 ‐ ● ● ‐ ‐ ●

Note) - Standard function: Ground fault detection


- Communication function is not available under no control voltage
- AN, AS type is not available for S Meter
- P(Power), S(Supreme) Meter is also available for generator protection
- P, S Meter needs the accessory(VDM) for voltage measurement

No.of poles � 3-pole � 4-pole � Standard type (R, S, T, N)


� Reverse phase type (N, R, S, T)
Installation type � Draw-out type � Fixed type
Closing type � Manual closing
� Electrical closing
� Standard type (OFF-Charge method)
�Charge method: Charging completion contact(1b) is basically installed
� Rapid auto-reclosing type (ON-Charge method)
�Motor operating voltage � AC/DC 100V~130V � DC 125V � DC 24V~30V � AC 48V~60V
� AC/DC 200V~250V � DC 380V~415V � AC 440V~480V � AC 48V
Closing voltage � AC/DC 100V~130V � DC 125V � AC/DC 200V~250V � DC 24V~30V � DC 48V~60V � AC 380V~480V � AC 48V
Trip voltage � AC/DC 100V~130V � DC 125V � AC/DC 200V~250V � DC 24V~30V � DC 48V~60V � AC 380V~480V � AC 48V
ACB cradle Cradle type � No safety shutter (E class) � Safety shutter attachment (F class)
Terminal connection � Manual connection � Automatic connection
Connections � Horizontal � Vertical � Front connection
� Line: Horizontal, Load: Vertical � Line: Vertical, Load: Horizontal � Separate order/ User Installation
ACB accessory ACB � Aux. contact(AX) � Standard type (3a3b, Standard installation) � Extended type (5a5b) Note 3) � High capacity (5a5b) Note 3)
Main � Key Lock(K1, K3) � Single key, K1 (ON‐Lock) � Double key, K3 (ON‐Lock)
body � Undervoltage trip device (UVT, Instantaneous)
� AC/DC 100V~130V � AC/DC 200V~250V � DC 125V � DC 24V~30V � DC 48V~60V � AC/DC 380V~480V � AC 48V
� Mechanical operation contact (MOC), Door Interlock (DI) � Non-attachment type � Attachment type
� Mechanical interlock (MI) � Non-attachment type � Attachment type
Standard
� Counter(C) Note 2) � Non-attachment type � Attachment type
accessory
� Miss insertion preventive device (MIP) � Non-attachment type � Attachment type
� Double shunt coil(SHT2) � Non-attachment type � Attachment type
� Ready-to-close switch(RCS) � Non-attachment type � Attachment type
� Trip alarm switch, Manual reset button(AL, MRB) � Non-attachment type � Attachment type
� Key interlock (K2, ON‐Lock) � ON/OFF Button Lock � Temperature Alarm
ACB Standard � Safety shutter lock(STL)
Cradle accessory � Zero arc space(ZAS) Note 2)
Separate Main body � Insulation barrier(IB)
purchase mounting � Slow closing lever(SL)
� Cell switch(CL) □ 4c □ 8c
� Door interlock(DI)
� Mechanical operation contact (MOC) � Standard type (10a10b) � High capacity(10a10b)
Cradle � Mechanical Interlock (MI) � Wire type (2 terminals) � Wire type (3 terminals)
mounting � Shortening b-contact (SBC, 4b Max) � 1b � 2b � 3b � 4b
� Miss insertion preventive device (MIP) � Non-attachment type � Attachment type
� Cradle mounting block(CMB) � Safety control cover(SC)
� Racking interlock(RI) � Insulation barrier(IB) Note 2)
� UVT time delay controller(UDC)
External � AC/DC 100V~130V � AC/DC 200V~250V � DC 125V � DC 48V~60V � AC 380V~480V � AC 48V
mounting � Door frame (DF) � Condenser trip device (CTD) � OCR tester
� Dust cover(DC) � Profibus-DP Comm.(PC) � Temperature alarm(TM) � Remote I/O(RCO)
Note) 1. In case of D type of Metasol (AN), frame size is in the range of 630~1600AF
2. The standard accessory for Susol (AH).
3. Aux. contact with extended/high capacity type adopts the rapid auto-reclosing method and available up to 6a6b.
S u p e r S o l u t i o n

� HEAD OFFICE
LS Tower 1026-6, Hogye-dong, Dongan-gu
Anyang-si, Gyeonggi-do 431-848, Korea
Tel. (82-2)2034-4870 Fax. (82-2)2034-4713 http://www.lsis.biz
� Cheong-Ju Plant
Cheong-Ju Plant #1, Song Jung Dong, Hung Duk Ku,
Cheong Ju, 361-720, Korea
Tel. (82-43)261-6001 Fax. (82-43)261-6410
Specifications in this catalog are subject to change without notice due to
continuous products development and improvement.

100311 / STAFF
ⓒ 2007.8 LS Industrial Systems Co.,Ltd. All rights reserved.
P R OT E C T I O N

MiCOM P14x
Feeder Management
Relays

MiCOM P14x feeder management relays provide an


integrated solution for the complete protection,
control and monitoring of overhead lines and
underground cables from distribution to transmission
voltage levels.

The wide range of auxiliary functions provides the


user with sufficient information to efficiently maintain
P141, P142 the power system and its components including
circuit breakers, CTs, VTs, etc.

A customizable, friendly, multi-lingual user interface


and programmable graphical scheme logic allows for
simple and flexible applications on any network.

With optional High Speed - High Break contacts, the


high break performance ensures no burn-out of
contacts during normal operation or situations such
as breaker failure, or defective CB auxiliary
contacts.The need for external electromechanical trip
relays can be reduced/removed by transferring the
high rating and durability duties into the MiCOM
device thus giving further application and cost
benefits.

Connecting the relay to virtually any kind of


Substation Automation System or SCADA is made
Customer Benefits possible by the wide range of updated
• 1A & 5A in same relay communication protocols, including IEC 61850.
• Wide auxiliary supply A range of hardware interfaces are available for easy
voltage range integration into any new or legacy system.
• Option of multiple
communication protocol
and interfaces, including
IEC 61850
• User customisable
menu text

AREVA T&D
APPLICATION

The MiCOM P14x range is suitable for all applications


where overcurrent protection is required. It is suitable for
solidly earthed, impedance earthed, Petersen coil
earthed and isolated systems.
P141
M
First application shows a parallel transformer protection 51P 64N
51N 27
where the P141 replaces many of the discrete 67P 47
protection elements normally associated with the LV 67N 50BF

side of the transformer. The protection includes non-


Figure 2a: Typical parallel transformer application
directional and directional phase overcurrent and earth
fault, restricted earth fault and circuit breaker failure
protection. The second application shows a P143
protecting a plain feeder using phase overcurrent,
sensitive earth fault, negative sequence overcurrent,
P143
thermal protection and breaker failure protection. The
51P 50BF
integral autorecloser with check synchronising can be 51N BC
49 79
configured to grade with downstream reclosers. 46 25

Typical applications of P14x


PROTECTION FUNCTIONS OVERVIEW
IEC 61850 P141 P142 P143

50/51/67 OcpPTOC/RDIR Directional / non-directional, instantaneous / • • •


time delayed phase overcurrent (4 stage)
50N/51N/67N EfdPTOC/EfmPTOC Directional / non-directional, instantaneous / • • •
time delayed, measured earth fault (4 stage)
67N SenEftPTOC Sensitive directional earthfault • • •
(SEF/ I Cosφ I Sinφ) (4 stage)
67W SenEftPTOC Wattmetric earthfault • • •
YN Neutral admittance protection • • •
64 SenRefPDIF Restricted earthfault • • •
Blocked overcurrent • • •
Selective overcurrent • • •
Cold load pick-up • • •
51V Voltage controlled overcurrent • • •
46 NgcPTOC Directional / non-directional • • •
negative sequence overcurrent
49 ThmPTTR RMS thermal overload (single / dual time constant) • • •
37P / 37N Phase and neutral undercurrent • • •
27 VtpPhsPTUV Under voltage (2 stage) • • •
59 VtpPhsPTOV Over voltage (2 stage) • • •
59N VtpResPTOV Residual over voltage (Neutral displacement) • • •
(2 stage)
47 NgvPTOV Negative sequence overvoltage • • •
81U PTUF Under frequency (4 stage) • • •
81O PTOF Over frequency (2 stage) • • •
81R PFRC Rate of Change of Frequency Protection (4 stage) • • •
BC Broken conductor (open jumper) • • •
50BF RBRF Circuit breaker failure • • •
VTS Voltage transformer supervision • • •
(1, 2 & 3 phase fuse failure detection)
CTS Current transformer supervision • • •
49SR Silicon rectifier overload protection • • •
79 RREC 4 shot three pole auto reclose - • •
25 RSYN Check synchronising - - •
OptGGIO Digital inputs (maximum) * 8 16 32
RlyGGIO Output relays (maximum) 7 15 30
(Hi Break - Hi speed option available)*
Front communication port (RS232) • • •
Rear communication port (RS485/Optic/Ethernet) * • • •
Second rear communication port (RS232/RS485) * Option Option Option
Time synchronisation port Option Option Option
(IRIG B modulated/un-modulated) *
* It may not be possible to get all in one particular model, refer data sheet for model selection

2>3
MANAGEMENT FUNCTIONS > Programmable allocation of digital inputs and
outputs
In addition to the wide range of protection functions > Sequence of event recording
listed in the table, all relays in the P14x range are > Comprehensive disturbance recording (waveform
provided with the following measurement, control, capture)
monitoring, post fault analysis and self-diagnostic > User configurable LEDs
functions. > Local and remote communication ports
> Multiple communication protocol and interface
> Measurement of all instantaneous & integrated options
values > Time synchronisation
> Circuit breaker control, status & condition > Fully customisable menu texts
monitoring. > Multi level password protection
> Trip circuit and coil supervision > Power-up diagnostics and continuous self-
> 4 alternative setting groups monitoring of relay.
> Control inputs > User friendly setting and analysis software
> Fault locator
> Programmable scheme logic

FUNCTIONAL OVERVIEW

IEC 2nd Remote Remote Local Fault records Disturbance


61850 comm. port comm. port Communication Record

Measurements
Self monitoring

X 50/51
50N/ 67/ 67N/67W 51V 46 49
37P/
YN 49SR CTS
Vref 51N 67N /64 37N

IE sen

27/ 81U/81O LEDs


59N 47 50BF VTS 79 25 PSL
59 /81R

Y Binary
Input / output
always available
optional
Feeder management P14x

(Description of ANSI code nos.


see Protection Function Overview)

Your search for a single box


feeder management relay
ends with MiCOM P14x
PHASE OVERCURRENT SENSITIVE EARTH FAULT

Four independent stages are available for each A core balance CT should be used to drive the
phase overcurrent element. Each stage may be sensitive earth fault function. The directionality of the
selected as non-directional or directional sensitive earth fault element is provided by the residual
(forward/reverse). All stages have definite time delayed voltage.
characteristics, two of the stages may also be
independently set to one of WATTMETRIC
ten IDMT curves (IEC and IEEE).
As an alternative to the directional earthfault
The IDMT stages have a programmable reset timer for characteristic a directional I cos φ characteristic can
grading electro-mechanical, to reduce autoreclose be used for Petersen coil earth fault protection using
dead times and to reduce clearance times where the sensitive earth fault input. A directional Isin φ
intermittent faults occur. characteristic is also available for protection of
insulated feeders.
The phase fault directional elements are internally
polarised by quadrature phase-phase voltages, and will
make a correct directional decision down to:
BLOCKED OVER CURRENT
0.5V (Vn = 100 - 120V) or
Each stage of overcurrent and earth fault protection
2.0V (Vn = 380 - 480V).
can be blocked by an optically isolated input. This
A synchronous polarising signal is maintained for 3.2s
enables overcurrent and earth fault protection to
after voltage collapse to ensure that the instantaneous
integrate into a
and time delayed overcurrent elements operate
blocked overcurrent busbar protection scheme.
correctly for close-up three phase faults.

STANDARD EARTH FAULT COLD LOAD PICK-UP LOGIC

Cold load pick-up temporarily raises the overcurrent


There are two standard earth fault elements, each with
settings following closure of the circuit breaker,
four independent stages.
allowing the protection settings to be set closer to
> The first element operates from measured the load profile.
quantities:
> Earth fault current which is directly measured using RESTRICTED EARTH FAULT
a separate CT, or
> Residual connection of the three line CTs The restricted earth fault protection provided for
> The second standard earth fault element operates protection of transformer winding against earth faults
from a residual current that is derived internally may be configured as either high impedance or low
from the summation of the three phase currents. impedance biased differential.

All earth fault elements have the same directionality


and IDMT characteristics as the phase overcurrent
element. Both earth fault elements may be enabled
at the same time providing directional earth fault Choice of IDMT characteristics
protection and back-up standby earth fault protection in
the same device. The directionality of the earth fault IEC/UK curves IEEE/US curves

elements is provided by either residual voltage or TMS = 1 TD = 7

1000 100
negative sequence voltage.

100
Operating

10
REF biased differential characteristics
time (s)

Operating
time (s)

10

UK LTI

IEC SI 1
I DIFF 1
IEEE MI

Operate RECT
IEEE VI

K1 0% to 20% IEC VI US CO2

IEC EI US CO8
K2 K2 0% to 150% 0.1 0.1
IEEE EI
1 10 100 1 10 100

I s1 0.08 to 1. 0I n Current (Multiples of Is) Current (Multiples of Is)

Restrain I s2 0.10 to 1. 5I n
K1
I s1
I s2 I BIAS

Features carefully designed


4>5
to protect any type of system
VOLTAGE CONTROLLED FREQUENCY
OVERCURRENT
Two independent definite time stages of
Voltage controlled overcurrent provides back-up over frequency and four of under frequency are
protection for remote phase faults whilst remaining provided. The time delayed rate of change of
insensitive to load. frequency element provided, can be used to accelerate
load shedding during severe system disturbances.
NEGATIVE SEQUENCE OVER-
CURRENT BROKEN CONDUCTOR

Negative sequence overcurrent protection can be set as The broken conductor protection detects unbalanced
either non-directional or directional (forward/reverse), conditions caused by broken conductors, maloperation
and can operate for remote phase-phase and phase of single phase of switchgear or by single phasing
earth faults even with delta-star transformers conditions. It operates on the ratio of I2 to I1.
present.
VOLTAGE TRANSFORMER
RMS THERMAL OVERLOAD SUPERVISION

Thermal overload protection provides both alarm and Voltage transformer supervision is provided to detect
trip stages. The thermal element may be set with either loss of one, two or three VT signals, providing indication
a single time constant characteristic for the protection of and inhibition of voltage dependent protection elements.
cables or dry transformers, or a dual time constant An optically isolated input may also be configured to
characteristic to protect oil filled transformers. In the initiate the voltage transformer supervision alarm and
event of loss of auxiliary supply, the thermal state is blocking when used with MCBs or other external forms
stored in non-volatile memory. of voltage transformer supervision.

UNDER/OVERVOLTAGE CURRENT TRANSFORMER


SUPERVISION
Under/over voltage protection may be configured to
operate from either phase-phase or phase-neutral Current transformer supervision is provided to detect
quantities. Two independent stages with definite time loss of phase CT signals and inhibit the operation of
elements are available, one of the stages can also be current dependent protection elements.
configured to an inverse characteristic.
PROGRAMMABLE SCHEME
RESIDUAL OVERVOLTAGE LOGIC

Residual overvoltage protection is available for Programmable scheme logic allows the user to
detecting earth faults in high impedance earthed or customize the protection and control functions. It is also
isolated systems. The neutral voltage is derived from used to programme the functionality of the optically
the three phase voltage inputs. Two independent isolated inputs, relay outputs and LED indications. The
measuring elements with definite time characteristics programmable scheme logic comprises of gate logic
are available, one of the elements can also be and general purpose timers. The gate logic includes
configured to have an inverse characteristic. OR, AND and majority gate functions, with the ability to
invert the inputs and outputs, and provide feedback. The
programmable scheme logic is configured using the
graphical MiCOM S1 PC based support software.

Programmable scheme logic editor (MiCOM S1)


CIRCUIT BREAKER FAILURE MEASUREMENTS
PROTECTION
The measurements provided, which may be viewed in
Two stage circuit breaker failure protection may be used primary or secondary values, can be accessed by the
for tripping upstream circuit breakers and re-tripping of back-lit liquid crystal display, or the communications
the local circuit breaker if required. The circuit breaker ports. A wide range of instantaneous and integrated
failure logic may also be initiated externally from other parameters are available. The list includes measured
protection devices if required. signals like phase currents and voltages and computed
signals like Power, frequency, energy, etc. Phase
currents and phase to neutral voltages are available in
CIRCUIT BREAKER CONTROL
true rms and fundamental quantities. Phase notation is
Circuit breaker control is available from the front panel user definable using the MiCOM S1 text editor.
user interface, optically isolated inputs and remotely via
the substation communications. FAULT LOCATION

A fault location algorithm provides distance to fault in


AUTORECLOSE WITH CHECK
miles, kilometres, ohms or percentage of line length
SYNCHRONISING

The P142 and P143 provide three-pole multi-shot EVENT RECORDS


autoreclose. The user may select a single, two, three or
four shot autoreclose cycle, with independently settable Up to 512 time-tagged event records are stored in
dead times and reclaim time. Autoreclose can be battery backed memory, and can be extracted using the
initiated from the internal protection elements or from communication ports or viewed on the front panel
external protection via an opto input. Advanced display.
features include live line working and sequence co-
ordination (co-ordination with downstream reclosing DISTURBANCE RECORDS
equipment). The P143 also includes check
synchronisation. The internal disturbance recorder has 8 analogue
channels, 32 digital and 1 time channel.
MEASUREMENT AND Approximately 50 records of 0.5 s duration can be
stored. All channels and the trigger source are user
RECORDING FACILITIES
configurable. Disturbance records can be extracted from
The P14x series is capable of measuring and storing the relay via the remote communications and saved in
the values of a wide range of quantities. All events, fault the COMTRADE format. These records may be
and disturbance records are time tagged to a examined using MiCOM S1 or any suitable software
resolution of 1ms using an internal real time clock. An program.
optional IRIG-B port is also provided for accurate time
synchronization. A lithium battery provides backup for TRIP CIRCUIT SUPERVISION
the real time clock and all records in the event of
auxiliary supply failure. This battery is supervised and Supervision of the trip circuit in both circuit breaker
easily replaced from the front of the relay. open and closed states can be realised using the
optically isolated inputs and programmable scheme
logic.

Disturbance record
viewed in
MiCOM S1

6>7
FAULT RECORDS IEC 61850 is available when the optional Ethernet port
is ordered. IEC 61850 offers high-speed data
Records of the last 5 faults are stored in battery exchange, peer-to-peer communication, reporting,
backed memory. The information provided in the fault disturbance record extraction and time
synchronization.
record includes:

> Indication of faulted phase An optional second rear courier port is available which
> Protection operation may be configured as RS232, RS485 or K-Bus.
> Active setting group
> Date and time
DIAGNOSTICS
> Fault location
> Relay and CB operating time Automatic tests performed including power-on
> Currents, voltages and frequency diagnostics and continuous self-monitoring ensure a
high degree of reliability. The results of the self-test
functions are stored in battery backed memory. Test
CIRCUIT BREAKER CONDITION features available on the user interface provide
MONITORING examination of input quantities, states of the digital
inputs and relay outputs. A local monitor port provides
The circuit breaker condition monitoring features digital outputs, selected from a prescribed list of
include: signals, including the status of protection elements.
These test signals can also be viewed using the
> Monitoring the number of breaker trip operations
communication ports and front panel user interface.
> Recording the sum of the broken current quantity
ΣIx, 1,0 ≤ x ≤ 2,0
> Monitoring the breaker operating time HARDWARE
> Fault frequency counter
All models within the MiCOM P14x series include:

LOCAL AND REMOTE > A back-lit liquid crystal display


COMMUNICATIONS > 12 LEDs (8 programmable)
> An optional IRIG-B port
Two communication ports are available as standard; a
> An RS232 port & an RS485 port
rear port providing remote communications and a front
> An optional RS232/RS485/K-Bus port
port providing local communications.
> An optional ethernet port for IEC 61850 protocol
The front RS232 port has been designed for use with > A download/monitor port
MiCOM S1, which fully supports functions within the > A battery (supervised)
relay by providing the ability to programme the settings > N/O and N/C watchdog contacts
off-line, configure the programmable scheme logic, > Supervised +48V field voltage
extract and view event, disturbance and fault records, > 1A/5A dual rated CTs
view the measurement information dynamically and
perform control functions. Expansion cards are available to increase the number
of digital inputs and outputs for the P142 and P143.
The default remote communications are based on Also, depending on the relay model, up to eight High
Speed-Hi Break contacts are available as an option.
RS485 voltage levels. Any of the protocols listed below
This will protect against burnt contacts due to a stuck
can be chosen at the time of ordering.
breaker or defective breaker auxiliary contact
> Courier / K-bus conditions.
> Modbus
The optically isolated inputs are independent and may
> IEC60870-5-103 (optic interface also available)
be powered from the +48V field voltage. The relay
> DNP 3.0
outputs may be configured as latching or self reset.
> IEC 61850 (over 100 Mbit/s fiber/copper Ethernet) All CT connections have integral shorting.

Information Interfaces
COMM1
SCADA / substation control interface
Different communication
HMI interfaces of P14x
Full access to all
settings, signals and
measurands

MODEM MODEM
COMM2
Remote access by protection engineer

PC
Local access by
protection engineer

P14x provides up-to-date


versatile communication options.
AREVA DEVICE TRACK RECORD
>> KCGG/KCEG - First numerical overcurrent relay launched 1993
and sold over 20 000 units..
>> MODN launched in 1998 with over 2000 units delivered

>> P14x MiCOM series introduced in 1999.


Worldwide application, with over 10000 units delivered.
>> Introduction of phase II hardware of MiCOM P14x in 2002.

>> Addition of UCA2 protocol and ethernet port in 2004

>> Addition of IEC 61850 protocol in 2006

MiCOM is a registered trademark of AREVA. All trade names or trademarks mentioned herein whether registered or not, are the property of their owners. - 389191982 RCS PARIS - PDF ONLY - SONOVISION-ITEP
AUTOMATION-L3-P14x-BR-07.06-1422-GB - © - AREVA - 2006. AREVA, the AREVA logo and any alternative version thereof are trademarks and service marks of AREVA.

AREVA T&D Worldwide Contact Centre: Our policy is one of continuous development. Accordingly the
http://www.areva-td.com/contactcentre/ design of our products may change at any time. Whilst every
effort is made to produce up to date literature, this brochure
Tel.: +44 (0) 1785 250 070 should only be regarded as a guide and is intended for
information purposes only. Its contents do not constitute an offer
for sale or advise on the application of any product referred to in
it. We cannot be held responsible for any reliance on any
www.areva-td.com decisions taken on its contents without specific advice.
www.areva-td.com/protectionrelays
P R OT E C T I O N

Type KAVS
Check Synchronizing Relay

The KAVS is a check synchronizing relay for application to


feeders on transmission, sub-transmission and distribution
systems.

As a part of the K range of relays, the KAVS can be


integrated into an overall protection and control system by
utilizing its integral serial communications facility.

The KAVS checks that the voltage, phase angle and


frequency on either side of an open circuit breaker are such
that it is safe to close. It provides the check synchronizing or
dead line/bus interlocks required for some auto-reclose
applications. It also provides split system detection, and
check synchronizing interlocks for manual reconnection
following a system split.

Two voltage phase angle comparators are included,


identical in operation, but having different angle, slip
frequency and timer settings. This allows different check
synchronizing conditions to be selected for auto-reclosing
and manual circuit breaker closing. The phase angle
comparator is normally applied for auto-reclosing, and the
system angle comparator for manual circuit breaker closing.

KEY FEATURES

> Selectable undervoltage blocking and differential voltage blocking features

> Flexible operating logic options via software function links

> Measurement of line and busbar voltage, system frequency and phase angle slip frequency

> IEC 870-5 compatible communications via K-Bus

> Integral event recorder accessible from a remote PC


Customer Benefits
• Compact numeric relay > Comprehensive self-checking and alarms
• User friendly interface > Integral disturbance recorder accessible from a remote PC
• Flexible operating logic

MODELS AVAILABLE

> KAVS100

T&D
APPLICATION
The program then acts as an imaginary current flowing
The KAVS checks that the voltage, phase angle and left to right, acting upon the components on the rungs
frequency on either side of an open circuit breaker of the ladder as appropriate. Changes to the scheme
are such that it is safe to close. It provides the check can be made through a user interface by opening or
synchronizing or dead line/bus interlocks required for closing software function links, to match the scheme to
some auto-reclose applications. It also provides split a particular application. Full details of the scheme logic
system detection, and check synchronizing interlocks used are included in the service manual
for manual reconnection following a system split. (see Additional Information).

Two voltage phase angle comparators are included,


identical in operation, but having different angle, slip > Inputs and Outputs
frequency and timer settings. This allows different
check synchronizing conditions to be selected for auto-
KAVS has 8 optically isolated inputs which may be
reclosing and manual circuit breaker closing. The
reassigned by the user with any of the available
phase angle comparator is normally applied for auto-
functions from the setting menu.
reclosing, and the system angle comparator for manual
circuit breaker closing.
There are 8 programmable outputs, each comprising
a relay with 1 normally open contact which may also
be reassigned by the user. A
FUNCTIONS
dedicated watchdog output with 1 normally open and
1 normally closed contact is also available.
> Check Synchronization
Typical application diagram (Figure 4) shows the input
The relay checks that the two parts of the system are in and output functions assigned as a factory default
synchronism by measuring the angle and the slip setting.
frequency between the line voltage and the bus
voltage. Auto-reclose is blocked if these values exceed
the phase angle and slip frequency settings. Manual ANCILLARY FEATURES
closure is blocked if these values exceed the system
angle and system slip settings. > Measurements

Selectable undervoltage and differential voltage


The relay can display the magnitude of the line and
measurements are available to block closure if the line
bus voltages, line voltage frequency and slip
and bus voltages are not compatible.
frequency. The measurements can be selected by
the user to be displayed as either primary or
To allow the circuit breaker to be closed onto an
secondary quantities.
uncharged line, live line/dead bus, dead line/dead bus
and dead line/live bus detectors are included. These
Primary display quantities are based on the VT ratios
allow reclosure when the voltage on the line and/or the
set in the relay. These quantities can provide a default
bus VT is below a preset value.
setting on the LCD situated on the relay frontplate.

> Scheme Logic

The KAVS uses ladder logic (Figure 1) to implement


the scheme. It presents this in the form of contacts,
coils, counters and timers that are implemented in the
software. In operation, the left side of the ladder is
analogous to a positive supply rail, with the right side
being negative.

External inputs

Fig 1
Break Software
relay coil Example of ladder logic

Make Software
Function relay Timer Output

Make

2>3
> Event Records > Power-on diagnostics and self-monitoring

Fifty events are stored in a non-volatile buffer. Software Power-on diagnostic tests are carried out by the relay
is available to enable the events to be downloaded to a when it is energized. These tests include checks on
PC. Any change of state of a control input or output the timer, microprocessor, memory and the analogue
relay, local setting change or operation of a control input circuitry. Continuous self-monitoring, in the form
function, is stored in the relay with a resolution of 1ms. of watchdog circuitry, memory checks and analogue
Alarms are also stored as events. input module tests, is also performed. In the event of a
failure, the relay will either stop operating, which resets
the watchdog contact, or will attempt a recovery,
> Disturbance Records depending on the type of failure detected.

The internal disturbance recorder has up to 2


> Hardware Description
analogue, 16 digital and 1 time channel. The recorder
can be triggered from selectable software signals, and
can store one complete record. Data is sampled 8 The relay is housed in a Midos size 4 case, suitable for
times per cycle and each channel can store up to 512 either rack or panel mounting as shown in Figure 5.
samples. Software is available to allow records to be
accessed and displayed by a PC. A highly integrated 16-bit microcontroller uses digital
signal processing techniques to analyze power system
quantities and implement scheme logic.
> Test Features The microcontroller performs all of the major software
functions such as input signal processing, scheme
logic, output relay control and handling of the operator
A number of features are provided to enable the relay
interface.
to be thoroughly tested during commissioning, routine
maintenance and fault finding operations:
The front panel contains a 2 x 16 character
• The measurement functions allow the analogue alphanumeric back-lit liquid crystal display (LCD) and
input and its associated wiring to be checked. 4 push buttons to provide local access to the relay's
• The on/off states of the digital inputs and relay menu. There are also 3 light emitting diodes (LED) for
outputs can be displayed. visual indication of the relay's status, i.e. relay healthy,
trip, alarm.

Standard Midos terminal blocks are located at the rear


of the relay providing connections for all input and
output circuits such as dc supply, ac voltage and a
K-Bus communications port.

Figure 2

Communications terminal arrangement

K bus screened
2 core cable
USER PANEL INTERFACE Software is available with each KITZ to provide access
to the relay to read and change settings. Additional
> Front Panel User Interface software entitled 'Protection Access Software & Toolkit'
is available. This provides access to the event recorder
and other additional functions.
The features of the relay can be accessed through a
menu driven system. The menu is arranged in the form
Each relay is directly addressable over the bus to allow
of a table, into each column of which, related items
communication with any selected relay. Global
(menu cells) are grouped.
commands may also be given to all relays on the
network.
The user can move around the menu by means of the
keys on the frontplate. This can be done with the cover
It should be noted that protection tripping and blocking
in place, but any change to the settings requires the
signals are not routed via the K-Bus. Separate
cover to be removed.
conventional cabling is used for this purpose; where
appropriate the isolated 48V dc supply available on
each relay is used to energize the optically-isolated
> Remote Access User Interface inputs via external contacts.

The menu table can also be accessed via the remote


communications facility. This allows all of the menu > Communications Protocol
cells in a column to be displayed simultaneously on the
screen of a PC. Changes to a menu cell can be made
The communications protocol used with K Range
from the PC keyboard.
relays is designated Courier. The Courier language has
been developed specifically for the purpose of
developing generic PC programs that will, without
> Relay Interconnection modification, communicate with any device using the
Courier language.
The relays are interconnected via a shielded, twisted
wire pair known as K-Bus. Up to 32 relays may be In the Courier system, all information resides within the
connected in parallel across the bus. relay. Each time communication is established with the
relay, the requested information is loaded to the PC.
The K-Bus is connected through a protocol converter The protocol includes extensive error checking routines
known as KITZ, either directly or via a modem, to to ensure the system remains reliable and secure.
the RS232 port of the PC. The KITZ provides signals
over the bus which are RS485 based and are
transmitted at 64kbits/s. The K-Bus connection is > Password Protection
shown in Figure 3.
Password protection is provided on settings which alter
This system allows up to 32 relays to be accessed
the configuration of the relay, any accidental change to
through one RS232 communications port. A pictorial
which could seriously affect the ability of the relay to
representation of this is shown in Figure 3.
perform its intended function, i.e. enable/disable
settings, protection function characteristic selection
and scheme logic settings.

Relay 32 Relay 4 Relay 3 Relay 2 Relay 1

Figure 3

Basic communication system

Protocol converter

Desktop
computer RS232 K-Bus
PC

Highly flexible and reliable


hinged armature relays
4>5
Figure 4 Typical application diagram KAVS
TECHNICAL DATA > Time settings

• Phase angle check


> Ratings
delay 0.1s to 99s
• Inputs: • System angle check
AC Voltage delay 0.1s to 99s
Vn (nominal) 57V to 120V
• System split time 0.01s to 600s
Operating range 0 to 440V
Maximum withstand 375V • Auto-reclose inhibit 0.01s to 300s after
Auxiliary voltage Vx 24/125V manual close
or 48/250 ac or dc
Frequency 50/60Hz > Voltage Settings
Frequency Range 45Hz to 65Hz
• Undervoltage 22V to 132V
• Differential voltage 0.5V to 132V
• Output:
Field Voltage 48V dc • Line/bus dead voltage 5V to line/bus line voltage
(current limit: 60mA) • Line/bus live voltage Line/bus dead voltage
to 132V
> Burdens
> Transformer ratios
• AC Voltage 0.02VA at 110V
phase/neutral • Voltage transformers 1 : 1 to 9999 : 1
• Auxiliary voltage
The burden on the auxiliary supply depends upon > Digital inputs
the number of output relays and control inputs
Opto isolated inputs
energized.
Eight energized from 48V field voltage

No of No of Typical • Nominal rating 50V dc


output control burden • Off voltage ≤12V
relays inputs • On voltage ≥35V
DC Supply 0 0 2.75 - 3W
2 2 4.0 - 4.5W
8 8 7.6 - 8.6W > Contacts
AC Supply 0 0 4.5 - 9VA
2 2 6.0 - 12VA • Output relays Eight single make
8 8 7.5 - 20.0VA • Contact ratings
Make: 30A and carry for 0.2s
Carry: 5A continuous
> Phase angle settings Break: dc 50W resistive
25W inductive
• Phase angle 5° to 90°
(L/R = 0.04s at
• System angle 5° to 90° 300V max)
• System split 90° to 175°

> Slip frequency settings

• Phase angle check 0.005Hz to 2.000Hz


• System angle check 0.005Hz to 2.000Hz

KAVS
Check Synchronizing Relay

6>7
> Durability CASE
• Loaded contact 10,000 operations
The relay is housed in a size 4 Midos case as shown
minimum
in Figure 5.
• Unloaded contact 100,000 operations
minimum

> Communications port (K-Bus) 52


97 4 holes Ø 4.4
• Transmission mode Synchronous 23.5

• Signal levels RS485


• Message format HDLC
All dimensions in mm.
• Data rate 64 kbits/s 168 159
• Connection Multidrop (32 units)
• K-Bus cable Screened twisted pair
• K-Bus cable length 1000m (maximum) Push button
projection 10 max. 99
• K-Bus loading 32 units
(multi-drop system) Panel cut-out:
Flush mounting fixing details.
• Connector Screw terminals
• Isolation 2kV rms for 1 minute 32 212
25 min.

ADDITIONAL INFORMATION
177 157 max.
KAVS 100 service manual R8506

103 11
Flush mounting.

Figure 5 Case outline size 4

INFORMATION REQUIRED
WITH ORDER

Unit 100 KAVS 100 0 1 T 1 J E


Configuration
Standard 0 1
Case size
Size 4 Midos flush mounting T 1
Auxiliary voltage
24/125V 2
48/250V 5
Ratings
Vn = 57.7/120V J
Language
English E

GLOSSARY:
Courier A communications language developed to provide generic control, monitoring, data extraction and setting changes on remote
devices (primarily on protective relays) within the substation environment.
K-Bus The 64 bit/s twisted pair cable used to connect Courier compatible devices and transfer courier data.
KITZ The interface unit which converts between K-Bus and IEC870 format data.
PC Personal computer
AREVA TRACK RECORD -
CHECK SYNCHRONIZING RELAYS
>> MAVS relays launched in 1985. Over 16,000 MAVS relays delivered
>> KAVR relays launched in 1993, offering additional features with
numerical relay technology. Over 2,000 KAVS relays delivered

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Voltage Transformer and
Grounding Voltage Transformer [0.72kv]

Specification

Dimension

245
Round Type Current Transformer [1.15kv]

Dimension

Specification

Ampere turn

What is rating ampere turn?

240
Round Type Current Transformer [1.15kv]

Current ratio and across area of 1ry conductor

DR CT

241
Square Type Current Transformer [1.15kv]

DS-1, DS-2, DS-3, DS-4, DS-5, DS-6


DSD-1, DSD-2, DSD-3, DSD-4, DSD-5, DSD-6

Single ratio C.T

Double ratio C.T

Double C.T Connection diagram

243
Square Type Current Transformer [1.15kv]

DS-1, DS-2, DS-3, DS-4, DS-5, DS-6


DSD-1, DSD-2, DSD-3, DSD-4, DSD-5, DSD-6

Single ratio C.T

Double ratio C.T

244
Leader in Electrics & Automation

Meta-MEC
Low Voltage
Circuit Breakers

Electric Equipment
Hi-MEC MCCBs
30AF to 225AF Hi-MEC series

Frame Size(AF) 30 50 100 225


Frame type ABE ABL ABL ABL
Breaking capacity(kA), Icu at 415Vac 1.5 65 65 65
Number of poles 2, 3 2, 3, 4 2, 3, 4 2, 3, 4
Type 2 pole ABE32 ABL52a ABL102a ABL202a
3 pole ABE33 ABL53a ABL103a ABL203a
4 pole ABL54a ABL104a ABL204a
Rated current (A) 3, 5, 10, 15, 20, 30 15, 20, 30, 40, 50 15, 20, 30, 40, 50, 100, 125, 150,
In at 40℃ 60, 75, 100 175, 200, 225

Technical data conforming to IEC/EN60947-2


Rated operational voltage(V), Ue(50/60Hz) 460 600 600 600
Rated operational voltage(V), Ue(DC) - 250 250 250
Rated insulation voltage(V), Ui(50/60Hz) 460 660 660 660
Rated impulse withstand voltage(kV), Uimp 6 6 6 6
Ultimate breaking capacity(kA), Icu
AC 50/60Hz 220/240V 2.5 100 100 125
380/415V 1.5 65 65 65
440/460V 1.5 65 65 65
480/500V - 42 50/42 50/42
600V - 35 35 35
DC 125V - 60 60 60
250V - 40 40 40
Service breaking capacity(%Icu), Ics 50 50 50 50
Category of use A A A A
Endurance Mechanical 8500 8500 8500 7000
(number of operations) Electrical 1500 1500 1500 1000
Type of trip unit
Thermal-magnetic release fixed fixed fixed
Electronic release
Pre-alarm via LED
Hydraulic-magnetic release fixed
Accessories
Electrical auxiliaries Auxiliary switch - ● ● ●
Alarm switch - ● ● ●
Shunt release - ● ● ●
Undervoltage release - ● ● ●
External accessories Direct rotary handle - ● ● ●
Terminal shield - ● ● ●
Insulation barrier - ● ● ●
Rear connection - - - -
Mechanical interlock - - - -
Motor operator - - - -
Dimensions (WxHxD mm) 3 pole breaker 75×96×60 105×165×82 105×165×82 105×165×99
Weight(kg) 2 pole 0.3 1 1 2.1
3 pole 0.5 17 1.7 2.3
4 pole 2.3 2.3 2.5
Reference page No. 96 97 98

95
Quick selection table
MCCBs 250AF to 1600AF

Frame size(AF) 250 400


Frame type GBN GBH GBL GBL(E) ABE ABS ABH ABL
Breaking capacity(kA), Icu at 415VAC 35 50 85 85 25 35 50 85
Number of poles 2, 3, 4 2, 3, 4 2, 3, 4 3 2,3,4 2,3,4 2,3,4 2, 3, 4
Type 2 pole GBN202 GBH202 GBL202 ABE402b ABS402b ABH402b ABL402b
3 pole GBN203 GBH203 GBL203 GBL203E ABE403b ABS403b ABH403b ABL403b
4 pole GBN204 GBH204 GBL204 ABE404b ABS404b ABH404b ABL404b
Rated current (A) 125, 160, 200, 250 250 250, 300, 350, 400
Thermally adjustable : Electronically Interchangeable via rating plug between
(0.8- 0.9-1.0) ×In adjustable: 250 and 300
(0.5-0.6-0.7-0.8- 350 and 400
0.9-1.0)×In
Technical data conforming to IEC/EN60947-2
Rated operational voltage(V), Ue(50/60Hz) 600 600 600 600 600 600 600 600
Rated operational voltage(V), Ue(DC) 250 250 250 - 250 250 250 250
Rated insulation voltage(V), Ui(50/60Hz) 690 690 690 690 690 690 690 690
Rated impulse withstand voltage(kV), Uimp 6 6 6 6 6 6 6 6
Ultimate breaking capacity(kA), Icu
AC 50/60Hz 220/240V 50 85 125 125 35 50 85 125
380V 35 50 85 85 30 42 65 100
415V 35 50 85 85 25 35 50 85/50(Ics)
440/460V 35 50 85 85 25 35 50 85
480/500V 30/22 42/35 65/50 65/50 18 25 35 65
600V 18 25 35 35 18 22 25 30
690V - - - - - - - -
DC 125V - - - - 20 30 50 60
250V 35 50 85 - 10 20 40 40
Service breaking capacity(%Icu), Ics 75 75 75 75 100 100 50 50
Category of use A A A A A A A A
Endurance Mechanical 10000 10000 10000 10000 4000 4000 4000 4000
(Number of operations) Electrical 5000 5000 5000 5000 1000 1000 1000 1000
Type of trip unit
Thermal-magnetic release Adjustable-thermal & magnetic fixed fixed fixed fixed
Electronic release LSIA configuration
Pre-alarm via LED ●
Hydraulic-magnetic release
Magnetic release only without thermal trip ▲ ▲ ▲
Earth leakage protection for 3 pole ▲ ▲ ▲ ▲
Accessories
Electrical auxiliaries Auxiliary switch ● ● ● ● ● ● ● ●
Alarm switch ● ● ● ● ● ● ● ●
Shunt trip ● ● ● ● ● ● ● ●
Undervoltage trip ● ● ● ● ● ● ● ●
External accessories Direct rotary handle ● ● ● ● ● ● ● ●
Extended rotary handle ● ● ● ● - - - -
Terminal shield ● ● ● ● ● ● ● ●
Insulation barrier ● ● ● ● ● ● ● ●
Rear connection ● ● ● ● ● ● ● ●
Mechanical interlock - - - - ● ● ● ●
Plug-in device - - - - - - - -
Motor operator - - - - - - - -
Dimensions (W×H×Dmm) 3 pole breaker 105×165×86 140×257×113
Weight(kg) 2 pole 1.5 1.5 1.5 - 5.2 5.2 5.2 5.2
3 pole 1.7 1.7 1.7 1.7 6.2 6.2 6.2 6.2
4 pole 2.1 2.1 2.1 7.8 7.8 7.8 7.8
* Note) 1. ● applicable or available
2. ▲ available as a separate breaker

20
400 800 1200 1600
GBN(E) GBH(E) ABE ABS ABL GBN(E) GBH(E) ABS ABS(electronic trip) GBN(E)
35 50 35 50 85 35 50 65 65 65
3 3 2, 3, 4 2, 3, 4 2, 3, 4 3 3 3, 4 3 3
ABE802b ABS802b ABL802b
GBN403E GBH403E ABE803b ABS803b ABL803b GBN803E GBH803E ABS1003 ABS1203 ABS1203E GBN1603E
ABE804b ABS804b ABL804b ABS1004 ABS1204
400 500, 600, 630, 700, 800 800 1000 1200 1200 1600
Electronically adjustable : Interchangeable via rating plug between Electronically adjustable : Electronically adjustable:
(0.5-0.6-0.7-0.8- 500 and 600, 500 and (0.5-0.6-0.7-0.8- (0.5-0.6-0.7-
0.9-1.0)×In 630, 700 and 800 0.9-1.0)×In 0.8-0.9-1.0)×In

600 600 600 600 600 600 600 600 600 600
- - 250 250 250 - - 250 250 -
690 690 690 690 690 690 690 690 690 690
6 6 6 6 6 6 6 6 6 8

50 85 50 100 125 50 85 100 100 -


35 50 42 65 100 35 50 65 65 -
35 50 35 50 85/50(Ics) 35 50 65 65 65
30 42 35 50 85 30 42 65 65 45
22 35 25 45 65 22 35 50 50 22
18 25 22 25 30 18 25 45 45 -
- - - - - - - - - 20
- - 30 50 60 - - - - -
- - 20 40 40 - - 40 - -
50 50 100 50 50 50 50 50 50 50
A A A A A A A A A A
4000 4000 2500 2500 2500 2500 2500 2500 2500 10000
1000 1000 500 500 500 500 500 500 500 4000

Fixed-thermal, Adjustable-magnetic
LSIA configuration fixed fixed fixed LSIA configuration LSIA configuration ●
● ● ● ● ● ●


▲ ▲ ▲ ●

● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● - - ●
- - - - - - - - - ●
● ● ● ● ● ● ● - - ●
● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● - - -
- - - - - - - - - ●
- - - - - - - - - ●
140×257×113 210×280×113 210×400×105 210×400×105 210×350×142.5
- 11 11 11 - - - -
7.4 11.5 11.5 11.5 11.5 19.4 19.4 23
- 18.2 18.2 18.2 - 27 - -

21
Quick selection table
MCCBs 30AF to 225AF

Frame size(AF) 30 50
Frame type ABS ABH ABE ABS ABH GBL(E)
Breaking capacity(kA), Icu at 415VAC 5 10 5 10 25 85
Number of poles 2, 3 2, 3 2, 3 2, 3, 4 2, 3, 4 3
Type 2 pole ABS32b ABH32b ABE52b ABS52b ABH52b
3 pole ABS33b ABH33b ABE53b ABS53b ABH53b GBL53E
4 pole ABS54b ABH54b
Rated current (A) (3), 5, 10, 15, 5, 10, 15, 5, 10, 15, 20, 15, 20, 30, 50
20, 30 20, 30 30, 40, 50 40, 50 Electronically
adjustable:
(0.5-0.6-0.7-0.8-
0.9-1.0) ×In
Technical data conforming to IEC/EN60947-2
Rated operational voltage(V), Ue(50/60Hz) 600 600 600 600 600 600
Rated operational voltage(V), Ue(DC) 250 250 250 250 250 -
Rated insulation voltage(V), Ui(50/60Hz) 690 690 690 690 690 690
Rated impulse withstand voltage(kV), Uimp 6 6 6 6 6 6
Ultimate breaking capacity(kA), Icu
AC 50/60Hz 220/240V 10 25 10 25 50 125
380V 7.5 14 7.5 14 25 85
415V 5 10 5 10 25 85
440/460V 5 10 5 10 25 85
480/500V 2.5 7.5 2.5 7.5 14 65/50
600V 2.5 5 2.5 5 10 35
DC 125V 5 10 5 10 20 -
250V 2.5 5 2.5 5 14 -
Service breaking capacity(%Icu), Ics 50 50 50 50 50 75
Category of use A A A A A A
Endurance Mechanical 8500 8500 8500 8500 8500 10000
(Number of operations) Electrical 1500 1500 1500 1500 1500 5000
Type of trip unit
Thermal-magnetic release fixed
Electronic release LSIA configuration
Pre-alarm via LED ●
Hydraulic-magnetic release fixed fixed fixed fixed
Magnetic release only without thermal trip
Earth leakage protection for 3 pole ▲ ▲ ▲ ▲ ▲
Accessories
Electrical auxiliaries Auxiliary switch ● ● ● ● ● ●
Alarm switch ● ● ● ● ● ●
Shunt trip ● ● ● ● ● ●
Undervoltage trip ● ● ● ● ● ●
External accessories Direct rotary handle ● ● ● ● ● ●
Extended rotary handle ● ● ● ● ● ●
Terminal shield ● ● ● ● ● ●
Insulation barrier ● ● ● ● ● ●
Rear connection ● ● ● ● ● ●
Mechanical interlock - - - - - -
Plug-in device(3 pole) ● ● ● ● ● -
Motor operator - - - - - -
Dimensions (W×H×Dmm) 3 pole breaker 75×130×60 75×130×60 90×155×60 105×165×86
Weight(kg) 2 pole 0.45 0.45 0.45 0.45 0.7
3 pole 0.65 0.65 0.65 0.65 1 1.7
4 pole 0.85 1.2
Reference page no. 33 34
* Note) 1. ● applicable or available
2. ▲ available as a separate breaker
3. (3) Breaking capacitiy(at 415VAC) of ABS32b 3A ABS33b 3A is 2.5kA

22
60 100 225
ABE ABS ABE ABS ABH GBN GBH GBL GBL(E) ABE ABS ABH
5 10 10 25 35 35 50 85 85 18 25 35
2, 3 2, 3, 4 2, 3, 4 2, 3, 4 2, 3, 4 2, 3, 4 2, 3, 4 2, 3, 4 3 2, 3, 4 2, 3, 4 2, 3, 4
ABE62b ABS62b ABE102b ABS102b ABH102b GBN102 GBH102 GBL102 ABE202b ABS202b ABH202b
ABE63b ABS63b ABE103b ABS103b ABH103b GBN103 GBH103 GBL103 GBL103E ABE203b ABS203b ABH203b
ABS64b ABE104b ABS104b ABH104b GBN104 GBH104 GBL104 ABE204b ABS204b ABH204b
60 5, 10, 15, 15, 20, 30, 40, 50 16, 20, 25, 32, 40, 50, 63, 80, 100 100 100, 125, 150, 175, 200, 225
20, 30, 40, 60, 75, 100 Thermally adjustable; Electronically
50, 60, 75, (0.8- 0.9-1.0) ×In adjustable:
100 (0.5-0.6-0.7-0.8-
0.9-1.0)×In

600 600 600 600 600 600 600 600 600 600 600 600
250 250 250 250 250 250 250 250 - 250 250 250
690 690 690 690 690 690 690 690 690 690 690 690
6 6 6 6 6 6 6 6 6 6 6 6

10 25 25 50 65 50 85 125 125 35 50 65
7.5 14 14 25 35 35 50 85 85 18 25 35
5 10 10 25 35 35 50 85 85 18 25 35
5 10 10 25 35 35 50 85 85 18 25 35
2.5 7.5 7.5 14 25 30/22 42/35 65/50 65/50 10 14 25
2.5 5 5 10 18 18 25 35 35 7.5 10 18
5 10 10 20 25 - - - - 15 20 25
2.5 5 5 14 18 35 50 85 - 10 14 18
50 50 50 50 50 75 75 75 75 50 50 50
A A A A A A A A A A A A
8500 8500 8500 8500 8500 20000 20000 10000 10000 7000 7000 7000
1500 1500 1500 1500 1500 10000 10000 5000 5000 1000 1000 1000

fixed fixed Adjustable-thermal, Fixed-magnetic fixed fixed fixed


LSIA configuration

fixed fixed fixed

▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲

● ● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ● ●
- - - - - - - - - - - -
● ● ● ● ● ● ● ● - ● ● ●
- - - - - - - - - - - -
75×130×60 75×130×60 90×155×60 90×140×86 105×165×86 105×165×60
0.45 0.45 0.45 0.7 0.7 1.1 1.1 1.5 1.1 1.1 1.1
0.65 0.65 0.65 1.1 1.1 1.2 1.2 1.7 1.7 1.2 1.2 1.2
0.85 0.85 1.2 1.2 1.5 1.5 2.1 1.5 1.5 1.5
34 35 47 48 36

23
Hi-MEC MCCBs
Hi-MEC Series 30AF & 50AF

Rated current, In 3, 5, 10, 15, 20, 30A (Non-adjustable)


Type of trip unit Hydraulic-magnetic
Number of poles 2, 3 pole
Connection Front only
Mounting Fixed only
Category of use Type A according to IEC60947-2
Breaking capacity, Icu Ics = 50% of Icu
Type ABE
220/240V 2.5kA
380/415V 1.5kA
440/460V 1.5kA
480/500V -
600V -
Certificate
Rating 1.5kA at 415V ... type ABE
CE
In 2pole 3pole
3A ABE32/3 ABE33/3
5A ABE32/5 ABE33/5
10A ABE32/10 ABE33/10
15A ABE32/15 ABE33/15
20A ABE32/20 ABE33/20
30A ABE32/30 ABE33/30

Dimensions(mm) ABE type


2pole 50(W)×96(H)×60(D)
3pole 75(W)×96(H)×60(D)

Rated current, In 15, 20, 30, 40, 50A


Type of trip unit Thermal-magnetic
Number of poles 2, 3, 4 pole
Connection Front only
Mounting Fixed only
Category of use Type A according to IEC60947-2
Breaking capacity, Icu Ics = 50% of Icu
Type ABL
220/240V 100kA
380/415V 65kA
440/460V 65kA
480/500V 42kA
600V 35kA

Certificate
Rating 65kA at 415V ... type ABL
CE In 2pole 3pole 4pole
15A ABL52a/15 ABL53a/15 ABL54a/15
20A ABL52a/20 ABL53a/20 ABL54a/20
30A ABL52a/30 ABL53a/30 ABL54a/30
Optional accessories
40A ABL52a/40 ABL53a/40 ABL54a/40
Auxiliary switch
Alarm switch 50A ABL52a/50 ABL53a/50 ABL54a/50
Shunt trip
Undervoltage trip
Manual rotary handle
2pole 74(W)×165(H)×82(D)
Terminal shield Dimensions
Insulational barrier 3pole 105(W)×165(H)×82(D)
(mm)
(standard for line side only) 4pole 140(W)×165(H)×82(D)
※ See page (p.99~100)

96
100AF

Rated current, In 15, 20, 30, 40, 50, 60, 75, 100 (Non-adjustable)
Type of trip unit Thermal-magnetic
Number of poles 2, 3, 4 pole
Connection Front only
Mounting Fixed only
Category of use Type A according to IEC60947-2
Breaking capacity, Icu Ics = 50% of Icu
Type ABL
220/240V 100kA
380/415V 65kA
440/460V 65kA
480/500V 50/42kA
600V 35kA

Certificate
CE, Lloyd

Rating 65kA at 415V ... type ABL


In 2pole 3pole 4pole
15A ABL102a/15 ABL103a/15 ABL104a/15
20A ABL102a/20 ABL103a/20 ABL104a/20
30A ABL102a/30 ABL103a/30 ABL104a/30
40A ABL102a/40 ABL103a/40 ABL104a/40
50A ABL102a/50 ABL103a/50 ABL104a/50
60A ABL102a/60 ABL103a/60 ABL104a/60
75A ABL102a/75 ABL103a/75 ABL104a/75
100A ABL102a/100 ABL103a/100 ABL104a/100

Optional accessories Auxiliary switch


※ See page (p.99~100) Alarm switch
Shunt trip
Undervoltage trip
Manual rotary handle
Terminal shield
Insulational barrier (standard for line side only)

2pole 74(W)×165(H)×82(D)
Dimensions
3pole 105(W)×165(H)×82(D)
(mm)
4pole 140(W)×165(H)×82(D)

97
Hi-MEC MCCBs
Hi-MEC Series 225AF

Rated current, In 125, 150, 175, 200, 225A (Non-adjustable)


Type of trip unit Thermal-magnetic
Number of poles 2, 3, 4 pole
Connection Front only
Mounting Fixed only
Category of use Type A according to IEC60947-2
Breaking capacity, Icu Ics = 50% of Icu
Type ABL
220/240V 125kA
380/415V 65kA
440/460V 65kA
480/500V 50/42kA
600V 35kA
Certificate
CE, Lloyd

Rating 65kA at 415V ... type ABL


In 2pole 3pole 4pole
125A ABL202a/125 ABL203a/125 ABL204a/125
150A ABL202a/150 ABL203a/150 ABL204a/150
175A ABL202a/175 ABL203a/175 ABL204a/175
200A ABL202a/200 ABL203a/200 ABL204a/200
225A ABL202a/225 ABL203a/225 ABL204a/225

Optional accessories Auxiliary switch


※ See page (p.99~100) Alarm switch
Shunt trip
Undervoltage trip
Manual rotary handle
Terminal shield
Insulational barrier (standard for line side only)

2pole 105(W)×165(H)×99(D)
Dimensions
3pole 105(W)×165(H)×99(D)
(mm)
4pole 140(W)×165(H)×60(D)

98
MCCBs for general use
AB type MCCBs 400AF

Rated current, In 250, 300, 350, 400A


Type of trip unit Interchangeable thermal and fixed magnetic
Thermal current Interchangeable by rating plugs
Magnetic trip (9 to 15) × In ... fixed
Magnetic-adjustable types are optional
Number of poles 2, 3, 4 pole
Connection Front (standard)
Rear (optional)
Mounting Fixed only
Category of use Type A according to IEC947-2
Breaking capacity, Icu Ics = 100% of Icu(ABE, ABS), 50% of Icu(ABH, ABL)
Type ABE ABS ABH ABL
220/240V 35kA 50kA 85kA 125kA
380V/415V 30/25kA 42/35kA 65/50kA 100/85kA
Rating plug 440/460V 25kA 35kA 50kA 85kA
480/500V 18kA 25kA 35kA 65kA
600V 18kA 22kA 25kA 30kA

Rating for 25kA at 415V ... Type ABE


Earth leakage circuit breaker
In 2pole 3pole 4pole Interchangeable rating plug
250A ABE402b/250 ABE403b/250 ABE404b/250 300A
300A ABE402b/300 ABE403b/300 ABE404b/300 250A
350A ABE402b/350 ABE403b/350 ABE404b/350 400A
400A ABE402b/400 ABE403b/400 ABE404b/400 350A
for 35kA at 415V ... Type ABS
In 2pole 3pole 4pole Interchangeable rating plug
Types EBE/S/H/L403 250A ABS402b/250 ABS403b/250 ABS404b/250 300A
physically interchangeable with
MCCBs. 300A ABS402b/300 ABS403b/300 ABS404b/300 250A
※ see details (p. 87) 350A ABS402b/350 ABS403b/350 ABS404b/350 400A
400A ABS402b/400 ABS403b/400 ABS404b/400 350A
for 50kA at 415V ... Type ABH
In 2pole 3pole 4pole Interchangeable rating plug
250A ABH402b/250 ABH403b/250 ABH404b/250 300A
Optional accessories 300A ABH402b/300 ABH403b/300 ABH404b/300 250A
Auxiliary switch 350A ABH402b/350 ABH403b/350 ABH404b/350 400A
Alarm switch 400A ABH402b/400 ABH403b/400 ABH404b/400 350A
Shunt trip
for 85kA at 415V ... Type ABL
Undervoltage trip
In 2pole 3pole 4pole Interchangeable rating plug
Manual rotary handle
250A ABL402b/250 ABL403b/250 ABL404b/250 300A
Terminal shield
300A ABL402b/300 ABL403b/300 ABL404b/300 250A
Mechanical interlock
Rear connection unit 350A ABL402b/350 ABL403b/350 ABL404b/350 400A
Insulational barrier 400A ABL402b/400 ABL403b/400 ABL404b/400 350A
(standard for line side only)
※ see details (p. 62)
Dimensions 2/3pole 140(W)×257(H)×113(D)
(mm) 4pole 185(W)×257(H)×113(D)

Certificate
∙MCCB with reference temperature 50℃ is available on request.
TÜV ∙Motor protection circuit breaker - magnetic only release type: see p. 70
∙MCCB with electronic trip unit: see p. 60

54
800AF

Rated current, In 500, 600, 700, 800A


Type of trip unit Interchangeable thermal and fixed magnetic
Thermal current Interchangeable by rating plugs
Magnetic trip (9 to 15) × In ... fixed
Magnetic-adjustable types are optional
Number of poles 2, 3, 4 pole
Connection Front (standard)
Rear (optional)
Mounting Fixed only
Category of use Type A according to IEC947-2
Breaking capacity, Icu Ics = 100% of Icu(ABE), 50% of Icu(ABS, ABL)
Type ABE ABS ABL
220/240V 50kA 100kA 125kA
380/415V 42/35kA 60/50kA 100/85kA
440/460V 35kA 50kA 85kA
480/500V 25kA 45kA 65kA
600V 22kA 25kA 30kA
Rating plug

Earth leakage circuit breaker Rating for 35kA at 415V ... Type ABE
In 2pole 3pole 4pole Interchangeable rating plug
500A ABE802b/500 ABE803b/500 ABE804b/500 600A
600A ABE802b/600 ABE803b/600 ABE804b/600 500A
630A ABE802b/630 ABE803b/630 ABE804b/630 500A
700A ABE802b/700 ABE803b/700 ABE804b/700 800A
Types EBE/S/L803 800A ABE802b/800 ABE803b/800 ABE804b/800 700A
physically interchangeable for 50kA at 415V ... Type ABS
with MCCBs.
In 2pole 3pole 4pole Interchangeable rating plug
※ see details (p. 88)
500A ABS802b/500 ABS803b/500 ABS804b/500 600A
600A ABS802b/600 ABS803b/600 ABS804b/600 500A
630A ABS802b/630 ABS803b/630 ABS804b/630 500A
Optional accessories 700A ABS802b/700 ABS803b/700 ABS804b/700 800A
Auxiliary switch 800A ABS802b/800 ABS803b/800 ABS804b/800 700A
Alarm switch for 85kA at 415V ... Type ABL
Shunt trip In 2pole 3pole 4pole Interchangeable rating plug
Undervoltage trip 500A ABL802b/500 ABL803b/500 ABL804b/500 600A
Manual rotary handle 600A ABL802b/600 ABL803b/600 ABL804b/600 500A
Terminal shield
630A ABL802b/630 ABL803b/630 ABL804b/630 500A
Mechanical interlock
700A ABL802b/700 ABL803b/700 ABL804b/700 800A
Rear connection unit
800A ABL802b/800 ABL803b/800 ABL804b/800 700A
Insulational barrier
(standard for line side only)
※ see details (p. 62)
Dimensions 2/3pole 210(W)×280(H)×113(D)
(mm) 4pole 280(W)×280(H)×113(D)

Certificate ∙MCCB with reference temperature 50℃ is available on request.


∙Motor protection circuit breaker - magnetic only release type: see p. 70
TÜV
∙MCCB with electronic trip unit: see p. 61

55
Accessories

Electrical auxiliaries

Maximum possibilities

Left-hand seat
Option of connecting AX or AL or XL When ordering electrical auxiliaries specify followings
This seat is not available for 2-pole
breakers (1) type of the auxiliary
(2) type of the breaker ... catalog no.
Right-hand seat (3) position to install ... left or right
Option of connecting AX or AL or XL (4) voltage, if necessary
or SHT or UVT
This seat is not available for earth
leakage breakers

Auxiliary switch, AX Catalog No. Model


83011116081 AX, R, LWT for ABL53a, 103a
83011116084 AX, T, LWT for ABL52a, 53a, 102a, 103a
83011116087 AX, T, LWT for ABL54a, 104a
83011116061 AX, R, LWT for ABL202a, 203a
83011116064 AX, T, LWT for ABL202a, 203a
83011116067 AX, T, LWT for ABL204a
Auxiliary switch, AX

Alarm switch, AL Catalog No. Model


83011116082 AL, R, LWT for ABL53a, 103a
83011116085 AL, T, LWT for ABL52a, 53a, 102a, 103a
83011116088 AL, T, LWT for ABL54a, 104a
83011116062 AL, R, LWT for ABL202a, ABL203a
83011116065 AL, T, LWT for ABL202a, ABL203a
83011116068 AL, T, LWT for ABL204a
Alarm switch, AL

Combination switch, XL Consists auxiliary switch and a alarm switch(2NO+NC)

Catalog No. Model


83011116083 AX+AL, R, LWT for ABL53a, L103a
83011116086 AX+AL, T, LWT for ABL52a, 53a, 102a, 103a
83011116089 AX+AL, T, LWT for ABL54a, 104a
83011116063 AX+AL, R, LWT for ABL202a, 203a
83011116066 AX+AL, T, LWT for ABL202a, 203a
83011116069 AX+AL, T, LWT for ABL204a

99
MCCBs
Hi-MEC Series Accessories

Electrical auxiliaries

Shunt trip, SHT Trips the breaker when any ac(dc) voltage between 85(75)
and 110(125)% of nominal control voltage is applied.
Each unit is fitted into the right-hand seat of a handle.
Not applicable to earth leakage breakers
Available operating voltages
For 12V AC/DC common use
Shunt trip, SHT For 24V AC/DC common use
For 48V AC/DC common use
For 60V AC/DC common use
For AC100~125V/DC100~110V
For AC200~240V/DC200~220V
For 250V AC/DC common use
For 380~450V AC
For 440~480V AC
For 500~550V AC
For 125V DC
For 240V DC

Under voltage trip, UVT Trips the breaker when control voltage disappears or falls.
Each unit is fitted into the right-hand seat of a handle.
Not applicable to Earth leakage breakers
For 24V AC/DC common use
For 48V AC/DC common use
For 100~110V AC/DC common use
For 200~220V AC/DC common use
For 380~440V AC
Under voltage trip, For 440~480V AC
UVT
External accessories

Insulation barriers
These are partitions for the insulation between the phases.
Barriers for the line side of the breaker are supplied as standard.
Barriers for the load side are optional.
When ordering specify the type of the breaker.

Terminal shields
Insulation barriers
These are applied to the line/load side of the breaker to prevent accidental
contact with live parts.
Long and short types are available When ordering specify the type of the breaker.

Manual rotary handles ... Direct mounting types

Terminal shield
Catalog No.
Description * Application to

N-55S Vertical type ABL53a, ABL103a


N-55L Horizontal (ON in left-hand) type
N-55R Horizontal (ON in right-hand) type
N-60S Vertical type ABL203a
N-60L Horizontal (ON in left-hand) type
N-60R Horizontal (ON in right-hand) type
Manual rotary handle
* Note; * Applicable type names are for 3 pole MCCBs.
2 and 4 pole MCCBs use the same handles with 3 pole MCCBs.

100
CG4 3-pole CHR10 4-pole ON/OFF- Left: terminal CH
Angled terminals
ON/OFF-switch switch Right: terminal CHR

CG-, CH-, CHR-Series with angled terminals:


The terminal screws are reachable in an angle of 45° to the switch axis. In this way the terminal

screws can be reached oblique from the front (Base mounting) or the rear (Panel mounting).
The CH-series is also available with nickelized AMP terminals.

The CG-Series saves space:


Axial arrangement of the terminals allows mounting of CG-switches in very close proximity of

each other. As the miniature version of the series, the CG4 re-defined miniaturization in low-
voltage switching.

Extra safety without extra effort:


The CHR-Series for ring type terminals. Until now the extra safety resulting from using ring type
terminals had required extra effort and time to connect them. The terminal screw had to be fully
removed to position the ring type terminal before the screw could be re-inserted in a fairly
cumbersome fashion. Our solution (Pat. Pend.) does away with this problem: The CHR-Series
features captive terminal screws as well as fingerproof terminals for ring type terminal
connections.

The CG-, CH-, CHR-series provide screwdriver access from the installation side.

Basically the CG-, CH-, CHR-series are designed for horizontal wiring. Vertical wiring is available

for mountings E, EF, E22, FS., FT., VE, VE22, VF, VF22. See Mounting Diagrams for details.
Declaration of Conformity PDF-catalogs Approvals

CG, CH(R)6, CH(R)10, CH(R)16 Switch dimensions for panel mounting

CH(R)11, CH(R)12 Switch dimensions for base mounting Switching functions overview
CGD4-1 Dimensions for other mountings

Switch disconnectors:

CG4, CG6, CH(R)6, CH(R)10,


CH(R)16

According to IEC 60947-3, EN 60947-3, VDE 0660 part 107


Escutcheon
Operational Thermal Motor Rating
Switch Plate
Switch 1)
Voltage Current 3x380V-440V
Size
AC-23A AC-3
[mm] Ue [V] Iu/Ith [A]
[kW] [kW]

CG4 S00 30x30 440 10 3 2.2 more...

CG4-1 S00 30x30 440 10 3 2.2 more...

CGD4-1 S00 30x30 440 5 more...

CG6 S00 30x30 690 20 7.5 5.5 more...

CG7 S00 30x30 690 20 7.5 5.5 more...

CH6 S00 30x30 690 20 7.5 5.5 more...

CHR6 S00 30x30 690 20 7.5 5.5 more...

CG8 S0 48x48 690 20 7.5 5.5 more...

CG8R S0 48x48 690 20 7.5 5.5 more...

CG9 S0 48x48 690 20 7.5 5.5 more...

CH10 S0 48x48 690 20 7.5 5.5 more...

CH10R S0 48x48 690 20 7.5 5.5 more...

CH11 S0 48x48 600 6 more...

CH12 S0 48x48 600 6 more...


CH16 S0 48x48 690 25 11 7.5 more...

CH16R S0 48x48 690 25 11 7.5 more...

CHR10 S0 48x48 690 20 7.5 5.5 more...

CHR10R S0 48x48 690 20 7.5 5.5 more...

CHR11 S0 48x48 600 6 more...

CHR12 S0 48x48 600 6 more...

CHR16 S0 48x48 690 25 11 7.5 more...

CHR16R S0 48x48 690 25 11 7.5 more...

CH10B S1 64x64 690 20 7.5 5.5 more...

CH16B S1 64x64 690 25 11 7.5 more...

CHR10B S1 64x64 690 20 7.5 5.5 more...

CHR16B S1 64x64 690 25 11 7.5 more...

1) Valid for lines with grounded common neutral termination, overvoltage category III, pollution

degree 3. Other values on request.


KRAUS & NAIMER CHR16 - Electrical Data 24.11.2003

Switch features:
- S0 (48x48mm) Front element size (can be changed by mountings and optional extras)
- Terminal screws accessible from the installation view
- Designed for horizontal wiring (resp. vertical for -V mountings: e.g. VE-V, FS1-V)
- For ring-type terminals
- Finger-proof terminals (IP20)

Approvals:
Approved Confirms to requirements No listing required
CSA, CUR, CURUS, UR BS EN, CH, D, FI, GOST, IEC, N, ÖVE, S, VDE
BS EN...BS EN 60947 - British Standards Institution, CCC...CCC - China Compulsory Certification, CH...Schweizerischer Elektrotechnischer Verein, CSA...Canadian Standards
Association, CUL...Canadian National Standards - Listed, CULUS...Canadian National and United States Standards - Listed, CUR...Canadian National Standards - Recognized,
CURUS...Canadian National and United States Standards - Recognized, D...Danmarks Elektriske Materiellkontrol, FI...Sähkötarkastuskeskus, GOST...GOST - gosudarstvennyj
standard, IEC...IEC 60947 - International Electrical Commission (IEC) Recommendation, N...Norges Elektriske Materiellkontroll, ÖVE...Österreichischer Verband für Elektrotechnik,
S...Svenska Elektriska Materielkontrollanstalten, UL...United States Standards - Listed, UR...United States Standards - Recognized, VDE...VDE 0660 - Verband Deutscher
Elektrotechniker
Note the remarks in the approval table!: http://www.krausnaimer.com/0/apps.htm

AC-Values:
IEC 60947-3, EN 60947-3, VDE 0660 part 107:
Rated Operational Voltage Ue 690V 1)

Rated Insulation Voltage Ui 690V 1)

Rated Thermal Current Iu/Ith 25A 2)

Rated Operational Current Ie


AC-15 Switching of control devices, contactors, valves etc. 110V-110V: 8A 2)
220V-240V: 8A 2)
380V-440V: 5A 2)

AC-20A No-load operation 25A 2)

AC-21A Switching of resistive loads, including moderate overloads


For switching of power >1kW 25A 2)

AC-22A Switching of combined resistive or low inductive loads including moderate overloads 220V-440V: 25A 2)
500V-500V: 25A 2)
660V-690V: 25A 2)

Rated Utilization Category


AC-2 Slip ring motor starting, reversing and plugging, star-delta starting 3 phase, 3 pole 220V-240V: 5.5kW 2)
380V-440V: 11kW 2)
500V-500V: 15kW 2)
660V-690V: 13kW 2)

AC-3 Direct-on-line starting, star-delta starting


3 phase, 3 pole 220V-240V: 4kW 2)
380V-440V: 7.5kW 2)
500V-500V: 7.5kW 2)
660V-690V: 7.5kW 2)

1 phase, 2 pole 110V-120V: 1.5kW 2)


220V-240V: 3kW 2)
380V-440V: 3.7kW 2)
660V-690V: 3.7kW 2)
500V-500V: 4kW 2)

AC-4 Direct-on-line starting, reversing, plugging and inching


3 phase, 3 pole 220V-240V: 1.5kW 2)
380V-440V: 3kW 2)
500V-500V: 3kW 2)
660V-690V: 3kW 2)

1 phase, 2 pole 110V-120V: 0.45kW 2)


220V-240V: 1.1kW 2)
380V-440V: 2.2kW 2)

AC-23A Frequent switching of motors or other high inductive loads


3 phase, 3 pole 220V-240V: 5.5kW 2)
380V-440V: 11kW 2)
500V-500V: 11kW 2)
660V-690V: 11kW 2)

1 phase, 2 pole 110V-120V: 1.5kW 2)


220V-240V: 3kW 2)
380V-440V: 5.5kW 2)
500V-500V: 5.5kW 2)
660V-690V: 5.5kW 2)
1)...IEC 60947-3, EN 60947-3, VDE 0660 part 107 - Valid for lines with grounded common neutral termination, overvoltage category III, Other values on request.
2)...IEC 60947-3, EN 60947-3, VDE 0660 part 107

UL/Canada:
Rated Voltage 600V 1)

Rated Insulation Voltage Ui 600V 1)

Rated Thermal Current 25A 1)


Ampere Rating - Resistive or low inductive loads
For switching of power >1kW 25A 1)

Ratings
Standard motor load, DOL Rating (similar AC-3)
3 phase, 3 pole 110V-120V: 2HP 2)
220V-240V: 5HP 2)
440V-480V: 10HP 2)
550V-600V: 10HP 2)

1 phase, 2 pole 110V-120V: 1HP 2)


220V-240V: 2HP 2)
277V-277V: 3HP 2)
440V-480V: 5HP 2)
550V-600V: 5HP 2)

Heavy motor Load-reversing (similar AC-4)


3 phase, 3 pole 110V-120V: 1HP 2)
220V-240V: 2HP 2)
440V-600V: 5HP 2)

1 phase, 2 pole 110V-120V: 0.33HP 2)


220V-240V: 0.75HP 2)
277V-277V: 1HP 2)
440V-600V: 2HP 2)

Pilot Duty, Heavy 600VAC 1)


1)...UL/Canada - Refer to International Standards and Approvals
2)...UL/Canada

DC-Values:
Resistive loads (T<=1ms)
Number of series contact(s)
DC-switching capacity
1 2 3 4 5 6 8
440V 660V 0.3A
220V 440V 660V 0.5A
110V 220V 330V 440V 550V 660V 1.5A
48V 95V 140V 190V 240V 290V 350V 20A
24V 48V 70V 95V 120V 145V 190V 25A
60V 120V 180V 240V 300V 360V 450V 7.5A

Inductive load (T=50ms)


Number of series contact(s)
DC-switching capacity
1 2 3 4 5 6 8
110V 220V 330V 440V 550V 660V 0.5A
60V 120V 180V 240V 300V 360V 450V 1.5A
24V 48V 70V 95V 120V 145V 190V 20A
48V 95V 140V 190V 240V 290V 350V 3A
30V 60V 90V 120V 150V 180V 240V 9A

General:
Minimum Voltage 20V
Rated Impulse Withstand Voltage Uimp 6kV 1)

Short Circuit Protection


Max. fuse size (gL/gG-characteristic) 35A
Ambient Temperature of Stages (for switches with electro-mechanical accessories refer to optional extra)
open at 100% Iu/Ith 55°C during 24 hours with peaks up to 60°C
enclosed at 100% Ithe 35°C during 24 hours with peaks up to 40°C
Terminal lead material copper wires only
For connections with insulated ring and fork type cable terminal
Inner diameter >= 3.6mm
Outside diameter <= 8.6mm
1)...IEC 60947-3, EN 60947-3, VDE 0660 part 107 - Valid for lines with grounded common neutral termination, overvoltage category III, Other values on request.
Leader in Electrics & Automation

Meta-MEC
Contactors
And Overload Relays

Electric Equipment
Environmental policy and
RoHS compliance

What is RoHS?
The RoHS is an EU Directive that specifically identifies six
key materiala so that manufacturers are held
responsible for Ensuring that their products contain
controlled concentration of the six substances
restricted by the Diretive.

The six Hazardous Substances : Below 1,000ppm of


Lead(Pb), Mercury(Hg), Hexaval-Ent Chromium(Cr+6),
Polybrominated Biphenyis(PBB) and Polybrominated
Biphenyl ETher(PBDE), and below 10 Oppm of
Cadimium(Cd).

▶ RoHS : Directive on the Restriction of Hazardous


Substances in the Electronic Equipment (Effective on
February 13.2003)

Application
Products manufactured by LSIS do not directly apply
to the RoHS Directive.
However, small inverters imbedded in sport equipment
and small breakers in large home appliances can be
indirectly applied to the Directive.

LSIS continues to comply with the RoHS directive


in order to establish environmentally Friendly
management policies and global competitiveness for
our products.

According to the regulation, eight o the 10 WEEE


products excluding‘medical equipment ’and
‘control systems’must be RoHS compliant.

4
5
Contactors

provide complete ranges not only for 3-pole


but also for 4-pole up to 800A

3-pole
contactors

20 rating classes in 8 sizes


AC/DC controls are available

Frame size (A) 6 9 12 16 18 22 32 40 50 65 75


Power(kW, 400V) 2.2 4 5.5 7.5 7.5 11 15 18.5 22 30 37
NEMA size 00 0 1 2

4-pole
contactors

19 rating classes in 7 sizes


AC/DC controls are available
Overloads are directly mountable.
Main accessories are common use with 3-pole

6
3 and 4 pole Contactors up to 800A

85 100 125 150 180 220 300 400 600 800


45 55 60 75 90 132 160 220 330 440
3 4 5 6

7
Technical information
Coil characteristics

Operating limits
When the operating coil is in the energized state an operating tolerance of between 85~110% of the coil’s rated voltage is permitted,
at temperatures up to 40℃ at standard operating frequency. Operation out with the above may cause deterioration to electrical
insulation and mechanical operation.

Selections of coil
In GMC-9~85 contactors, 50Hz coil and 60Hz coil are separated.
But in GMC-100~800 contactors, the coils are AC/DC common use. (under DC 220V)

Characteristics of AC coil
AC 220V, 60Hz
Coil consumption (VA) Thermal Operational voltage(V) Operational time (ms)
Coil current
Type dissipation
Inrush Holding Pick-up Drop-out (mA) Closing Opening
(W)
GMC-9(/4)~22(/4) 95 9 2 141~156(142~157)* 105~125(112~132)* 41(36) 10~17 6~9
GMC-32(/4), 40(/4) 95 9 2 150~165(151~166)* 110~130(117~137)* 41(36) 11~19 6~10
GMC-50(/4)~85(/4) 220 17 5 145~160(146~161)* 100~120(107~127)* 77(68) 16~25 8~15
GMC-100, 125 298 12.3 4.4 77 48 56 30~34 63~67
GMC-150 298 12.3 4.4 77 48 56 37~41 47~52
GMC-180, 200 380 11.6 4.7 77 48 53 45 45
GMC-100(/4)~220(/4) 380 11.6 4.7 77 48 53 45 45
GMC-300(/4), 400(/4) 571 14 5 77 48 64 45~50 48~52
GMC-600(/4), 800(/4) 1000 29 7.8 150 91 132 66~69 55
Note) 1. Average values. 2. ( )* values for 50Hz.

AC 110V, 60Hz
Coil consumption (VA) Thermal Operational voltage(V) Operational time (ms)
Coil current
Type dissipation
Inrush Holding Pick-up Drop-out (mA) Closing Opening
(W)
GMC-9(/4)~22(/4) 95 9 2 75~85(74~84)* 55~65(54~64)* 73(73)* 11~18 6~9
GMC-32(/4), 40(/4) 95 9 2 75~85(74~84)* 55~65(54~64)* 73(73)* 13~20 6~9
GMC-50(/4)~85(/4) 220 17 5.5 68~78(67~77)* 40~50(39~49)* 154(154)* 16~25 9~16
GMC-100, 125 162 9.8 3.1 77 48 89 46~50 49~53
GMC-150 162 12.2 3 77 48 111 56~60 44~48
GMC-180, 200 220 9.1 3.4 77 48 83 60 41
GMC-100(/4)~220(/4) 220 9.1 3.4 77 48 83 60 41
GMC-300(/4), 400(/4) 393 14 4.4 77 48 128 64~68 43~47
GMC-600(/4), 800(/4) 1000 17 6.3 77 48 155 66~70 45~49
Note) 1. Average values. 2. ( )* values for 50Hz.

Characteristics of DC coil
DC 110V
Coil consumption (VA) Thermal Operational voltage(V) Coil current Operational time (ms)
Type
Inrush Holding contact (W) Pick-up Drop-out (mA) Closing Opening
GMD-9(/4)~22(/4) 9 9 50 60~75 15~35 82 45~55 8~15
GMD-32(/4), 40(/4) 9 9 50 60~75 15~35 82 45~55 8~15
GMD-50(/4)~85(/4) 220 5 - 65~80 15~35 46 20~30 13~20

132
Coil characteristics for GMR series
AC coil (AC 220V, 60Hz)
Coil consumption (VA) Thermal Operation voltage (V) Operation time (ms)
Type dissipation Coil ON � Coil ON � Coil OFF � Coil OFF �
Inrush Holding Pick-up Drop-out
(W) NO contact ON NC contact OFF NO contact OFF NC contact ON
GMR - 4 4NO 141~156 105~125 10~17 ‐ 7~13 ‐
2NO2NC 138~148 110~130 8~15 6~15 7~13 8~15
GMR - 6 6NO 95 9 2 145~160 100~120 10~17 ‐ 7~13 ‐
3NO3NC 140~155 105~125 10~16 5~13 7~13 8~15
GMR - 6 8NO 150~160 90~110 10~18 ‐ 7~13 ‐
4NO4NC 148~158 95~115 10~16 5~13 7~13 8~15

DC coil (DC 110V)


Coil consumption (VA) Thermal Operation voltage (V) Operation time (ms)
Type dissipation Coil ON � Coil ON � Coil OFF � Coil OFF �
Inrush Holding Pick-up Drop-out
(W) NO contact ON NC contact OFF NO contact OFF NC contact ON
GMR - 4D 4NO 65~75 15~35 45~55 - 7~13 -
2NO2NC 63~73 18~38 40~50 20~30 7~13 13~19
GMR - 6D 6NO 9 9 50 68~78 15~35 45~55 - 7~13 -
3NO3NC 63~73 18~38 40~50 20~30 7~13 8~15
GMR - 6D 8NO 70~80 15~35 45~55 - 7~13 -
4NO4NC 63~73 18~38 40~50 20~30 7~13 13~19

133
Technical information
Performance of contactors

Rated Rated Short circuit Breaking ×10,000 operations)


Cycles per hour Endurance (× Performance
Type
voltage (V) current (A) max. current capacity at AC3 Mechanical Electrical Indicate
220 11 132 110
GMC-9 1800 2500 250 AC3∙1∙0-0
440 9 108 90
220 13 156 130
GMC-12 1800 2500 250 AC3∙1∙0-0
440 12 144 120
220 18 216 180
GMC-18 1800 2500 250 AC3∙1∙0-0
440 18 216 180
220 22 264 220
GMC-22 1800 2500 250 AC3∙1∙0-0
440 22 264 220
220 32 385 320
GMC-32 1800 1500 200 AC3∙1∙0-0
440 32 385 320
220 40 480 400
GMC-40 1800 1500 200 AC3∙1∙0-0
440 40 480 400
220 55 660 550
GMC-50 1200 1000 200 AC3∙1∙0-0
440 50 600 500
220 65 780 650
GMC-65 1200 1000 200 AC3∙1∙0-0
440 65 780 650
220 75 900 750
GMC-75 1200 1000 200 AC3∙1∙0-0
440 75 900 750
220 80 960 800
GMC-85 1200 1000 200 AC3∙1∙0-0
440 80 960 800
220 105 1050 1050
GMC-100 1200 500 100 AC3∙1∙1-0
440 105 1050 1050
220 125 1250 1250
GMC-125 1200 500 100 AC3∙1∙1-0
440 120 1200 1200
440 150 1500 1500
GMC-150 1200 500 100 AC3∙1∙1-0
440 150 1500 1500
220 180 1800 1800
GMC-180 1200 500 100 AC3∙1∙1-0
440 180 1800 1800
220 220 2200 2200
GMC-220 1200 500 100 ACC3∙1∙1-0
440 220 2200 2200
220 300 3000 3000
GMC-300 1200 500 100 AC3∙1∙1-0
440 300 3000 3000
220 400 4000 4000
GMC-400 1200 500 50 AC3∙1∙1-1
440 400 4000 4000
220 630 6300 6300
GMC-600 1200 500 50 ACC3∙1∙1-1
440 630 6300 6300
220 800 8000 8000
GMC-800 1200 500 50 AC3∙1∙1-1
440 800 8000 8000

Test duty of the electrical endurance (AC3) Test duty of the electrical endurance (AC4)

134
Contactor relays

Description
- 4-, 6-, 8-pole units - DIN rail or screw mountable
- 44mm wide - 16A continuous current, Ith
- Finger proof design - AC/DC control voltage

Selection
Types
Poles Composition Remarks
AC control DC control
4 pole 4NO GMR-4 GMR-4D
3NO+1NC Additional 2NO or 4NO
2NO+2NC auxiliary contact block can
GMR-4
1NO+3NC be mounted on these relays
4NC
6 pole 6NO GMR-6 GMR-6D
5NO+1NC
4NO+2NC
3NO+3NC
2NO+4NC
8 pole 8NO GMR-8 GMR-8D
7NO+1NC
6NO+2NC
5NO+3NC
GMR-6
4NO+4NC

Contact ratings
Rated currents Making/Breaking currents
Inductive load Resistive load Inductive load Resistive load
AC duty 120V 6A 10A 66A 66A
240V 3A 8A 33A 33A
480V 1.5A 5A 16.5A 16.5A
600V 2A 5A 13.2A 13.2A
DC duty 125V 1.1A 5A 3.7A
GMR-8 250V 0.55A 3A 1.8A
440V 0.31A 2.5A 1.4A
600V 0.2A 1A 0.7A
Continuous current, Ith 16A

Performance
Operation cycle 1800 operations/hour
Mechanical lifetime 20 mil. Operations
220V 0.5 mil. operations
AC15 duty
440V 0.5 mil. operations
Endurance Electrical
220V 0.25 mil. operations
lifetime AC12 duty
440V 0.25 mil. operations
DC13, 12 duty 24~220V 0.5 mil. operations

Contactor coil voltage, AC 50/60Hz


50Hz : 24, 42, 48, 100, 110, 220, 240, 380, 400, 415, 440, 500, 550V
60Hz : 24, 48, 110, 120, 208, 220, 240, 277, 380, 440, 480, 600V
Coil voltage, DC
12, 20, 24, 48, 60, 80, 100, 110, 125, 200, 220, 250V
Ordering information For more information
Specify type, contact composition and coil voltage Drawings � page 200
Example : GMR-4D, 3NO+1NC, DC48V Diagrams � page 188

75
P
Panel Board Meter
Square type Meter
Wide Angle type Meter
Demand Meter [Ao, Vo]
Meter Relay

213
Panel Board Meter

Characteristics

Ordering procedure

214
Panel Board Meter

Standard specification

Full scale formats of W type

Full scale formats of S type

215
Panel Board Amperemeter

“W” type “S” type

Specification

Characteristics

External connection diagram

217
Panel Board Voltmeter

“W” type “S” type

Specification

Characteristics

Ex) Choose of Meter

218
Earth Leakage and
Ground Fault Relay

DEESYS TOTAL PRODUCTS GUIDE 111


Multi Function Earth Leakage Detector & Fire Alarm

112 DEESYS TOTAL PRODUCTS GUIDE


Ground Fault Relay-1C

DEESYS TOTAL PRODUCTS GUIDE 133


Ground Fault Relay-1C

134 DEESYS TOTAL PRODUCTS GUIDE


Ground Fault Relay-1C

DEESYS TOTAL PRODUCTS GUIDE 135


Ground Fault Relay-1C

1,2 : AC110V/120V
1,3 : AC220V/240V
4,5,6 : a,b,c - Contact
7,8 : Z,C,T Input

136 DEESYS TOTAL PRODUCTS GUIDE

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