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Received: 28 September 2021

DOI: 10.1049/nde2.12032

REVIEW
- - Revised: 9 November 2021 Accepted: 9 December 2021

- IET Nanodielectrics

A review on the research progress and future development of


nano‐modified cellulose insulation paper

Chao Tang1,2 | Rui Chen1 | Jinzhu Zhang1,2 | Xiao Peng1 | Binghao Chen1 |
Liusheng Zhang1

1
College of Engineering and Technology, Southwest Abstract
University, Chongqing, China
Focussing on the insulating material of power transformer—cellulose insulation paper,
2
International R & D Center for New Technologies this paper first introduces the basic characteristics and engineering application back-
of Smart Grid and Equipment, Southwest University,
Chongqing, China ground of insulation paper. Then, the research progress of improving the mechanical
properties, thermal stability and electrical properties of insulation paper by nano modi-
Correspondence fication in recent years is compared, and the promotion mechanism is analysed. In
Chao Tang, College of Engineering and Technology, addition, in practical engineering application, the oil–paper composite insulation system
Southwest University, Chongqing, China. composed of insulation paper and insulating oil is used for the internal insulation of oil
Email: swutc@swu.edu.cn
immersed transformer. Therefore, the influence of modified insulation paper on the
Funding information
performance of oil–paper composite insulation system is analysed. Finally, the newly
National Nature Science Foundation of China, reported new insulation paper is introduced, and the future development trend of
Grant/Award Number: 51977179 modification of traditional insulation paper is analysed.

KEYWORDS
ageing, composite materials, dielectric materials, electric strength, nanoparticles, paper

1 | INTRODUCTION increase of the transformer voltage class, the cellulose‐oil


composite insulation of kraft paper‐insulating oil appeared
Cellulose paper has a long history as an insulating material. in the 1920s [1]. Synthetic materials were firstly developed in
Natural cellulose has been used for preparing insulating paper as the 1950s and were also increasingly used in transformers.
early as the 1890s, and has been widely used in all kinds of elec- The composite insulating paper made of cellulose and syn-
trical equipment [1]. Even today, cellulose paper is still one kind of thetic material also has excellent performance. It has been
important insulating material. According to the statistical trans- proved that the composite paper composed of cellulose
former accident analysis, the insulation failure of transformers paper and polymer film has better dielectric properties
accounts for the majority, among which the oil–paper insulation compared with pure cellulose paper [4].
failure is the main factor [2]. The reliability of power transformer The plant rich in cellulose is the main raw material for
is essential to the whole society [3]. Oil–Paper insulation system producing cellulose insulating paper. Because of the high cel-
is the weakest point in transformers, and the service life of lulose content and long fibres of coniferous wood of the family
insulating paper determines the service life of transformers. Pinaceae, the coniferous wood is often used to make insulating
Therefore, systematic research on insulating paper is necessary to paper [5]. Compared to composite insulating paper such as
ensure the stable operation of power transformers. Nomex insulating paper, natural cellulose insulating paper is
cheaper and greener with lower production cost. Because the
length of natural cellulose is long, the insulating paper made
1.1 | Properties of pure cellulose insulating from it has the advantages of high mechanical strength and
paper easy size control. The cellulose insulating paper has excellent
electrical performance and good compatibility with trans-
The earliest insulating paper for transformers was made of formers. The resistivity of sufficiently dried cellulose is on the
cotton cloth and paper coated or oil boiled. With the order of 1018 Ω/cm, while its dielectric strength is higher than

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that of most dielectrics, reaching the order of 2.5 million V/cm under high temperature, which will degrade the performance
[6]. Insulating paper and insulating cushion block are the main of insulating paper, and may even cause falling off of cellulose
insulating materials between winding turns and wire cakes, and paper from winding, which will become impurities in insulating
also play the roles of isolation and support. In addition, since oil of transformer, not only greatly affecting the insulation
the insulating paper is wound on the copper conductor, good performance of equipment, but also affecting the heat dissi-
mechanical properties are required. pation of conductors. (2) Mechanical properties of cellulose
Although cellulose insulating paper has many advantages, insulating paper, which are determined by hydrogen bond and
during the long‐term operation of transformers, the insulation glycosidic bond connecting cellulose glucose monomer [10].
paper is aged under the influence of several factors such as When the structure of cellulose is damaged, its mechanical
temperature, electric field, moisture, oxygen and so on, and its properties will decrease. Compared with other kinds of insu-
performance will change irreversibly. The decomposition of lating paper, cellulose insulating paper still has a certain gap in
cellulose is accompanied by the decrease of the degree of this aspect. (3) Dielectric constant of cellulose insulating paper.
polymerization, and various ageing products are formed in this The electric field distribution of dielectric is inversely pro-
process. The mechanical and electrical properties of cellulose portional to its dielectric constant, and uneven electric field
insulating paper are gradually deteriorated, and the service life distribution increases the possibility for breakdown of the
of transformers will end with the deterioration of insulating insulation system [11]. The dielectric constant of natural cel-
paper. Therefore, the development of pure cellulose insulating lulose at commercial power frequency is about 5.5 (20°C,
paper is also limited. 50 Hz). After the paper making process and fully impregnating
with mineral insulating oil, the dielectric constant of cellulose
insulating paper drops to about 4, but it is far from the
1.2 | Engineering background dielectric constant of 2.2 of insulating oil. [12, 13]. (4) Hy-
drophobicity of cellulose insulating paper. Due to the large
In recent years, with the start‐up of Chinese UHV transmission amount of polar groups such as –OH, –NH and C = O on the
project, the requirements for insulation of all kinds of power surface of cellulose macromolecule chain constituting insu-
equipment have also increased. Electrical performance of lating paper, cellulose molecule has strong hydrophilicity [14].
insulating paper is an important index [7], which is directly Moisture content is an important indicator of ageing state of
related to the insulation safety of power transformers. Ac- transformer [15]. Moisture will increase DC conductivity of
cording to QB/T 3521, the breakdown strength of 500 kV cellulose, thus accelerating its deterioration [16]. It has been
transformer turn‐to‐turn insulating paper shall be greater than shown that the rate of hydrolytic ageing of cellulose doubles
8.00 kV/mm at commercial power frequency. In addition, for every 1% increase in moisture content [17].
ASTM D149, Standard Test Method for Dielectric Breakdown
Voltage and Dielectric Strength of Solid Electrical Insulating
Materials at Commercial Power Frequencies, imposes strict 1.3 | Nano‐modification technology
requirements on insulating paper.
Operating temperature of transformers is higher than Nanomaterials are new materials which have special properties
normal temperature, and due to which thermal ageing insu- different from bulk materials and can reach nanometre scale
lating paper will become brittle in high temperature environ- (1–100 nm) at least in one dimension. T. J. Lewis originally
ment for a long time, gradually losing its mechanical and conceived the concept of nano‐dielectric in 1994 and pointed
electrical properties [8]. According to the service life of insu- out that the interface dielectric characteristics play an impor-
lating paper, Technical Committee on Insulation Systems of tant role in the breakdown performance of solid or liquid
International Electrotechnical Commission divided the insu- dielectric materials [18]. In recent years, to improve material
lating paper into nine grades according to heat resistance performance with nano‐modification technology has become
performance: Y, A, E, B, F, H, C, N, and R, corresponding to one of research hotspots in the field of dielectric materials [19–
the limiting temperature of 90°C–250°C. The maximum tem- 21]. Nanoparticles (NPs) are mainly introduced to enhance the
perature resistance limit of natural cellulose insulating paper is electrical and mechanical properties of insulating materials [22].
130°C, so it can be used as Class B insulating paper, while At present, there are two ways to study the properties of
Nomex paper can reach Class C. NP‐modified cellulose insulating paper: one is to modify
The mechanical properties of insulating paper also cannot insulating oil by NPs, and then to impregnate insulating paper
be ignored, taking QB/T 3521 as an example, which specifies with insulating oil modified by NPs to modify insulating paper
the standard for the mechanical properties of turn‐to‐turn indirectly; the other is to directly modify insulating paper with
insulating paper for 500 kV transformers. Similarly, ASTM NPs. NPs are added into insulating paper during the prepa-
D828 has made corresponding requirements for tensile ration, and then insulating paper is impregnated with insulating
properties of paper. oil to form oil‐paper mixed insulation system [23]. In the field
At present, cellulose insulating paper has the following of electrical engineering, nano‐modification technology has
problems to be solved urgently: (1) Thermal stability of cel- made great progress. Some scholars have successfully
lulose insulating paper, which also determines the service life improved the electrical and mechanical properties of insulating
of transformers [9]. The structure of cellulose will change paper by modifying insulating paper with nano‐TiO2,
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TANG ET AL.
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nano‐Al2O3 and nano‐SiO2, which effectively delays the ageing 2.1.2 | RF magnetron sputtering method
process of insulating paper, and also explored the action
mechanism of NPs in insulating paper [24–27]. RF sputtering is a technique in which targets are bombarded by
positive ions in radio frequency discharge plasma, and target
atoms are sputtered and deposited on the surface of grounded
2 | RESEARCH PROGRESS OF substrate. It has been shown that Al2O3 functional films with
MODIFIED CELLULOSE INSULATING micro‐nano‐Structure prepared by RF reactive magnetron
PAPER sputtering on the surface of oil‐impregnated paperboard can
effectively inhibit the injection of space charges.
2.1 | Nano‐modification method Compared with bulk doping modification, micro‐nano‐
Structure functional layer not only endows novel characteris-
At present, there are many mature research studies on NP tics on material surface or interface, but also maintains good
modification in various fields. NPs modification of cellulose performance of material body, and can be used to design
insulating paper does not affect the chemical properties of micro‐nano‐Structure and composition of material surface or
cellulose chains [28]. The nano‐modification methods mainly interface according to function orientation. Therefore, RF
include NP doping, radio frequency (RF) magnetron sputtering reactive magnetron sputtering method has outstanding ad-
and plasma‐enhanced chemical vapour deposition (PECVD). vantages, mainly including controllable film thickness, good
repeatability, high film purity and strong bonding force be-
tween film layer and substrate [29].
2.1.1 | NP doping
The research of nano‐doped insulating paper mainly includes 2.1.3 | Plasma‐enhanced chemical vapour
preparing nano/cellulose composite by experiment and testing deposition
its properties, and using molecular simulation technology to
analyse the properties of nano‐cellulose from a microscopic PECVD technology is a method to deposit thin films on
point of view. At present, NPs used to modify cellulose insu- substrates by chemical reaction of gaseous reaction precursors
lating paper mainly include carbon nanotubes, nano‐TiO2, containing components of thin films by plasma [30, 31].
nano‐Al2O3, nano‐SiO2, etc. Figure 1a∼c represent the models Generally, PECVD generates plasma by glow discharge
of nano‐TiO2, Nano‐Al2O3 and nano‐SiO2, respectively. under high‐frequency electrical field and high vacuum condi-
Due to the small size effect, surface effect and quantum tions to realize rapid growth of dense thin film at relatively low
size effect, the molecular structure of NPs is bound, the trap temperature [32], which has the advantages of strong film
depth is deepened, and the properties of nano‐composite di- adhesion, excellent coating property, low deposition tempera-
electrics are changed. Literature [28] shows that when the size ture and marginal influence on the structure and physical
of NPs is too large, the mechanical properties and deformation
resistance of insulating paper will be reduced. In addition, with
the increase of the size of NPs, the bond energy per unit
surface area of NPs and the cohesive energy density of the
system will decrease. Nano‐doping modification belongs to the
modification mode of doping NPs in vivo. The effect of in
vivo doping modification is closely related to the doping per-
centage of NPs and the dispersion degree of NPs, so
requirement of the process control is high, the modified model
is shown in Figure 2.

F I G U R E 1 Molecular models of common used nanoparticles. F I G U R E 2 Polyhedral oligomeric silsesquioxane modified cellulose
(a) TiO2, (b) SiO2, (c) Al2O3 molecular model
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properties of the substrate. The energy of low‐temperature Zhang Song [33] also modified insulating paper with nano‐
plasma is higher than that of these chemical bonds, so it is Al2O3, which also confirmed the above conclusion. In addi-
enough to break the molecular bonds on the polymer surface tion, Zhang Song found that under 70°C–150°C, the bulk
and cause a series of physical and chemical reactions such as modulus and shear modulus of the modified insulating paper
etching, crosslinking, and grafting. were improved, especially the optimal relative content of nano‐
Compared with the latter two methods, the nano‐doping Al2O3 was 1.3%t. In 2017, Liao Ruijin [34] et al. modified the
method is more widely employed in the modification of insulating paper with nano‐Al2O3 treated by KH550 on the
insulating materials, with more mature technology, more basis before, and found through tensile test that the tensile
thorough research and more completed theoretical system. In strength of the modified insulating paper increased first and
the last 2 decades, a large number of scholars have prepared then decreased with ageing time, but overall performance of
excellent modified cellulose insulating paper materials by this the modified insulating paper was better compared with the
method, and have carried out extensive and deep research unmodified insulating paper.
studies on its mechanisms. This paper mainly summarizes the
progress of bulk‐doped modified cellulose insulating paper. Nano‐TiO2 modified insulating paper
In 2014, Liao Ruijin [35] et al. modified insulating paper with
coupling agent KH570, and Lv Cheng [24] modified insulating
2.2 | Mechanical properties paper with coupling agent KH550. Through tensile test, it was
found that tensile strength did not fluctuate significantly when
2.2.1 | Introduction of background and the content of nano‐TiO2 was lower than 4%, while tensile
strength decreased significantly when the content of nano‐
parameters
TiO2 was greater than 4%. In 2019, Wang Chengjiang [36]
The determination of mechanical strength of insulating paper et al. of Three Gorges University in China analysed the change
is mainly carried out in accordance with the test methods for of mechanical parameters of nano‐TiO2 modified insulating
paper by molecular simulation method, and observed that the
paper tear and tensile strength mentioned in the current
tensile modulus and Poisson's ratio of the modified insulating
standards such as ISO 1924‐1, ISO 1924‐2, GB/T 455, and
paper were improved, the decrease was slower under high
GB/T 12914. Tear and tensile strength are two main indexes to
temperature condition, the deformation resistance of the
reflect the mechanical properties of paper.
modified insulating paper was increased, and the toughness
In recent years, there are two main ways to study the
was improved. Meanwhile, the influence of NP size on me-
properties of insulating paper: experiment and simulation. One
is performed through tensile strength test and analysis to chanical parameters was studied, and it was found that the
obtain insulating paper fracture resistance. The other is realized smaller the particle size of nano‐TiO2, the smaller the tensile
modulus, Poisson's ratio and the Cauchy pressure, and the
by establishing the long chain model of cellulose of insulating
overall mechanical properties of the insulating paper are
paper to measure the mechanical parameters such as bulk
improved. In 2021, Liu [37] et al. also modified the insulating
modulus, shear modulus, elastic modulus, Poisson's ratio, and
paper with nano‐TiO2, and tested the tensile strength of the
Cauchy pressure, which can reflect the change of mechanical
modified insulating paper according to the constant speed
properties of insulating paper.
tensile method specified in GB/T 12914‐2008, and found that
the tensile strength of the modified insulating paper was much
lower than that of the unmodified insulating paper at the early
2.2.2 | Comparative analysis of modification ageing stage. However, with the extension of ageing time, the
effect of commonly used NPs modified insulating paper exhibited excellent tensile resistance,
while the unmodified insulating paper almost lost the me-
As mentioned above, in recent years, the modified particles chanical properties at the later ageing stage.
commonly used by researchers include nano‐Al2O3, nano‐
TiO2 and nano‐SiO2, and the performance of modified Nano‐SiO2 modified insulating paper
insulating paper has also been greatly improved. This section In 2017, Zhang [38] et al. of our research group continued to
focuses on the improvement of mechanical properties of study the effect of nano‐SiO2 content on mechanical proper-
modified insulating paper. ties of insulating paper, the model is shown in Figure 3. The
mechanical parameters of pure insulating paper (C0), insulating
Nano‐Al2O3 modified insulating paper paper with nano‐SiO2 (C1) and insulating paper with nano‐
In 2014, Liao Ruijin [25] et al. of Chongqing University in SiO2 with surface saturation treatment (C2) are discussed.
China modified insulating paper by using nano‐Al2O3 treated The difference of mechanical parameters between C1 and C2 is
by KH570, and tested the tensile strength of the modified about 6% according to the data. Because C2 group is closer to
insulating paper according to the constant speed stretching C0 group, the error between simulation model and actual
method specified in GB/T 12914‐2008, and found that when model can be reduced better. Therefore, using‐OH treatment
the content of Al2O3 was 1%, the tensile strength of insulating to unsaturated bond on the surface of nano‐SiO2 can improve
paper increased by 14.13%, achieving the best effect. In 2015, the performance of insulating paper. At the same time, it is
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FIGURE 3 Spherical silica modified cellulose model

found that when the content of nano‐SiO2 is 5%, the elastic


modulus and shear modulus are the best.
In 2017, Hu Ting et al. [39] of Wuhan Nanrui Co., Ltd. of
Electric Power Research Institute of State Grid Corporation of
China modified the insulating paper with nano‐SiO2 surface
treated by aminopropyltriethoxysilane (APTES), and also
tested the tensile strength of the modified insulating paper
according to the constant speed tensile method specified in
GB/T 12914‐2008, the model is shown in Figure 4. It was
found that the tensile strength increased first and then
decreased with the increase of nano‐SiO2 content, and reached
the maximum when the content of nano‐SiO2 was 3%. FIGURE 4 Aminopropyltriethoxysilane surface treated nano‐SiO2
In 2018, Tang [40] et al. of our research group modified the
insulating paper with melamine‐grafted nano‐SiO2, the model
is shown in Figure 5. At the temperature of 650 K, the elastic good modification effect, and studied the effect of nano‐SiO2
modulus of the insulating paper modified by melamine‐grafted content on the mechanical properties of insulating paper by
nano‐SiO2 increased by 82.9% compared with unmodified means of molecular simulation, the model is shown in
insulating paper, and increased by 53.4% compared with the Figure 6. It was found that the maximum brittleness
insulating paper modified by nano‐SiO2. Under the influence improvement of insulating paper is achieved when SiO2 con-
of water content, increases were 22.5% and 7.8% respectively. tent was 3%, the mechanical property was improved most
In 2019, Wang [41] et al. of our research group studied the when SiO2 content was 12%, and the mechanical property of
differences in mechanical properties of insulating paper insulating paper decreased sharply when SiO2 content excee-
modified with KH550, KH560 and KH570‐grafted nano‐SiO2. ded 12.5%.
The mechanical parameters such as bulk modulus, shear
modulus, Poisson's ratio and elastic modulus were measured by
molecular simulation. The result showed that KH550‐grafted 2.2.3 | Other modification methods
nano‐SiO2 modified insulating paper showed the best me-
chanical properties, with the optimal anti‐deformation ability In addition to the above commonly used nano‐Al2O3, nano‐
and ductility. TiO2 and nano‐SiO2 to modify insulating paper, there are
In 2019, Wang Xiaobo [42] found that KH792‐grafted some other modification methods.
SiO2 modified insulating paper had better performance, and In 2001, S. J. Ferrito [44] of Cooper Power Systems Inc. in
the optimal graft density was 1.570. the United States used high‐temperature fibres to enhance the
In 2021, according to advantages and disadvantages of thermal ageing resistance of cellulose insulating paper, and
KH550 and KH792 reagents, Yang Lu [43] selected KH550‐ accelerated thermal ageing through severe overload cycles. It
grafted SiO2 modified insulating paper with lower price but was found that standard kraft paper had lost most of its
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- TANG ET AL.

FIGURE 5 Melamine‐grafted nano‐SiO2 insulating paper

environment, and found that due to the influence of poly-


siloxane the hydrogen bond network of cellulose chain would
not be damaged by its hydrophobicity, thus improving the
mechanical properties of insulating paper.
In 2021, Yang [48] et al. used polyhedral oligomeric
silsesquioxane (POSS) modified insulating paper to investi-
gate the optimum addition mass fraction of POSS. They
found that when the mass fraction of POSS was 3%, the
elastic modulus, shear modulus and bulk modulus pressure
of insulating paper were improved by 19.96%, 20.52% and
22.19%, respectively.
From the above references, it can be observed that it is
an advantageous means to improve the mechanical prop-
erties of insulating paper by modifying insulating paper
with NPs, which greatly improved compared with tradi-
tional physical and chemical modification methods. In this
section, Table 1 and Table A1 are obtained by summarizing
the data of the above materials, and the relevant parameters
are compared from the experimental and simulation point
FIGURE 6 KH550‐grafted SiO2 (3%) modified insulating paper of view, respectively. Therefore, if only the mechanical
properties of the modified insulating paper are considered,
mechanical properties in the late ageing period, while insu- the tensile strength of the insulating paper modified by
lation paper modified with high‐temperature fibres still nano‐Al2O3 is increased by 14.13%. From the simulation
retained a great deal of mechanical integrity. point of view, the mechanical parameters of insulating pa-
In 2015, Qi Yixin et al. [45] of Wuhan University of per modified by KH550‐grafted nano‐SiO2 showed the
Technology in China modified insulating paper with modifiers maximum improvement and the elastic modulus, shear
of KH550 and phenolic resin, and found that when phenolic modulus, bulk modulus, Cauchy pressure and Poisson's ratio
resin content was 20%, tensile strength of modified insulating were improved by 16.1%, 96.1%, 37.5% and 24.6%,
paper was 8.678 kN/m, elongation was 1.61%, and the respectively.
comprehensive performance was the best. The mechanical properties of insulating paper can be
In 2016, Zhang et al. [46] of our research group modified improved by using NPs, on the one hand, because there is a
insulating paper with modified polysiloxane and grafted the certain force between NPs and fibre molecules after adding
modified polysiloxane onto hydroxyl group connected with C6 NPs, which makes NPs bear some of the stress of the fibre
atom of cellulose molecule by molecular simulation. They molecules; on the other hand, due to the existence of NPs,
found that when the content of polysiloxane was 6.5%, the the free motion of the fibre chain is restricted, so that the
shear modulus, bulk modulus and Cauchy pressure of insu- strain of the fibre is greatly reduced. Mechanical parameters
lating paper were improved, and the comprehensive effect of such as elastic modulus are increased, the tensile strength
mechanical properties was the best. test results of insulating paper modified by different NPs are
On this basis, in 2018, Wang [47] studied the performance shown in Table 1, and the simulation results are shown in
of polysiloxane modified insulating paper in micro‐water Table A1.
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TABLE 1 Comparison of test results of tensile strength of insulating paper modified by different nanoparticles

Modified Test method of tensile Optimal content Change of tensile Percentage of tensile
particle Graft reagent strength of nanoparticles strength strength change
Nano‐Al2O3 KH570 [25] GB/T 12914 Constant 1% Increase 14.13%
speed
Nano‐Al2O3 Polyethylene glycol [33] drawing method ‐ Decrease 2.36%
Nano‐TiO2 KH570 [35] 3% Basically unchanged 0
Nano‐TiO2 KH550 [24] 3% Basically unchanged 0
Nano‐SiO2 APTES [39] 3% Increase ‐
Phenolic resin KH550 [45] 20% Increase 7.35%

Abbreviation: APTES, aminopropyltriethoxysilane.

2.3 | Thermal stability cellulose insulating paper, and conducted thermal ageing test in
a 130°C ageing box for 31 days. The results showed that
2.3.1 | Introduction of background and compared with insulating paper without addition, the ageing
parameters resistance and thermal stability of insulating paper were
significantly improved after addition of dicyandiamide. At the
The ageing of cellulose insulating paper materials determines end of ageing, the polymerization degree of modified cellulose
the service life of transformers, and at the same time, the insulating paper was 58% higher than that of unmodified pa-
operating temperature of transformers determines the ageing per. Therefore, adding appropriate amount of dicyandiamide in
speed of insulating paper materials. If the oil‐immersed cellulose insulating paper could significantly improve its ther-
transformer is under rated load, the transformer can operate mal stability and ageing resistance. In addition, Liao Ruijin [57]
safely for 20–30 years under such conditions. However, if the prepared composite insulating paper by adding appropriate
transformer is overloaded, the average temperature of winding amount of montmorillonite to cellulose insulating paper, and
can be more than 60°C higher than the ambient temperature conducted thermal ageing test in a 110°C ageing box to study
during transformer operation, while the temperature of the the influence of montmorillonite on thermal ageing charac-
hottest point is more than 70°C higher than the ambient teristics of cellulose insulating paper. The research results
temperature. The service life of the transformer will be seri- presented that compared with insulating paper without
ously shortened by the large increase of temperature [49–51]. montmorillonite, the insulating paper with montmorillonite, in
Especially, a large number of UHV equipment has been put combination with amine compounds, could significantly
into operation in recent years, and the improvement of voltage improve the thermal stability of cellulose insulating paper and
level will have more stringent requirements on thermal stability showed strong anti‐ageing property.
of insulating materials. Zhang Song [33] conducted thermal ageing test on modi-
However, in recent years, NPs have been well applied in fied insulating paper and unmodified insulating paper con-
the field of modifying the thermal stability of polymer insu- taining nano‐Al2O3 mass fraction of 1%, and carried out
lating materials, which can improve the thermal stability of accelerated thermal ageing test for 31 days in an ageing box at
materials at high temperature. In the conventional method, the 130°C. The research results showed that at the end of ageing,
thermal stability is studied by means of thermal ageing in the the polymerization degree of modified cellulose insulating
laboratory. Generally, the thermal stability of cellulose insu- paper was 27.8% higher than that of unmodified paper. The
lating paper can be judged by the degree of polymerization, as ageing trend of polymerization degree with time is shown in
well as the moisture content and acid value of insulating paper. Figure 7. Therefore, the nano‐modified insulating paper
The radial distribution function (RDF), free volume, mean exhibited better thermal stability.
square displacement (MSD), glass transition temperature and Yan Shuiqiang [58] prepared composite insulating paper
interaction energy are often used to characterize the thermal with 2% mass fraction of nano‐Al2O3 doping and hand‐copied
stability of cellulose in molecular simulations; a detailed sheets of ordinary insulating paper, immersed them in oil to
description of these parameters can be found in references form oil‐paper composite insulating samples, and carried out
[52–55]. accelerated thermal ageing test in a 130°C ageing box. The
results showed that the electrical properties of nano‐Al2O3
composite insulating paper are better than that of ordinary
2.3.2 | Comparative analysis of experimental insulating paper at various ageing stages, and less ageing
modification effect products are produced.
In order to study the change of anti‐ageing capacity of
Now, there are extensive research studies on the thermal sta- nano‐Al2O3 modified cellulose insulating paper, Mo Yang [59]
bility of cellulose insulating paper. Liao Ruijin [56] studied the prepared hand sheets of nano‐Al2O3 modified cellulose
effect of dicyandiamide addition on the thermal stability of insulating paper (with the mass fraction of 2%) and ordinary
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- TANG ET AL.

F I G U R E 7 Relationship between polymerization degree of nano‐


F I G U R E 8 Relationship between degree of polymerization (DP) and
Al2O3 modified insulating paper and heat ageing time [33]
ageing time [40]

cellulose insulating paper in laboratory, both of which were polysiloxane, respectively, the modified model with 6.5% mass
vacuum impregnated with mineral oil as the comparative fraction of polysiloxane reached the best chain properties, and
research object. The results showed that the life index of oil‐ the glass transition temperature of the modified model was
immersed insulating paper was increased by 20% after doping 48 K higher than that of the unmodified cellulose model,
nano‐Al2O3, with better anti‐ageing ability and longer elec- which indicated that the modification improved the thermal
trical life under the same electric field. stability of cellulose. In addition, Zhang Song [38] studied the
Tang Chao [40] prepared unmodified (C1), nano‐silica‐ influence of nano‐SiO2 doped cellulose on its thermal stability
SiO2 modified (CN) and melamine‐grafted nano‐SiO2 modi- performance. Before doping nano‐SiO2 into cellulose, the
fied (CAN) cellulose insulating paper, and carried out accel- simulation parameters were calculated after treating the surface
erated thermal ageing test of three kinds of cellulose insulating unsaturated O atom with –H and the surface unsaturated sil-
paper in an ageing oven at 130°C. The results showed that the icon atom with –OH. Compared with the unmodified model,
polymerization degree of CAN was 50% higher and that of CN its free volume fraction decreased by about 6%, its glass
was 35.7% higher at the end of ageing compared with that of transition temperature increased by about 50 K, and the
the unmodified paper. The trend of polymerization degree thermal stability performance was significantly improved.
change with time is shown in Figure 8. Of the three kinds of Tang Chao [40] established cellulose/water (C–H2O),
cellulose insulating paper, CAN presented the best thermal nano‐silica modified cellulose/water (CN–H2O) and melamine
stability. grafted nano‐silica modified cellulose/water (CAN–H2O)
Liu Daosheng [37] prepared nano‐TiO2 composite insu- models by molecular simulation method, as shown in Figure 9.
lating paper board with mass fraction of 5wt% and particle size The research results show that compared with C–H2O model,
of 10 nm and ordinary insulating paper board, and carried out the glass transition temperature of CAN–H2O model was
thermal ageing test for 20 days in a 130°C ageing box. The increased by 69 K, while that of CN–H2O model was increased
polymerization of the ordinary insulating paperboard by 39 K. Among the three models, CAN–H2O model dis-
decreased from 1190 at the initial moment to 241 at 20 days of played the highest thermal stability.
ageing, while the polymerization of the nano‐TiO2 composite Wang Xiaobo [47] adopted molecular simulation method
insulating paperboard decreased from 1069 to 350. At the end to compare and analyse the thermal stability of polysiloxane‐
of ageing, the polymerization degree of modified cellulose grafted cellulose with moisture content of 3% in order to
insulating paper was 45.2% higher than that of unmodified improve the thermal stability of insulating paper cellulose in
paper, which indicated that nano‐TiO2 composite paper had micro‐water environment. The research results showed that
good anti‐ageing ability. the glass transition temperature of grafted model is 60 K
higher than that of ungrafted model. The RDF and hydrogen
bond were analysed and calculated. Polysiloxane grafted insu-
2.3.3 | Comparative analysis of modification lating paper cellulose could reduce the amount of hydrogen
simulation bond formed between water molecule and cellulose chain, thus
reducing the damage of water molecules to cellulose chains.
Zhang Song [46] grafted polysiloxane onto hydroxyl group Therefore, polysiloxane‐grafted insulating paper cellulose
attached to C6 atom in cellulose chain to study its influence on improved the thermal stability in micro‐water environment.
thermal stability of cellulose. The results showed that among Wang Lihan [41] studied the influence of three different
four models with 0%, 3.3%, 6.5% and 12.2 mass fraction of silane coupling agents grafted with nano‐silica on the thermal
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FIGURE 10 Titanium dioxide (3.5%) modified cellulose

effect of methyl, phenyl and aminophenyl groups on the


thermal stability of POSS modified insulating paper; the
model is shown in Figure 11. Figure 11a∼d represent POSS‐
CH3, POSS‐NH2, POSS‐phenyl and POSS modified cellu-
lose, respectively. The results showed that the addition of
FIGURE 9 Melamine‐grafted nano‐silica modified cellulose/water
POSS derivatives could effectively improve the thermal sta-
bility of cellulose. Among the three POSS derivatives, ami-
stability of cellulose insulating paper, and calculated the inter- nophenyl group had the best modification effect on POSS.
action energy and free volume fraction of different models. As Compared with pure cellulose, the glass transition tempera-
shown in Table A2, the interaction energy of modified models ture increased by 71 K. The MSD at different temperatures
of KH550, KH560 and KH570 increased 63.63 kcal/mol, was calculated, and it was found that the MSD was signifi-
50.76 kcal/mol and 15.83 kcal/mol, respectively, compared cantly reduced, as shown in Figure 12. Figure 12a shows the
with the unmodified model. The improvement degree of MSD of the pure cellulose model, Figure 12b shows the
thermal stability of nano‐silica/cellulose composite was as MSD of the aminophenyl silsesquioxane (OAPS) model so
follows: KH550 > KH560 > KH570. aminophenyl group was relatively the most obvious for
Liu Yubin [60] used molecular dynamics to study the in- improving the thermal stability of cellulose.
fluence of different nano‐TiO2 doping content on the thermal In conclusion, whether from the perspective of experi-
stability of cellulose to explore the nano content with relatively mental analysis or molecular simulation, the thermal stability
good doping effect, the model is shown in Figure 10. The and anti‐ageing properties of cellulose insulating paper modi-
results showed that when the content of nano‐TiO2 was 3.2%– fied by the above NPs will be improved to a certain extent.
3.6%, the glass transition temperature of the modified insu- From experiments, the addition of dicyandiamide greatly im-
lating paper was increased by 105 K and the free volume proves the thermal stability of cellulose insulating paper. At the
fraction was reduced by 3.2% compared with the cellulose end of ageing, the polymerization degree of cellulose insulating
insulating paper without adding nano‐TiO2, which indicated paper increases by 58% compared with that without addition.
that the nano‐TiO2 doped with 3.2%–3.6% has a relatively In terms of molecular simulation, the enhancement effect of
good enhancement effect on the thermal stability of cellulose different NPs modified cellulose on different parameters is
insulating paper. shown in Table 2.
Yang Lu [43] effectively improved the thermal stability of The thermal stability of cellulose insulating paper can be
nano‐SiO2/cellulose system by grafting KH550 onto nano‐ improved by modifying the cellulose insulating paper with
SiO2 and doping it into cellulose. For nano‐SiO2/cellulose NPs. From the microscopic point of view, the added NPs will
system grafted with KH550, 12.5% grafting density achieved fill a part of the voids of cellulose chain and reduce its free
the best modification effect. volume, the simulation models of pure cellulose model and
Yang Lu [48] also established a pure cellulose model and NPs modified model are shown in Figure 13a and Figure 13b
1wt%, 2wt%, 3wt%, 4wt%, and 5wt% POSS modified cel- (the blue part represents the free volume and the grey part
lulose models to study their thermal stability. The results represents the occupied volume). Due to the size effect of
showed that the modification effect of 3wt% POSS modified NPs, they are more tightly bound to cellulose molecules, thus
model was relatively the best. Compared with pure fibre increasing entanglement between cellulose chains and making
model, its MSD decreased by 26.7% and free volume fraction cellulose chains more compact. Therefore, the motion space of
decreased by 4.9%. In addition, Yang Lu [61] studied the cellulose chain is reduced, and the chain movement of cellulose
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72
- TANG ET AL.

chain is suppressed, which makes its thermal stability chain and their interaction with the cellulose chain, while
improved. The microscopic mechanism is shown in Figure 14. Figure 14b shows polymer chain segments boned to NP sur-
Figure 14a shows the local distribution of NPs in the cellulose face in interfacial region.

F I G U R E 1 1 Amino modified POSS modified cellulose. (a) POSS‐ F I G U R E 1 2 Mean square displacement of 200 ps for cellulose model.
CH3, (b) POSS‐NH2, (c) POSS‐phenyl, (d) POSS modified cellulose. POSS, (a) Pure cellulose model, (b) aminophenyl silsesquioxanea model
polyhedral oligomeric silsesquioxane

TABLE 2 Comparison of simulation results of insulating paper modified by different nanoparticles

Glass transition Free volume Interaction Mean square


Modified particles, content temperature fraction energy displacement
Zhang Song [46] Polysiloxane‐grafted cellulose, 6.5% 48K ↑ ‐ ‐ ‐

Zhang Song [38] Nano‐SiO2, 5% 50K ↑ 6% ↓ ‐ ‐

Tang Chao [40] Melamine‐grafted nano‐SiO2, 1.2% 69K ↑ ‐ ‐ ‐

Wang Xiaobo [47] Polysiloxane‐grafted cellulose, 6.5% in 60K ↑ ‐ ‐ ‐


micro‐aqueous environment

Wang Lihan [41] KH550‐grafted nano‐SiO2 ‐ 8.21% ↓ 63.63 ↑ kcal/mol ‐

Liu Yubin [60] Nano‐TiO2, 3.2%∼3.6% 105K ↑ 3.2% ↓ ‐ ‐

Yang Lu [48] POSS, 3% ‐ 4.9% ↓ ‐ 26.7% ↓

Yang Lu [61] OAPS 71K ↑ ‐ ‐ ‐

Abbreviations: OAPS, aminophenyl silsesquioxane; POSS, polyhedral oligomeric silsesquioxane.


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TANG ET AL.
- 73

FIGURE 13 Molecular simulation of free volume change which reflects thermal stability. (a) Pure cellulose model, (b) nanoparticles modified model

F I G U R E 1 4 Free volume mechanism diagram. (a) The local distribution of nanoparticles in cellulose chains and the interactions between nanoparticles and
cellulose chains, (b) polymer chain segments boned to nanoparticle surface in interfacial region [62, 63]

2.4 | Electrical property to the polarization, conductance, dielectric loss and breakdown
under the action of an electrical field, and its four basic pa-
2.4.1 | Background and electrical parameters rameters are insulation resistance, dielectric constant, dielectric
loss and breakdown strength [5, 64].
The insulating properties of insulating oil can be recovered
through oil replacement, but the insulating paper cannot be Insulation resistance
replaced during operation, so the service life of transformers is Insulation resistance refers to the resistance value of the insu-
determined by the performance of insulating paper to the lating material under the action of DC voltage, pressurized for a
greatest extent [57]. Increasing voltage levels and miniaturiza- long time, and so that the charging current and absorption
tion of electrical equipment require higher insulation strength current on the line disappears, only leakage current flows
of insulating medium. The traditional oil–paper composite through the insulating material. The higher the electrical resis-
insulation has become increasingly difficult to meet the re- tance of insulating paper, the lower its carrier mobility, indicating
quirements. Electrical characteristics of insulating paper refer that the insulating paper itself has good insulating performance.
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- TANG ET AL.

Dielectric constant insulating paper. When the mass fraction of nano‐TiO2 was
Insulating paper is a kind of composite dielectric body made of 3%, the breakdown field strength was 61.78 kV/mm, which
interwoven cellulose. The relative dielectric constant of pure was 20.83% higher than that of blank sample. The dielectric
cellulose is about 5.5, while that of general oil‐impregnated constant, dielectric loss and conductivity of insulating paper
insulating paper is about 4.4. For dry insulating paper, decreased with the increase of nano‐TiO2 content, and reached
it consists of cellulose with large dielectric constant and air the minimum value when the mass fraction of nano‐TiO2 was
with dielectric constant of 1; while for oil‐impregnated paper, it 3%. Lv Cheng [24] found that the power frequency breakdown
is composed of cellulose and impregnate. In double‐layer field strength of modified insulating paper was the highest at
dielectric, the distribution of electric field is inversely propor- 3% nano‐TiO2 content, which increased by 20.81%.
tional to the dielectric constant, the insulating oil with low Hu Ting et al. [39] successfully prepared SiO2 composite
dielectric constant bears higher electric field strength. But the insulating paper under the conditions of nano‐SiO2 content of
breakdown field strength of external insulating oil is lower than 3%, polyamide acid solid content of 20% and curing temper-
that of insulating paper, so it is necessary to reduce the ature of 180°C. Compared with the insulating paper before
dielectric constant of insulating paper, improve the electric composite modification, tensile strength and electrical strength
field distribution of insulation system and increase the break- were increased 34.81% and 105.97%, respectively. The research
down voltage of oil‐paper composite insulation. results of Li Xin et al. [65] showed that a layer of nano‐SiO2/
polyimide modified layer was formed on the surface of insu-
Dielectric loss lating paper, which filled the voids of surface fibres of insu-
Dielectric loss refers to the energy lost due to polarization and lating paper to form composite insulation system, resulting in a
conductance of dielectric under the action of electric field, and significant increase in the breakdown strength of the insulating
the degree of dielectric loss is measured by the dielectric loss paper. Chen Jie et al. [66] studied that there was a SiO2
factor (tgδ). The primary loss of insulating paper is conduc- modified layer on the surface of insulating paper, and SiO2 had
tivity loss, which mainly comes from impurities. The amount of high surface activity and surface energy. Charged particles
loss depends not only on the number of impurities but also on collided with SiO2 particles after obtaining electric field energy,
their chemical composition. For transformer insulating paper, and then new charged particles were generated. In addition, the
dielectric loss is a crucial index, and its dielectric loss factor newly generated charged particles had lower energy. Therefore,
shall be less than 0.23 according to regulations [64]. The lost the propagation of electron avalanche was delayed to some
energy will be converted into heat energy, which raises the extent, so the short‐term electric ageing resistance of insulating
temperature of insulating paper. If the medium loss is too paper was improved.
large, the continuous high temperature will accelerate the Liao Ruijin et al. [25] studied that the dielectric constant
ageing and decomposition of insulating paper, which will and dielectric loss of insulating paper decreased with the in-
eventually lead to the decrease of insulating performance of crease of nano‐Al2O3 content, and reached the minimum value
insulating paper until complete failure. when the nano‐Al2O3 content was 1%. Under commercial
power frequency conditions, the dielectric constant decreased
Breakdown strength from 2.71 to 2.21, which decreased by 18.45%. When the
Breakdown strength refers to the highest electric field strength content of nano‐Al2O3 was 1%, the power frequency break-
that insulation material can withstand to avoid breakdown under down field of insulating paper was 66.78 kV/mm, which was
the action of an electrical field, which is usually expressed by the 12.75% higher than that of blank sample. Yan Shuiqiang et al.
ratio of the breakdown voltage value to the thickness of test [58] studied that the doping of nano‐Al2O3 can improve the
sample. The test process is to place the insulating paper between DC breakdown electric field strength of insulating paper to
the electrodes, apply a voltage and raise the voltage at a certain some extent. The change trend of relative dielectric constant
rate. When the voltage borne by insulating paper exceeds a and dielectric loss tangent was consistent with the change trend
certain level, the paper will be damaged and loss of insulation of measuring frequency, that is, the change was very gentle in
performance occurs, which called the electrical breakdown high frequency region and increased rapidly with the decrease
phenomenon. For insulating paper, the larger the breakdown of frequency in low frequency region. Mo Yang et al. [59]
field strength, the higher the voltage it can withstand, and the found that after nano‐Al2O3 doping and modification, the
better the insulation performance. According to QB/T 3521, its service life index of oil–paper insulation increased by about
commercial power frequency breakdown strength shall not be 20% under laboratory hand sheet comparison, with better
less than 8.00 kV/mm. resistance to electric ageing and longer electrical life under the
same electric field. According to Li Yanqing et al. [67],
compared with blank oil‐immersed insulating paperboard,
2.4.2 | Comparative analysis on effect of under 15 kV/mm DC electric field strength, micro‐nano
commonly used NP modification Al2O3/poly tetra fluoroethylene (PTFE) composite functional
layer reduced the total space charge in the paperboard by 40%.
Liao Ruijin et al. [35] found that nano‐TiO2 could effectively Liu Heqian et al. [68] pointed out that the conductivity of
improve the power frequency breakdown field strength of modified paperboard decreased first and then increased with
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TANG ET AL.
- 75

the increase of nano‐doping ratio, and the minimum value becomes easier. Besides, as the temperature increases, carrier
existed when the nano‐doping proportion was 1.0%. thermal vibration intensifies and it is easier to cross the
It can be seen from the above that NPs have small particle binding barrier of neighbouring molecules and participate in
size and large specific surface area, so the use of NPs to modify conduction. Therefore, when the electrical field strength and
polymers within a certain content will not reduce but increase temperature rise, the conductivity of the modified paperboard
the mechanical properties of the material. According to the system increases and space charge injection intensifies,
comparison and analysis of the present research results, the Figure 15a shows the energy band structure model of
commercial power frequency breakdown field of TiO2 with 3%
mass fraction can be improved to 20.83%, and the initial
discharge voltage of partial discharge increased by 40.88%. The
DC breakdown voltage improved by 105.97% when the mass
fraction of SiO2 was 1%. The dielectric loss of Al2O3 added
with mass fraction of 2% reduced to 73.68% at most. See
Table 3 for statistics.

2.4.3 | Mechanism of electrical performance


improvement
Effect of nano‐doping on energy band structure of modified
paperboard
As the ratio of nano‐doping increases, the spacing between
adjacent NPs decreases. When the distance between two
NPs is large, the potential energy curves are isolated from
each other, and the potential barrier between them is high
and wide. When the NPs are close to each other, they are
subjected to the interaction potential field, so the width of
the forbidden band decreases, and the width and height of
the barrier formed also decrease [69]. At this time, carriers
can jump to the conduction band of the system by means
of traps provided by NPs, and then cross or pass through
the barrier through tunnelling effect, so the conductivity of
modified paperboard increases.
When DC electric field is applied, the band structure in F I G U R E 1 5 Energy band structure model of modified paperboard
the system will shift, which leads to the reduction of the under high electrical field strength. (a) Band structure model of unmodified
binding barrier which carriers need to cross and the transition paperboard, (b) Energy band structure model of modified paperboard [12]

TABLE 3 Improvement results of electrical properties of insulating paper modified by different nanoparticles

Results
Nanoparticle Commercial power frequency Initial discharge DC breakdown
modification Author Mass fraction breakdown voltage voltage Dielectric loss voltage
TiO2 Liao Ruijin [35] 3% 20.83% ↑ ‐ ‐ ‐
Lv Cheng [24] 3% 20.81% ↑ 40.88% ↑ ‐ 37.52% ↑

SiO2 Hu Ting [39] 3% 105.97% ↑ ‐ ‐ ‐


Li Xin [65] 3% 105.97% ↑ ‐ ‐ ‐
Chen Jie [66] 3% 34.% ↑ ‐ ‐ ‐

Al2O3 Liao Ruijin [25] 1% 12.75% ↑ ‐ 18.45% ↓ ‐


Yan Shuiqiang [58] 2% 13.66% ↑ ‐ 73.68% ↓ 8.33% ↑
Mo Yang [59] 2% ‐ ‐ 20.% ↓ ‐
Liao Ruijin [25] 1% 12.75% ↑ ‐ ‐ ‐
Li Yanqing [67] Coating 15.% ↑ ‐ ‐ ‐
Liu H [68] 2.5% 14.39% ↑ ‐ 31.91% ↓ 6.63% ↑
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76
- TANG ET AL.

unmodified paperboard, while Figure 15b shows the energy much lower than that of pure cellulose, so the relative dielectric
band structure model of modified paperboard. constant of the whole oil‐immersed insulating paper decreases.
The decrease of relative dielectric constant of insulating paper
Effect of trap characteristics on dielectric properties of makes the distribution of electrical field in oil‐paper composite
modified paperboard systems more reasonable, reduces the electrical field strength in
The essence of trap is the localized state in the band gap which the insulating oil, and improves the reliability of oil‐paper
binds charges. In the nano‐modified paperboard system, the composite insulation systems. At the same time, oil‐paper
trap will be formed by the branch chain and end group, folding composite insulation can improve the distribution of space
and breaking of chains, as well as impurities and lattice defects charge inside insulating paper, making the electrical field dis-
of NPs in cellulose, having significant influence on charge tribution more uniform inside insulating paper, and change the
transport and storage, ageing and breakdown characteristics of number of electric charge traps inside insulating paper, which
composite dielectrics [70, 71]. When the ratio of nano‐doping can effectively improve the insulating property of insulating
is low, the probability of the NPs contacting with cellulose is paper.
small, so the interface volume increases obviously and the Therefore, it is not enough to only pay attention to the
number of traps increases accordingly. With increased nano‐ performance improvement of insulating paper, but also study
doping ratio, the spacing between NPs becomes smaller, and the impact of modified insulating paper on the performance of
the conductive layers of adjacent NPs may overlap or even oil‐paper composite insulation systems.
merge with each other, as shown in Figure 16. Meanwhile, the
contact probability between NPs and cellulose increases. The
combination of branched unbonded atoms and lattice defects 3.2 | Study on performance of existing oil‐
will consume a certain amount of traps, and the adsorption paper mixed insulation systems
effect of the limiting layer on cellulose branches will be
enhanced, which also leads to the decrease of relative dielectric Up to now, most researches on the modification of oil‐paper
constant and dielectric loss factor of modified paperboard [68]. insulation systems have been done on the following NPs: (1)
Titanium dioxide (TiO2); (2) Silica (SiO2); (3) Alumina (Al2O3).
Ying Yupeng et al. [72] studied the influence rule of tita-
3 | RESEARCH PROGRESS ON OIL‐ nium dioxide NPs on the DC breakdown strength of oil‐paper
PAPER COMPOSITE SYSTEMS OF composites, and analysed the action mechanism of NPs, and
MODIFIED INSULATING PAPER their main conclusions are as follows: the concentration of
NPs, the combination mode of oil‐paper and the morphology
3.1 | Background of NPs all affected the DC breakdown strength of oil‐paper
composites, and the breakdown of oil‐paper composites had
The internal insulation of oil‐immersed transformers is an oil– polarity effect. With the increase of the concentration of
paper composite insulation system composed of insulating spherical particles, the breakdown voltage of oil–paper com-
paper and insulating oil. The insulating ability of oil–paper posites increased first and then decreased. The best modifi-
composite insulation is a decisive factor which determines cation effect was obtained at 0.02 g/L. When the adding
whether the oil‐immersed transformer can operate normally. concentration was 0.02 g/L, the voltage distribution in the oil
The insulating property of such a composite insulating struc- was almost identical with that in the paper during the boosting
ture changes due to the change of the properties of insulating process, so the breakdown voltages of the positive and negative
paper or insulating oil. poles were also the highest, which were 22.5% and 3.6% higher
The relative dielectric constant of pure cellulose is about than those of pure oil–paper composites.
5.5, while that of general oil‐impregnated insulating paper is To study the insulating properties of nano‐TiO2 modified
about 4.4. Because the inside of insulating paper is not insulating paper, Liao Ruijin [35] et al. prepared insulating
completely tight and there are a large number of voids, the paper handsheets containing different mass fractions of nano‐
introduction of insulating oil makes these voids filled with TiO2 in laboratory, and tested the properties of insulating
insulating oil. The relative dielectric constant of insulating oil is paper after oil immersion in vacuum. The results showed that
within a certain mass percentage of nano‐TiO2, the commer-
cial power frequency breakdown field strength of the modified
insulating paper was greatly improved, for example, when the
mass fraction of nano‐TiO2 was 3%, the power frequency
breakdown field strength was increased by 20.83%. The
dielectric constant, dielectric loss and conductivity of the
insulating paper decreased with the increase of nano‐TiO2
content within 3%. Liao Ruijin's team also studied the effect of
nano‐TiO2 addition on the tensile strength of insulating paper
F I G U R E 1 6 Charge distribution around an isolated particle and that and found the tensile strength of insulating paper did not
around an adjacent particles with overlapped interaction area decrease, but slightly increased, and the dispersibility decreased
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TANG ET AL.
- 77

with the increase of nano‐TiO2 mass fraction. However, when


the mass fraction of nano‐TiO2 reached 4%, the tensile
strength of insulating paper dropped dramatically and the
dispersibility increased sharply.
Li Xu [26] of our research group studied the addition of
silica NPs (GNPs) to meta‐aramid insulating paper after 3‐
aminopropyl triethoxysilane grafting modification. The
addition of GNPs improved the thermal stability of amor-
phous region in the modified insulating paper. The addition
of GNPs weakens the chain movement of MPIA fibres,
thus increasing the thermal stability of MPIA fibres. On the
other hand, it fills up the original large gaps, so that
cohesive energy density increases, playing a role similar to
adhesive. The addition of GNPs also weakens the diffusion
of water, acid and gas in MPIA fibres, thus decreasing the
influence of these substances on the thermal stability of
aramid fibres, which further improves the thermal stability
of aramid insulating paper, and delays the ageing process of
F I G U R E 1 7 Molecular model of amine compounds. (a) Melamine,
oil impregnated aramid insulating paper. (b) dicyandiamide, (c) polyacrylamide
The team of Liao Ruijin [25] modified the oil‐immersed
insulating paper with nano‐Al2O3. When the content of
nano‐Al2O3 was 1%, the insulation performance and me- is the relative optimum concentration in the papers, with the
chanical performance of the oil‐immersed insulating paper best improvement of electrical, mechanical and thermal sta-
were significantly improved. The influence of nano‐Al2O3 bility performance. It can be seen from the above studies that
on the electrical performance of oil‐paper insulation sys- the electrical performance, thermal stability and mechanical
tems was also studied by the group of Liao Ruijin [73], properties of transformer oil‐paper insulation systems are
and they explained the mechanism from the perspective of improved for nano‐modified insulating paper.
space charges. Their research results showed that the per-
formance of nano‐Al2O3 modified oil‐impregnated paper
was the comprehensive result of agglomeration effect and 3.3 | Mechanism analysis
interface effect. For oil‐impregnated insulating paper with
low mass fraction of NP doping, the agglomeration phe- The mechanism can be summarized as follows:
nomenon was weak, the interface effect was dominant and
the overall performance was improved. However, the cel- (1) Electrical performance: The introduction of NPs greatly
lulose structure of the modified paper with higher mass increases the number of shallow traps in the oil‐paper
fraction of NPs was destroyed by nano‐agglomerates, so composite insulation system and reduces the number
the overall properties of the modified paper decreased, so of deep traps. The breakdown of nano‐modified oil‐
that the volume resistivity and breakdown field strength paper composites occurs first in the oil‐impregnated
increased first and then decreased with the increase of the paper, while the breakdown of pure oil‐paper compos-
mass fraction of NPs. ites occurs first in the oil gap and leads to the overall
Liang Ningchuan [74] studied the effect of amine com- breakdown. With the increase of the number of shallow
pound modified insulating paper on the oil‐paper insulating traps, the energy of carriers such as electrons is
system, the amine compound model is shown in Figure 17. consumed by constantly getting into and out of traps, so
According to the study, amine compound (2.25wt% melamine, they cannot develop into the effective discharging elec-
0.75wt% dicyandiamide, and polyacrylamide and 0.2wt% trons, which improves the breakdown performance,
polyacrylamide) had the best anti‐ageing performance for partial discharge and initial discharge voltage of nano‐
insulating paper, but it accelerated the deterioration of insu- modified insulating paper
lating oil and increased of CO2 concentration in oil. At the (2) Thermal stability: A large number of hydrogen bonds are
same time, Liang Ningchuan [75] also studied the performance formed between NPs and cellulose of insulating paper, and
of amine compound and nano‐Al2O3 composite modified the formation of these hydrogen bonds enhances the
insulating paper, and found that the composite modification interaction between NPs and cellulose. Under the influ-
further improved the heat ageing resistance of insulating paper, ence of NPs, the chain motion of cellulose is weakened
and at the same time improved the adverse impact of amine and the thermal stability is enhanced. The introduction of
compound on insulating oil. NPs and the existence of oil gaps weaken the diffusion of
Table 4 shows the percentage of the performance water, acid and gas in the insulating paper, thus reducing
improvement of commonly used NP‐modified insulating pa- the influence of these substances on the thermal stability
per in oil–paper insulation systems. The content of NPs listed of cellulose, which further improves the thermal stability
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78
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TABLE 4 Relative optimum values of performance improvement of commonly used nanoparticle modified insulating paper in oil‐paper insulation systems

Average
nanoparticle Test object Nanoparticle Mechanical Thermal
Nanoparticles size (nm) (paper/nanoparticles) content Electrical properties properties stability
TiO2 [35] 30 Softwood pulp board imported 3% Commercial power frequency break- Slight increase in ‐
from Russia/Shanghai down field strength was increased tensile
Maikun Chemical by 20.83%, strength
Co., Ltd. Partial discharge initiation voltage
increased by 19.93%,
Breakdown voltage increased by
17.68%

Al2O3 [25, 73] 30 Russia imported softwood pulp/ 1% Power frequency breakdown field Tensile strength ‐
Shanghai Maikun Chemical strength increased by 12.75%, increased by
Co., Ltd. Dielectric constant decreased by 14.13%
18.45%

SiO2 [26] 35 ‐ 1wt% ‐ Tensile strength Thermal


increased by stability
4.9% greatly was
improved

of insulating paper, and delays the ageing process of oil‐ paper has strong impregnability, which keeps the NMN insu-
immersed insulating paper lating paper fibre wet after dipping paint, which improves the
(3) Mechanical performance: NPs can be a bridge between insulation and chemical stability. The polyoxadiazole polyester
fibres at the gap. The NPs and cellulose have relatively fibre insulating paper has extremely high heat resistance, and
good binding energy. At the same time, NPs are in contact its heat resistance grade reaches H (180°). Besides, it has
with both insulating paper and insulating oil. The existence extremely strong mechanical strength and electrical strength,
of oil gaps can play the role of shock absorption and thus improving the heat resistance and mechanical strength of
buffering, thus improving the mechanical performance of NMN insulating paper.
insulating paper Henan Jinzhi New Insulation Materials Co., Ltd. dis-
closed a new type of high‐strength insulating paper [77]. It
It can be seen from the existing research results that relates to the technical field of insulating paper, including
insulating paper modified with different NPs can all improve the insulating paper body, which is composed of meta‐
the performance of oil‐paper composite insulation systems. It aromatic polyphthalamide fibres, steel wires, a first cutting
can be seen from the above sections and Table 4 that boron groove and polyester film layers. A steel wire is embedded
nitride (h‐BN) showed the most significant increase of the AC/ in the inner middle portion of the meta‐aromatic poly-
DC breakdown voltage of oil–paper composite insulation phthalamide fibre, and a first cutting groove is provided on
systems, with AC breakdown voltage increase of 34% and DC the outside of the steel wire. Active carbon fibre layers are
breakdown voltage increase of 21%; the initial voltage of installed at the inner upper and lower sides of the meta‐
partial discharge was increased by 19.93% by nano‐TiO2. aromatic polyphthalamide fibre, and a sponge layer is fixed
Among several commonly used NPs, nano‐Al2O3 displayed on the side of the active carbon fibre layer far from the
the most remarkable effect on tensile strength of insulating centre line of the meta‐aromatic polyphthalamide fibre. A
paper, up to 14.13%. For the thermal stability of insulating first polyester film layer is embedded on the outside of the
paper in oil–paper composite insulation systems, the intro- insulating paper body.
duction of nano‐SiO2 greatly improved the thermal stability of Liu Qiankun invented a preparation method of high tem-
insulating paper. perature resistant polysulfone‐based composite insulating pa-
per [78]. The invention uses polysulfone resin as the base
material to prepare high temperature resistant polysulfone‐
4 | RECENT PROGRESS AND FUTURE based composite insulating paper, wherein the polysulfone
PROSPECTS resin can obtain superior thermal oxygen stability due to its low
polarity, two phenyl rings adjacent to the sulfone group form a
4.1 | New types of insulating paper conjugated diphenol structure so that the molecular chain has
good rigidity, and the main chain of the polysulfone resin
Kangliyuan Technology (Tianjin) Co., Ltd. disclosed the neither contains isopropylidene group, which can affect heat
structure and production process of NMN insulating paper resistance, nor biphenyl group, which can make the molecular
[76]. In this invention, inorganic ceramic fibre paper and pol- chain excessively rigid, so that the polysulfone resin retains
yoxadiazole polyester fibre insulating paper are added on the good oxygen resistance and thermal stability of the polysulfone
traditional NMN insulating paper. The inorganic ceramic fibre polymer.
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TANG ET AL.
- 79

The mechanical strength, electrical strength and heat will undergo chemical reaction when the bond is broken during
resistance of cellulose insulating paper have been improved to operation to restore the dense linking state of insulating paper
a certain extent by modifying the chemical structure of inner fibres, thus recovering its mechanical and electrical properties
fibre layer of cellulose insulating paper. to a certain extent, which increases the reliability of equipment
operation [17].
At present, researchers have made preliminary research
4.2 | Hydrophobic insulating paper results on self‐repair of cellulose [81, 82]. By combining mo-
lecular simulation with modern composite analysis and syn-
At the beginning of the 20th century, some scholars have thesis technology, a new type of natural cellulose insulating
realized the influence of moisture on insulating paper [79]. A paper with high performance has been prepared by functional
large number of studies have shown that when the water molecular design and modification of natural cellulose, which
content in cellulose insulating paper increased from 0.3% to can reduce dielectric constant and improve its long‐term heat
4%, the ageing rate of insulating paper would increase by 12–
45 times [80].
Our research group used polytetrafluoroethylene PTFE
NPs, fluorocarbon surfactant ST‐110 and fluorinated alkyl
silane to prepare aqueous solution coating, the preparation
process is shown in Figure 18. The waterborne coating is
applied on insulating paper by special process, which can
produce good hydrophobic and oleophobic properties, the
coating has long‐term high temperature durability and good
acid‐alkali resistance, and the stability test results are shown in
Figure 19.

4.3 | Insulating paper with self‐repairing


hydrophobic coating

Because it is difficult to replace cellulose insulating paper


during the operation of the equipment, the service life of the
insulating paper determines the service life of the equipment.
After self‐repairing modification of cellulose insulating paper,
the reversible (non‐) covalent bond inside the insulating paper FIGURE 19 Stability test for hydrophobic coated insulating paper

FIGURE 18 Preparation process


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80
- TANG ET AL.

resistance and mechanical properties while realizing self‐ expensive in themselves, for example, h‐BNs. Besides, it is also
repairing and hydrophobic features of cellulose insulating important to consider whether the NPs can be effectively filled
paper. in cellulose during the addition of NPs. The oil–paper insu-
The super‐hydrophobic coatings of our research group lation system is a holistic system, and the influence of adding
have certain self‐repairing ability to both chemical and NPs on the insulating oil needs further study. Excessive im-
physical damages. The scanning electron microscope (SEM) purities may form ‘small bridges’ in the insulating oil, which
image of coated insulating paper is shown in Figure 20. will increase the possibility of breakdown of the insulating
Figure 20a is a SEM image of the original sample, paper. Finally, it is worth mentioning that the mechanism of
Figure 20b,c show the self‐repairing process of the coated the property improvements of insulating paper due to NPs also
insulating paper. It can be seen from the abraded insulating needs to be further explored.
paper fibres in Figure 20b that some coating substances are With the increase of operation voltage levels and system
damaged and the surface roughness is between the original capacities, due to the restriction of transportation and field
insulating paper and the coated insulating paper, but there installation conditions as well as economic and technical in-
are still hydrophobic NPs which provide certain hydropho- dicators, various motors tend to be miniaturized, enlarged in
bic features. After heating repair, the hydrophobic molecules capacity and diversified for operating environment. In order to
migrate to the surface under the guidance of heat action, meet the requirements of electrical insulation materials, it is of
and the roughness of the surface increases obviously, which great significance to develop and study new insulating paper.
proves the self‐repair of hydrophobic function under heat- The future development trend of insulating paper primarily
ing. After experiments, our research group preliminarily includes the following aspects:
concluded that the insulating paper prepared had better self‐ The structure, interface, and space‐time multi‐level effects
repairing and hydrophobic properties, and the more detailed of nano‐dielectric materials.
research results will be presented in future papers. The nano‐dielectric phenomenon is a mesoscopic phe-
nomenon between the macroscopic matter and the micro-
scopic atomic scale. Its research requires a comprehensive
4.4 | Future prospects application of traditional dielectric theory and microscopic
quantum theory. Inside nano‐dielectric, the size of the filler and
It can be seen from the existing research results that insulating the distance between the fillers are in the nanometre range, and
paper modified with different NPs can improve all kinds of the filler will interact chemically and physically with the poly-
properties of oil‐paper composite insulation systems, but the mer matrix, resulting in mesoscopic properties that are neither
number of production steps has increased and production atomic nor macroscopic. Nano‐scale dielectric phenomena not
costs have risen. In Nano doping, some properties of di- only involve electrical and electronic insulating media, but also
electrics, such as dielectric constant and dielectric loss, micro‐dielectric behaviour in sensing and functional dielectrics,
conductive properties, material micro morphology, depth of non‐linear optical dielectrics, and bio‐dielectrics. Many excel-
traps, and so on, have limitations and poor repeatability of lent properties of nano‐dielectrics are considered to be related
characterization and test results, as well as their own irregularity to the interface structure and behaviour.
or even contradiction due to the dispersion of NPs and the
instability of agglomeration structure. In addition, the interface (1) The study of nano‐scale dielectric phenomena is helpful to
composed of surface is complex and changeable. This specu- understand the microstructure mechanism corresponding
lation that the existence of the interface region between NPs to the macro‐dielectric properties of polymer/inorganic
and matrix can improve the properties of materials is still nanocomposite dielectrics, and it is possible to greatly
artificial [83]. In addition, NPs are also found to be relatively improve the insulation quality of power equipment and

FIGURE 20 Scanning electron microscope (SEM) image of coated insulating paper. (a) Original sample, (b) abrasion injury sample, (c) self‐healing sample
after heating
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APPEN DIC E S

T A B L E A1 Comparison of simulation results of insulating paper modified by different nanoparticles

Simulation
Modified experiment
particle conditions Modulus of elasticity Shear modulus Bulk modulus Poisson's ratio Cauchy pressure
Nano‐Al2O3 Temperature 23.07% increase with First increase, then Same trend as left Same trend as left Negative value
[33] 70°C–150°C temperature decrease and then becomes positive
variation decrease, but value compared to
overall higher unmodified model
thanunmodified
model

Nano‐TiO2 [36] Particle size Decrease with Decrease with Same trend as left Increase with particle Decrease with
change increasing particle increasing particle size increasing particle
size size size

Nano‐SiO2 [38] Whether the Increase of nano‐SiO2 24.35% increase of ‐ ‐ ‐


surface of modified insulating nano‐SiO2
SiO2 is paper after modified insulating
unsaturated unsaturated paper after
treatment unsaturated
treatment

Melamine Effect of Decrease with Decrease with ‐ ‐ ‐


grafted temperature increasing increasing
nano‐SiO2 and temperature, temperature,
[40] moisture 82.9% higher at 94.4% higher at
650 K 650 K

Nano‐SiO2 [41] Different Increase 16.1% with Increase 96.1% with ‐ Increase 37.5% with 24.6% with KH550,
grafting KH550, 2.91% KH550, 54.3% KH550, 8.2% with 2.01% with
reagents: with KH560, and with KH560, and KH560, and 1% KH560, 18.5%
KH550, 11.4% with 81.8% with with KH570 with KH570
KH560, KH570 KH570
KH570

Modified Mass fraction When the mass When the mass When the mass When the mass When the mass
polysiloxane change of fraction of fraction of fraction of fraction of fraction of
[46] modified polysiloxane is polysiloxane is polysiloxane is polysiloxane is polysiloxane is
polysiloxane 6.5%, the optimal 6.5%, the optimal 6.5%, the optimal 6.5%, the optimal 6.5%, the optimal
effect is achieved, effect is achieved, effect is achieved, effect is achieved, effect is achieved,
with an increase of with an increase of with an increase of with an increase of with an increase of
24.7% 6.38% 9.01% 3.03%. 47.73%

POSS [48] Modified Improve 19.96% at Increase 20.52% at Increase 22.19% at Basically unchanged Basically unchanged
insulating POSS content of POSS content of POSS content of
paper 3wt% 3wt% 3wt%

Abbreviation: POSS, polyhedral oligomeric silsesquioxane.


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- TANG ET AL.

T A B L E A2 Comparison of experimental results of insulating paper modified by different nanoparticles

Percent increase
Ageing Ageing in degree of
Modified particle and content Sample temperature time polymerization
Liao Ruijin [56] Dicyandiamide Homemade in laboratory, raw material is pure 130°C 31 days 58%
sulphate wood pulp imported from Russia
for quantitative analysis

Liao Ruijin [57] Montmorillonite (dicyandiamide, melamine, Home made in laboratory, raw material is pure 110°C 120 days 15% (tensile
polyacrylamide (mass ratio: 6: 6: 1) Joint sulphate wood pulp imported from Russia strength)
action)

Zhang Song Nano‐Al2O3, 1% Home made in laboratory with thickness of 130°C 31 days 27.8%
[33] 0.1 mm, the raw material is coniferous wood
pulp imported from Russia

Yan Shuiqiang Nano‐Al2O3, 2% Home made in laboratory, thickness: 0.12 mm, 130°C 31 days 15.7%
[58] raw material is unbleached softwood kraft
pulp imported from Russia

Tang Chao [40] Melamine grafted nano‐SiO2, 1.2% Home made in laboratory 130°C 31 days 50%

Tang Chao [40] Nano‐SiO2, 5% Home made in laboratory 130°C 31 days 35.7%
3
Liu Daosheng Nano‐TiO2, 5% Home made in laboratory, density: 1.15 g/cm , 130°C 20 days 45.2%
[37] thickness: 1 mm, raw materials are provided
by Nantong Zhongling Electric Power
Technology Co., Ltd, China

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