Professional Documents
Culture Documents
A REPORT
Submitted by:
Of
MASTERS OF ENGINEERING
In
(PLASTIC ENGINEERING)
3rd Semester
CERTIFICATE
Date:
This report shall be incomplete if we do not heartfelt gratitude to those people from whom we
have got considerable support and encouragement during this semester, many people have
helped, provided direction, technical information and advice at all stages of semester and it’s our
pleasure to say thanks to all of them.
We are also deeply indebted to the lecturers of Plastic Engineering Department for their
motivational support and continuous flow of encouragement while working in the direction of
preparation of the seminar.
We are thankful to Dr. S K Jain, Dr. Radheshyam Giri and Mrs. Hetal shah for helping us
and providing more technical information about Modern Self-Healing Polymer Technology
and also encouraged us during the preparation of this report.
Lastly, our warm thanks to our professor staff and all our supportive well-wishers for all that we
will always be indebted to.
We are thankful to our friends for helping us out in difficult situations during our report
preparations and also our parents for supporting us throughout the semester. Above all we like to
thank Almighty for giving us strength to do the work on seminar and report.
research with a purpose & significance that any reader can understand. Polymers and
vehicles, sporting goods, civil engineering, electronics etc.., However, these materials are
combination of these factors. This could lead to the formation of microcracks deep within
the structure where detection and external intervention are difficult or impossible. The
presence of microcracks in the polymer matrix can affect properties of a polymer such as
tensile strength, fatigue life, compressive strength, impact strength etc.., Several
techniques have been developed and adopted by industries for repairing visible or
methods are not effective for healing invisible microcracks within the structure during its
service life. In response, the concept of self-healing polymeric materials was proposed as
a means of healing invisible microcracks for extending the working life and safety of the
polymeric materials have been inspired by biological systems in which the damage
of work published in the literature and to understand the progress and prospects of
1.1.1 Plastics/polymers 2
1.1.2 Paint 2
1.1.3 Metals 2
1.1.4 Ceramics/concrete 3
2. Classification of Self-healing Polymers 4
2.1 Intrinsic self-healing 4
2.1.1 Self-healing based on physical interactions 4
2.1.2 Self-healing based on chemical interactions 4
2.2 Extrinsic self-healing 5
2.2.1 Self-healing in terms of healant loaded pipelines 5
2.2.1.1. Hollow glass tubes and glass fibers 5
2.2.1.2 Three-dimensional microvascular networks 8
2.2.2 Self-healing in terms of healant loaded microcapsules 9
3. Applications 14
3.1 Low cost sensitive applications 14
3.1.1 Medical dental/ artificial body replacements 14
3.1.2 Aero/Space 14
3.1.3Military 15
3.2 High cost sensitive applications 15
3.2.1Car painting 15
3.2.2 Civil construction 16
4. Benefits, Problems and Challenges 17
4.1 Benefits 17
4.2 Problems and Challenging 17
Conclusion 18
References 19
Modern Self-Healing Polymer Technology
Chapter 1: Introduction
Self-healing materials, where does it come from? Indeed, this is what everyone
saw at least several times. Wounds or skin cuts heal after some time. So, it has been
natural to try to create materials possessing such a wonderful property. One can list
thousands of possible applications for such materials in variety of different fields.
Increased reliability and lifetime can be critical in medicine, space missions, traffic,
military, construction, and so on. In principle, it is possible to “heal” (recover) different
properties. For now self-healing means mostly recovery of mechanical properties. Recent
news from Nissan about successful commercial release of “self-healing” car painting has
heated public interest in such type of materials. Common names for these materials are
self–healing, self– repairing, autonomic–healing, autonomic-repairing materials. Because
all these names mean the same thing in nature, we will use just one, self-healing. As
usual, these names are used for quite a broad variety of materials with very different
healing/repair mechanisms. Here we briefly overview this variety of materials and the
mechanisms of healing, possible applications, general technical challenges.
of metals is not as developed as that for plastics. So far this activity was mainly
computational, and focused on modeling of a possible design of such metals.
Electro conductivity of metals can be used in self-healing of both metals and ceramics.
1.1.4 Ceramics/concrete
There are at least three different directions in autonomic healing of structural materials.
The first one is the “classical” use of healing capsules. The second one is inhibiting
corrosion of inner reinforcement frame (like the frame in concrete). Combination of both
showed promises. An encapsulated healing compound was added to concrete. Both
corrosion mitigation (using a time-release corrosion inhibitor) and crack sealing studies
have demonstrated these materials to have the potential for increasing the life of
reinforced concrete Structures.
Figure1. Schematic diagram of repair concept for polymer matrix composites using
pre-embedded hollow tubes
healing efficiency. Meanwhile, Bleay et al. proved that the epoxy based composites
reinforced by hollow glass fibers containing solvent diluted two-part epoxy became
repairable as assessed by compression after impact test.
Recently, Trask et al. considered the placement of self-healing hollow glass fibers
layers within both glass fibre/epoxy and carbon fibre/ epoxy composite laminates to
mitigate damage and restore mechanical strength. The hollow fibers were be spoken with
diameters between 30 and 100 μm and a hollowness of approximately 50%. The study
revealed that after the laminates were subjected to quasi-static impact damage, a
significant fraction of flexural strength can be restored by the self repairing effect of a
healing resin stored within hollow fibers. For example, Pang et al. added UV fluorescent
dye to the healing resin within the hollow fibers so that bleeding of the repair substance
in the composites can be visualized.
2.2.1.2 Three-dimensional microvascular networks
In conventional extrinsic self-healing composites it is hard to perform repeated
healing, because rupture of the embedded healant-loaded containers would lead to
depletion of the healing agent after the first damage. To overcome this difficulty, Toohey
et al. proposed a self-healing system consisting of a three-dimensional microvascular
network capable of autonomously repairing repeated damage events. Their work
mimicked architecture of human skin. When a cut in the skin triggers blood flow from the
capillary network in the dermal layer to the wound site, a clot would rapidly form, which
serves as a matrix through which cells and growth factors migrate as healing ensues. Owing to
the vascular nature of this supply system, minor damage to the same area can be healed
repeatedly. The 3D microvascular networks were fabricated by deposition of fugitive ink (a
mixture of Vaseline/microcrystalline wax (60/40 by weight)) in terms of direct-write assembly
through a cylindrical nozzle. Then, the yielded multilayer scaffold was infiltrated with epoxy
resin. When the resin was consolidated, structural matrix was obtained. With the help of heating
and light vacuum, the fugitive ink was removed and 3D microvascular networks were created. By
inserting a syringe tip into an open channel at one end of the microvascular networks, fluidic
polymerizable healing agent was injected into the networks.
The healing chemistry of this method used ring opening metathesis
polymerization of dicyclopentadiene (DCPD) monomer by Grubbs’ catalyst,
the crack adhesive and matrix is guaranteed because of identity of their species.
(ii) The latent hardener possesses long-term stability and is hardly affected by the
surrounding environment. Moreover, it can be well pre-dissolved in uncured composites’
matrix, leading to homogenous distribution of the reagent on the molecular scale. Thus
the epoxy released from the ruptured microcapsules might meet the latent hardener
everywhere (Figure 4 ). The two-component healant is able to take effect in the woven
glass fabric/epoxy composite laminates.
Figure 4 b
Chapter 3: Applications
Applications of self-healing materials are expected to be very broad. In the future
it will have a massive impact on virtually all industries, from the automotive industry to
the energy sector. It will be able to extend product lifetimes, to increase safety, to reduce
maintenance cost. The major applications being developed today are in automobile,
building/construction, and aerospace industries. Because nowadays the self-healing
materials are in their baby stage of development, research interest and funding focus
mostly on the development of the materials rather than their applications. Below we
overview the existing and probable applications in which the self-healing is expected to
be the most valuable. It makes sense to divide all applications on low and high cost
sensitivity.
3.1.2 Aero/Space
single space carrier will be able to deliver multiple satellites. And finally, safety of air-
and space crafts can be improved by using self-healing components.
3.1.3Military
Having armor, body protection that could heal itself even during the battle will be
beneficial for the Army. Air force and Navy can additionally benefit from fast self
disappearing holes in the skin of a jet or ship. A prototype of such material already exists.
Dupont’s Surlyn® show good properties to heal after ballistic damage.
3.2.1Car painting
Cost here is one of the main issues. Self-healing should definitely be cheaper than
just repainting. One of the first commercial self-healing materials, “Scratch Guard Coat”
was released by Nisan in December of 2005. According to the press release, Scratch
Guard Coat contains a newly developed high elastic resin that helps prevent scratches
from affecting the inner layers of a car’s painted surface. With Scratch Guard Coat a car’s
scratched surface will return to its original state anywhere from one day to a week,
depending on temperature and the depth of the scratch. Moreover, the paint is
hydrophobic. While the composition and healing principle has not been resealed, the
CENTRAL INSTITUTE OF PLASTIC ENGINEERING AND TECHNOLOGY Page 15
Modern Self-Healing Polymer Technology
healing mechanism is clearly within the mechanisms described above. Presumably it was
possible to create a similar paint a while ago. The real state-of-the-art of the Nissan paint
is its fairly low cost and long lifetime.
Tones of these materials are required. Self-healing capsules might solve some
problems. However, this action is unlikely to be within the range of reasonable cost. So
far a reasonable solution was using the chalk. Calcium for self-healing concrete is cheap.
Self-healing coatings on structural steel components in, for example, bridges can be very
popular. Again, here the healing mechanism is not in recovery mechanics of the coating
but rather in protection against rust. This helps sustaining mechanical integrity of the
coated steel constructions. The working mechanism of the self-healing coating is the
release of healing/inhibiting corrosion compounds when microcapsules containing these
compounds are abraded.
Conclusion
Achievements in the field of self-healing polymers and polymer composites are
far from satisfactory, but the new opportunities that were found during research and
development have demonstrated it is a challenging job to either invent new polymers
with inherent crack repair capability or integrate existing materials with novel healing
system.
Methods of incorporating self-healing capabilities in polymeric materials can now
effectively address numerous damage mechanisms at molecular and structural levels.
Activities in the field not only focus on mechanical and chemical approaches to
improving the durability of materials but also involves new damage detection technique
incorporated in-situ the material, although none of these are commercially viable at
present.
Besides the approaches described in the above text, ongoing attempts are
continuously presenting new concepts.
From a long-term point of view, synthesis of brand new polymers accompanied
by intrinsic self-healing function through molecular design would be a reasonable
solution. Working out the solutions would certainly push polymer sciences and
engineering forward.
References
D. Y. Wu et al./ Prog. Polym. Sci. 33 (2008) 479 – 522 (review paper).
Jung D. Performance and properties of embedded microspheres for self-repairing
applications. Master thesis, univ of Illinois at Urbana-Champaign, Urbana, USA,
1997.
Kessler MR. Characterization and performance of self-healing composite material.
PhD, univ of Illinois at Urbana-Champaign, Urbana, USA, 2002.
Brown EN, Kessler MR, Sottos NR, White SR. In-situ poly(Urea-formaldehyde)
microencapsulation of DCPD. J Microencapsule 2003: 20: 719-30.
Self healing in polymers and polymer composites. Concepts, realization and outlook:
A review Y. C. Yuan1, T. Yin1, M. Z. Rong2, M. Q. Zhang2* 10 February 2008
Modern Self-Healing Materials Igor Sokolov, Department of Physics, Department of
Chemistry, Center for Advanced Material Processing, Clarkson University, Potsdam,
NY 13699, USA
Department of Materials Science and Engineering, Iowa State University, 2220
Hoover Hall, Ames, IA 50011-2300, USA.
Nissan Motor Co., L. Nissan develops world's first clear paint that repairs scratches
on car surfaces. 2005 [Available from: http://www.nissanglobal.
com/EN/NEWS/2005/_STORY/051202-01-e.html.
Beyer, M. and U. Keil, From abrasion resistant to self healing. Kunststoffe-Plast
Europe, 2003. 93(6): p. 88-+.
Dry, C., Two views on self-healing polymers. Chemical & Engineering News, 2001.
79(11): p. 8-8.
Fab, R., K.H. Kochem, and K. Muller-Nagel, New BOPP capacitor film
formetallisation with improved, performance at higher temperatures. Electronics
Information & Planning, 2000. 28(3): p. 103-109.
Gobin, P.F., et al., Smart materials group at the national institute of applied
sciencerecent data and trends. Materials Transactions, 2004. 45(2): p. 166-172.
EXPRESS Polymer Letters Vol.2, No.4 (2008) 238–250 Available online at
www.expresspolymlett.com DOI: 10.3144/expresspolymlett.2008.29