Sponsored by FEB ENGINEERING bppate WWW.ENGINEERING-UPDATE.CO.UK June 2017LARD AMETEK’ Peer tare LSP-HD HIGH RESOLUTION, HIGH SPEED LINESCANNERS: Designed for operation in harsh environments Provides edge to edge high definition thermal moving processes; 50 Hz scan speed with 1000 temperature samples; industria design with rugged sapphire optics inand Ethernet out Iron and Steel Mills Glass Plants. Glass Tempering Cement Non-woven Plastics ~ ARC CONTINUOUS THERMAL IMAGING AARC thermal imagers provide 24-hour continuous ‘monitoring; Temperature range of 0 t0 1000 °C / 32 to 1232°F; Alarms detection for safety harsh environments reliability Flare Stack Monitoring Heat Treating Coal Pile Hot Spot Detection Medical Critical Vessel Refractory Petrochemical c Hotspot Detect Food ve nee Minerals LAND.ENQUIRY@AMETEK.COM | WWW.LANDINST.COM | WWW. AMETEK.COMSPOT PRECISION ONLINE FULL FEATURED PYROMETERS ‘Atange of short wavelengths to choose from with temperatures covering 50 to 1800°C / 122 to 3272°F Fibre-optic versions available on some models; Advanced capabilites include 5 modes of measurement; Standard Digital, Analogue and Alarm outputs; Video and green LED targeting; Local and remote setup and configuration; Precision motorized focus mirror optics and durable sapphire window tron and Steel Mills Heat Treatment Forging Cement Aluminium Polysilicon Reactors Continuous Annealing Lines BWW NIR-B ts THERMAL IMAGING TEMPERATURE MONITORING ‘ANear Infrared Borescope imager designed for high definition and accurate measurement; Through the Furnace-Wall design - 44" or 90° viewing anale provides ‘extended internal thermal view - 654x494 resolution; Alarms trigger atthe fist sign of hotspot detection Designed for harsh environments, ensuring ultimate measurement and reliability Reheat Furnaces Glass Melt Tanks Reformer Tube Furnaces p CementkilnsbmvVready”™ Newly launched BIM Manager training Per cu oRRCueUCi eterna BIM Manager Part 1 - 14/03/2017 Mine Menumecataneeuts Recetas Ee UE ae era Viduckeatiedteo te miucuctien a BIM process, workflow and co-ordination BIM Manager Part 1 - 16/05/2017 Bere gter Ne ues Ieaaeamaes elas EU eure uae esl okd It fuses technology best practice demonstration with understanding the Visit our website or contact one BIM management process. of the team to find out about Ditelg Roto M oleae tate Re Cd The course is aimed at BIM Managers, Someone un ence h roca eue rd Part 1 - BIM Introduction Part 2 - BIM Organisational Management free Urea te) eit Part 4 - BIM Management Contact one of the team for more information emailENGINEERING | UPDATE —-CONTENTS Editorial Assistant Jenna Burridge 01843 448 443 Publishing Director Tony Little 01843 448 443, tony@engineering-update.co.uk Publication Manager Tim Johnston 01843 448 443 tim@engineering-update.co.uk Publishing House Jet Digital Media Ltd The Mill Spratling Court Office Spratling Court Farm Manston Kent CT12 SAN HOUSING AN EVER EXPANDING VARIETY OF PRODUCTS: DAY DISPATCH BEFORE 4:30PM ONE OF THE UK'S LARGEST STOCKISTS WITH OVER S000 COMMITMENT TO QUALITY AND. CUSTOMER SERVICE ORDER NOW AT WWW.NERG.CO.UK 7: +44 (0121 665 3900 F: +44 (0121 665 3909 E: INFO@NERO.CO.UK WWW.NERO.CO.UK © June 2017 At the forefront of digital marketing, Engineering Update strives to bring its readers the latest in industrial engineering, in a format that provides the best usability and ease of use for it’s readers. Every monthly issue of the publication brings the latest in news, event information, as well as extensive features that ‘encompass every aspect of the engineering industry. 06 Editor’s Choice 34 Fluid Control 44 Events 60 Sensors QUALITY ASSURED Pee t-te Tt)Big June 2017 ENGINEERING | UPDATE Data doesn’t need to be a Big Problem for food SMEs There isno doubt that Industry 4Q has been gaining momentum cover the last twelve months, with most manufacturers, SMEs included, developing a picture of what the smart Factory ofthe future might loot Wee Given that SMEs in the UK food ssector account For 96% of businesses, 30% of employment and 24% of tumover i’ vital that enterprises of al sizes recognise that Big Data ist just forthe multinational cele organisations and that there are scalable options available that ft the needs of every manufacturing plant Taking in the wider automation picture all processes on the piant floor can derive greater value fiom Big Data and strengthen thetr overall supply chain strategy, with seamless communications to and from higher level business systems for more tightly integreted production. Upstream and downstream logistics processes and supply chain management forms part of this integrated system, ensuring production is optimised to match customer demand and raw materials supply Already, we are beginning to see terabytes of plant floor data being transmitted to Cloud-based servers, with intelligent databases scouring this Big Data to uncover production ends, ‘maximise throughput and availabilty, minimise energy usage and eliminate unscheduled downtime. In the ultimate picture, weanticipate seeing the ‘lights out Factory, completely unmanned, with production lines able to optimise and reconfigure themselves to further boost availabilty and productivity, 41 The ongoing conceptual and hypothetical discussions about Industry 4.0, the Industrial Internet of Things and Big Data are leaving many SMEs cold, and indeed are detracting from the wider debate about the importance of automation. But as Pacepacker Services Commercial & Information Systems Manager, Paul Wilkinson explains, even the most modest automation platform can help SMEs up the first rungs of the Industry 4.0 ladder, making better use of data to drive up productivity. es eee eee at while delivering the flexibility For arch size product delivery. For the larger, mulkinational, mult site food manufacturers, this may be a clase reality, and perhaps the bigger picture represents a roadmap for ‘automation. Yat, for most SMEs, the realm of Industry 40 and the potential for Big Data can seem like little more than 2 pie-in-the-shzy Fantasy Factory. And for MES who are still thing their ist srmall ‘steps in autornation to replace some previously manual processes, Industry 40 can look lee a complete irrelevance, For the full white paper visit \wwnpacepacleer-services.co.ukENGINEERING IUppaTe June 2017 *“Weintek HMI lati) oS YoLem ole li CoM ele lm roll environment through OPG-UA CTT series TURN YOUR HMI INT ¢MT solution - record and synchronise factory data with MySQL... ensuring data integrity & continuity. Tb trom LAMONAE .com cans omen WE!NTEK for Automation Suney CRS SX UKJune 2017 ENGINEERING (Uppate TMB PATTERNS CELEBRATES 40 YEARS IN BUSINESS 40 years in business is an incredible achievement, our history and long-standing a industry experience are key elements to our success. The immediacy of our service has contributed to our growth” Martin Baker, Managing Director of TMB Patterns Ltd. Starting up in June 1977, Bridgwater based TMB Pattems is still owned and managed by Martin Baker TMB Patterns is a cutting edge thermoforming toolmaker with diversification into sub-contract machining for the nuclear and aerospace sectors. With a multi- million pound turnover employing over 70 highly trained staff many of which are from the local community, servicing a truly intemational market. With continuing investment in bath people and technology, TMB Patterns has grown and developed into a leading company in Theimoforming Packaging TMB Patterns ethos oF quality and precision, has led (© the implementation of Quality Management Systems covering ISO 90012008, OHSAS 180012007 and Environmental ISO 140012015 cemification, which underpins the company's commitment to improve systems and processes. In addition, él ‘TMB has also undergone the Fit For Nuclear (FANN) accreditation With the ever-increasing demands machines to run bath fast and efficiently, tooling is getting larger and more complicated, this has led t major machinery investments including a dedicated Erowa CNC machining cell, This incorporates 4 S-axis CNC machines and a 6-axis EDM machine allowing far lights out engineering. At the beginning of 2017 TMB Patterns invested in 2 new surface grinders with a maximum, bed size of 2000 x 1200; which is one of the largest surface grinders in the UK. These new sutface grinders will be complemented by the introduction ofa new Grob G750 horizontal 5 axis CNC machine, the first and largest machine that Grob have supplied into England, with @ wortzing area 1200 x 930. This machine will be delivered and commissioned in September 2017. As the company looks to the Future TMB Patterns is aware of the importance of keeping and developing the skills of its workforce. By working with the lacal college, TMB Pattems continues to train and develop via the apprenticeship scheme. This along with continued investment, TMB Patterns is siill actively looking to be innovative and maintain its position within thriving but competitive martset for the next 40 years. wawoutmb-patierns.co.uk TMB PATTERNS LIMITED Anniversary 1977-2017Leadersin i iapetis poral Temperature Sensors In Stock For Immediate Worldwide Despatch Manufactured by Labfacility IEC and ANSI options available Mineral Insulated Thermocouples with various termination options Platinum Resistance Thermometers Pt100 Industrial Style Thermocouple with Terminal Head Environmental Sensors x= 3249-001 Flat Film and Wire Wound Detectors INDUSTRIAL STYLE THERMOCOUPLE WITH TERMINAL HEAD - TYPE K Handheld Sensors Fabricated and Specialist Thermocouples o-\ OD. XE- 3223-001 SELF ADHESIVEPATCHPT100 SENSOR MINERALINSULATED THERMOCOUPLE WITH MAGNET THERMOCOUPLE-TYPE K MINI PLUG -TYPEK O» XE-3534- 001 XE 3630-001, XE- 3663 001 FINE WIRE EXPOSED JUNCTION THERMOCOUPLE GENERAL PURPOSE PT100 SILICONE _PT100 CLASS B SENSORS WITH TEFLON® ‘PFA INSULATED. TYPE K RUBBER LEAD INSULATEDLEAD. SAE tel es@labfacility.com Bognor Regis tel: +44 (0)1243 8712 eld tel: +44 (0)1909 569446June 2017 ENGINEERING | UPDATE THE LINK BETWEEN POWER & PERFORMANCE IDEAL POWER EXPLAIN HOW THEY PROVIDE THE SUPPORT NECESSARY TO HELP YOU SHAPE THE FUTURE OF POWER ELECTRONICS Today's fast paced electronics market is driving the demand For innovation. This lies not only within the design of new products, meeting high efficiencies and unique specifications, but with fluent supply chain management. Of course! -IFit wasn't for smart logistics, the whole process would Fall apart Ideal Power believes that the secret to success within the industry is by delivering the whole process with power and performance in mind. This means ensuring things are done right From the outset to the final goal — but how can this be achieved? ‘The answer is simple. Your supplier must have the power to provide a flexible approach to Facilitate your business needs in order for your supply chain to flow smoothly; and the products which you are using must be ideally optimised for use with your product. These two attributes will ensure that the performance of your company and products are Fully supported and driven by the application's Power Supply and source. Ideal Power understands that each business operates in its ‘own, unique way. They are able to provide their customer with flexible delivery and storage options, including an unbeatable stock holding facility, allowing 24 hour call-off or scheduled deliveries. This is ideal for organisations ordering repeat purchases of units, but do not want to have to store thousands Of units in their warehouse, or have to wait long periods for stock to be delivered. Seamless customer service allows your business to perform fluently concentrating on what you're good at With over 40 years of combined industry knowledge, Ideal Power is able to offer you their expertise in the field of Power Conversion - ensuring the best unit for your application and industry is carefully selected. They offer power products with Worldwide and industry specific approvals, ensuring that whatever Industry you operate within, or wherever you intend to ship your finished product ~ you will have confidence knowing that all technical and legal standards are met ‘The power products themselves incorporate industry leading topology design and modern ‘components. Features include a vast variety of layout options, high isolation voltages, peak load capacities and extended temperature ranges - meeting all of your unique system requirements. This gives you the power to build your product to Precise specifications in order to achieve optimum performance From the start Ideal Power's Sales and Marketing Manager, Jon Vallis, told us, "We are proud to be able to support our customer whilst they shape the future of technology. Knowing that we are providing them with our best expert advice gives us the passion and feeling of involvement within this process, which we thoroughly enjoy.” Ideal Power invites you to tallz with them regarding your power supply requirements. So whatever industry or application you may be operating within, simply get in touch to receive expert advice and high quality power products from a brand you can rely on, Please call the team on 0845 260 3400, email enquiries@idealpower.co.uk or view the range online. www idealpower.co.ukEXTERNAL POWER SUPPLIES Ideal Power offer Power Conversion Solutions > Linear fixed plugtop to such markets as: Consumer Electronics, ITE. ” Industrial, Communications, > Switch-mode fixed plugto 5 pivgiep Security & Medical. If you require technical assistance or would like to discuss an upcoming project we urge you to get in touch. > Switch-mode interchangable plugtop > Switch-mode desktop STANDARD, CUSTOMISED & APPLICATION SPECIFIC SOLUTIONS IDEAL POWER LTD enquiries@idealpower.co.uk ~ www.idealpower.co.uk +44 (0) 845 260 3400 LEVEL VI Power for your productsJune 2017 ENGINEERING | UPDATE TENSILE SYSTEM FROM LINKAM Linkam have been developing solutions for sample characterisation to help push the boundaries of science for over 30 years. These are used in many industries and universities around the world to aid in the characterisation of materials from polymers to biological tissue. Understanding the micio and thermomechanical properties of materials is increasingly important. Existing materialsarebeing deployed innew environments and exatic new materials are being developed to meet ever higher demands. These include materials such as carbon fibre and graphene which ere now becoming established materials for high end applications from bike frames, cars and even aircraft wings. New materials are being developed to replace or support human bady parts such as artificial hips and artificial comeas. It is vital that the physical properties of these materials are well characterised and any failure modes understood. The Linkam TST350 tensile stage allows the structural dynamics of sample materials to be observed and imaged while under defined temperature and tensile profiles. The temperature can be accurately controlled up to 350 OC with OO1C Control and up to 60°C/min heating 101 rates. The temperature range can be extended down to 196 OC with the addition of liquic_nitragen_cooling option. Tensile forces up to 200Ncan be applied and measured making it ideal for a wide range of materials. The sample chamber is sealed and can be purged with various gases Via the builtin valves. Combining the TST350. with the Linkam RH95 humidity generator Further extends the capability of the system enabling the study of the effects of humidity and temperature on samples, For x-ray applications, there is a special vacuum version with feed-through connectors for x-ray cabinets ‘The TST350 is designed to be easily mounted on an optical microscope and when combined with our LINK sofware and Imaging system time lapse series can be recorded and images correlated with temperature and tensile force. The TST35O is built with two precision ground stainless steel lead screws to maintain perfect uniform vertical and horizontal alignment. Sample jaws move in opposite directions to maintain the ‘sample in the microscope field of view. Linkam Scientific manufacture a number of systems for characterising the properties of materials including the CSS450 optical Shear stage and the new optical differential scanning calorimeter, D5C450 Common applications for these include the investigation, selection, comparison and end-use characterisation of the performance of materials in research, quality control and production environments. For more information, visit wow linkam co.uk Enlinm Scientific InstrumentsProtecting Your Plant Instant Shutdown Before Things Go Wrong Motion Sensor’s + | For All Industries Rotech Motion Sensor’s can be used whenever information or monitoring of shaft rotation, position, direction, speed, slip etc is required! Rotech Motion Sensor’s can be used for indication, control, interlocking, protection, sequencing, alarm initiations and many more functions! Rotech Motion Sensor’s can be used wherever materials are transported or processed By conveyors, elevators, screws, mixers, etc! ROTECHFOR RELIABILITY Why Aocpt Aegthig Lose? eae ROTECH systems $ Tel : +44 (0)151 356 2322 Website: www.rotechsystems.co.uk Fax: +44 (0)151 356 2437 Email: sales@rotechsystems.co.uk Monitoring the worldENGINEERING | UPDATE June 2017 Telsonic Launch Subcontract Ultrasonic Plastic and Metal Welding Services at Sub Con 2017 t, UIC Sa Talsonic UK will once again be 2 key panicipant inthe forthcorning Subcon show, the UKs premier manufacturing supply chain show dedicated to subcontract and outsourced engineering senices Telsonic have just announced that the comprehensive range of ultrasonic modules and systerns available fiom the company are ‘now complemented with the launch of anew sub-conuract welding service, for plastic and metal components, within their Poole facility This service is available to. manufacturers who may require additional production capacity or perhaps do not have sufficient ‘volume to warrant the purchase of dedicated equipment Italso allows customers who are having bespoke systems built by Telsonic, the opportunity to manufacture components Using the same ultrasonic technology Until such time as their system is ready for delivery, an ideal scenario for pre-production or law volume production. 12l Manufacturers Turning To Utrasonics The quest for greater productivity, reduced energy consumption and reduced costs are driving manufacturers to seek more efficient methods for assembly. This in turn has seen an increase in the demand for Telsonie’s ultrasonic technology inbath plastic and metal welding application areas, Telsonic utrasonic modules and systems continue to gain ground in the production of automotive interior and exterior plastic sub assemblies, whilst the company’s metal welding technology is finding its way into an increasing number of wire splicing applications on hamesses and within panel building plications. Exhibiting in Hal3 on stand Hil, Telsonic's engineers will20n handto discuss the wide range of ultrasonic products available from the company, their new sub-conuract manufacturing service, and also provide advice and recommendations on customer's plastic and metal welding applications. Subcon is being held ac the NEC in Birmingham between the 6th and 8th June 2017. E-Mail infouk@telsoniccom Web —wwwtelsoniccom Blog -telsoniculawordpress.comHow good looking are you? How your website looks and delivers says so much about your brand. It's your shop front so first impressions count! Modern sites should: Work on all mobile devices Provide a simple, intuitive user journey Effectively capture data Contain up-to-date news and content Be search engine friendly Include video or animations Be an accurate representation of your brand KSA View our portfolio examples www.theproductmarketingcompany.co.uk Industrial Marketing Specialists tel: 01462 432 303 | e: tim.gale@product-marketing.co.ukJune 2017 Nv ese from anywhere in the world An Industry 4.0-ready wireless controller that allows machines and systems to be remotely controlled and monitored is available from WAGO. ireless data transmissions are used for communication with machines and systems in difficult toaccess areas, such as those in the renewable energy sector or in mobile applications. As such, the PFC200 controller includes 3G modem to connect to the mobile phone network to control, monitor, maintain and run diagnostics on decentralised machines and systems anywhere in the world, so long as networte coverage is available Accessing the controller via the Internet saves time and money by cenuralising control and monitoring capabilities, with modern data networks taking over the routing, communicating and delivery of data packers 3G modem The PFC200 controller fits Into the WAGO-/O-SYSTEM 750 and is equipped with a 3G modem with standard (mini) SIM card. The only requirements for the mobile communication functions are a valid mobile phone contract and a SIM card. The PFC200 provides wireless GPRS Internet’ connectivity and allows bidirectional communication via SMS. The settings for the mobile communication network can be configured directly from the web- based management of the controller. The controller With 600 MHz of processing speed, the PFC200 is capable of handling the automation of individual machines through to complex applications and algorithms. It has low energy consumption and passive cooling, and with no battery and no moving paitsit is maintenance-free. A wide variety of fieldbus configurations along with specialist YO modules mate it suitable for a diverse range of machine and process automation applications. 141 Secure connection via OpenVPN and IPsec The 3G modem allows error free distance monitoring and secure data twansmission, ensuring data cannot be accessed by unauthorised third parties. When accessed via the mobile network, the controller sets the encryption using a virtual private network (VPN). Different protocols such as OpenVPN and IPsec can be used depending on operator preference. The VPN tunnel transmits all data encrypted at SSL and TLS, Telecontrol protocols Inaddition tothe standard version, WAGO's PFC200 jis available with an extended temperature operating range from -20 °C to +60 °C and as a telecontol variant. The PFC200 telecontrollers suppor IEC 60670- 5.101, -103 and -104, IEC 61850, IEC 1400-25 protocols, as well as DNP3 XTR variants eXTReme variants of the PFC200 ae available with even higher temperature and vibration tolerances for the most demanding applications. The XTR range can operate fom -40 °C up to +70 °C, with vibration protection upto gand shack proofing up t0 15g (EN 61373), Spring pressure connection technology guarantees safe and secure connections even in the harshest aperating environments, Two Ethemet ports The 750-8207 PFC200 features two Ethemet ports and an RS-232/RS- 485 interface for seamless network integration. An integrated network switch enables easy bus topology implementation, Additionally, an integrated webserver provides the User with online configuration options and status information accessible from anywhere. WAGO Limited Ver Sean. SetsENGINEERINGIUPDATE —_ June 2017 SMALLER JUST > GOT STRONGER BSRIA oe ed ae a Instrument Solutions eHire ¢ Calibration ° Sales * Extremely compact and maintenance-free design soves control panel space + 600 MHz processing power allows seamless eutomation of complex industrial systems 4] | Quality products from Roaaing manufacturers * Costoffective configuration Via elCOCKPIT engineering software * Scalable modular system reody for future challenges + Comprehensive on-board data security packages + Two ETHERNET interfaces for extensive compatibility * Linux® operating system + CODESYS 3 runiime system Telephone 01788 568 008 Exo uknothengBwa90 com leeet— wrowwogo com Searcher WAGO R100" wAco Old Bracknell Lane West, Bracknell, Ve Berkshire, RG12 7AH W: www.bis.fm | T: 01344 459314 NsJune 2017 ENGINEERING iUppate EPLAN] Coiner set to revolutionise automated | engineering designs CAE solutions provider EPLAN has launched an innovative configuration- based automation software package, which simplifies the changeover to automated working methods by enabling design engineers to generate electrical and fluid schematics at the push of a button — without the need for expert Rnowledge, specialist programming ability or extensive training. Incuitive, flexible and easy touse, EPLAN Cagineer can be a central part of the design workflow, whether you take a function-based or machine- based approach Your design method will not require any modification it will simply become much faster Fully integrated into the EPLAN Piaxform, EPLAN Cogineer provides the support of expert knowledge from configuration onwards. A mechatronic rulebook and configuration interface can be put together intuitively and Quickly, without requiring knowledge of any complex programming language “The 100% data continuity from one design projectto the next aions users to work with EPLAN Cogineerin a very time-efficient manner’ explains Ken Christie, Director at PLAN UK. "With EPLAN Cogineer, the design pracess is completely independent ofthe people 161 involved which means that consistency is guarareead The significant benefits OF EPLAN Cogineer are great time ‘savings through automatic schematic planning, and increased quality through effective error prevention’, Complete electto-technical documentation can be created with EPLAN Cogineer at the push of a button This guarantees error-free implernentation ofthe defined rules ‘and models and ensures the production (oF high quality documentation, ‘Another added benefic of the new software is that talons users (0 eate more projects in the same time, thantes tots Functionality for making Use of pre-engineered macros EPLAN Cogineer is flexible and easy to Use asit offers data continuity from product structuring to final project implementation and supports ‘compliance with standards and irectives. This ensures maximum, accuracy and maximum efficiency. Subscribing to EPLAN’s "Learning by doing” mow, Cogineeris very simple to work with for occasional as wells the experienced users, making icvery easy for anyone to develop projects. It does not matter whether ‘machines and plants are already structured by functional aspects cor by hierarchies of plant-specific viewpoints. The EPLAN Cogineer solution offers @ scalable configuration approach in cerns of seleced working methodology, by mixing classical \worting methods and configurations — for example, with manual and ‘configurable subprojects — in order tomeet customer requirements. For further information please visit wwweplancogineercouke—_ === i OUWER... Distributor of Mean Well Power Supplies Din Rail Power Supplies Ecopac Power LTD sales@ecopacpower.co.uk | www.ecopacpower.co.uk Sales: 01844 20 44 20 | Technical: 01844 20 44 30June 2017 ENGINEERING | UPDATE Giidel’s Gantry Advantage Flexible & Scalable Technology Iola CAE ea ore) eMule Teh Renae se Raa Na eel Tene ele) Pn et te Ree AC ea ne MC eae Per M lee Vale Ret-laNel (tela ie- ale MeN Eater fad (el Cpe Ras cata Ete te ota ee oe ne Celene leis true that the 6 degrees of freedom available from an articulated arm robot brings distinct advantages where complexorientation tasks are required, but gantry robots have other attributes which can eclipse those of their 6 ‘axis cousins in many ways. Generally if the concept or application under consideration requires compromises to make a 6 axis solution viable, then itis often the case that a gantry robot would be the better option. The mechanical configuration of a gantry robot is inherently rigid and provides the highest levels of accuracy and repeatability across its full, and often extensive working envelope. It is these characteristics that have seen Gidel gantry robots play an important role in many applications, ‘A good example is machine tool loading. In this relatively simple application, usually requiring only 3-4 axes of motion, the main advantages of the gantry robot are the shape of the work envelope and the ability to access the machines from overhead. This means that there are no restrictions on operator access to the machine or its contro! panel at floor level, often acisadvantage when using 6 axis robots for these operations ‘Also, where there are a number of machine tools to be serviced, then a single gantry robot can be used to load and unload multiple machines. All gantry robots supplied by GUdel, imespective of working range or payload, are built. upon @ comprehensive range of high quality, robust, feld proven modules manufactured in-house (0 exacting standards. GUdel’s reputation for quality and reliability, combined with the relatively simple mechanical configuration of gantry robots mean that uptimes are very high and the time required For any maintenance or remedial wort is kept to an absolute ‘minimum, The scalable concept of the gantry robot also allows the system to be tailored specifically to suit the application, meaning that there are no compromises on working range, accuracy and repeatability or payload ‘A further benefit is that, although gantry robot might span a great distance, its actual footprint is small by comparison. This means @ very high utlisation of precious floor ‘space, without the "dead zone” usually associated with @ conventional floor ‘mounted 6-axis robot. Although Giidels gantry robots have high levels of accuracy and repeatability built-in, for certain applications the main criteria is not necessarily precision, but the size of the work area required, which mates the gantry the first choice solution. 4 shining example of the capabiliies and benefits of a very large gantry robot solution is Gude's WoodFlex system, spanning an impressive 5O meues and installed to manufacture tree-dimensional arched ceiling beams and other products for modular building construction. In adcition to the extensive working range of this system, the impressive payload capacity of the gantry allows it to transport a range of interchangeable gripper and tooling systems on board, increasing efficiency and productivity as it performs numerous assembly tasks with multiple tools These unsung heroes of the automation world have a lot to offer and can often be a practical alternative to ather robot types for a wide range of applications across multiple marteet sectors For more information, please contact: William Bourn, Sales Manager Gidel (Uk) Limited Tel -44(0)24 76 695 444, E-Mail: william bourn@ukegudelcom, Web: wwwgudelcomENGINEERING | UPDATE June 2017 ae OR) Bue Monae ens ey ilemodlr penta a Ce eee ee teeter eee eee © ssscnawr Tasamouy OOuoiWu.) 248007 111111101" 910091011 T05U PL re AM 1000 readings per second 1000 ont ront ‘Super slick software 11100 roni0 yit01 New features oooot (2 goaot PLUS new Cee Rue +44 (0]1978 2622551 sales@esi-tec.com| — www.esi-tec.comWag aH) ai) Continuing their strong commitment to safety innovation, JSP understand that Noise Induced Hearing Loss (NIHL) is one of the biggest Occupational Healt problems facing us today so to help the industry combat this, the ISP Research and Development team have designed a new range of SonisTM Helmet Mounted Ear Defenders which peae at an unbeaten SNR of 36 Developed in partnership with a leading research facility in the field of acoustic engineering, this new range offers unique acoustic performance in an extensive range of industrial applications, The SonisTM Helmet Mounted range moves from the green SonisTM I - SNR 26 for low level noise to the Sonis CompactTM 2 with slim cups offering SNR of 31 for substantial Industial noise through to the matket leading SNR of 36 for the red SonisTM 3 to protect against extreme industrial noise This new SonisTM range of Helmet Mounted Ear Defenders Feature adjustable steel arms so the wearer can tilt and adjust the position of the cup to give an excellent fit to the ear. The force the helmet adaptor applies and the cushion surface area work together to pravide optimum cushion pressure and comfort 201 June 2017 ENGINEERING (Uppate = With 3600 rotation onto the Helmer, the wearer can keep the ear defenders neatly parked onto the helmet when not in use but remaining in easy reach. The low profile cups allows for compatibility with other Personal Protective Equipment including the ISP SurefTM visor system for maximum protection. The new SonisTM range of Helmet Mounted Ear Defenders easy attach and detach from the universal slot of JSP Helmets and through rigorous testing JSP can guarantee that correct SNR's are reached when worn with their EVOlite, EVO 2, £VO3, Global Standard £VOS Olympus Helmet and Skyworker Helmet. Compatibility is key when fitting accessories to Personal Protective Equipment Manufactured in Oxfordshire, the SonisTM helmet ‘mounted cups can be coloured to meet a corporate identity and can also be printed with a company logo for improved brand recognition and to prevent theft. This exceptional range of SonisTM Helmet Mounted Ear Defenders are Kitemarked, and meet €N352.3. wen jsp.co.ukENGINEERING iUppate June 2017 © Training courses on all Primavera Software regularly run at our Hertford training centre © 6 courses also held in Darlington, Edinburgh and ‘Workington © Primavera Risk Analysis training & per Te is OTT STLN AN Sio s available Primavera eee using our pre-loaded ATUL oramavere software sais & colony © Cracl Loring Cris eccopted a sold °° rr approved Goce caer en Petey Leencret ae Email: sales@fibet.co.uk www.forgetrack.co.uk Visit: weve fibet.co.uk | Te: 01282 878200 EtherCAT Protocol - single cable Thermocouple at 100H: - all types Voltage & Strain at 20KHz sampling Shock & Vibration 100g - rugged 100m between loggers - powered Includes DeweSoft-x Software Tel, 01367 871000 Pctatiow AX DEWESoft® — Zt gueeia, 01663 735003 www.dewesoft.com www.rotaflow.com latts lining division has invested in ‘anew dual-core curing system designed specifically for lining pipes with a diameter of between 600mm ‘and 200mm, UKDN Waterflow (LG) Ltd, par of Lanes Group plc, is using the advanced system torehabiltate large diameter culverts for Network Rail ‘There are only two of these ultra-violet (UV) dual-core systems in the Uk that can be used on mobile UV lining equipment. ‘Most pipe rehabilitation contractors hire them project-by-project, passing on the hhigh cost ofthis to the cient. Eamonn Maloney, Head of Rail ‘Maintenance for UKDN Waterflow (LG), said: ‘We are investing in technology that allows us to deliver the best service to our rail customers “Having the system in-house will allow sto plan culvert and sewer rehabilitation programmes more effectively, making them easier to implement and mare cost- effective for ail infrastructure customers, “Our ability to investin this technology is an example of the benefits that have Flowed from Lanes Group's acquisition of the business 12 months ago Indeed, the dual-core system will be made available toall Lanes Group sewer rehabilitation customers In an adeitional innovation, UKDN Waterflow (LG) has also devised a mobile UViining pod to operate the dual core light rain, which can be easily lifted on to and offal tole or all-terain trailers. June 2017 ENGINEERING | UPDATE Technology investment boosts UV lining capability UKDN Waterflow (LG) Ltd has boosted its ultra-violet lining capability to meet growing demand for the rehabilitation of large mF) This allows the equipment to be more easily transported to and from the lining site, contributing to safer, faster and more efficient pipe rehabilitation procedures The ProKASRO dual-core UV light system has Four lamps on each core. Once the guide arms have been set toa maximum diameter,a safety system will prevent the arms over elevating past the dis meter chosen UKON Waterflow (LG) Lining Manager Jack Talbott said: We can remotely adjustthe arms up or down to guide the light source through changing diameters, or sections of deformed pipes during the curing process. “The operator to ep the light source as close as possible to the liner all times This allows the quickest curing time, which can be essential when lining rail pipes during shor track possessions, “With this system, cameras can now be fitted at the front, middle and back meter sewers and culverts. Bere ny oF the dual-core, so the operator can Monitor the curing process, This is especially useful when lining curved pipes when the guide arms may snag (on wrinkles in the liner” UV cure in place pipeline (IPP) lining where resin within the glass-fibre liner is hardened with Uv lights increasingly the pipe rehabilitation technique of choice in rll environments Itis Faster and needs less installation equipment than traditional hot water CPP lining, This mazes UY lining easier to carry outin remote locations and confined spaces, which often apply to working on railway lines UV-cured liners are also structurally stronger. This means they can be made with thinner, lighter material, adding to the ease of installation. Also, unline hot CIPP, UV lining does not create large quantities of toxic waste water wwwvukdnwaterfion cauDC & AC L Solutions 1 Ke) INaUS __ PFD Series AC-DC UPS * 240VAC or Universal Input * 12V, 24V or 48V DC outputs + 150W or 300W power rating + 1U rack mounting chassis » External batteries for long hold up time + Intelligent battery monitoring with low voltage shutdown WM800 to WM4000 Series Wall Mount UPS + Models from 800VA to 4kVA ratings * Wide 140-310VAC input (115VAC also available) a + Smart Automatic Voltage Regulation function =< + Line interactive with 3mS transfer time _ 4 + Smart battery management, high power charger z + External batteries for long hold up periods + LED or LCD display with audible alarm + Optional solar charger input PKR Series Online AC UPS + Ideal for IT or Telecomms Applications + 2U to 5U 19” rack mounting or free standing + Five models from 1kVA to 10kVA * Online with pure sine wave output + 230V or 115VAC output + Automatic Bypass as standard + Intelligent RS232 comms port + UPS management software + SNMP, USB or Dry Contacts optional - LED & LCD display shows battery parameters Xi Series Online AC UPS + Ideal for industrial applications + Available in either 230V or 115VAC version: + Models from1kVA to 6KVA + 19” rack mounting or free standing + Dual AC feeds with auto switch over if one feed fails + Hot swap batteries can be changed without power down: + Remote emergency power shut down + Digital display input/output Vand Hz, ~ battery voltage and load = AIA J + Supplied with Xprotect software in , iii Cf + Monitoring via RS232 or Network POWER www.powersolve.co.uk Email: sales@powersolve.co.uk Eerej a4 | Tel: 44-1635-521858 i i(J) POWER JACKS LUFTING & POSITIONING SOLUTONS Dashboard Engineering 82 EAD configurator ist Ep Product selector June 2017 ENGINEERING | UPDATE “hana \eezosi0 Power Jacks Has It All Configured Out Rete ca a new online engineering tool for customers with designs on Reece hut eee ad eases The innovative portal system means design assistance or product selection is available to customers anywhere in the world, 24/7. “I's our way of empowering customers who want to benefit from Power Jacks’ capabilities and expertise, and want to do so swiftly and efficiently,’ says Marketing Director Bruce Hamper. “For businesses located overseas, or with multiple international bases, we believe this online engineering resource is a genuine problem- solver — an immediate solution when timescales are tight and product reliability is paramount” ‘The Power Jactes Portal - accessed via the company's website www. powerjacks.com — offers a single point of access to twin services: + a CAD Configurater, enabling users with a sound technical knowledge oftheir requirements toselecta product iypeandthen tailor it to their specific needs. From there, a CAD model can 241 be downloaded in 3D or 2D in virtually any native format and a dynamic data sheet generated, + a Product Selector, allowing customers with less technical knowledge to enter their application parameters and leta built-in engineering intelligence system recommend the ‘optimum product solution. The system then generates a CAD model and datasheet alang with a summary of calculated values The portal has a user-friendly dashboard facility and all its capabilities can be accessed via a single log-in — all customers have to do is register on the website. "We're pleased to be adding this new dimension to our customer service capabilities” adds Bruce. "We understand the issues and challenges our customers can face, and we believe this new online engineering resource helps them to address those" The service initially includes products for machine screw jacks, ball screw jactss, stainless steel screw jactes, linear actuators, bevel gearboxes and load links. However this is set to be enhanced as further Products and system-building accessories are acided. Power Jacks has chosen to base the portal on the CADENAS engine *CADENAS is a world-leader in the development of CAD part systems and their delivery worldwide via the internet," says Bruce. “Its commitment and development strategy mean our customers will have access to the best systems, using the latest technolagy. More than that, CADENAS has a global Support structure in place to support ur international customer base.”HINGE DESIGN FOR EVERY APPLICATION BESPOKE AND STOCK HINGES FROM THE UK’S NO1 SPECIALIST MANUFACTURER LL and sub- Eels Bespoke hinge CEST) Ta Lift-off _ Heavy-duty Continuous Specialpurpose Butt and backflap 01827 63391 www. patiwassa Ise co.uk. GOLD WASSALL Quality hinges for over 200 yearsJune 2017 ENGINEERING | UPDATE DON'T MISS OUT ON HBM’S LATEST RANGE OF FREE WEBINARS The first webinar will take place on June 27th 2017 at 9am (GMT) an the topic ‘Everything you should know about Aircraft Structural Testing’. As airframe structures must be thoroughly tested to ensure top performance through its operational life, this webinar is suitable for structural engineers who are working on the development of modem aircraft. Split into comprehensive categories, this webinar will start with looking at some of the reasons and cammon drivers behind aircraft structural testing and will move on to high: channel count testing and finally will then look at typical requirements of the testing engineers and a sketch of the workflow. Exclusively offered by the HBM academy, How to cope with growing demands regarding filling, dosing, check weighing and packaging technology, will take place on June 28th 2017 at Sam (GMT) This webinar is all about weigh filing Confronted with the demand for ever increasing precision and speeds for packaging — often with the expectations of reduced costs — this webinar looks at the advantages which can be achieved in comparison o other filing technologies, such as accuracy, which could result in costly over filing of products, speed and the prevention of contamination etc. (Our third webinar in the series, tates place on June 2%h 2017 at 9 am (GMM, ‘Measuring in 3 dimensions: Why you should consider choosing a multi-axis sensor as a space-saving alternative for your application’ looks at the working principle of multi axis sensors and discusses the benefits The webinar will also discuss the impact of cross-talk, which is an unwanted and inherent phenomenon which occurs whenoneaxis ofasensor is stressed with a single load. Dirle Mller, Head of Product Management = Industrial Measurement Solutions at HBM offers practical guidance and explains how to minimise cross-talle effects, which can have a negative impact on measuring results When it comes to deciding which Force sensor is the right one for your 261 application, HBM's final webinar in the series will be of interest ‘Piezoelectric or Strain Gauge Technology webinar, takes place on June 30th at 9 am (omy With many different sensing technologies and the endless variety OF products available in the market, finding the right sensor for your application can often be @ daunting task. With piezoelectric and strain gauge technolagy being two of the measuring principles most commonly used in force measurement technology, this webinar will explain the functional principle of both types of sensors and advise on what technology is more suitable to the task at hand All HBM webinars are free of charge However, spaces are limited and are available on a first come, first served basis. Please reserve your space by booking at htps//wwwhbmcom/ en /3157/ webinars For further information, contact H3M (on +44 (0) 20 8515 6000 or via email info@ukhbm cou ar visit the H3M website at www.hbm.comENGINEERING iUppate June 2017 Ch spenene EME se Subcontract for Civil Engineering Works NEI Silver Book ~ Professional Servic ble in hard copy, printable PDF, view only PDF and editable w For more information ntact: +44(0)1788 534470 or sales@icheme. iment formats. Global engineering, manufacturer and distributor of industrial fastenings and Cat C products. rn nc More Features More Products More Data www. trfastenings.com The go-to place for Engineers, Designers & Buyers T: 08454 811 8001 E: sales@trfastenings.comJune 2017 ENGINEERING (Uppate The new EPC3000 precision controller range from Eurotherm focuses on a robust cybersecurity strategy combined with IloT connectivity + Eurotherm™ by Schneider Electric™ new range of programmable precision controllers designed to help optimize thermal processing and process automation + New EPC3000 precision controllers help deliver an efficient and secure process, maintaining high standards of production and helping to ease cybersecurity concerns + The EPC3000 range is a cost effective solution whatever your process, as it easily achieves the required stability, accuracy and repeatability across multiple industrial applications requiring precision control, with particular benefits in heat treatment for aerospace and automotive, life sciences, semiconductor, glass and food & beverage Data security in the industrial environment is paramount, and it all begins with system integrity at every level, from enterprise to device. Eurotherm has designed this new range around best practice for cybersecurity, and EPC3000 is the first Eurotherm process controller tested to the highly demanding Achilles® CRT Level | qualification, 8 unique solution designed to enable device manufacturers to conduct comprehensive quality testing throughout the product development lifecycle. At one of the launch events in India, a system integrator commented, “The performance of this controller is impressive and the certification for Ethernet robustness will help our cybersecurity strategy and give peace of mind for the future” Precise and repeatable control improves quality, increases With a high level of functionality and configurability, EPC3000 controllers are easy 0 install, commission and replace, and are built to last Global certification to international standards allaws EPC3000 to be adapted to a wide spectrum of marteets and applications with 2 robust design for high reliability in demanding environments, 281 Christopher Ashworth, VP 6 Managing Director, Eurotherm by Schneider-Electric said “Whatever your process, the EPC3000 range easily achieves the required stability, accuracy and repeatability and provides real-time indicators for efficient monitoring of process equipment effectiveness” Adaptable scalable and digitized Ashworth adds ‘our customers can adapt more easily to changing needs with flexible software and instant upgrades available online Ethernet connectivity _ enhances the convergence of information and operations technology, giving EPC3000 operators access to all the data they need. This allows ‘our customers to capitalize on the industrial intemet of things in their manufacturing processes across 2 multitude of applications” Cron Coren For more information about Eurotherm EPC3000 precision conwrollers, please visit www.eurotherm.co.ukEurotherm by Schneider ElectricJune 2017 ENGINEERING | UPDATE PACKED, SEALED, SOLD, SENT Packaging designers are constantly thinking up remarkable new packaging solutions that not only protect the product but are also intended to awaken our impulse to buy at the point of sale. Only producers with the right mix of in-house production and suitable components from other suppliers can meet the needs of this market To achieve the level of flexibility and reliability required, Beck Packautomaten has relied on the conveyor technology modules of mie for a number of years now. Not one mb conveyor that we are using orhave used has broken down” says Marco Corrado. The conveyors are designed to meet every requirement and the areas of use are multifaceted: From small and light products of just a few grams up to full rolls of carpet weighing up to 100 kg per role, mk conveyors were able to demonstrate their strengths in every challenge. (One of the biggest benefits of mk products is the variety of its system: Using the modular aluminium profile technology as the basis, every function of modem factory automation can be implemented with ease “The system suits us very well We can build the exact conveyor that we need, practically like you could with Lego” Beck can also use its mk conveyors for the most vatied environmental conditions. Even with the abrasive contaminants produced when working with insulation boards, the mk products managed to operate effectively And at the other end of the spectrum, Beck also uses mk conveyors for very clean environments with cleanroom conditions. That is exactly what has brought mk so much success in the market for 50 years: On the one hand, mk. offers a modular and sophisticated technical conveyar system based onits aluminium profile technology. On the other, mk has a particular and distinct expertise in the area of conveyor technology far creating solutions that deviate from the standard Another beneft of mk products for Beck Packautomaten are the proportionally low installation dimensions of the mk conveyors, The Beck machines are the most compact ones with their capabilities on the market mk also supplies small and short conveyors with a tail diameter of 22 mm or with a Rnife edge starting from a diameter of IO mm. “These small conveyors are perfect for us, because we can integrate them directly into the machines,” explains Marco Corrado. "We have been very happy with the mk conveyors,” says Marco Corrado, "and we look foward to relying on mk products for our machines in the Future®MODULES AND MUCH MORE Load and unload removal trans- portation via belt conveyor, timing belt and gravity roller conveyers Transport and filling of cartons, fl weight measurement via inte- grated scales PROFILE SYSTEMS Accumulating run with separating function and cyclical operation mk Profile Systems Limited a company of the mk Technology Group Unit 2-Wolds Farm Business Park Kinoulton Lane: Kinoulton: Nottinghamshire, NG12 3EQ Phone +44 (0)1949 823751 Fax +44 (0)1949 81270 www.mkprofiles.co.uk -info@mkprofiles.co.ukJune 2017 eXtended Transport System in stainless steel for use in the food and pharmaceutical industries XTS HYGIENIC IN STAINLESS STEEL FOR USE IN THE FOOD AND PHARMACEUTICAL INDUSTRIES XTS Hygienic, the stainless steel version of the eXtended ‘Transport System from Beckhoff, opens up a wide spectrum of new applications, first and foremost in the primary food and pharmaceutical industries and for processing and filling liquids in general. Enabling optimal cleanability with the high protection rating of IP 69k, very good chemical resistance and without any hidden comers, edges or undercuts, the version in Hygienic Design offers a lot of potential for innovation in these industries. The advantages of the standard system as a highly flexible motion solution are combined with ease of cleaning, thus enabling process optimisations and maximum production line availability even when the demands made on hygiene are high. The XTS replaces mechanics with software functionality to allow for a high degree of design freedom in realising completely new machine concepts. As a result, applications with difficult environmental conditions, suchas in product, handling for the food, phatmaceutical and cosmetic industries and in the production of paints and varnishes, will benefit from the new Hygienic Design. Benefits for machine builders and end users Through @ significant reduction in mechanical engineering requirements, machines can be set up with the XTS more compactly, at a lighter weight and with less wiring. In addition, compared to conventional solutions, the systems are much mare flexible, the processes quicker and maintenance needs lower. Thus, machine builders can now offer smaller, more powerfull and more efficient systems and the end user benefits accordingly from a smaller footprint. higher productivity and quicker product switchovers. 32l ENGINEERING | UPDATE These advantages become particularly apparent in the Hygienic Design environment because ease of cleaning is one of the highest priorities. With the XTS Hygienic, which is So much easier to clean compared to more complex mechanical systems, the routine cleaning tasks along with those for product switchover ~ which are optimally supported by the XTS as standard - can be performed much more quickly. And there's more: up to now, it was virtually impossible to implement mechanical solutions at all in many applications due to their high requirements for cleaning = the XTS Hygienic now allows for the automation of many of these processes as well Developed in close co-operation with the EHEDG. The XTS Hygienic was developed in close co-operation with the European Hygienic Engineering & Design Group (EHEDG). As a result, it meets all the requirements for system certification according to EL Class | AUX. The most important properties of this stainless steel version include the high IP 69K protection class, which guarantees the highest-possible degree of protection against ingress of dust and water. In addition, it exhibits very good chemical stability so that the surfaces are able to stand up to surfactants, acidic and alkaline cleaning agents, different alcohols and disinfectants and even hydrogen peroxide. The mechanical components used in the XTS are made of V4A stainless steel while thesealsandcoversconsist Of very resistant plastic materials. In addition, all the joints benween the individual components are protected against the ingress of ditt and liquid by a high-quality, elastic joint seal Once installed, the XTS components form an even, smooth surface together with the machine that is easily accessiblein all areas, which also mates itvery easy to clean, These properties also apply to the movers, with the rollers placed atsuch a distance to the mover's body that the gap can be cleaned with eg a finger. The rollers of the mover are ‘sealed against the axis in such a way that it is possible to reliably prevent the ingress of dirt and any leakage of the bearing grease.a XTS — Revolution in motion. The linear transport system for next generation machine design. New Automation TechnologyFluid Control June 2017 ENGINEERING UPDATE Precise metering of viscous fluid flows Titan Enterprises OG Series oval gear flowmeters provide precise metering of viscous fluid flows at flow rates up to 500 litres/min, temperatures. at up to ISOC and pressures up to 700 bar. Beneficially the measurement accuracy Options areavailable formonitaring of OG flowmeters improves astheliquid of aggressive / hazardous Muids viscosity increases, from a nominal one ar inclusion of feature windows per cent to around O1 per cent of flow to allow visual flow checking. rate at higher viscosities. Each OG flowmeter provides an electronic pulse output enabling In a Titan OG flowmeter - oval shaped simple interfacing with flow rate gear-toothed rotors rotate within a indicators or machine control chamberofspecifiedgeomety Asthese systems, rotors turn, they sweep out and trap a very precise volume of fluid between Compact and ruggedly designed — the outer oval shape of the gears and Titan OvalGearflowmetersuniquely the inner chamber walls with none of combine high performance with a} the fluid actually passing through the lowcost of ownership. Viscousflow gear teeth. Magnets are embedded in monitoring applications benefiting the rotors which then actuate @ reed from Titan OGflowmeters including switch or provide a pulse ourput via a monitoring of lubrication-fow in Hall Effect sensor Each pulse or switch compressors and rock-crushing closure then represents 2 precise machinery, forward and reverse increment of liquid volume that passes fuel flowscn marine diesel engines, through the meter. The result is highly syrup injections in beverage lines, accurate flow measurement almost automated dispensing of cooking immune From the effects of varying fluid ols, low rate and volume of batch viscosity, density and temperature chemicals as well as monitoring wax finishes, perfumes and sizing . Informative ce areas wey meeecerees Flowmeter ImVmin and SO0I/min. Individually Titan Enterprises has published ew clas ney ee plied with » Fox Sathe nformation please vik an updated version ofits popular traceable flow test certificate, For flows the averview page onflawmetersor : " : both in forward and reverse directions, contacthtantnterpriseson44-i935- | ‘TOP IO Tips for Selecting a ifnecessary. 812790 / sales@llowmecerscouk : Flowmeter’ guide. Available to download. from Flowmeters top tips the document provides informative and unbiased guidance to enable you to select the optimum flowmeter technology for your application. After discussing why you might need a flowmeter the guide then addresses the total life cost of different types of Flowmeter technology, the importance of defining operating parameters (flow rate, line pressure, temperature and measurement accuracy required) and the chemical compatibility considerations of your application. The guide also looks at how your selection of the mostENGINEERING | UPDATE for Guide to Selection appropriate flawmeter often can depend on the system it is intencied to be a part of. To enable you to compare the 10 most common different flow metering technologies pragmatically the guide provides a helpful pentagram graphic representation for each technology to help you match a flowmeter type to your operating parameters, its cost of ownership, ease of use and the level of support ic may require. Finally the guide looks at the importance of following flowmeter installation instructions carefully and offers some helpful troubleshooting checks you can try before having ta call out a service engineer to your ‘Taulty’ flowmeter. For further information please contact Titan Enterprises on +44-1935-812790 / sales@flowmeters.couk June 2017 Fluid Control Low Power 800-series Flowmeter Battery Operated Equipment Titan Enterprises has introduced a new version of its popular 800 series turbine flow meter that enables integration with battery powered or portable equipment. Designed to operate with minimal power input this competitively priced, low power 800 series flowmeter maintains high performance aver 6 flow ranges from 0.05 to 15 litres per minute. Totally non-metallic wetted components, including a moulded PVDF body and Viton ‘0’ seals, makes the lower 800 series flowmeter the ideal choice for the metering of even aggressive chemicals. The standard inlet tubes are barbed to accepta hase size of mm although for OEM use - altematives are available. At the heart of the low power 800 series flowmeter is a precision turbine that rotates freely on robust sapphite bearings. The turbine contains fully moulded-in magnets that are detected through the chamber wall by an extremely low drag, low power detector. The output for the low power 800 series flowmeter is a stream of pulses that are readily interfaced with most electronic displays or recording devices. This combination of materials and technolagy ensures a long life, high performance praduct with continuous reliable operation, For Turther informatian an the new low power 800-series flowmeter please visit the overview an Flowmeters website or cantact Titan Enterprises on ~44-1935-812790 or sales@flowmeters comuk With over 40 years’ experience in flowmeter innovation and manufacture, Titan's company philosophy of “pushing the envelope by trying to do things a little different and better“ has resulted in sales of over 250,000 _ products into 40 countries worldwide and a repeat - purchase rate of 95%. Today Titan supplies innovative flow measurement solutions to a broad range of market ‘sectors, including medical, chemical, petrochemical, food and drink, laboratory and pharmaceutical. For further information please visit www flowmeters.co.uk. 135361 June 2017 ENGINEERING | UPDATE Air Liquide to Supply Oxygen to the UK's First Advanced Biofuels Facility Air Liquide has been awarded a five-year contract to supply a large volume of oxygen per annum to an advanced biofuels facility being constructed by Advanced Plasma Power and Cadent. The high-purity oxygen will be used te convert 10,000 tannes per annum of household waste into 22GWh of biosubstitute natural gas (BioSNG), enough to heat 1500 homes or fuel 75 heavy goods vehicles. Construction of the Facility has already started and it is due to deliver gas to the grid in the first half of 2018. Once it has achieved full operation itwill reduce greenhouse gas emissions by more than 5,000 tonnes per annum. Funding for the £25m facility has been provided by an £llm grant awarded in September 2015 from the Department for Transports Advanced Biofuels Demonstration Competition, the Gas Network Innovation Competition and the project partners The project will catalyse the development of further BiOSNG plants. The technology has the potential to produce IOOTWh of green gas per annum, enough to fuel all of the UK's heavy goods vehicles or meet ‘one third of our domestic heat demand Achieving this potential will require 11 billion cubic metres of oxygen per annum. Richard Murphy, Managing Director of Air Liquide UK said “Air Liquide are pleased to be working with Cadent and Advanced Plasma Power an this exciting project. It demonstrates our ability to deliver innovative solutions to new markets and our commitment to promoting the transition to low carbon alternatives to fossil fuels” Rolf Stein, Chief Executive of Advanced Plasma Power said “We have been really impressed by Air Liquide's professionalism and ability to provide a Cost effective and flexible oxygen solution. Production of BioSNG requires a high- quality gas partner and we look forward to working with Air Liquide on Future projects" David Parkin, Director of Networks Strategy of Cadent said "Decarbonising heat will eequire innovative technologies such as BioSNG. This oxygen supply agreement shows that important role that industrial gases companies such as Air Liquide can play in the development and commercialisation of these technologies” Plasma PowerENGINEERING | UPDATE June 2017 The safety control system PSC! consists of freely programmable compact safety controllers with VO extension modules for signal processing of emergency stop switches, guard door switches, ight Grids and additional mechanical and electronic safety switchgear. Additionally there is the possibilty via numerous functions to monitor axes. Using the Universal communications intarface a connection can bbe established to all the standard field bus systems. For more information on the PSC Safety Controller, please see our website www.schmersal.co.uk greene feanmology Mere) Cet memes ete) Tesi eeemeng lt ko) Deena ntti Beene cei aed Peon h tas eas oto reod area Eo tel ey en Rel Pe rectus SS Otol tke eis ol] er Nel Re eer Ne Ro Programmable, modular safety controller Flexible and scalable application adjustment Field bus connection via integrated ‘communication interface Reliable axis monitoring of up to 12 axes SCHMERSAL ‘Sate Solutions for your industryJune2017_ ENGINEERING | UPDATE Fulton's Steam Remedy for Neal's Yard Helps to Increase Output uton Limited ~ the leading heat transfer specialist = has supplied an cilfired, skid-mounted steam boiler system to Neal's Vare Readies, a UK-based manufacturer of naturel, organic health and beauty products including essential oils, moisturisers, shower gels and soaps. The 603 oilfred boiler was supplied with the necessary ancilary items including hot-well, water softening, chemical casing and blowdown vessels. ‘Commenting for Nea's Yard, a spokesperson says: “The Fulton boiler was suited to the pracesses demanded from Neal's Yard Remedies and was of a style and type that was ideal For the location of the company’s new plant room, which is situated on a mezzanine floor” This ig Neal's Yard's fret steam boiler installation and it replaces an old electtic element heating pracess, which used de-ioniced water ~ an important ingredient in most products ~ introduced into small mixing vessels and heated using electric elements to produce a steam jacket. The new process line uses steam from the Fulton boiler to provide indirect heat ~ in excess of 90 degrees ~ to 8 heating pot containing products such as coconut ll Two larger mixing vessels on the same line are also indirectly heated and contain only naturally-occurring products, blended o produce cosmetics including hand lotions, shampoos, face polishes, otc While the new process line Features a much larger heating pot land mixing vessels, Fulton's boller system quichly raises steam {3nd bing the vessels up (0 temperature, makeing it avery efficient way for the company to produce the indirect heat requited for its processes The siid-maunted Fulton system has been designed to fucure- roof the Neal's Yard operation and allow for the addition of 2 second boiler, which will be used during maintenance and shutdown periods and to cope with increased demands in throughput “The combination of larger vessels and a mave toa steam-based process has enabled us to more than doubled the potential throughput of the new line” says the Neal's Yard spokesperson, The Fulton name has been synonymous with steam since the company fist introduced the vertical tubeless steam boiler in 1949 and Fulton was established in Bristol in 1966. Today, Fulton is sill one of the worlds leading manufacturers, producing an Untivalled range of heat transfer solutions, including steam and thermal Muic systems, but increasingly these are ordered by customers as part of bespoke turnkey systems designed to meet exacting specifications Fulton's renowned "y Series vertical gas- and oiled steam boilers includes eight models covering outputs from $6 to S60 bg/f Its tubeless design, invented by Fulton, eliminates the coils, and tubes traditionally used in steam raising plant and enables, the Series‘! co raise its full steam output in just 20 minutes, The simple design and robust construction from top quality materials make them ideal for arduous applications in a wide range of industries. Fulton's heat transfer solutions can be delivered as fully- prefabricated plant rooms or complete skid-mounted units, built to fit prepared location and connect direct to pre-installed services. Using the latest CAD equipment, its design team can accommodate the most sophisticated engineering specications in surprisingly compact spaces, locating components in the best possible position to suit the installation Further information on the products and services available From Fulton can be found at wwwfultoncouk, by emailing sales@fulton.co.uk or by calling +44 (O)II7 972 3322ENGINEERING iUppate June 2017 welcome te you e-procurement late O oe Ne AC as we ‘ww.cleanroomshop.com -+44(0)1524 813022 ray Th {nfo@cleanroomshop.com DriyiNe) cans, EFFICIENCIES y work with quality brand partners ‘Once ptt a bolle manufoctirer, Futon now spectoiues | pee alee eae ‘plant rooms that meet the cureat demand for cfs fobrication. We put great emphasis in providing soles ‘end application advice and ofl commissioning N ‘and ofer sales service for hospital food and: beverage processing petrochemical and ‘other installations. ‘Oursteon ho! water and thermal of solutions ‘re delivered a: fly-prelabricoted plant rooms or complete sid-aounted unt, boul foto prepored location and ‘connect direct to your services waekulion 139June 2017 ENGINEERING | UPDATE Maple 2017 Offers Increased Mathematical Power, Stronger Visualizations and Flexible Deployment Options New version of Maple expands functionality further with easy sharing of user-written packages Maplesoft™ today announced a major new release of its flagship product, Maple™, the mathematical software that makes it extiemely easy to analyze, explore, visualize, and solve math problems. The result of over 30 years of development, Maple already has comprehensive mathematical coverage and extensive usability features, but with continuous development efforts, this release includes a large number of useful improvernents that existing customers will welcome. As always, thee are constant improvements. in the mathematical engine, implementing new algorithms and adding more flexibility and efficiency to existing ones. New abilities include finding exact solutions to more PDEs with boundary conditions, finding new limits, solving more integrals, performing new graph theory computations, analyzing data in new ways, and much more. In addition, with Maple 2017, customers can + Extend Maple’s power through user-created packages, with instant, seamless access to a rich collection of packages written by customers and shared in the MapleCloud. 401 + Construct even complicated plots easily using a redesigned Plot Builder Assistant that makes iteven easier to create and customize a wide variety of plots, simply and without knowing a single plot command, + Password protectMaple documents while still allowing access to the procedures they contain, so users can share their work without sharing their intellectual property + Expand their worldview — with new map visualization tools and @ geographical database for exploring and understanding world data in a highly visual way. Other enhancements include new visualizations, additional tools to support algorithm and application development, tools to enhance engineering computations, more comprehensive handling of user- supplied assumptions about 2 mathematical problem, which Maple takes into account when finding solutions , and speed-ups in Fundamental computation routines, "Maple 2017 has a wide variety of advances that appeal to the broad spectrum of our users" says Or Laurent Bemardin, Chief Operating Officer. and Chief Scientist at Maplesoft “Some will be very pleased with the ability to easily access customer-authored packages, and maybe even share their own. Some will appreciate the new Plot Builder and how quickly they can create and customize their plots without worrying about commands and syntax, while others will love all the extra information and. practical examples they get from the Engineering Portal Many will have Fun exploring world map projections. And everyone will benefit from the under-the-hood computation and Performance improvements, even if they don't know it. While no single Feature will ever be relevant to every customer, we made sure there is something for everyone", Mapleisaveilableinseverallanguages including French, Simplified Chinese, and Brazilian Portuguese. A Japanese version of Maple 2017 willbe available ina Few weeks For more information about new features in Maple 2017, visit the Maplesoft website. To learn more about the increased benefits of easy-to-use math software, please read this whitepaper.rer i sal le BRE eh a i A aa eee eri oi Cita ae al new Pulsor® R86 is the 26 GH model thot features smaller process connections, higher resolution, higher femperature ranges and on antenna that extends fom to 72 inches And no other non-contact rodr offers these advanced diagnostics: Neer ac Cu LUM oo Oe aca Se ee TT et a an) eee ts ee eee er CET la te on @ Magnetrol" smagnetrolcom # 01444 871313 « sles@mogrtrl.co.uk aJune 2017 A mat made in heaven why anti-fatigue matting is anything but pedestrian Sue Springett, commercial manager at Teknomnek There's much to consider in the day-to-day running of any industrial site and it's easy to overlook those elements that might be considered more mundane. However, even the smallest procurement choices can make a big difference to your bottom line. A sensible place to start is (literally) From the ground up. There's much to consider in the day-to-day running of any industrial site and it's easy to overlook those elements that might be considered more mundane. However, even the smallest procurement choices can make a big difference to your bottom line. A sensible place to start is (literally) rom the ground up. In @ manufacturing facility, much Of the workforce typically spends @ significant portion of the day on their feet, particularly those fon the production floor. All that time spent stationary can result in health complaints ranging fram muscle aches ta swollen feet, and even varicose veins, This in’ turn leads to work days lost to ill-health, Moreover, slips, tips and falls are the third most common cause of sick days. No matter how well- managed your production line may be, any environment where oil or other lubricants are used is going to offer increased risks. Injuries relating even to low level workplace accidents canbe extremely costly and the number of claims filed almost doubled (@ tise of 42 percent)* in the first decade of the century. Condit Fee Agreements (CFAs), more commonly know Fee’ legal service models, have made compensation culture a very real concem for employers. To place that in context, the cumulative cost of same level falls in the UIC in 2011 amounted to £' billion, an average Of aver £33k per slip or Fall claim, rising to £68k per head injury clair. Investing in products that will minimise slip hazards and/or reduce the physical impact should 421 2 fall happen is a shrewd move. As such, it will probably come as litle surprise to leam matting ranges are fast becoming one of the biggest sellers inthe Tenome catalogue. A, firm favourite is anti-fatigue matting, as well offering improved grip, these specialist mats employ rubber domes and nitrle-infused sponge backing to provide muscle relief for extended periods of standing Electromyagraphic (EMG) testing, which assesses the condition of muscles and the motor neurons that contol them, has shown this type of matting improves muscle activity by around SO percent, as compared to subjects standing on concrete floors. In practical terms, businesses installing these mats have reported an average drop in absenteeism of almost @ quarter (23 percent) over the course of a year. (Ourphilosophy hasalwaysbeen that the devil's in the detail Irs well worth, considering the minutia because even something as pedestrian as mat can offer health benefits to your staff, reduce business risk and save ‘operating costs over time, * National Safety Counil injury Facts 2012 edition ENGINEERING (UppateEvents June 2017 ENGINEERING | UPDATE IFSEC International adds another phenomenal inspirational speaker to the 2017 June Keynote programme Following the announcement last month of IFSEC's best ever keynotes; rock star physicist Professor Brian Cox OBE, double Olympic gold medallist, Dame Kelly Holmes; and Fallands War veteran, Simon Weston OBE, IFSEC Intemational is thrilled to reveal a fourth inspirational speaker for this year's event. Nigel Qwens MBE, acknowledged as the best referee in rugby union, will jain these phenomenal speakers on sage to discuss operating at peak performance and making tough decisions. Taking place as part of the Protection and Management Series 2017, Europe's leading events for security, fire, safety, workwear, facilities and service management, at London's ExCeL from 20-22 June 2017, these four keynotes will suppor over BO hours of dedicated security seminars This Inspirational Speaker Series gives visitors the opportunity to hear from leaders outside of the security profession, whose achievements are world-class and incredibly inspiring Taking place in the Keynote Theatre, sponsored by Honeywell, these four Reynotes will captain the 2017 speaker programme. ‘About the inspirational keynotes: Nigel Owens MBE, presenting 21 June, 1330 — 1400, on Peak performance and tough decisions: a personal story from the best referee in rugby union’ will give an insight into remaining frm. and impartial under huge pressure The World Cup Final referee is widely considered to be the best official in rugby union. He implements rules Fairly but allows the game to flow; he imposes his authority — but he isn't afraid to show a sense of humour on the pitch. He's also the only openly gay official in what's seen as an especially macho sport. In speeches Nigel talks about the hurdles he 441 had to overcome, and the skills you require to make tough decisions with tough characters. Following his heynote speech, Nigel will be around For questions, photos and autographs at the Autonomous FM Lids stand, T840, in the co-located Facilities Show. Dame Kelly Holmes, presenting 20th June, 1130 - 1230 and joining a panel debate 1230 ~ 1315 is best nown for her success in the 2004 Olympics, where she won two golds and became only the second wornan in history to claim the 800m and 1500m titles for British athletics. Prior toher success on the track she served almost 10 years in the military andwas awarded an MBE for her services to the British Army. What many people may not know is that she has also battled with depression, and at Safety & Health Exno, following her keynote speech, Dame Kelly has agreed to share her suuggles on the show's mental health panel discussion. This will mmediately follow her speech on ‘having the passion, compassion and courage to succeed’ on 20th June Professor Brian Cox OBE, presenting 2ist June, 1130 ~ 1230 is one of UKs most famous (and dare say Favourite) physicists, having made the world of science so engaging and accessible to the masses. He has played a key part in the ATLAS and CERN Large Hadron Collider projects, whilst stil finding time to take part in TV programmes such as ‘Wonders of the Universe’ and ‘Wonders of the Solar System’, which have been viewed around the world by millions. Many will also Rrnow him from his eeyboard- playing days in ‘OReam, the pop band behind the 90's hit single, Things Can Only Get Better. Professor Cox will be ‘Exploring the Universe’ with us on 2Ist June. Simon Weston CBE, presenting 22nd June, 1130 — 1230 was aboard HMS Sir Galahad with the Welsh guard regiment when it was bombed by Argentinean planes during the Falklands War The horrific burns he suffered required a series of operations that continue to this day. Despite his injuries and the physical and mental suffering, Simon's life is an example of great personal triumph and courage. He is a true role model for positive mental attitude and ‘overcoming hardship. Simon will share his very personal story about ‘ming adversity into opportunity’ on 22nd June. Brand Director for the OSH portfolio of events Chris Edwards commented “Since we launched the inspirational speaker programme at Protection 6 Management in 2015 we've seen a phenomenal amount of interest from Visitors, So the keynote scheme is something that we continue to invest ‘heavily in. | thinks i for to say that for most events any one ofthis year's speakers would be 0 marquee signing 0 0 have all four appear is quite 0 ‘coup I ook forward to seeing a packed ‘uditoriam at ExCel.in june.” IFSEC Intemational is part of UGM EMEA’s Protection & Management Series, the UK's largest event dedicated to protecting and managing property, people and information. The series incorporates major events IFSEC Intemational, Borders & Infrastructure Expo, FIREX International, Safety 6 Health Expo, Professional Clothing Show, Facilities Show and Service Management Expo, which attract more than 45,000 attendees annually over three days to ExCeL Landon, with 1600 suppliers shaweasing their latest products, and 150 hours of seminars, workshops and keynate speeches. To register to axend IFSEC Intemational and hear from these incredible speakers, plus much more, please click here