TRƯỜNG ĐẠI HỌC BÁCH KHOA HÀ NỘI

Trường Điện – Điện Tử

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Report group 10 – Week 7

Topic: BLDC control design

Lecturer: Chu Đức Việt

Studens:

Nguyễn Viết Thiên An – 20202731

Chu Đức Phú – 20202763

Trần Bách Giang - 20202743

Group: 10

Class ID: 143961

1. Block diagram:

BLDCM MODEL
Number of poles 8
Number of phase 3
Rated Voltage 24V
Rated Speed 3000rpm
Terminal Resistance Phase to Phase 1.45 Ohm
Terminal Inductance Phase to Phase 459 mH
Peak Current 10.2 A
Torque Constant 0.036 Nm/A
Rotor Inertia 48 g.cm2
Peak Torque 0.38 Nm
Back EMF 3.8 V/K
 POWER BLOCK
Components Technical specification Function Specification
Buck converter
supply voltage for MCU
to 3.3 V Input volatage : 7 - 40 V
Buck converter Output voltage: 1.25 - 24 V
LM2576 supply voltage for driver and current sensor
to 5 V Maximum output current :
Buck converter 3A
supply voltage for driver
to 12 V

𝑉DS = −100 V MOSFET uses to protect the circuit from the impact
Mosfet IRF9530 𝑅DS = 0.30 Ohm of unstable voltage source or excessive voltage by
𝑉GS = ±20 V using the MOSFET as a switch
Reverse
voltage Zener diode Vz = 6.8 V avoid damaging the MOSFET due to Increasing more
protection 1N4099 IR = 1 uA than the max rating of Vs, protecting output voltage.

provide adequate Zener bias current to discharge the

Resistor 1k Ohm
gate if the supply voltage is reverse
MCU SUPPLY VOLTAGE ISOLATION
Components Technical specification Function Specification
Nominal input voltage: 3.3
protects the MCU circuit from impacts from external
B0303LS - 1W V (3.0 - 3.6 V) Output
power sources, noise, and electrical faults
voltage : 3.3 V
CURRENT SENSOR Give signals to MCU to control BLDC in torque mode
Components Technical specification Function Specification
Ip: -5A ~ 5A.
Input voltage: 5V
ACS712 current sensor circuit with analog output
Output sensivity:
63~190mV/A.
Control speed directly by buttons + and -
DIGITAL INPUT
High: 10-36V - Low: 0V
Components Technical specification Function Specification
Optocoupler isolate the digital input circuit from the
5-20mA
Isolation PC817 microcontroller
Diode protect the circuit from reverse bias conditions
Communicating and transmitting digital signals with
DIGITAL OUTPUT
the other controllers or connect to control panels
Components Technical specification Function Specification
Optocoupler isolate the digital input circuit from the
Isolation 5-20mA
PC817 microcontroller
𝑉DS = −100 V MOSFET uses to protect the circuit from the impact
Mosfet IRF9510 𝑅DS = 1.2 Ohm of unstable voltage source or excessive voltage by
𝑉GS = ±20 V using the MOSFET as a switch
1 analog dạng áp (0-10V) - 1 analog dạng dòng (4-
ANALOG INPUT
20mA)
Components Technical specification Function Specification
Opamp LM324 Supply Voltage: 3 - 30V Low buffer amplifier, with Vin≈Vout to make sure the
noise Bandwidth = 1MHz signal is not degraded
BAT54S Schottky
Vreverse = 25V Ir = 100mA protect the circuit from reverse bias conditions
diode

RS485

Components Technical specification Function Specification

AMD2587 (có
Communication IC controls RS-485 interface
cách ly)
INVERTER DRIVER
Components Technical specification Function Specification
Vs max = 500V Each driver will be used to control two MOSFET using
IR2110S Driver
Vcc = 10- 20 V (using 12V) bootstrap method.
avoid discharge at VCC and VB (xả điện áp lúc mosfet
1N4148 diode
ngắt)
Capacitor noise filter
MOSFET CIRCUIT
Components Technical specification Function Specification
𝑉DS = 55 V Control signal from the inverter driver opens and
IRF3205 𝑅DS = 8 mOhm closes the mosfet valves for supply power for BLDC
𝑉GS = ±20 V motors
Determine the present position and returns a digital
HALL SENSOR BLOCK
signal 0-5VDC to MCU to create PWM pulse
Components Technical specification Function Specification
Optocoupler isolate the digital input circuit from the
5-20mA
PC817 microcontroller
Determine the number of pulses to identify the
ENCODER
angular speed and direction of rotation
Components Technical specification Function Specification
Optocoupler isolate the digital input circuit from the
5-20mA
PC817 microcontroller
LCD
Components Technical specification Function Specification
LCD 16x2 Supply voltage : 5V Display motor speed and set working mode
MCU BLOCK
Components Technical specification Function Specification
operate from 2 to 3.6 Volts 2 digital inputs - 2 digital outputs
Memory ranges: 512 Kbytes
1 analog input - 1 analog output
STM32F303RE
64 pins
7 buttons: RUN, STOP, RESET, UP, DOWN, SETTING,
Temperature range: -40 to
BACK
105° C