Scribd Logo
Upload

Welcome to Scribd!

  • Toaz - Info Ingersoll Rand Sd100 Manual de Mantenimiento y Operacion Series 188570 PR

    Uploaded by

    Georgina Ch
    7 views168 pages
    Ingersol SD100

    Original Title

    Toaz.info Ingersoll Rand Sd100 Manual de Mantenimiento y Operacion Series 188570 Pr 17a21d6776a74b99fefa4a298df96e65

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    Report this Document
    Ingersol SD100

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    7 views168 pages

    Toaz - Info Ingersoll Rand Sd100 Manual de Mantenimiento y Operacion Series 188570 PR

    Uploaded by

    Georgina Ch
    Ingersol SD100

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 168
    OPERATION AND MAINTENANCE MANUAL SD-100 / SD-100D / SD-100F C SERIES Vibratory Compactors Effective with SIN 188570 CPN 13859038 March 20, 2006 Read and understand this manual before operating or servicing this equipment. CALIFORNIA, Proposition 65 Warning Diesel engine exhaust and some of its constituents ‘are known to the State of California to cause cancer, birth defects, and other reproductive harm. ‘TABLE OF CONTENTS Ime INTRODUCTION Overview Identifcation Data Machine Identication Engine Identication Instruction Manual Storage ‘General Information Machine Description Vibration System Versatility Variable Frequency Gradeabilty Safety Information ‘SECTION 1 - SAFETY Be Aware Of Safety information Understand Signal Words ‘Overview General Selection And Qualification Of Personnel Organizational Measures. Pre Start inspection ‘Safety Instuctions Starting Operating ‘Stopping, Maintenance ‘Transporting, Towing And Roading Warning Of Special Dangers Hazardous Substance Precaution Safety Related Decals Us Decals Intemational Decals With Interpretation, ‘SECTION 2 - SYMBOL IDENTIFICATION Ingersoll-Rand Machine Symbols International Road Machine Symoois PAGE ‘TABLE OF CONTENTS Ime ‘SECTION 3- OPERATING CONTROLS AND INSTRUMENTS. Overall View Of Controls And Indicators Indicator Light Cluster Battery (0 PressureIndicaor Engine Coolant Temperature Hydraulic Oil Temperature ‘Ar Cleaner Warning Light ‘Tachometer Hourmeter Front Light Switch (Optional) Rear Lights Switch (Optional) Park Brake Swatch Emergency Stop Switch Tworspeed Ale Control Switch Fuel Gauge ‘Aiculation Lock Pin Propulsion Contol Ignition Swich Vibration (Vpm) Cont Throttle Conta Throtle Cont Te i Engine Oni) Waring Lights (Tier Engine Oniy) Battery Master Sorte (Tier Engine Oni. Diagnostic Pig (Ter Engine Oni) SECTION 4 - OPERATING INSTRUCTIONS ‘General Information Safety Chocks -Pre-staring ‘Start-up Procedure Operating The Machine Propeling The Machine Shutdown Procedure Towing PAGE a4 32 33 33, 34 35 35 38 36 37 a7 38 38 39) 340 ant 342 343, 344 B44 345 45 346 44 42 44 45 47 43, +9 ‘TABLE OF CONTENTS Ime PAGE SECTION 5 - MAINTENANCE INSTRUCTIONS. General Information. 54 Prior To Conducting Ary Maintenance Werk Eneure The Following Ae instructions Observed: 5-1 Handling Fluids And Fors. 52 Initial Break-in Maintenance Maintenance Schedule ........s.sss0s0s0 Routine Maintenance - As Required ..... 52 55 ‘Check Air Cleaner Resco indicator 5s Checking And Removing Ar Cleaner Eleni. 55 Cieaning The Ar Cleaner Element 57 Cieaning The Machine 53 410 Hour Or Dally Maintenance ane an 510 (Chock Engin Oi 510 Check Engine Coolant Level sit Drain Water From Fue Fite 85 Ard 125 Hp Engines B12 Drain Water From Fue Fiter- 110 Hp Engine 512 Chock Fue Level 513 Check Air Cleaner Resticion indicator si Check Parking Brake S15 Seat Bat 16 50 Hour Or Weekly Routine Maintenance a7 Grease Arcuaton Swivel Fins S17 Grease Storing Cylndor Pins Sa7 Grease Oscilaton Swivel Pin 518 Shock Two Pressure 8 Check Hyereuie Gi 520 Torque Whee! Nuts 521 Seal Boot Grease ($a-100 Oni) 521 Check Air Cleaner System Integy 52 Check Ade Input Case Ot 522 Check Ae Diferenal And Brake Oi Level 523 Chock Whee! End Of Love 528 Check Eccentic Oi Level 525 Check Ovum Drive Ol 5:25 Check Battery, Clean And Grease Terminals S27 250 Hour Or Quarterly Routine Maintonace 527 Change Engine Oi And Fiter 527 Change Hyeraulc Fits 5:29 Change Fusl Fite (25 And 125 Hp Engines) 531 Change nine Fuel Fite (85 And 125 Hp Engines) 532 Change Engine Fuel Fier (110 Hp Electronic Engine) 52 Change nine Fuel iter (110 Hp Electronic Engine) 533 CGiean Ado Housing Sroathers 533 Grease Carrer Seal 54 Ciean Carter Breather 534 41000 Hour Or Annual Routine Maintenance - a 535, Change Ade input Case Oi (S0-100 Oy). 535 Change Wheel End Oi 5.36 Change Axl Diferontal Brake Housing Oi 537 Change Orum Eecente 03 5.38 ange Carer Oi 540 Change Drum Drive Oi sat Change Hyeraulc Ol And Giean Suction Siainer 542 Drain, Fish and Replenish Engine Cooling System 544 ‘TABLE OF CONTENTS Ime “Torque Oscilaton Swivel Pin Nut. Torque Articulation Swivel Pin Nuts Check Engine Valve Cearance Check Engine Bets and Tensioner. SECTION 6- TROUBLESHOOTING Engine Diagnostic Port (110 Hp Electronic Engine) Pre-start Check Engine Will Not Start Diffcut Staring & Poor / regular Performance Engine Making Excessive Fumes Engine Over Heals - Stop Engine immediatley Low Engine Oil Pressure - Red Waring Light tiuminates Battery Indicator Light lluminates No Power To Ignition Switch ‘SECTION 7- TECHNICAL SPECIFICATIONS. ‘General Identifieation Machine Weights And Figures Machine Dimensions - SD-100 Machine Dimensions - SD-1000 Machine Dimensions - SD-100F ‘SECTION 6- FUEL AND LUBRICANT SPECIFICATIONS. General information Lube Chart. Fluid Capacities. Hazardous Substance Precaution. SECTION 9 - TORQUE SPECIFICATIONS, ‘General Information Sae Torque Chart Iso Metric Torque Chart Special Torque Values. PAGE 5.46 S48 Sar sr eo 62 62 63 63 et o4 64 ot a A 7 18 at 82 a4 85 ‘TABLE OF CONTENTS Ime PAGE SECTION 10 -SCHEMATICS (GENERAL INFORMATION 104 APPLICABILITY OF SCHEMATICS TO SPECIFIC MACHINES 402 Eloctical Schematic for SD-100 G-Series Compactors with standard Mechanical Engines (19801883) 10-3 Electrical Schematic for older SD-100 C-Seres Compactors (13154922) 404 Electrical Schematic fr SD-100D/F C-Series Compatiors wih Electronic Engines 105, Hyeraule Schematic for Axle Drive 13301577 108 Hydra Schematic for SD-1000 & SD-100F C-Seres Compactors equipped with Rexroth Drum Dives (13885605_001) 107 Hyralle Schematic for 80-1000 & 80-100 C-Seres Compaciors equipped with Optional Poin Drum Devos (13865605_002), 10-8 SECTION 11 - SPARE PARTS (GENERAL INFORMATION 14 Recommended Spare Pars for the SD-100 C-Series Compactors. 14 Recommended Spare Parts for the SD-100D C-Series Compactors 107 Recommended Spare Pars for the SD-100F C-Series Compactors. 11414 SUBJECT INDEX ‘TABLE OF CONTENTS Genuine Parts For Genuine Ingersoll-Rand Parts, Service ‘And Nearest Distributor http:!iwww.road-development.irco.com {800-227-0573 (US and Canada) 717-532.9184(Latin Amecea = Ingrsol-Rand '49:5151-200.0 (Europe) '852-2527-0185 (Asia) Genuine Ingersoll-Rand Protective Lubricants ‘See Your Authorized Ingersoll-Rand Distributor For Details, INTRODUCTION INTRODUCTION OVERVIEW CONGRATULATIONS! You have just acquired an Ingersol-Rand compactor, an appliation-

    You might also like