KI - KBN PLANT

Reman QA & Inspection

INTERNAL QUALITY FINDINGS FY2023

Base Prod Finding on
No Job Number Machine Model Component Model Test Date Problem Description Main Problem Symptom Causes Countermeasure
Component Month Process
2 11220111 ENG HD465-7EO SAA6D170E-5 May-23 1-May-23 GLT Crack pada lubang bolt bracket NG Component Crack Misjudgement reuse -
altenator component

4 21220357 PWL D475A-5EO PM ASSY May-23 20-May-23 GLT Rembes oli pada nipple & housing, Leakage Oil Untighten / Loosen Untighten / Loosen -
bolt kendor

7 11220457 ENG PC600-8 SAA6D140E-5 Jun-23 5-Jun-23 GLT Rembes Oli dari plug oil head filter Leakage Oil Defect component after Misjudgement reuse -
installed component

15 21230017 PWL WA900-3EO TF ASSY Jun-23 20-Jun-23 GLT Rembes oli saat proses test Leakage Oil Defect component after improper installation -
installed

16 11220714 ENG WA500-6 SAA6D140E-5 Jul-23 25-Jul-23 GLT Crack pada tube EGR Leakage Combustion Crack Misjudgement reuse - Dibuatkan OPL spec Tube sesuai PSN
component - Revisi Checksheet Disassy & Assy, penambahan point
PSN Tube
17 11220445 ENG PC1250LC-8 SAA6D170E-5 Jul-23 26-Jul-23 GLT 1. Crack pada tube EGR Leakage Combustion Crack Misjudgement reuse - Dibuatkan OPL spec Tube sesuai PSN
2. Crack pada housing oil cooler component - Revisi Checksheet Disassy & Assy, penambahan point
PSN Tube
20 11210206 ENG HD465-7EO SAA6D170E-3 Sep-23 21-Sep-23 GLT Bocor pada combustion line Leakage Combustion Crack Misjudgement reuse -
component