TURK STANDARDI TS EN ISO 2400 Haziran 2013 TS EN 12223:2004 yerine Ics 19.100 Tahribatsiz muayene - Ultrasonik Test - Kalibrasyon blok No 1 igin Ozellikler (ISO 2400:2012) Non-destructive testing - Ultrasonic testing - Specification for calibration block No. 1 (ISO 2400:2012) Essais non destructifs - Contréle par Zers\6rungsfreie Prifung - Ultraschallpriifung ultrasons -Spécifications relatives au bloc Beschreibung des KalibrierkOrpers Nr 1 d'étalonnage n° 1 (ISO 2400:2012) (ISO 2400:2012) TURK STANDARDLAR! ENSTITUSU Necatibey Caddesi No.112 Bakanliklar/ANKARATS EN ISO 2400 = 2013-06 ICS 19.100 TURK STANDARD! EN too paov ours Milli Onséz Bu standard, CEN/TC 138 ‘Nondestructive testing’-tahribatsiz muayene Teknik Komitesi tarafindan hazirlanmis, CEN tarafindan 14.09.2012 tarihinde onaylanmis ve Turk Standardiani EnstitUsu Teknik Kurulu'nun 12,06,2013 tarihli toplantisinda Turk Standardi olarak kabul edilerek yayimina_karar verimistir. Bu standardda kullanilan bazi kelimeler velveya ifadeler patent haklanna konu olabilir. Boyle bir patent hakkinin belislenmesi durumunda TSE sorumly tutulamaz Bu standard yayinlandiginda TS EN 12223:2004 standardinin yerini alr. CEN ayeleri sirasiyla, Almanya, Avusturya, Belcika, Birlegik Krallik, Bulgaristan, Gek Cumhuriyeti Danimarka, Estonya, Finlandiya, Fransa, Hirvatistan, Hollanda. Irlanda,lspanya, isveg, Isvigre, ltalya, izlanda, Kibnis, Letonya, Litvanya, Loksemburg, Macaristan. Malta, Makedonya, Norveg, Polonya, Portekiz, Romanya, Slovakya, Slovenya, Turkiye ve Yunanistan’in mill standard kurulustariir. TS EW ISO 2400-2019 wanaara, EW ISO 2100012 wlandaas ba Waly aya Gup Arps Sandordasayen Kemasinn Vvenue Mam 17, 8.1000 Busts) ne basing ‘Avupa Standarcarnin nemanai br gekide ve hemang bie yale tm Kalan Mallon Aus Stansanzasyon Komiesi (CENICENELEC) ve {ye Geena ate TSE kanal CENCENELEC Aen yazi in shomaksan gopaismazEUROPEAN STANDARD EN ISO 2400 NORME EUROPEENNE EUROPAISCHE NORM September 2012 10S 25,160.40 Supersedes EN 122231999 English Version Non-destructive testing - Ultrasonic testing - Specification for calibration block No. 1 (ISO 2400:2012) Essa non Gestuctils- Conte par utrasons Zerstorungsrele Prfung - Utrasthallortung Spécicalons relatives au bloc d'tatonnage n” 1 ISO esetveibung des Kalierkorpers Nr 1 (150 2600:2012) "2400:2012), This European Stendard was approved by CEN on 14 Seplember 2012, CEN members are bound to comply wih the CENICENELEC Internal Regulations which sipuste the conditons fo gving this Eurepean ‘Standard the slats ofa national slandard without any alteration. Update lists ang bibiogaphical references concerning such national tandards may be obtained on appleatin fo he CEN-CENELEC Management Centre or 0 ary CEN member “This Europesn Standard ens in thee ofcial versions (English, French, German). Aversion in any oer language made by trensation uncer the espansibaty of CEN member into is own anguage and nolifed to the CEN-CENELEC Management Centre has the same stalus a8 the offs versions CEN members are the national standards bodies of Aust, Palgjum. Bulgaria, Croatia. Cyprus. Czech Repubic. Denmark, Estonia, Fislans, Former Yugoslav Republi of Macadona, France, Germany, Greece, Hungay. Iceland Weland, lay. Labia, Uihuania, LLoxembourg, Malta, Netherlands, Norway, Poland, Pugal, Romania, Slovakia. slovenia, Spain, Sweden, Suitaeriond, Tukey ans United Kingdom: am EUROPEAN COMMITTEE FOR STANDARDIZATION COMITE EUROPEEN DE NORMALISATION EUROPAISCHES KOMITEE FOR NORMUNG Management Centre: Avenue Marnix 17, 8-1000 Brussels ©2012CEN All ight of exploitation in ny frm and by ary means reserves Ret. No. EW ISO 2400:2012: € ‘worldwide for CEN national MembersEN ISO 2400:2012 (E) Contents Page Foreword...EN ISO 2400:2012 (E) Foreword This document (EN ISO 2400:2012) has been prepared by Technical Committee CEN/TC 138 "Non- destructive testing’, the secretariat of which is held by AFNOR, in collaboration with Technical Committee ISOITC 135 "Non-destructive testing" ‘This European Standard shall be given the stalus of a national standard, either by publication of an identical text or by endorsement, at the latest by mars 2013, and conflicting national standards shali be withdrawn at the latest by mars 2013, Attention is drawn fo the possibilty that some of the elements of this document may be the subject of patent rights. CEN [andlor CENELEC) shall not be held responsible for identifying any or all such patent rights. ‘This document supersedes EN 12223:1999. According to the CEN/CENELLEC Internal Regulations, the national standards organisations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugos'av Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, taly, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom.INTERNATIONAL Iso STANDARD 2400 ‘Second edition 2012-09-45 Non-destructive testing — Ultrasonic testing — Specification for calibration block No. 1 Essais non destructifs — Contréle par ultrasons — Spécifications relatives au bloc 'étalonnage n° 1 Reference numiser 180 2400,2012(€) ‘9180 2012ISO 2400:2012(E) A COPYRIGHT PROTECTED DOCUMENT © woz All ght reserved. Unless olnemuise specified, no part ofthis publication may be reproduced or uted in any form or by any means, tlecronic 9 mechanical. including photocopying and microfilm, without permission in wriing fom eer ISO atthe adaess below of ISO's ‘member body the county of he requester, 150 copyiight otee Case postal 56 - CH-1211 Geneva 20 Ter 2 41727490111 Fox! 41 22 749 0947 Exmail eopyight@iso 0 web wannisoorg Pubished in Switzetand i © 180.2012 -All nghis reservesISO 2400:2012(E) Foreword ISO {the loternational Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with {SO, also take part in tre work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2 ‘The main task of technical committees is to prepare International Standards. Draft International Standarés adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. §SO 2400 was prepared by the European Committee for Standardization (CEN) Technical Committee CEN/TC 138, Non-destructive testing, in collaboration with Technical Committee ISO/TC 135, Non-destructive testing, Subcommittee SC 3, Ultrasonic testing, in accordance with the Agreement on technical cooperation between ISO and CEN (Vienna Agreement) This second edition cancels and replaces the ist edition (ISO 2400:1972), which has been technically revised ‘Changes from the first edition include the addition of — anew clause on manufacture ofthe block, — anew clause on sound velocities: — anew clause on marking and certification ofthe blocks; — anew clause on possible modifications to block No. 1; — a new clause on the use of existing blocks; — anormative annex on the determination of velocities, 150.2012 Ait rigis reserves iINTERNATIONAL STANDARD ISO 2400:2012(E) Non-destructive testing — Ultrasonic testing — Specification for calibration block No. 1 1 Scope This International Standard specifies requirements for the dimensions, material and manufacture of a stee! block for calibrating ultrasonic test equipment used in manual testing 2 Normative references ‘The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 5877, Non-destructive testing — Ultrasonic inspection — Vocabulary EN 1330-4, Non-destructive testing — Terminology — Part 4: Terms used in ultrasonic testing EN 10025-2, Hot ralled products of structural steels — Part 2: Technical delivery conditions for nen-alloy structural steels 3. Terms and definitions For the purposes of this document, the terms and definitions given in (SO 5577 and EN 1330-4 apply. 4 Manufacture 44° Steel Blocks shall be manufactured from steel grade $355J0, specified in EN 1025-2, or from steel of an equivalent grade. 4.2 Dimensions ‘The dimensions of calibration block No. 1 shall be as shown in Figure 1. NOTE This International Standard does not include any requirement fora plastic insert 4.3. Machining, heat treatment and surface finish Blocks shall be rough-machined {oa dimension of 320 mm x 120 mm x 30 mm before heat treatment which shall consist of —_austenitizing at 920 °C for 30 min; — rapid cooling (quenching) in water: — tempering by heating to 650°C for 3h = cooling instil ic All external surfaces shall be machined to an Ra value not greater than 0,8 pm. (© 180.2012 - A ighs reserves 1180 2400:2012(E) Prior to final machining, the block shall be proven to be free from internal discontinuities. For this purpose, an ultrasonic examination shall be carried out after the heat treatment, with a longitudinal wave probe of at least 10. MHz nominal centre frequency and having a transducer size of 10 mm to 1§ mm, The block shall be checked ‘on the basis ofall four long faces to cover the complete volume, With the probe positioned on the largest face of the block, the equipment gain shall be set to achieve a grain scatter noise of 10 % of the screen height. No echo shall have an amplitude greater than that of the grain scalter noise. 4.4 Reference marks Reference marks shall be permanently marked as shown in Figure 1 and Table 1 5 Velocities ‘The velocities of longitudinal and transverse waves shall be determined as specified in Annex A. The velocities shall be determined within @ maximum permissible error of £0,2 %, Le, with an uncertainty of 26 mis for transverse waves and #12 mis for longitudinal waves. The determined longitudinal wave velocity, , shall be § 920 mls + 30 mis and the transverse wave velocity, vy, shall be 3.255 mils & 18 mis. 6 Marking The block shall be permanently marked, in the area shown in Figure 1, with: 2) the number of this International Standard, Le. ISO 2400, ) the manufacturer's serial number and trade mark. 7 Declaration of conformity ‘A declaration shall be issued by the manufacturer for each block, containing 2) statement that the block complies with this International Standard, ie. ISO 2400; ) the mean valve of the determined longitudinal wave velocities, ui, see Clause 5: ©) the mean value of the determined transverse wave velocities, vi; see Clause 5. 8 Possible modifications to block No. 1 8.1 General One of the modifications in 8.2 or 8.3 shall be made to the block. 8.2. Slots at zero point If this modification is chosen, two slots at the zero point shall be machined (see Figure 2), which for angle beam probes provide calibrating signals at intervals of 100 mm. 8.3 Circular reflector I this modification is chosen, a circular arc reflector accessible from the longer sides of the block shall be machined, see Figure 3. For angle beam robes, this provides calibrating signals at beam path lengths of 25 mm, 225 mm, 360 mm, etc. 2 © 150 2012 Alt ghis reservedISO 2400:2012(E) 8.4 Block thickness Thicker blocks are permitted 9 Existing blocks Existing blocks fulfl the requirements of this International Standard provided that they meet the requirements on velocities (see Clause 5) and dimensions (see 4.2} with the exception that the small side-driled hole may have a diameter of 1,5 mm, ©150 2012 an nghis reserves 3ISO 2400:2012(E) Dimensions in millimetres 7) 0.1] 8 = [ a Tra 3 A S| Be 35 10 eH x \ ~. Tu rt a Uast wo | wooo qt} a 300 i 100 mem} & g |/ <4 = “ ry a Ore ae WJ itt $ a 200 2 Tolerances, unless oherwse soled __—«30,]0mm === Mghtof characters for angle indents mm hngleentfcalon andindex marklengihs :O.émm” ‘Surface nish, al over fac um Figure 1 — Block dimensions with tolerances © 150 2012 ~All nights reservedTable 1 — Indent distance ISO 2400:2012(E) Distance a from the edge Distance b from hole 8 Indent with label Indent without label 754 40.4 20" 860) 480) 3 if 852) 509 _| on? 567 337, 587 0" 98.0 530) ee 1026 Co spices 105.0 70.0 4 107.5 725) 4 He 1127 Ta? a 118.4 33.4 1246 596 zd 1313 963) se 135.0 100.0 55 _ 128.8 103.8 Ey 147.0 112.0 58° r 156.2 7h? 0" Distance cfrom the edge | Distance d from hole A a Indent with label Indent without label 670 ‘ 520) 60" S14 56.4) 62" 96.5 615 on x24 Gz 66° 109.3, i 743 8° 1.4 Ba 70" 1273 92.3 2 1396 104.6 7 155.3 1203 78 85.3 __| Distance « from the edge Distance /from hole B Indent with label Indent without label 75.2 I 412 7 312 462 7 23 323 7 95.2 502 = 1056 708 7 7208 51 a" 9180 2012 An igh reserves180 2400:2012(E) Dimensions in milimmetes a Le, ~t a t Figure 2 — Two zero-point slats 3 100 Figure 3— Circular reflector 30 ‘imensions in milimetres © 150.2012 Ai igs reservesISO 2400:2012(E} Annex A (normative) Determination of velocities AA General This method first measures the physical dimensions of the block to an uncertainty of 0,01 mm. The areas ta be used are checked to ensure that there are no variations in thickness greater than 0,01 mm over the area of the probe face. An instrumert in conjunction with a straight-beam probe is then used to measure the time of flight (to an accuracy in the measurement of time difference of 0,2 %). Velocities are then calculated (path over time)", The time of fight is measured in different directions, ie, at two well separated positions through the 25 mm thickness (one at the quadrant and ore close to the large hole) and at one position through the 100 mm. thickness. The measurements shall be carried out within the temperature range 17 °C to 23°C. A.2 Longitudinal waves Use a probe with a nominal centre frequency of at least § MHz, broadband pulse and a transducer size of 49mm to 1§ mm in diameter. Measure the time difference between the first and second backwall echo, A.3 Transverse waves For all directions, use 0° transverse wave probe of frequency 4 MHz to § MHz, broadband puise and a transducer size of 10 mm to 15 mm in diameter. Measure the time difference between the first and second beackwall echo. Because transverse waves are polarized, make two measurements in each location of the probe with the plane of polarization in the second measurement perpendicular to the first measurement and parallel to one side of the block. Thus, for each calibration block, there are 2t least six values for transverse wave velocity. 1) A mms = 1.000 mis (©150 2012-Allights reserved 71S0 2400:2012(E) Ics 25.160.40 Price based on 7 pages (© 150 2012 An ight eserves