OPERATING MANUAL [CE] DC ELECTRIC SCISSORS le) 9 169482AI-A November 2017 sKYVACKThis manual is based on Serial Number(s): ‘SJM3215 3219 3220 3226 ‘SUI GEXX. 10001 094 & Above 22067 625 & Above 60.004 661 & Above 27020827 & Above 70020 612 & Above Please refer to the website (www.skyjack.com) for older Serial Numbers. Skyjack Service Center 3451 Snenson Ave. St.Chartes Illinois, 60174 USA Phone: 630-262-0005 Tol Free: 1-£002759522 Faxc 630-262-0006 Emait service@skyjack.com Parts (North America) Toll Free: 1-800-965-4626 Toll Free Faxc 1-288-782-4825 Emai parts@skyjackcom Skyjack Australia Pty Ltd. Unit 1, 35 Honeycomb Drive Eastem Geek New South Wales 2766 Australia Tet: +61 (0)2 98540700 Fang +61 (0)2 98540777 Parts & Service (Europe) Unit 1 Maes ¥ Clwcld Maesbury Road Industrial Estate Osnestry, Shropshire SY108NN UK Phone: +44-1691-676235, Fexc +44-1691.676-238, Email info@skyjackeurope.co.uk Skyjack Brasil Alameda jipiter, 710 Lcteariento American Park Empresarial Indsiatuba, SP, Brasil 13347-653 Tek #55 19 3936 0132The Safety Alert Symbol identifies important safety messages on aerial platorm, saety —_/ Sighs in manuals of aseahete, When you / see this symbol, be alert to the possibilty of personal injury or death, Follow the instructions / inthe safety message, This Safety Alert Symbol means attention! Become alert! Your safety is involved. A\ vance DANGER indicates an imminently hazardous situation which, if not avoided, I resuftin death or serious injury. A\ warninc WARNING indicates a potentially hazardous situation which, if not avoided, ‘could result in death or serious injury. \ eumon CALTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. IMPORTANT IMPORTANT indicates a procedure essential for safe operation and which, if not followed, may result in a malfunction or damage to the aerial platform, Original instructions in English. ‘SUIlI DC Electric Via Page3Table of Contents 25 \Winching and Towing Procedures . Section 1 - About Your Aerial Platform. 5 5 6 11 1 12 23 Visual & Daily Maintenance Inspections. 16 24 Function Tess. 23 #0 2 ‘Serial Number Nameplate 35 ‘Component kientification, 36 ‘Component Kientificaticn (Optional EquipmentiAttachments) 37 Operator's Responsibilty. 38 ‘Start Operation . 39 (Guardrail Folding Procedure 3.10 LoadinglUnioading, Moving the Aerial Platform Through @ Doorwe\ ‘Table 4.1 Standard and Optional Features. Table 42 Owner's Annual Inspection Record, ‘Table 4.3a Specifications and Features. ‘Table 4.3b Specifications and Features. Table 4.4 Floor Loading Pressure. Table 4.5 Maximum Platform Capacities (Evenly Distributed). Table 4.6 EC Declaration of Conformity ‘Table 4.7 Maintenance and Inspection Schedule. ‘Table 4.8 Operator's Checklist skyYfack Page 4 ‘SuIlI DC ElectricSection 1 - About Your Aerial Platform Read and Heed ‘SKYJACK is continuously improving and expanding product fealLres on its equipment, therefore, specifications ‘and dimensions are subject to change without notice, Aerial Platform and Mobile Elevating Work Platform Definition ‘Amobile device that has a positionable platform supported from ground level by a structure. Purpose of Equipment ‘The SKYJACK Sill DC Electric series aerial platforms are designed to transport and raise personnel, tools and materials to overhead work areas, Use of Equipment ‘The aerial platform is a highly maneuverable, mobile work station. Werk platform elevation and elevated driving must only be done on a firm, level surface, Manual “The operating manuals considered a fundamental part of the aerial platform. Itisa very important way to communicate necessary safety information to users and operators. A complete and legible copy of this manual must be kept in the provided weather-esistant storage compartment on the aerial platform at all times, Operator ‘The operator must read and completely understand both this operating manual and the safety panel label located con the platform and all other wamings in this manual and on the aerial platform. Compare the labels on the aerial platform with the labels found within this manual. If any labels are damaged or missing, replace them immediately. Service Policy and Warranty ‘SKYJACK warrants each new Sulll Series work platform to be free of defective parts and workmanship for the first 24 months. Any defective part will be replaced or repaired by your local SKYUACK dealer at no charge for parts or labor. Contact the SKYUACK Service Department for warranty statement extensions or exclusions. Optional Accessories. “The SKYJACK aerial platform is designed to accept variety of optionall accessories, These are listed under “Standard and Optional Features’ in Table 4.1. Operating instructions for these options (if equipped) are located in Section 3 of this manual, For options not listed under “Standard and Optional Features," contact the SKYJACK Service Department at AAACS-E7E-238 Inde the model and serial rumber for each applicable aerial platform, ‘Scope of this Manual @ This manual applies to the CE version of the Sulll Series aerial platform models fisted on Table 4.1, bb. CEmarked equipmentis compliant with the Machinery Directive 2006/42/EC and EMC Directive 2014/S0/EU. ©. Operators are required to cortfrm to nati onal, state or territorialiprovincial and local health and safety regulations applicable to the operation of this aerial platform, skyYfack Pages ‘SUIII DC ElectricSafety Rules Section 1 - About Your Aerial Platform A\ warnanc Failure to comply with your required responsibilities in the use and operation of the aerial platform ‘could result in death or serious injury! Operator Safety Reminders AStudy conducted by St. Paul Travelers showed that most accidents are caused bby the failure of the operator to ‘follow simple and fundamental safety rules and precautions. ‘You, as a careful operator, are the best insurance against an accident. Therefore, proper usage of this aerial Platform és mandatory. The following pages of this manual should be read and understood completely before operating the aerial platform. Common sense dictates the use of protective clothing when working on or near machinery. Use appropriate safety devices to protect your eyes, ears, hands, feet and body. ‘Any modifications from the originall design are stictly forbickien without written permission from SKYJACK. Electroaution Hazard This aerial platform is not electrically insulated, Maintain a Minimum Safe Approach Distance (MSAD) from energized power fines and paris as listed below. The operator must allow for the platform to sway, rock or Sag. This aerial platform does not provide protection from contact with or proximity to an electrically charged conductor, DO NOT USE THE AERIAL PLATFORM AS A GROUND FOR WELDING, DO NOT OPERATE THE AERIAL PLATFORM DURING LIGHTNING OR STORMS. DO NOT OPERATE THE AERIAL PLATFORM NEAR POWER LINES. MAINTAIN A MINIMUM SAFE APPROACH DISTANCE (MSAD) FROM ENERGIZED POWER LINES. ©® {\ DANGER z Avoid Power Lines Minimum Safe Approach Distance CE Guidance Note “Avoidanos of danger from overhead lines” Adhere strictly to the governmental rulings and regulations applicable in your country. FAILURE TO AVOID THIS HAZARD WILL RESULT IN DEATH OR SERIOUS INJURY! skYfack. Page 6 ‘Sulll DC ElectricSection 1 - About Your Aerial Platform Safety Rules Precautions Know and undersiand the safety precautions before going on to next section, AY warninc Failure to heed the following safety precautions could result in tip over, falling, crushing, or other hazards leacing {0 death or serious injury. KNOW all national, state or teritorial/provincial andilocal rules wrich apply to your aerial platform and jobsite. TURN main power disconect switch “O” off when leaving the aerial platform unattended. Remove the key to prevent unauthorized use of ‘the aerial platform. WEAR alll the protective clthing and personal safety devices issued to you or Called for by job conditions, DO NOT wear kose clothing, y dangling neckties, scarves, rings, wristwatches or other jewelry while operating this lit Q AVOID falling, Stay within the boundaries of the guardrails, DO NOT rise the acti platform or operate elevated in windy or gusty conditions that exceed the limits specified in + BO NOT increase the lateral surface area of the plato. Increasing the area exposed to the wind will decrease aerial platform stebility. Avoid tenting. * BO NOT ckvate or drive elevated on a slope. Elevated driving must be done on a firm, level surface, * BO NOT crive elevated on a soft or uneven surface. + BO NOT deste the acral platform if it & not on a firm, level surface, + BO NOT drive clevated near depressions or holes of any type,bbading docks, debris, op-offs or surfaces that may affect the stabilty of the aerial platform. + IF OPERATION IN AREAS WITH HOLES OR DROP- OFFS IS ABSOLUTELY NECESSARY, elevated driving shall not be allowed, Position the aerial platform horizontally only with the platform fully lowered, After ensuring that all 4 wheels or outrigger (if equipped) have contact with afi, level surface, the aerial platform can be elevated. After @levation, the drive function Must not be activated. = BO NOT ascend or descend ‘Section 4, Table 4.5. @_ grade when elevated, When fullyowered, ascend or descend grades up to maximum rated inolines fisted in Table 4-3a and Table 4-3b. ‘SUI DC Electric snviack Page7Safety Rules Section 1 - About Your Aerial Platform Safety Precautions (Continued) Know and understand the safety precautions before going on to next section, * BO NOT operate on surfaces not capable of} > AVOID crushing hazards. Be holding the weight of the aerial platform indluding aware of crushing hazards the rated load, e.g. covers, drains, and trenches. when lifiing or driving. Keep allbody pats inside the aerial platform. + DO NOT operate an aerial Platform that has ladders, scaffolding or other devices mounted on it to increase iis dze or work height. itis prohibited. * PO NOT rise the actial platiom while the aerial Platform is on a truck, fork lift or ather device or vehicle. * DO NOT exert side forces on aerial platform while elevated. * DO NOT lower the platform unless the area below is clear ofpersonneland obstructions. + DONOTuse the aerial platform asa crane. Itis prohibited. + ENSURE that thee are no personnel or obstructions in the path of tavel, inckiding blind spots. * BE AWARE of blind spots when operating the * DONO sit, stand or climb on aerial platform. the guardrails. Itis prohibited. + PO NOT use with impropety infleted/damaged ties or wheels. Refer to Section 2: Whed)/Tire Assembly. + DO.NOT climb on scissor am. assembly. Itis profibited. + ENSURE ALL tires are in good condition and lug nuts are property tightened. + DO NOr alter oF disable limit switches or other safety + AVOID overhead obstructions. devices. Be aware of overhead bstuctions or other possible hazards around aerial platforn when lifting or driving. skyYfack Page 8 ‘SuIlI DC ElectricSection 1 - About Your Aerial Platform Safety Rules Safety Precautions (Continued) Know and understand the safety precautions before going on to next section, © DONOT use theaerial platiom * DO NOT place materials on the guardrails without guardrails, locking pins or materials that exceed the confines of the and the entry gate(s) in place. ‘Quardrails unless approved by Skyjack. * DO NOT use under influence of alcohol or drugs. * STUNT ctiving and horseplay are prohibited, * DO NOT exceed the rated capacity of the aerial platform, GS © “mage ome - * DO NOT operate if acrial Platform is not working property| Cr if any parts are damaged or worn, * DO NOT keave aerial platform, unattended with key in key N switch, ras * BO NOT position the aerial platiorm against another object to steady the platform. skYfack Pages ‘SUIII DC ElectricskyYfack Page 10 Safety Rules Section 1 - About Your Aerial Platform Safety Precautions (Continued) Know and understand the safety precautions before going on to next section, Fall Protection ‘The quarcraillsysiem provides fall protection for the cooupants. Ifadditionsal fall protection isrequired, byan employer or the authority having jurisdiction, ‘Skyjack recommends the use of a fall restraint system fo keepan occupant within the confines of the platform, and thusnot expose the occupant to any fall hazard requiring a fall arrest, When used, lanyards should only be attached to dedicated attachment points on the platform. All personal fall protection equipment must comply with applicable goverrmental regulations and must bbe inspected and used in accordance with the manufacturer's recommendations. All personal fall protection equipment must be attached only to approved anchorage points within the platform. A\ warnnc Entering and exiting the aerial platform should only be done using the three points of contact. * Use only equipped access openings. * Enter and exit only when the aerial platform. is in the fully retracted position. Do use three points of contact to enter and exit the platform. Enter and exit the platform from ‘the gound only. Face the aerial platform when entering or exiting the platform, ‘Tree points of contact means that two hands and one foot or one hand and two feet are in contact with the aerial platform cr the ground at all times during entering and exiting. A\ WARNING ‘An operator should not use any aerial Platform that: * does not appear to be working property. ‘+ has been damaged or appears to have wom or missing parts. * has alterations or modifications not approved by the manufacturer. ‘* has safety devices which have been altered or disabled. ‘* has been tagged or locked out for Rorruse or repair, Failure to avoid these hazards couki result in death or serious injury. Jobsite Inspection + Donot usein hazarcous locations. + Perform a thorough jobsite inspection prior to operating the aerial platform, to identify potential hazards in your work area. + Be anare of moving equipment in the area, Take ‘appropriate actions to avoid collision. ‘SUIlI DC ElectricSection 2+ Familiarization 2.1 Familiarization of SJIIt Series A\ warnine ‘Aerial Platform Familarization should be given only to individuals who are QUALIFIED And TRAINED to operate an aerial platform. Do notoperate this aerial platform without proper authorization anc training, Failure to avoid this hazard could result in death or serious injury. It is the responsibility of the operator to read, completely understand and follow all instructions and wamings contained in this operating manual and on the aerial platform. ea ‘SUIII DC ElectricWOU ZU] Control Functions. 2.2 Component Klentification The following descriptions are for identification, explanation and locating purposes only. 2.2-1 Main Power Disconnect Switch This switch is located at the rear of the base. 260 Figure 2-1. Main Power Discomect Switch transporting aerial platform. 2.22 Tilt Alarm Main Power Disconnect Switch = This switch, when in “O” off position, disconnects power to all ckcuits, Saitch must be in ‘!’ on position to operate any circuit. Tum switch “O” off when, 2.23 Load Sensing System This system is a safety device that will prevent any normal movement of the aerial platform fromasiationery werking position after the rated load is reached and exceeded, Refer to Table 4.5 for maximum platform capacities. ‘© When 90% of the rated load is reached: ‘The red power indicator light on the platform control console flashes, ‘© When the rated load is reached: ‘An audible alarm sounds for approximately 2 seconds, 5 times per minute, © When the rated load! is exceeded: ‘The flashing lightand audiblealarm oontinueand all electrically controlled aerial platformmovement. functions stop, To resume normal operation, remove the overload from the platform, * Ifthe aerial platform comes in contact with an ‘overhead obstruction: ‘The platform coukd become overloaded and all functions would stop, Release of the platform ‘fom this situation can only be effected by use of the emergency lowering system. Refer to Section 2.6. ‘The aerial plattorm is equipped with ‘senses when the aerial platform is out of level in any direction. When activated, it disables dive and lift functions of the aerial platform and an ‘an audible sound accompanied by the amber ight @f equioped). A\ warnine If the tift alarm sounds and the platform a device which NOTE ‘After reacting full extension and upon ‘alam produces lowering, the aerial platform could stop and take an overload reading, Retum the contraller to the neutral center position, and release the enable trigger switch, Ifthe aetial platform is overtoaded, the flashing ght and audible alam continue and all electrically controlled aerial platform does not, or only partially raises, Movement functions stop. To resume immediately lower the platiorm completely normal operation, remove the overload and ensure that the aerial platform is on from the platform, a firm level surface, sKvfack ‘SuIll DC Electric Page 12 Ins te responsbity of he operator to rea completly urderstand and folcwallincructisand warnings ‘contained inthis cperting manual and onthe aerial str.Section 2 - Farviliarization 2.2-4 Base Control Console ‘This control console is located at the rear of the base, It contains the following controls: Figure 2-2. Base Control Console Lower/Neutral/Raise Switch = This switch controls “ET* raising or “w!" lowering of Platform, 2, Off/Platform/Base Key Switch - This three-way ‘Switch allows the operator to tum “C)” off power toactal plato crtoactivate ether“ platform or "SEX" base controls. 3. Emergency Stop Button - This button “@) ", when depressed, discomects power to the Control Functions 2.25 Disc Brake System ‘The brakesystemis located at the rear of the base, The brakes must be manually disengaged before pushing, \winchingor towing, Referto Section 2.5-2for procedure en howto release brakes manually, The systemcontains ‘the following controls: Figure 2:3. Disc Brake System 4. Brake auto reset valve plunger 2, Brake hand pump conirol circuit. ‘SUIII DC Electric si nist resporebiy ofthe operator trea completely understand and folowall nsructonsand warnings Page 13 ‘contained in fis operating manual and on te aerial tom. eaControl Functions Section 2 - Far 2.2.6 Freewheeling Valve 2.2-7 Emergency Lowering System This emergency lowering system allows platform lowering in the event of an emergency or an electrical system failtre, Refer to Section 2.6 for the emergency Jowering procedure, The system contains the folowing controls: Figure 2-5. Emergency Lowering System i 4. Holding Valve Manual Override Knob - Located Figure 2-4, Freewheeling Vane on the holding valve at the bottom of each lift 4. Freewheeling Valve The free-wheeling valve ovine. is located at the front and/or rear of the aerial . platform (depending on the model), Refer to > Eiuergoney Lowering vate Lecatelattherear Section 2.5-1 for procedure on how to release the freewheeling valve. 3. Access Rod (3226, 4626 & 4632) - Located at the beside of the base, Models 3216 and 3219 2.2-8 Lowering Waming System A lowering waming system automatically stops the lowering function before reaching the fully retracted position and sounds an alarm, WOU ZU] skYfack ‘Sun DC Electr Page 14 Ins te responsbity of he operator to rea completly urderstand and folcwallincructisand warnings ‘contained inthis cperting manual and onthe aerial str.Section 2 - Farviliarization 2.29 Platform Control Console This removable control console is mounted at the right front of the platform. It contains the following controls: 1 Figure 2-6. Platform Control Console Lift/Drive/Steer Enable Trigger Switch - This momentary ‘#* switch eneraizes the controle. It must be held depressed continuously while engaging either the lf/drive or steer functions. Lift/Drive/Steer Controller - This cne-handlever controls lif/drive and steer motions. Interal springs return it to neutral when controller is, released, Emergency Stop Button/Operation Light - This button “®", when depressed, disconnects power fo the control circuit. The operation fight indicates upper control availability and overload ‘fatus. When the lightis continuously luminated, upper controls are available. When the light is flashing, it signals an overtoad function. Refer to Section 22-3. ‘SUIII DC Electric nist resporebiy ofthe operator trea completely understand and folowall nsructonsand warnings Control Functions Hom Pushbutton - This “">" pushbution sounds an automotivesype hom. Inclined Drive/Level Drive Switch (If Equipped) ~ This switch selects “I inclined drive dow speed/high torque) or “A” level drive (high speeditow force). NOTE Indfined drive (ow speec/high torque) is not available on models 2215 and 3219, LifVOmt/Drive Switch « Sdecting “off position disconnects power from both ittard drivecirauts, ‘Selecting “3 :" lt position energizes the lift circuit. ‘Selecting “111” drive position energizes the drive circuit. A\ Warninc ‘Skyjack scissor lifts are to be operated from the operator's position on the platform with the control box secured on the mounting bracket at the front right portion of the platform. Operation of the Unit from the ground is permissible only When maintaining the Kft or, in limited circumstances, when an obstruction precludes the safe operation of the lift from the operator's position on the platform, Operation from the groundlis to beperformed as set forth in the Operating Manual skyYfack Page 15 ‘contained in fis operating manual and on te aerial tom. eaWOU ZU] Visual & Maintenance Inspection Pothole Protection Limit Switch 2.3. Visual & Daily Maintenance Inspections Begin the visual and daily maintenance inspections by checking each item in sequence for the conditions listed in this section, A\ warninc ‘To avoid injury, do not operate an aerial platform until all maffunctions have been corrected, A\ warninc To avoid possible injury, ensure aerial platform power is off curing your visual ‘and delly maintenance inspections. A\cumon Ensure aerial platform is on a firm, level surface, NOTE While performing visual and daily inspections in different areas, be aware to also inspect mit switches, electrical and hyckaulic components. skYfack. Page 16 2.341 Labels Refer to Section 5 Labels inthis manual and determine that all labels are in place and are legible. 2.3-2 Electrical (Maintaining the electrical components is essential to ‘good perfomance and service lie ofthe aerial platform. Inspect the following areas for chafed, corroded and oose wires: base to platform cables and wiring hamess + battery tray wiring hamesses + hydrauliclekeorrcal wiring hamesses 2.33 Limit Switches Ensurelimit switches are property secured with nosigns: of visible damage and movement is not obstructed, 23-4. Hydraulic (Maintaining the hydraulic components is essential to ‘good performance and service lie ofthe aerial platform. Perform a visual inspection around the following areas: hoses and fitings all hydraulic oylinders all hydraulic manifolds the underside of the base found area under the aerial platform ‘SuIll DC Electric Ins te responsbity of he operator to rea completly urderstand and folcwallincructisand warnings ‘contained inthis cperting manual and onthe aerial str.Section 2 - Farviliarization Visual & Maintenance Inspection ‘Sulll 3215 & 3219 Free-whealing ‘SUI 3220, 3226 & 46.0% Valve (ack View) oe, Main Power Disconnect ‘Switch Ogle 1 Oe ‘SUI 3215 & 3219 (Back View) © 220V Outlet Receptacle ~ Ensure receptade is tree from dirt and obstructions. ‘Tum main power disconnect saitch to * Or off positon. * Ladder ~ Ensure there are no loose or missing ~ Ensure all cables are secure and switch Parts and there is no visible damage. i8 in proper working condition. + Base Control Switches ~ Ensure there are no signs of visible damage and all switches are in their neutral positions. + Freewheeling Valve Knob (Sum d215 6 2219- Front Side) ~ Ensure there are no loose or missing Parts and there is no visible damage, © Brakes ~ Ensure there are no loose or missing Parts and there is no visible damage. ‘Sulll DC Electric skyfack nist resporebiy ofthe operator trea completely understand and folowall nsructonsand warnings Page 17 ‘contained in fis operating manual and on te aerial tom. eaVisual & Maintenance Inspection 2.36 Battery Tray Side Pothole Protection Device ~ Ensure mechanisms have no sign of visible damage andare fe from ditand cobstrucions. Battery Tray ~ Ensue tray latchis secure and in proper working order. Battery Char (SU 15 & S19 Erivance Side) ~ Ensure charger is secure and shows no visle damage. Battery Proper battery condition is essential to good performance and operational safety. Improper fluid levels or damaged cables and ‘connections can resultin component damage and hazardous conditions. A\ warsune a Explosion hazard, Keep flames iS and sparks away. Do not smoke : near batteries. skYfack. Page 18 AA wars Battery acid is extremely corrosive - ‘Wear proper eye and facial protection 2s well as appropriate protective clothing, Heoontact cocurs, immediately flush with cold water and seek medical atttention, |. Check battery case for damage. lean battery terminals and cable ends thoroughly with a terminal cleaning tool or wire brush, 3 Ens.real battery connections are tight. 4, applicable, checkbattery fluid level. plates arenotcovered by atleast 1mm of solution, ‘add distilled or demineralized water. Replace battery if damaged or incapable of holding a lasting cherge. A\waminc Use original or manufacturer-approved parts and components for the aerial platform, ‘SuIll DC Electric Ins te responsbity of he operator to rea completly urderstand and folcwallincructisand warnings ‘contained inthis cperting manual and onthe aerial str.Section 2 - Farviliarization Visual & Maintenance Inspection ‘Sul 3220, 3226 & 46% Battery Tray Tie Rod Steer Cylinder Assembly - Ensure steer cylinder assembly is Properly secured and there are no loose oF missing parts. WheeVTire Assembly ‘The aerial platiorm iS either equipped with Solid rubber tires or foam-filled tires. Tire and/or whee! failure could resutt in an aerial platform tip-over. Component damage may ‘also resultif problemsare not discovered and repaired in a timely fashion. ~ Check all tre treads and sidewalls for cuts, cracks, punctures and unusual wear. = Check each wheel for damage and cracked wekis. = Check each lug nut for proper torque to ensure none are loose, = Check wheel motor assembly for loose oF missing parts and signs of visible - Ensure wheels are aligned and true vertically and horizontally. ‘SUIII DC Electric nist resporebiy ofthe operator trea completely understand and folowall nsructonsand warnings A\warnine Intermixing tires of different types or using tires of types other than those originally supplied with this equipment can acversely affect stability. Therefore, replace tires only with the exact Skyjack- ‘approved type. Failure to operate with matched approved tiresin good condition may resutin death or serious injury. Tie Rod (SJIM 3220, 3226 & 46xx) - Ensure there are no loose of missing arts, ie rod end studs are locked and thereis no visible damage. Greasing Points ~ Ensure greasing points have no sign of visible damage andare fee from dirtand cobstrucions. skYfack. Page 19 ‘contained in fis operating manual and on te aerial tom. ayWOU ZU] Visual & Maintenance Inspect ‘SUI 3215 & 3219 Hydraulic Pump and Motor Hydraulic Tank 23-7 Hydraulic/Electric Tray Side skYfack. Page 20 ~ Ensure tray latchis secure and in proper working order. Pothole Protection Device ~ Ensure mechanisms have no sign of visible damage andare fe from ditand cobstrucions. Hydraulic Tank ~ Ensure hyctauic filer cap is scare, ~ Ensure tank shows no visible damage and no eviklence of hydraulic leakage. Hydraulic Oil ~ Ensure platformis fully lowered, and then visually inspect the sight gauge located on the side of the hydraulic oil tank. ~ The hydraulic cil level shouki be at or Slightly above the top mark of the sight glass. Hydraulic Pump and Motor ~ Ensure there are no loose or missing arts and there is no visible damage. Electrical Panel ~ Ensure panel is properly secured and there is no visible damage. ~ Ensure there are no loose wires or missing fasteners. Main Manifold ~ Ensureall fitings andhoses are property tightened and there is no evklence of hydraulic leakage. - Ensure there are no loose wires or missing fasteners. Loadit Sensor ~ Ensure koaditilt sensors property seoure and thereis no visible damage. Emergency Lowering Access Rod (If Equipped) = Ensue rod is properly securedand there is no visible damage. ‘SuIll DC Electric Ins te responsbity of he operator to rea completly urderstand and folcwallincructisand warnings ‘contained inthis cperting manual and onthe aerial str.Section 2 - Farviliarization Visual & Maintenance Inspection Manual Storage Box: Platform Assembly Platform Control Console Fall Protection 2.38 Platform Assembly AA warnanc Ensure that you maintain three points, of contact to mount/dismount platform, 1. Use the ladder of aerial platform to access Platform. 2. Closethe gate, ~ Ensure thereareno loose cr missing parts and there is no visible damage. ~ Ensure all fasteners are securely in place. Ensure all lings are property positioned and secured, + Ensure gate is in good working order, + Fall Protection Anchoragels) ~ Ensure anchorage(S) are secure and there is no visible damage. = AC Outlet on Platform = Ensure outlet has no visible damage and Platform Control Console ~ Ensure all switches and controller are returned to neutral and are properly secured, ~ Ensure thereareno loose or missing pars: and there is no visible damage. Manuals Ensure a copy of operating manual is enclosed in mental storage box. = Check to be sure manual storage box is presentand in good condition. ~ Ensure manuals are leaible and in good condition, ~ Always return manuals to the manual storage box after use. free from din or obstructions. ‘SUIII DC Electric si nist resporebiy ofthe operator trea completely understand and folowall nsructonsand warnings Page 21 ‘contained in fis operating manual and on te aerial tom. eaVisual & Maintenance Inspect Maintenance | Support ‘Scissor Bumper Roller * Powered Extension Control Console (If . Equipped) ~ Ensure alll switches are returned to reutral and are property secured. - Ensure there are no loose or missing arts and there is no visible damage. A\ warsanc Ensure that you maintain three points ‘of contact to mount/dismount platform, . 3, Use the ladder to dismount from platform. 2.39. Lifting Mechanism 1. Raise theplatiom (refer to Section 3.8-4) until there is adequate dearance to swing downthe Scissor Bumpers ~ Ensure burrpers are secure and shows: nosign of visible damage. Rollers, ~ Ensure rollers are secure and there is1n0 visible damage. ~ Ensure rollers’ path oftravel are free from dirt and obstructions. Lift Cyfinder(s) - Ensure each lift cylinder is properly ‘seoured, there are no Koose or missing Perssand thereisnoevidence ofdamage. ~ Ensureall fitings andhoses are property tightened and there is no eviience of hydraulic leakage. maintenance suppor (refer to Section 3.12). 2. Raise the platform until there is adequate clearance to swing up the maintenance + Maintenance Support support. + Ensure maintenance supports properly sseo.red and shows no visible damage. 3. _Swing up maintenance suppor into storage z + Scissor Assembly bracket iS ~ Ena.re scissor assarrbly shows novisble damage and no signs of deformation in 4. Fully lower the platform. weklments. = Ensureallpins are property secured. E + Ensure cables and wires are properly routed and showsno signs of wear and/ oF physical damage. skYfack. —— Page 22 nis teresporetaty of he crore toret complet understand erd flow allnerucioeard Warinss ‘contained inthis cperting manual and onthe aerial str.Section 2 - Familiarization Function Tests, ‘SUM 3220, 3226 & 46x SUM 3215 & 3219 ack View) (Back View) Free-whedling Valve Lower Lower/ NeutralRaise NeutralRaise ‘Switch ‘Switch | Emergency Stop Button Off/Platfom/Base Switch 2.4 Function Tests Function tests are designed to disowver any malfunctions: before aerial platform is putinto service. The operator must understand and follow step-by-step instructions 10 test all aerial plattorm functions. A\ warsuns Never use a malfuncti platform. If malfunctions are discovered, aerial platform must be tagged and placed out of service. Repairs to aerial Platform may only be made by a qualified service technician, ‘After repairs are completed, operator must perform a Pre-cperaticn inspection and a series of function tests again before putting aerial platform into service. Prior to performing function tests, be sure to read and understand Section 3.8 - Start Operation. 24-1 Test Main Power Disconnect Switch 1. Atrear ofthe base, tum manpower disconnect ‘switch to “©” off position. Result: Aerial platform functions should not operate. ‘SUIII DC Electric nist resporebiy ofthe operator trea completely understand and folowall nsructonsand warnings 2.4-2 Base Control Console A\ warninc Ensure that you maintain three points of ‘contact when using the lacker to mount dismount platform, 1. Use the lacker of aerial platform to aoness Platform. 2 Close the gate, On platform control console, pull out “> ‘emergency stop button, 4, Use the ladder to dismount from platform. 5. Tum main power disconnect switch to “I on Position, skyYfack Page 23 ‘contained in fis operating manual and on te aerial tom. eaFunction Tests Section 2 - Familiarization ‘SUI 3220, 3226 & 460 ‘SJIE 3215 & 3219 @ack View) (Back View) Free-whedling Valve Lower/ Lower/ Neutral/Raise Neutral/Raise ‘Switch ‘Switch ‘ i | el a Emergency Stop Emergency Siop Button Off PtatfornvBase Snitch Maite © Test Base Emergency Stop 2. Select off/platfomvbase key switch to «Ai pratior postion. Atlempt to raise or lower the platform, Result: Platform raising and lowering 1. Push in base “@" emergency stop button and attempt to raise or lower the plato. Result: Platform raising and lowering functions should not operate, “anotons should nk operate. & Select anx.hold oftpatformbase key 2. Pull out base “@» emergency stop ‘wich 10 "SEA" base positon. Attempt baton, Result Platform raising and lowering ‘functions shoud operate. © st Off/PlatfomvBase Switch + Test Lower/NeutralRaise Switch A\ warninc Be aware of overhead obstructions 1. Select and hold offiplatform/base key ‘or other possible hazards around the switch to “EE,” base position and «ET ‘eral platform when lifting. raise the platform with lower neutral’ raise switch, 4. Select off/platform/base key switch Result Platform should rise. “©” offposition, Attemptio reise or lower the platen, ond 2. Select and hold off/platformibase key ult: Platform raising and lowering “eye _ switch to “EA” base position and $ ‘Uunctions should not operate, “iJ lower the platform with lower/ [= neutralise switch. : Result Plattorm should loner. sxyfack SUI DC Electric: Page 24 nis teresporetaty of he crore toret complet understand erd flow allnerucioeard Warinss ‘contained inthis cperting manual and onthe aerial str.Section 2 - Farviliarization Function Tests ‘Sul 3220,3226 & 46x Sul 3215 & 3219 (eck View) (Gack View) Free-whedling Valve Lower/ NeutralRaise ‘Switch | Emergency Stop Emergency Stop Button OffPtatfom/Base Switch Button * Test Emergency Lowering © Test Freewheeling 1. Raise the platform. 1. Ensure path of intended motion is clear. 2, Tummain power disconect switch to off 2, Release the brake manually (refer to position. ‘Section2.52). 3. Locate holding vale manual override 3, Turn free-wheeling valve knob knob at the base of each lift oylinder. counterclockwise to a fully opened Depress and tum counterclockwise. It Position and attempt to push/pull the Necessary, use acess rod that is located aerial platform. con the base of the aerial platform, Result: Platform shouki move. 4, On hydraulic/electric tray, pull out and 4, Tum free-whedling valve knob clockwise hoki emergenoy lowering valve to fully to a fully closed position for normal lower the platform, operation. Result: The platform should lower. 5, Reengage the brake (refer to Section 2.5- 5, Torestorenormal operation, depress and 2. ‘tum holding valve manual override knobs clockwise. ‘Sulll DC Electric skyfack nist resporebiy ofthe operator trea completely understand and folowall nsructonsand warnings Page 25 ‘contained in fis operating manual and on te aerial tom. eaWOU ZU] Inclined Drive/Level Drive ‘Switch Pocker Switch Controller Emergency Stop Buttory (Operation Light Horn Pushbutton 24-3 Platform Control Console 1 2 4 5 skYfack. Page 26 Ensure base “@P emergency stop button is Pulled out. Select offiplatiorm/base key switch to * platform position. Ensure main power disconnect siitch is in “Fon position, A\ warnnc Ensure that you maintain three points of ‘contact when using the lacider to mount/ dismount platform. Use the ladder of aerial platform to access Platform, Chose the gate, (On platform control console, pull out “@ emergency stop button. ‘st Platform Emergency Stop 4. Push in “@ emergency stop button and attempt to activate any platform function, 1 Result: All selected platform functions should not operate. Test Enable Trigger Switch Pull out “@ emergency stop button. Without acivating “At enable tigger switch, attempt to activate any platform function, Result: All platform functions should not operate, Test Steering Select litvoft/érive switch to "IT" otive position, Activate and hold A)" enable trigger switch, Press rockerswichontopof corirllerhancle to" ¥)™ left and “44” right. Result: Steer wheels should tum left anc tight. ‘SuIll DC Electric Ins te responsbity of he operator to rea completly urderstand and folcwallincructisand warnings ‘contained inthis cperting manual and onthe aerial str.Section 2 - Familiarization Function Tests Platform Cortro! Console Rocker Switch LitvDrive’Steor Enable Trigger Switch Controler Inclined Drive/Level Drive Er yency Stop Button/ Swich Operation Light Hom Pushbutton © st Driving 4. Ensure path of intended motion is clear, 1. Ensure path of intended motion is clear, 2. Activate and hokd “Hf enable trigger switch, 3. Sonlymove controler handlein ‘st "forvard rection untilaerial platiorm begins tomove, and then reium hardle center poston. Result: Aerial platform shouk move hfomerd rection, and then come toastop. 4, Slowly move controller handie in a reverse irection untilaerial platform begins to move, and then retum handle 10 center position. Result: Aerial platformshoukimove in reverse Girection, and then come to astop. + est Brakes AX warninc Brakes will engage instantly when you release the controller handle, causing Activate and hold “AY* enable trigger switch, Drive aerial platform “\” forward andi then “A backward, Test brake by releasing controller handle. Result: Aerial platform should come to a stop. Ifaerial platform pulls o one side wrile stopping, do not operate aerial platform Until brake adjustments have been checked. Drive aerial platiorm “J forward and then * “*" backward, Test brake again by releasing «fh cnabte tigger switch only. Result: Aerial platform should come to an instantand abrupt stop. Hfaerial platform does ot stop immediately, orit aerial platform pulls to one sie while stopping, do not operate rial platform until brake adjustments have 2erial platform to stop immediately. been checked, ‘SUIII DC Electric si nist resporebiy ofthe operator trea completely understand and folowall nsructonsand warnings Page 27 ‘contained in fis operating manual and on te aerial tom. eaWOU ZU] Function Tests Platform Control Console skYfack. Fooker Switch, LifyDrive/Steer Enable Trigger Switch Controller Inclined Drive/Level Drive Emergency Stop Button’ Swit Operation Light LifvottDrive Switch Hom Pushbutton ‘Test Platform Raising/Lowering 3. Fully loner the platform, A\ warning Be aware of overhead obstructions or other possible hazards around the ‘aerial platform when lifting. 1. Select liVottidrive switch to “itt postion. 2. Activate and hold “2” enable tigger ‘switch. 3 Push controller handle and raise the pletforn to an approximate height of 0.5 meter, Result Platform shoud rise. 4, Pull controller handle and lower the platform fly. Result: Platform should loner. Test Lowering Warming 1. Raise the platform until approximately a height of 3 to 4 meters is reached then attempt to fully lower the platform. Result: Platim should stop lowering at a height of 2.5 meters high and an alam shoulkl sound, 2. Release controller handle, Test Hom 4. Push” hom pushbutton, esuitt: Hom should sound. Test Pothole Sensor A\ warning Ensure that you maintain three points, ‘of contact to mount/césmount platform. 1. Use the lackler to dismount from platform and place abbloc approximately 3.75cm, Under the hydraulio/electrc tray. 2. Use the ladder of aerial platiormto acoess Plato. 3. Close the gate. 4, Raise the platform until approximately a height of 2 meters is reached and attempt 10 dive fonard oF reverse, Result: Aerial platform should not move forward or backward. 5. Repeat the steps above with block placed under battery tray. Result: Aerial platform should not move forward or backward. ‘SuIll DC Electric Ins te responsbity of he operator to rea completly urderstand and folcwallincructisand warnings ‘contained inthis cperting manual and onthe aerial str.Section 2 - Farviliarization Function Tests Platform Control Console Lify/Drive/Steer Enable Focker Switch Tiiager Swiich Controller Inclined Drve/Level Drive Emergency Stop Button/ Switch Operation Light Hom Pushbutton ‘est Hevated Drive Speed . Activate and hold “At” enable stigger AX Warninc " Be aware of overhead obstructions or other possible hazards around the aerial platform when lifting. 4. Ensure path of intended motion is clear. 2, Raise the platform until approximately a heightof2metersisteached and attempt 10 dive forward or reverse, Result Aerial platform shouki move slower than when it was in stowed position. Verify Load Sensing Module SelfCheck Q\ warninc Be aware of overhead obstructions or other possible hazards around the aerial platform when lifting. 4, Pull cut platform “@)emergency stop bation, Fesull: Beeper shouki sound for approximately 1 second and light shoud tumon, 2, Select lifvoft/drive switch to “3” lift position. ‘SUIII DC Electric |. Push controller handle and raise the platform to an approximate height of 1 meter. Attempt to lower the platform using the ‘olloning steps: @ — Pushinplatform “@" emergency sop button, b. Activate and hotd “{8> enable trigger snitch. ©. Pulloontrollerhandeand attempt tolower the platform, d. Pulloutplattorm“@ emergency stop button, Result: Platform should not lower and beeper shoukd sound continuous. Depress “@ emergency stop bution, release controller handle, pull out emergency stop bution, activate and hold “ + Conover EO a = [>a ps |= | re 7 —[— 7 7 7 FForkit pockets/ie downs fifing bias * * * * * * ek epoilOTaC aT ave =p aoe ACNE) = = [= = = = iran athe Opracrhem Ouroadareho acer o 7 o o o rao rk ot we @ [eo | 2). Sane 5 TF 5 > > Sara a ys a = =D = = = Titanmatnavestaran =p Loe ay oon o =e o o o Wo -CoMe orator 7 o Tenover arn por . : armrest z a ee T= RSTaEE z a ee == Spat toto tr = =D T= Saag > js = bata 5 TOSS Pperade q a a Sr eT skYfack Page 59‘bles Table 4.2 Owner's Annual Inspection Record LN Model Number: Serial Number: / S Push to reset power circuit breaker. ie) ic Hydraulic Oil Level skYfack Page 75 ‘SUIII DC ElectricLabels and Nameplates - Models 3215 & 3219 Back Side ibe| 2 a @ 3 = S Description Base Control Console Select "to lower or “Praise platform, Select platform to enable platform controls, “O” off to cisable controls or. Aa” base to enable base control console. Pash “to cisabe contol. Serial Plate* Product identification and specifications **Serial plates will vary, may not be as shown, ‘Connect Platform AC Supply Connect AC power supply here for platform accessory outlet. (Charger Information (Charger specification information and operation status; consult manual. Main Power Disconnect Rotate dockwise to tum on main power; rotate ccounttercdockwise to tum off main power; insert padlock to lock in position. ‘SuIlI DC ElectricSection 5 Labels Labels and Nameplates - Models 3215 & 3219 Back Side (Continued) RO No. Label Pictorial Description ‘Winching/Towing/Pushing Procedure Refer to Operating marual. 1. Block or chalk whedls to prevent aerial platform from rolling. 2. Tum main power disconnect switch to off position. 8. Locate brake valve and pump. 4, Push in black knob. 5. Purrp by pushing red knob in and out until fim resistance is felt. Brake is now released. 6 Open free-wheeling valve by tuming counterclockwise. 6 7. Pustviowiwinch to desired location. 8. Block or chalk whedls to prevent aetial platform from raling. 9, Reset brake by pulling cut black kneb. 10. Close freowheeling valve by turing clockwise. SUlll DC Electric: ~ skvfacc Page 77Section 5 Labels and Nameplates - Models 3215 & 3219 Back Side (Continued) 40) Description Hazard Identification/Manual Storage Box eter to Section 1: Safety Pules, Read and understand the outlined risks associated with this MEWP prior io operation. Indicates location of operating manual. Hazard Kdentification Reter to Section 1: Safety Rules. Read and understand the outlined risks associated with this ‘work platform prior to operation. Manual Storage Box Indicates location of operating manual. Platform Capacity* Rated work load in each configuration is as shown, Rated work load indludes the weight of both personnel and material, [Maximum number of people in each configuration is as shown. Do not exceed total weight or maxmum number of people. Load platform uriformly. Platform capacity varies over different aerial platforms, ‘Waming = Do Not Alter Do not alter or disable lirit switches or other safety devices. ‘SuIlI DC Electric