1 i ALOM SPC Lubrication Unit TP 25/ TP 85 579460-010V Issue 2000-05 DOC.no. TeM-585312-1 Tetra Pak Technical Publications Lund Sweden Installation instruction Page 2-7 ‘Operating manual Page 8-16 ‘Spare Parts Catalogue Page 18:26Page 2 - 26 Tretallation instruction nsioning data Sa 4 } “The suction tube must be positioned vertically. l Figure 1 Lubrication unit TP 25 / TP 8S Water supply Pressure: 3-10 Bor Connections: 16° BSP (MALE) Lubricant consumption: ‘TP 25 03-3. h Pas 410uh Mixture concentration: TP 28 0.19-1,9% P85 0.15-1.5% Electricity: Consumption: ‘TP 25 max. 60 W Pas: max. 120 W Power supply: Fuse: External 108 Internal TAT (20x06, slow flow) {An internal 2 AT (20x05, slow flow) Weight: TP 25: 10 kg TP 85: 16 kg ee Doce = Nine oe Tess amos P25) 18sPage 3 - 26 Testallation instruction Installat ‘Open front cover (10). Use 4-6 screws (20) to mount unit in a suitable place. Connect iniet port (30) to water-supply-pipe. Connect outlet ports (40) to lubricating systeminozzes. ‘Outlet no. 1 is the lower outlet pipe (Outlet no. 2is the upper outlet pipe. (Closed by defaut Make sure no strain is forced upon the unit from water- and lubsication-pipes. Recommendation: Mount a filter in the water supply pipe. Figure 2. Mounting the unit tg len Danas = Vining we ‘TeMEssss124 2oones ‘re2s/ TP 8s A. UuttPage 4 - 26 Installation instruction, Connecting to power supph AA warning! onty autorised parsonnal is allowed to instal the unt I 220/240 VAC power supply. | ‘The unit is by defaae setup for 2201240 VAC. ‘Connect the cable (10) to the electric mains. Wire no. i neutral. Wite n02 is the phase and the Yellow/areen is ground. o Figure 3 Cable (10) 0 main power supply 110/120 VAC power suppl When powered from 110/120 VAC power supply, the black lead (wire no. 2) must be connected to the 110VAC-mark on the small printed circuit board near the transformer. Remember to change the fuse. Se Dimensioning data page 2 Figure 4 Change Between 110 and 220 VAC power supply 30. 11mangy Doosan irae Visine oe Tar ‘TeM-S92-1 wos ‘1p2s/ TPS A UtePage 5 - 26 Installation instruction, Figure 5 Pump setting, Do not By default, the pump is setup as shown above and is ready for use. Warning change the default setting of the pump. Ifthe sting ofthe pump is changed by acident, do as described onthe instruction leaflet (@placed undemeath the pump. Se note below. (1) and Contact 2) inthe display means that she pump is controlled by an extemal contact (part of the circuit board inside the main contol bos). ‘The sign STOP may not be shown in the display (ign is positioned above the letter (1)).Ifs0, press the STOP button () once Instruction leaflet for pump (6) (2 Funklion settings ~ Operating modes] (© eerste (©) (Olan st enataegeeanet O) « [) Figure 6 Part ofthe instruction leafle for pump. (er ws2e0) Doom rors p2s/ Ts Aboot TeNessss124126 Trstallation instruction Checking set up of control board ‘The difference between TP 25 and TPSS is the pump type installed and set up ofthe control board tes AHO 5 G le Figure 7 Set pump ype on circuit board. veto 2a) “The default setting of jumper J2 is based onthe pump type and is done when produced, Doon Time Wasco Toa TMZ 204s ‘1P2s/ TPS AbePage 7 - 26 Tnsiallation instruction. Remote control Itis possible to remote control the lubrication unit. It has to be connected as shown below. Connect the junction terminal as Follows: 1, 2.0n P2 for timer 1 3, 4 on P2 for timer 2. Because the input at P2 is connected in parallel to the on/off bo:tons of the main control system, the control buttons has to be turned off to make it possible to ‘operate the unit from the external cabinet. Do not let the timer buttons be activated when turning of the system. External cabinet. Pa | T 1 38 a) 13 a 1 4 starr. START. ALARM — LOW LEVEI Bo Timer Timer 2 Signal, Signal [cae ates) be Lubrication cabinet. Figure 8 Conection for external control ps iieeeg Des Ta Wosioe TTeMESHSSI2-1 ones 2s/ tes A. buottPage 8 - 26 Operating manual, Introduction Figure 9 Lubrication unit, ah any 10, Main power switeh 20. Switeh for activating line 1 30, Switch for activating line 2 40, Control panel 50, Pressure reducing valve 60, Manometer 10. Flow sensor 80. Level controliSuction hose 90, Solenoid valve for line 1 100, Solenoid valve for line 2 110, Pump 120, Non return valve 130, Bleed serew Dax Tm Maane = Taal eM wos ‘rp2s/ TP 8s AttPage 9 - 26 Operating manual Control panel Normal operation requires only use of the main power switch (10) and the timer activating switches (20) and (30), Figure 10 Control panel Indication panel Power ON (green lamp) Line 1 ON (green lamp), Line 2 ON (green lamp). Flow at line 1 (green lamp). Flow at line 2 (green lamp). Low level (red lamp COO C0000 No flow {red lamp) Max flow (red lamp). Figure 11 Indication panel “The Power ON indicator shows that the unit i connected tothe power supply and itis turned ‘The Line 1 ON and the Line 2 ON indicates which outpt lines is active ‘The Flow at line Land the Flow at ine 2 indicates when there is actual bw in the lines. Don a i ‘TeMstss124 2000.08 ‘Te2s/ TPsPage 10 - 26 Operating manual. Alarms. All alarm indicators ae red [ud | © Lihtened when lubricant level is too low. "SEO. uctened wh wir ois aut = LX] © tightened wien water flow is too high Figure 13 Alarm intcation panel ‘Alarms can also be showed by external lamps. Reset an alarm by pressing the ‘timer switch. If not reset, the unit will continue operating, but a repeated alarm will not be detected os i= Tae we Tair TeMStS312- 2000.08 ‘1e2s/ TPs A Uiatt| Page 1 = 26 ‘Operating manual Preparations Start up the unit 1. Adjust the pressure-reducing valve (50) unt manometer {60) shows 2 bar 2. Place level-controlsuction tube (80) in container with lubricant 3. Turn on the main power switch (10), The "power on" indcator lights up. 4, Select one ar both timers (20) oF (20). The relevant “timer on" indicator lights wp. 5, The unit is now operating. When a timer opens a valve or ether line 1 or 2, the pump starts. There is flow in a line when the relevant “flow timer” indicates it. Figure 13 Startup the wait. Doo = Mosinee Tr Teese 20s s2siTPas, UtePage 12 - 26 Operating manual Bleeding the pump. Ifthe suction hose is empty. the pump must be bleeded. Start the pump (110) as described in points 2-4. Open the bleed screw (130) and watch the bleed hose leading from the pump thsough the bottom ofthe unt. When the liquid, flowing from the bleed hase, is free from air bubbles, tighten the bled screw (130). Figure 14 Bleeding the pump, ‘Starting up a dry pump ‘When the pump is dry inside is valves it may only be able to suck up the ubricant slowly. If 0, star the TP25/85 and shake the suction unit as shown below. The bleeding screw must be ‘open. Shake fst (3-5 times pr. second). Shake for about 10 seconds and watch the lubricant ‘Coming up in the hose. Take care tha the suction unit does not hit anything, Remember to close the bleed serew, ‘Shaking direction Figure £5 Shaking the suction unit. tte ede —_— ‘Des m To Vesta pe Tar TeMSS312-1 ons ‘1e2s/ TSS A vuttPage 13 - 26 ‘Operating manual Lubrication concentration. ‘The lubrication concentration can be adjusted by changing the setting of the pump ; Figure 16 Concentration control mg Lubrication concentration is adjusted by turning the adjustment knob (A) at the ump control panel, between 10 and 100% i ‘Should only be adjusted when the pump is running, To make the pump is running, turn on timer 1(or timer 2 if connected) { Mixture concentration will be as follows: ‘The pump is set to 100% as default Doo vo" Tro Wosine we TeMSIS12-1 200005 ‘1pas/ TPsPage 14 - 26 Operating manual Spray sequ: ‘The system is running In intervals. Each line is set separately. It means that each line is turned ON for some seconds. The ON-time can be adjusted in tre interval 0-75 seconds. Then the line is turned OFF for some time. The OFF-time can be adjusted in the interval 0-75 seconds. ‘Timer OFF Timer ON Figure 17 Timer regulators on printed circuit board. Pim bo n the printed circuit board is placed 4 potentiometers. Two for each line. See drawing, Timer 1(T1) regulates line T(the bottom outlet) and timer 2 (¥2) regulates line 2 (the upper outlet) How to change settings Ay, in! ony sted paanns ownd ptm on 1. Unscrew the control panel to give access to the printed cicuit board inside the control box. 2. Adjust the timers. 3. The indicator lights for the flow timers will show the length of the on and off-periods. Donan Te ane pe Tat ‘TeMS6SS12- tos ‘1e2s/TP8s AvettPage 15 - 26 ‘Operating manual Improved mixing when the flow is small. This is used when lubricating of 8 small conveyor system: If the conveyor always requires less than haif lubricator capacity, itis possible to double the pump frequency and raduce the output of the pump per stroke to half In this way the average concentration will be the same, but the mixing will be improved (more constant). Procedure to follow: ZA\, warning! Onty authorised personnel is allowed to perfarm on the unt. 1. _Unscrow the contol panel to ove access t0 the prin insite the contol box. 2, J¥-on the prints tee-pont terminal with a moor between two points Normal frequency with the jumper to the right. Move the jumper to the left position to double the frequency. 2. Turn the adjustment knob of the pump to half of the previous setting. Se Lubrication concentration page 13, Only to be adjusted when the pump is running. Figure 18 Jumper senting of I. tea Doane Time Mosinee Tai TaKses91241 2wo.0s ‘TP2s/ TPs AUPage 16 - 26 Operating manual Fault finding de Light indicates low lubricant level Replace lubricant container. Check that the pump is working normally, if necessary bleed as described on page 12, ee Light indicates there is no water flow Check water pressure on manometer (60) If no flow, check the water supply. Check that the relevant magnetic valve is working when "flow tmer" indicator lights up. ‘The mixture is to0 lean. Check water pressure (2 bar) on manometer (60). Chack lubrleating system and spray nozzles for major leak. How to reset alarm for low level: Alarm for low lubricant level resets automatically when the level is increased. How to reset flow alarm: When the cause of an alarm has been corrected: 1. turn off the main power switch (10). 2! turn an the main power switch (10). ‘Alarms can also be showed by external lamps. 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