INTERNATIONAL iso STANDARD 4042 Flee ection EEIZAS anne eeennnee Threaded com Comporents flerks — Revétements boctrolyiquss Reference number 180 012 + 1668180 4042 : 1980 (E} Foreword 150 (cho international Orgsnization for Stendarctraton) fa « worldwide fodoration of {elon standards beiloe (ISO rember bocloa). The work of prepering intarnelonel Standards fs nowruily carted out through 160 ‘echnical comtrittez, Each Gromer body Intereeod in w subject for which « tociwfeal committee has been mtcsiahed has ‘ha taht to be represented on thai comnts. termatorel orgenzstons, covsmne ‘mental end non-govemmerta, In faleon with ISO, algo taka Dart fn the wore. 30, ‘collaboretna clesely wkh she Tntoravoral Bloctiotéchnion. Commission EO) on all Imattere of etectrotechricel stendardizaten, raft Intornations! Stendords edopted by tho tochniosl oorittess ure eketlatec to the member bodies or approval before tiat aooaptango ax Ittnatonal Stance ds by {te 180 Counol, They we epproved in nscordanem with ISO procedures roaLteMG OF leant 75 % approval by the member boctea voting. srratione! Standard 180 4042 was proparad by Technical Committes [BO/TC 2, Festenere. ‘Annoxes A, 8, G and D form an intageal part af this Intemetlonas Stancerd, Annex Els for Information onyIso 4042 : 1989 (B) Introduction ‘This international Stendere covers the coating of threwdad comaoneme of stce! oF pperalicy by eloctrodanoetion of the move orvnan fates. ‘The promerda ot Ste ‘coatings are specified tn thor Intemational Standards forthe indlviuel finishes, With customary methods for the surface preperation and deposition of imetaila coatings from aqueous eolutlons, there lu a isk of delayed bitte fem die 10 bhydrogen omorfivement fot bol's and wcraya irede from steal with tonsa strengths stove 1 000 N/mm?and?or herdnessee oxseedtnig 220 HV. “The tek may bo reduced stgriicaney when eurtece pieperetion and costing operetions ‘ers oaefly carried out and provese-contolied, melusing subenquent Dakieg. An Incronaed risk of breaking due to hydrogen smbuitlemont oscurs in the cts of pring eccensories having hertweers exceeding 360 HV. Thorefero, epoola measures fara agein necessary concemning the welaction of material, hut traction? ard purraee ‘weatment.INTERNATIONAL STANDARD 180 4042: 19802) Threaded components — Electroplated coatings {ot electroplated thrveded inetenare Of uted or cope: alloy. meshed en crt coationti fothon tetee epecit coating thcknossen anc hydrogen emibciarent alle for Higheatrength or surfeoe hardened fomanere.. 1X pxiatty concemna the sioctroplating of theaded festansrs, contain ‘which, through 180 986-1 : 1080, £50.gananw/ pujpose matte screw threads — Talsmacee — Part 1: Frineples and books date. 180 9862 : 1980, /80 general purpose matric screw threads — Tolemnces — PartZ : Linke of sles for genaral purpose bolt oad and Dems — Mecdien quay, 150.9069 : 1990, 180 genera! purpore matte sorew Uirveds — Tolerances — Part? 2 Dedations for consouctiond Cant, 180 1605: 1008, Metalic contigs — Eiecrociaposited ‘ogatinge of niche plus chrome and of copper plas michal plus etrcemsum, 180 1468 : 1088, Afcinte conting — Seorodoposked coatings of ake 180 1812 : 1878, 450 ganaval pumoce mane seaw Uireads — Sevgin. 180 2086 : 1680, Aleraila and otnar non-organic coatings — Definidone sad convemions corcering the reseureinent of 190 2081 ; 1980, Afvtalte costings — Blectropteaed caatingy of 20 on on or 608. 180 2082 : 1988, Metaiic coatings — Blectropleted coatings of ‘eadintio on iron ex stoat. 180 4810 : 1000, lectradqposied morati: coatings and rotor Adsbes — Sealing and procederes for Inapsciion By ae ehostes, 180 4m20 : 1081, Chromete eonveraicn costings on electro. (pleted ale end cackntum cowtiigs. 3 Definitions For the purposes of this International Stancesd, te daftions siren 180 200% parle, the anita of siniicent surface, renewing area, local itbicwes and minimum local thickness), together withthe flowing, epi. 9.1, avacage thioknaes of deposit : The comting thickness ‘ibich would reeuit K Ge wicis of the deposit ware evenly ‘Gatbuted over tha ent surtace of the electroplated article, 3.2. batoh : A quantly of identioe! components aither piatod {together et one tna tn n partiowar Darrel, or consigned under cover of ene delivery note. 3.3 group : Ton oF more tems eelected at random from # batch 3.4 baton average thickness : The meon of the average ‘hicknestoe of the casting on al the components of a balsh. 3.8 boking : The process of hydrogen emettvement rll bby tow tornperenure heat treatmezet (ave wre AD. 4 Dimenstone! requirements and gauging 4.1. Dimensional requirements before, electroplating Thusodad componente suppllad for slsctopiating, except {fread vg ecw ond certain yeas of mpg srw, aha Sergly wh te ‘rv amore! Stade before ‘except wivare screw throadia are specifically manufic- ‘ured to allow tre applloation of thicker cowtinge than are pom IBie on normal treetie ieee ance Cl ‘Costing thicknesses ure based cr ts tolerangos for rowtic 150. lig soaring 16160 TE rg te fbewing thence 9, fend © for enamel treads; 1H an G for intemal three, “Thetoierence postions apply prior to application of the lectro- plated cowtng.1S0 4042 : 1989 (E) 42. Dimenelonal requirements after electroplating ‘Aftar coating, ISO matric sorewthreade shall ba gauged aceant- Ing fo 180 1802 with © GO-gauge cf tolyrance postion h Tor ‘extemal thread and H for Intra trenda, ‘Other product dimansions epply only Before costing. ‘The appiicabitty of the recorrmanded coatings 16 180 matric \wirexds is hnited by tie fundamental doviston ot the trends eneemed and, hence, by the pitch anc tolerance postions. ‘Tao costing all not cause tha 2070 Une (0 be excoeced Inthe ‘cose of axtomal thread; nor ghet It fll bafour in the case: of Internal thrende. Thia muare that for en trtemnal throm! of {tolerance poston H, a measurable coating thickness cen only teapot te Ceci he lerence2oro BAO: Ken UDO 5 Quality of costing ‘The electroplated costing shal comply with the provisions of ‘ho intemarione! Stencart or the coating concerned In reapect ‘of appesrance, adhesion, ductity, corrosion reslaianas, a, 6 Hydrogen embrittlement railet ‘Threatied fastonare mec from sisal, hect-reatad vo property ‘lage 10.9 and greater, ote horcened fostoners, and (eatery ‘with eaptive washors mace trom herdened staal sha be paved after electroplating but before any chrormating restorer for at fost the raqutske Gime and temperature epected in annex A, Hewever, complete simination of hydrogen embrivtle: ment cannot be guwenteed. If comalete freedom from ombrittiement le required, then a dierent coating fmothod ehall bo used, 7. Protective value and service condition number “The protective value ond eorvioe fe of an sectroplated coating ‘depends to & conaiderabie extent om is Unckness. in action ‘greeter coating thickness, a chromate conversion ‘rostnent ‘con ba epecifiad for nereased corrasian protastion on tne an ‘cedmium scminge. For tha purpoeen ot thie international Standard, degrees of severity of service Conditions are defined a2 fll, ‘Vary mild 10}: Sxposurs to indoor atinospharo and nes sub- aot to condantetion, want or sbcesion. Eommale: Dredvel llth temporary protective costings ‘Mild (12: Bxpowure f Indoor atmosphere with rare cancion: sation ant subject to rlnttoum wear oF abrasion. BxaR0 Bustons, wera goods. Madorate (21: Expostite mostly 1 cry Indoor atmexpherse ‘but eubjeet 10 ooaselonal conconenton, weer, or ares. ‘Bamales: tools, zones. érswor handles, machina parte. Severs (21: Exposure 10 cononsatlon, petonation, Inte ‘quent weit by ral, and cleanora. @earooton tubular TUF Altura, Ingeat screen, window Geng, ovsklers herdvrere, ‘waching-machine parte, bioyole pars. Very savere (41: Exposure to hareh condifona, or subjent to frequent exposure to melaaure, eloarere, and 26/ho eahi- ‘ona, plastkely damage by danting, scratching, or abrasive wore. “Bempies: plumbing fixtures, oloctric pyion herd Guldonce on cepoait thickness (clasetiesion code) for aloo ‘raping on thranced somacnents to witheraiis eerdoe cone: ons 0 to 416 given In tbe | ‘Tabis 1 — Appropiate classification codeo ——— a a womn_|_mns care we wor | Sve | pape: ae | sees ROE. 2 | woe | nme | ome | See wee | BEEe, | cee BEB Flac, > | wore | wot | gue | Beate’ ‘sa Fo/Ni 3 Fos 30 Cr r +] mee | ae | ME ‘onan Wo. 4 braxchange coatings of the two grou. 1) The we of amir le wetrised to eer count, 2). Flower by the epprfrate wrnbol of 150 4820 fer chemase oonvorlon eesnent, 3) S20 150 tate ana 180 1468 Yor dolls of Gepost thieves of nlotal and chromium for sentee OTE — When eomosionprctocton systems aa spaced tt aia are tnd, alorton aha be pid te tho ‘ct can, I ow of tw bane Fo, tho coatngy Cd ad 20 a ap an prods (oathodo proteoton) ard he Cootiigs M and Mt Gr got ast cathode lanodo prteato. The caaon elas tobe exaocted wien {ts protetive south scared wel wey accor. For this ewok fe nt recomended to Compe‘Bestroplated coatings applic to threoded fasteners to redt ‘service condiion Ne. 4, and in many cates also No. 3, oy rot spplieable to etxdord corew iads unfese epecta! ‘re adopted {kev somes Cl. ‘The slectrodeposits used vo provice protective costings, namo- ty ate, cedmlurs,nfokel and efromium, vary in he mennae Mm ‘which they corrace and in the degra af proteton they pre ide th any particular corvoalve enviroruman, #9 the ohelee of & Pericufor coating for 8 protective application should be gulded Whanever posible by experience. 8 _Applieabitty to wood screws, seltappin torewe and thread-forming eorewe " ‘Allrocomméndad costings ney bs appitad to screws that ort or {orm thelr own thevacs, The riadmem value for baton average thickness Qian tn tabie2 way be lynored Unlons otternfes ‘poate’ lace enna Al. 9 Speolfication af noating thickness ‘The tooal and batch average thoinaoees ooneaponding to the nominal coaing deena recommended in the relevent Imternetional Standards for elactroplaing are given in tablo 2. 180 4042 : 1989 (E) ‘Table 2 — Nominal costing thiokneaaaa “Tieaeetes Fr mlerometre BBRFSSene US peor 6 In order to reduce the rk of tmterfszence an essomby of thieade wath dlectropteted costings, tho nominal ooating thickness shall not exceed one-quarter of Uw fundamental Adadation ot the thread. Theee valves are specified in tabie & ‘The effective coating thicknesses mosurad according to ane of the methoxia spectiad ln clause 10 chull comply With the ‘Values pect! in table 2. ln the ease of batch avarage thicknoes massurement and ifthe threaded part have nominal langthe > 6d, smallor noninat thicknesses as specified in table 2 had be oped. See tabie 3.180 4042 ; 1989 () Pre) see see) pee R88) 180/863] nde woeleoolsen 208 |=au] 888/888 /8Ee LEER SHR BEF) F one ece|~ee/wog|eon/sne| eee) RRR oe] eee] eee [eee | eee eee] Bey dl a) PTE/ S88] 899] 954 | 995/897) gag a E315, 9$3/8s8/5s5/ $3 oa ihe i oe ial fai hat Hata |s int ig 2 uop0d ecammoy, Hi Pesan (ra ] I Bb ‘sseuppn Supeoo Funaoy jo sy Jedin — gage,10 Messurement of coating thickness 10.1 Local thickness ‘The local thickness shell bo not toss than the ainimum local hfokness specified in tabla 2, end shall be maasured ual ove ‘of tha metheds specified in the Intemational Standen for the contra bolng apaled. Thicknasass on teatonera shal only es fwowured an the 08 surfocam shonin in figure 1 10.2 Batch everege thlaknase Batch avctage thickness shal be meenited by tho method 1.090 N/mm? including property elses 10.9 ‘and stove and/or hercncsses exceeding 220 HV wid require beking after sisctropleting, to miniries the risk of hydrogen ‘ombekaiement. For sorevas and bolus mad from stools quaaciad and tomnpsred to wnallo atronethe Ry, > 1 480 N/mm andlor to hardnaasce exceeding 486 NY, special proteatmente evckilag tho vee cf eek! are nevgseary; only highetfioncy typo ebsatopiating eokitions Should be used, in these scursstansos the ooking tree aball be datcrmined by exparmant. There are therefore no baking traes von In tabtes for wrews end bolts wih tensile everathe above grade 12.9. ‘The baking prcomss shal be owed aut 6 soch as possible and not later than 4 h ater electroplating in eecerdance with table A.1. The duratlon of beking eppes from whan the pars hove ronched tha minimum temperature, Table At — T convorets Tae aS” jaking times Betts ead wove of stronath grade 13.9 Belz and scone of etrength grade 12.9 ‘Acvorashs with spina washers, hanes range 399 HY 10 800 KY ‘Annies wth sping waeher, erdnoas range 509 HY to #00 HY ‘Cave adore acrawe (epeing row “Thraeforming screws [NOTE — Other contin of durtion ond temperature ray bw weed 21 uc If thay ave Leen shown be orfectivo foro part, but the Bake tna torcertur wneud rot ewewad Yo tanipetng torpurwtro: Sar (ypes of stot ene moi suneep tet hyerogar erxteran hun others {2 the beking conc orn tne table ay bs inaquate in same eroumetace. Ia rire tvs te Serre es de-eubibarint core ‘ons tor etal pate by ocean AL2__ Producto equling costing thikneewe of Bam cr greater and hydeogen emartlemant rao! tewimant may ho clecttopatedin {wo slages with an intermediate hydrogen eerritiemantrebieh operation.180 4042 ; 1589 (E) Annex B (normative) Determination of group and batch average thicknesses 8.1 Datermination for cadmium and zinc B.L1 Procedure ot go nena hogs tery Sper Sealy Sar a earch i aan Otay Beane teat eet Mert nd teeter area ccrarek aha Sea et Was sea ele y mostra B.L2 Reagents A mvipping eotuion eenaiets of — hwerothloro aa (116 g/ml <@ 1.18 g/ml): 800 ml latte wotar = 200 ol antimony Howie: ae B.1.3 Galoulartons A181 Coteutte tha group average thickness of cectng, In micrometres. using the following formula = Klang = in Metros a here & wa tector depandent on the densty of the dapocit metal ‘iq 1s the osiginal wee, In gram, of tha group; ‘my f0 the final mass, tn grams, af the groune A fe the toca ores, in square centimetres, oF the group ef components. B.1.82 Volume ot Kam as fellows for eadinium, K = 1 160, assoming a mass density of 8,6 a/em? for eocenium: — foraina, a = 1410, escurning o mass density of 7,1 aera? for inc. 1BV1.3.3Celcueta the semple avorage thicknons from the follawng ratio : Summ of al relevant group average thicknassee Batch overage thskess = Si. si savant group overage tisknaseen, B.2 Determination for nickel and ntekel with chromium B21 Procedure esieace tha group of components In an orgenlo aolveny, dry thoroughly dnd weigh to an accuracy of 1 in 19 005. {1 she group of componanes hes bean chromiuny-ptalad, raraove the ohorum by irmersing ahd string them in stfgping solition A, ‘which clecotvan the chroraiumsin les then Zin, after which te there ehould bo no appreciable goseng, Te comacriea'a should oe removed without delay and rinsed to watar, prior to stripring the nlokat by the rate glvan in either 8.2.1.7 oF B21 2,180 4042 : 1989 (E} 9.21.1 Mekal on stool ‘Stdpping solution B (aes 8.2.21, maintelned between 75 °C and 86 2C, wil comelstaly stp 7,5 nm of nickel Ta 30 min, provided the ‘components ere tuined over. The copper underooet whieh is also wtrppad will bo cstinted aa Tr ware nickel, previded I doen not serene 05 am in thickness, B.21.2 Mlckel on copper or copper alloy ‘atipping solution C fate 8.2.2), maintained between 18D °C and 180 °C, wil commletely stig 2.6 min about 10 min, by the absence ‘of furtnar gnasing. Components are ususly suspen ed in ths sclution on thin copper Fe. ‘As woos a the nickel coadag hse completely clesalved, rumove tha components, wash wal with water, wpe anc dip in clean ‘acatone. Dry and tewelgh es before, B22 Reagents “The sttpping solutona consist of one of the fellowing 2) Stripping eolution & + antimony (0) onde : io = hytechlotie sold {2 > 1,16 evil) 1) Stripping solution 3 = Sodan mete-nivobencene wulfonste : 06.9 = sotham hydeoxtete wee = sedtum eyenide : 1005 Maco up te 4 | sokrion with wator ©} Stepping solution © = orthophearhorie sell @ = 1,76 afm! NOTE, — Re cence Yr wr fo corr nonce mis water a Ly waporetn td be raecad onty wien te soten nas root chase eosin slutone for nical may be used erode kt an bo show reghbl eask on tho aoa metal Lo, ee them 0.5 jl of base metal being removed, B23 Calculations 8.2.3.1 Catculeta che group average thicleesa OF coeting, in micromatene, Ualng the fllewing formule + 1120 % Gig ~ my) Group everaze thickness = 2 * Sho = mst, whore Ue race danetty of nickel = 8,8 a/emn®; ‘m_ tho original race, In gramo, of the group: ‘my tothe final moss, in grams, of tha group; A te the total area, n aqueto cantimetres, af the group of cemponants 8.23.2 Calculate the sample average thickness from the following ratio: Sum of all ralevent group averegs thicknem Betch average thicknoss = en ne mS180 4042 : 1989 (E Annex C (normative) Guldance on procedures that may be adopted to accommodate thick coatings C1 Modification of thrond dimensions ‘When, In order ta prods improved corrosion resistance, It required to dapoait caatings thicker then thos tet sppoa tn table’, or sttnatledy, whan Ke required to wy coatings to compocents of pitches emafer thar appaacin take Ite necoos? ne are ture threade to apoctal Ete ond tolerances, ‘Tha mictraam pith frie of applicability In tbe 3 con be lowerad if Fr env partewer tote the nownel tolerance fe rosretec atte ‘maximum mot rit. This provides » Greater fundorertal aviation or, Inthe doce af tcloraion pasion fi, eyovaes caeaieaee ‘wich dows not ctherwan exist. Altemetively, the whole tolerance zone oan be capiacad to provide gtenterTerctorniel Ooaee ‘Tho minimum fundornertal aviation required tor parvculer ptchaa and dypositthickrasses are given table C. ‘Table C4 — Minimum fundemencal devietton required to accommadats costings toe thick x0 be applied ‘to standard thenads — Metric threads ‘iniewara fandmentel dovition, ni ‘conn 1 fet wfieknooe ‘masursargn | botah ovorage thistinees meestuomert fs ares tn Azam ised Bd * 2 « 0 = 10 10 ™ 0 x i i, 20 0 ores 1, ihe totwance cus cieady nas ante eviton or exane, G, 0, Fore, thet devon I cetcted trom tho levnt.devifan in a 4 {a ahve te minim autora! bake coveion, 2 inca Oe mexicans for th tiser ceveele ey sbitierty reduce the Uyoa ecco tha appteaton shalt ned txts Tramufeotirer ana purser, 2 Selective lectropiating Where @ thick sleposit fs required on 2 portion of the fastener, for example the head of bola or bind nuts, it often poses 10 Use {he progudure of seletiva eiectropinting. ln auch casas tho thickness oF te dopcalteappilad to tho dierent arene of te fastovas chad ‘pectin.Annex D (normative) ‘Code system for electroplated coatings on threaded components 0.1 Code system “Tmo following sods eyetom Is glen for eboimaptated coatings. ‘Costing merat(o00 tafe D9) | ‘Minimum coatng| {oo teble 0.21 ‘Teble D7 ~ Costing metet Goating raat eatgretion ‘Srbe Barone ‘ornbet za Zhe a oat ‘ccermm 2 oo Copper e | an roe ° cs Boke e Mer Weston e oc Copperas _ a canis cre Copper nike oberon 4 e m 24 ‘Gsm ‘coepertn a a Sher i | “cura ‘Seppeever nN 1) Ube of enernum i resrotel cet oouRtes, 2 Thikoess of rerum = 0.3 we.180 4002 : 1989 (E) ‘Table D.2 — Coating tnioknonses (total deposit thickness! 7 ‘Coating Hckaae Designation Snst are cooing ee lo D.3 — Fintsh and pareWvation by chromats treatment Pealveton by gheomate roca Pesianegen socsion _ A = [sh to blu inconoone® a | lowien erring to yolow-arown, iidencent e ‘abv to ulve brown | tocol = sexta ih fo bth anc - | “Yalow leaning Yo yatow brown, Wissen S dhe-diab te ohe-browr 4 io colour | 2 oa ‘uh to ti Hien | ‘yeuewer gnnmng ta Yalow brow, Ween t ‘ive diab ove brow w or ‘colour w Optonat he 9, Gord ¥ ou ‘eewrbtack to ack ® Semibight ‘ewe bck tbl & Bae Brewirbtck wo Wack a {D Pamvaton vaatraens ee poate ony wilh Has & eoGravi comings, 2 _Acplast zine senting ony. "180 4042 ; 1999 (E) D2 Example of designation Dosignstton of » hoxzgon hosd bolt SO 4014.10 x 8-28 with dectroplated aino coat |A from seble D1) having a minimum ‘coating thckimws of 8 ym 2 from rable D2) und brighinaee conden "sright", bong chramated yariw bidasesn® (fom t@bve0.3)* Hexogan head bolt 180 44.810 « 00.8.2-A2L ores 1. Hf norainirum coating thckreet eoxaiehiyrequed, then the ayibcO of the again tioese angorcng to tle O.2ahoutéBolnstcatd nthe Goce mambor ~ for saroia ACP ~ ao Catan ads numoar conaine compte spachiovions, Syrbdl“C" apples cemeepondingy 1 thaated oom ‘Pevento below MIB ot her very ual produces 2. I other vosumorae ara reqated, fer oxemplo greeted or cx, tie ould be agied upon. appcabe, tia rasan nay be aed Yo the ‘elgnation a eos tattS0 4002 : 1989 (E) Annex E {informative} Bibliography 180 08 : 1678, 1S0 gareref purzoce serow threacls ~ Basic profie. 180 28t : 1073, 180 ganera! purpose metic cevew thiesds — Generel pian. 180 262 : 1973, 150 genera! purpose metic screw theade — Selected sizes for serene, oles and nuts. \S0 695-2 : 1085, Mechenical popertes of fasteners — Part f : Bolte, soront and studs. B180 4082 : 1989 (E) UDC 621,882 : 621.793.8 Denariotors: fetonwey, coathgs, wnt confags, eoctrodepoaited contngs, spectictions, thickness, dexgratin. ce booed on 19 pages . SE