aw aoe SGS_ scrote EN ‘eps Eagar Meng Bank SAT Proce SGS GS Gulf Ltd. ‘AMC (Asset Management Group) For 1SOLibya for inspection & Conformity Ltd. KROHNE Oil & Gas Revamp Broga Export Metering Bank Site Acceptance Procedures SAT Document Number: AMC30001774-001 Revision Corbot pny chenges' tis document wi be sind using te ening rovions, which wb ened as allow: Revo Prova ese er comment Ret fictive Rev2ien = _Fubrosevons as racesary Tey [ns bts Daneiion ‘Wrkeoatieg | Chesed | Roped To] ARETT | Poster] h Ekaenat | Sn Cae 9 [eran | omar ae 7 Ehararal | cts | Jono Hebron Sara Distibution Document Reviron | ated] sued Bale COpYNO. | io, | Masta | To Taser [18 | ae] SS Tara ‘This is a controled document which ie subject to SGS Gu Lis. document contol procedures. \Nmay ac be reproduced n whole orn part witout the express permission of SOS Gul Lis Paget ofPe Boge gon ieterng Bak SAT Proceeires ‘TABLE OF CONTENT 1 INTRODUCTION, nn 5 44 Procedure Scope 5 2 OVERALL SIGNATURE SHEET envi 6 3 TEST SCHEDULE.. et — owen 4 TEST RESULTS SUNMARY coco nnnennnne se 5 SATTESTOESCRPTION.. 6 PRE SYSTEM CHECKS. cecncnnne 10 6.4 Power aupotes. 9 62 Paral d 83 Metrng Sis, 4 7 BASICWO CHECK snnnmnnen nnn 8 MOV & FV 10 CHECKS serene sone 8 8 ANALOGUE WO CALIBRATION. ntonnnnnnninnnnninnnnns 2 8.1 Analogue inputs 29 410 FREQUENCY INPUTIOUTPUT TESTING... a ~ ” 101 Frequency puts 3 102 Frequency Outputs 2 {VALVE CONTROL AND STATUS CIRCUITS svwwnmnnnnnns : 33 414 Local 3 112 Remo ia i 33 113 Fanher Cnoie 33 12 TEMPERATURE INSTRUMENTATION ns vw sane 124 Fld Calbraion 35 122 Flow Compute apts 38 18 PRESSURE INSTRUMENTATION vcsnvnnunnnsnninninisnnnsnne F 131 Fld Catbraton 3 132 Flow Comput np Ed {4 STREAM STATUS, TOTALISER REGISTER ALLOCATION AND LOW FLOW CUT-OFF CHECK ten nent 38 ‘41 Sroam Sits 38 16. FLOWRATE CALCJLATIONS.. — a 4s 181 vol Fowate 45 $82 MASS Furst 6 164 Standard Voumne Fowrte a $84 Totaeaton Checks 4% 47 SAMPLING SYSTEM, see nr) Page 2 of63SCS. cewemone —§§ = Boga Esporte Bark SAT Procadins ATA Flow Proporionl Sampler 51 18 FLOW WEIGHTED AVERAGES... 18 PROVER OPERATION... 20 TRENDING. 21. FISCAL REPORT GENERATION. 22 ALARMEVENT REPORT GENERATION. n 23 SUPERVISORY COMPUTER DATA BACKUPIARCHIVE CHECKS. ou 281 Data Bacup 232 Data Logging Fis Generation 26 SYSTEM COMMUNICATIONS. enonsvennennnnnosns seven 25 SYSTEM POWER FAIL AND RECOVERY. a a 28 SCREENS onesie pe 6B BF RLARNS a — seve 68 Page 3 of68SGS_ Ison AOHNE O18 Cae Bre Earring Bark SAT Procedures | AMOSPO17»901 LIST OF TABLES Table + Pane Equipment. Table 2 Pane Power Check Table 3 Sofware Us. Tabled Pirate Ut. Table 5: Sveam 110 HECK Table 6. Steam 210 CHECK Table 8: Steam 40 CHECK. : Table 9: Steam § 0 CHECK. Table 10 Tabb 11 Table 12 Table 13 Table 15 ‘Tabi 18 Table 17 ‘COMMON & PROVER id CHECK Steam 1 MCV & FV 10 CHECKS! Steam 2 MCV & FCV 10 CHECKS, Steam 3 MCV & FV 10 CHECKS. Steam # CV & FV 10 CHECKS, Steam 5 MCV & FCV 10 CHECKS. PROVER & NETER BANK COMMON MOV & FGV iG GHEGKS Table 17 Analogue Ins Table 18 Frequoncy Ins Table 18 Frecuency Outs Table 25 Vanes Conta ana Sia ‘Table 21 Temperature ements Table 22 Posture Elen Page 463 2 cs 7 @ 20 a 22 2 25 Z 28 3 3 7‘86S Gulf Lines ‘Doe No: ANG 20000228001 Pelanca FSO SAT Procedures Revision 1 ‘Sonangol PP age 5 of 53 This document represents the ste test recon and meter run visual Inspecton recor. Is completeness Is dependent upon not ony the eayng out and recording ofthe schedule tests 30 Fesults; ts relat on te nluson of al requred docuretaon such ag calibration cetcatos. The ‘Secumonts writen im sun away o make usable fr estng on simula ove Shai Individual test data record sheets re generated a¢ a single tom. These fest sheets are to be lupleate as equed to repeat nts to fe custome’ stsfacson. The lst shows for each secton ‘ube referenced and atached in he appendices ‘here posse the calculations are cated out sutomatcaty using inserted spreadsheets. The aleultons usd wil be pronded for customer inspecion. Many checks inthis document may be repeats of acceptable checks detaed in previous systim testing documents. These tests may be acepted as being part ofthis completed document he cient _gr00sIn this stuaton a copy of origina let shoud be attached ine releantiocaton “The s2ope of ths document covers he functional checks onthe new Kiohne USM metering run end ‘onto system The cocks sal be caries out rm he ska instrument tough othe coro! pane ‘and metering contrat systom. This to very thatthe now motonng syetom is designed, melaied Fnetaning corey ana thal cont! sytem contain he caret operating Gata and constants ‘Ste metering, carton and operating procedures may be used in conjunction with these SAT procedures. Sutable and sepropiat test equipment i required to cary out he tess one in his document ‘The cent shallbe response fo supplying any fly calibrated tet equpment Pages 063‘ecto | fv [Oa | Pa 'S0tbya /KROHNE O18 Gas, ‘mwcsncorreant | 1 | enon? | eats ‘Steg Cage eeing Bank SAT Procedures Sie wads aa =e = es aston Name ate ‘Sanat wre dapadmot]| WU Genel ai) zal ee | wrenessed By ‘ampany | Pasion Nene Dato Senate ‘ses Measurement Constant [Anwar Eharenat | */1\] 01> | soc |My Zr S.A Shean tn.rt| Gee Pages of63Beene Rev | tae | Powe |SOubyaKROANE O18 Gas mucsxosraon | 1 | exnan | rates ‘5tega Bxport Meng Bank SAT Proce ‘The folowing schedule provides an overview ofthe aves and estimated duraton ofeach. ts nota {etal tang ofa tving to be cared out and ae such nourporat the exo to fret Cenk Fogueste tess, adlonal ets may necessiate an ezeae nie imescal o comple, pay ervo at te Ivedictory meeting - Agreement of working tn and day timetable ‘Siem genera overview. Baie roduc o he pans and metering system, areware overvan. ‘siento mapecton anal bul iepocton, ‘Skiss ang ProvorVeual inspection pay2 ‘Shi and Prove Visual inspection Flow computer consgution eneck and recor ‘ngtoment UO contemation panel ony. Input signal usege and fale operation, Fe Caltratons Fel oop chee ao para Valve satus ndeston pay USM Zor Pont Verteation Contin of fed caratons Flow computer calulatons, lw rte checks and ttaeton Sampler paraton aed nsramont calbrations. pave ‘System communicatons Reports, ‘Supervisory Computarfunctonaly Scteon/Dispay checks Uni aur and recover test, External dla ransmision (Gent acceptance test meeting and timesheet approval (Ceseout Meeting Comments: Page 7 of 63,SCS sree gon ee ee SINISE! Section [Description : [rage frase leat 6 _presvstem cHEck 10 | a4hie}son | — 7 (easevo 16 [espa | 8 fawaiogve vo a _|seheho |v © FREoUENcy vo 2 [si)ie|a0 [90 fave status inoicaTion st | sepopor | “1_ [TEMPERATURE INSTRUMENTATION 3 [Seliger [ras “2 [PRESSURE INSTRUMENTATION 6 [Sehele| = 13 _ [stream STATUS AND TOTALISERS 6 [ai toed] “4_[STNANO GPLM CALCULATIONS 8 16 _ FLOWRATE CALCULATIONS a“ | —_ [NA 16 [SAMPLE SYSTEM 45 |3'\\olzevF] 0 17__ [FLOW WEIGHTED AVERAGES af — [na 42 PROVEROPERATION @ [sient | = 19 [TRENOING #0 [Befie/20F| = 20 [FiscaL REPORT GENERATION a [fulse® | 21 |ALARM/EVENT REPORT GENERATION se |i fuj aor] v 22 [DATABACKUP AND ARCHIVE 8 |sheloer | — 20 __ [SYSTEM COMMUNICATIONS & [achiqza> | 24 [POWER FAIL AND RECOVERY © lehe)ony | 25 (SCREENS 6 [aihyeloort [Ee 26 (ALAS a7 [ufielaed [= Flewhere Hans Cd WT PER ME AT mE Sar. Pages of 63SCS mmmouoin, Roe “The SAT test procedures detailed inthis document are designed to provide a level t confidence inne Operation of the metering system. The test equre re-calbraton of mdiiualnsuments by others ‘ae domonstate he funetonaly of the Fiscal Mooring System. Inaviual instrument loops shal be checked po othe fl system tests. Full procedures and tst ‘ecard sheets are to be provided by the sytem vendor Signed instrument test sheets shal be msde _valbi for nepecton during tho aystome est enabing funcional enachs cal to be made. “Te fatowingdeeumentton are requ fo the ests + Power connection gram 0 + Front Panel Layout Drawing a + Panel Beck diagram ° “+ Funcional Design Speciicaton 1+ Test Record Shots “+ Pano wing siagrams (NOTE: This includes items 1, 2, and 3 above) “+ Fld cating and wing iograms ‘+ Fulop sets ~ Pane! ols ‘+ Junction Box conneston dagrams, ‘+ System Confgwation Diagram 1 Cabo lock Diagram ‘+ Sagle Line Diagram + Loop Disgrams ‘The flowing txt equipment may be used ding tating, Test equement eatrationcorteates mis, be provided by he cent [Test Equipment “Manufacturer ‘Moder SN Cort matrmctorseteraor | Reanexoccanaient HHO HT dewuniol. wae ‘Mottineter Fluke-or Equivalent HY ELoul Decade Ressance BOX |cropiea rime quecr@onis- [i @bi kv [odJet/or4| Sanderé Resor | Crop — TTempersurerrebe AWA Dry Blook Terperate | Joa Bath Tubine Simuiaor | Swetoriagiert “Tener Geant ‘Agent Pressure Pures BeonaorEquvaent [FUE Padme Pub? + Gag > ea! | #024 / Page 96s‘top Capa terng Bank SAT Prszduros | AMESOOIT>+ “Tn folowing power spl are requited to perform the aceptance tess: 220V AC Single Phase $0 Hz for Cato Pano, ‘The pane! shallbe checked for correct nstalation agains the elvan layout caning. - i (Checking shall include al tag numbersidenfcaon labels, teminal row identification labels and abele ienticaton THE MANS Pewsh SUPPLY AT STE 15 HOVAC ConE” Randem TAG MEMBERS, LABELS wees CHECKED AND Fowad SaTisFrcteey Page 10.163SES ieee ‘reg apart tering Bank SAT Procedures | Mcsemrrreaer | | ron | trates (522 elec jetion ‘Open the flow metering cabinet and observe if the flowing equipment avaiable and propetly ‘natal ‘Table 1 Panel Equipment Beene | Rev [one | Pam (Equipment Rohe indus Compuiee HP Fw Processor Krohn [Gabnet Ta ren fer=ire “en Bra Flowcompulee ‘Oma Fei UO Terminations Bares ma Ehernet Ab -24VOC PDS (— [asovaceos: Nox Mate Keyboard Mose Led Monto ‘Alsen Pree ‘comments: Page 11 oF 63, ALL ABWE LISTED EQUIPMENT ALE INSTALLED SATEFact| Oty AS PER SuPPIIED DATA -SGS sory rrneouson oe [ee [ae | re ee erat oe es prow [| mmesorreany | + | oanonr [aes (523 Panel Power Ghee) Power up the panel and check 24V power ditrbuton a indvdual instruments. Sele suitabe rest poet to measure the DC voltage under lad ‘Aju the PSU othe spected DC vatage reading ecard the vatiagesn te fllowing table Fal the power sippy and resndate. Ensure that power up returns tho equipment ful operation, “Table 2 Pane! Fower Check ‘Power Supply [Measured at Furthest Point [Measured Put ee Tey rae = Comments: Page 12063,SCS ssemenen, == Chock selected Supervisory Computer HM displays, access levels and parameter avaabilty to ensure that he system conforms tothe FOS, comment: Sugervisecy pinr Displays AS pec System FOS Recon al relates software vrsons nthe following abe Configure the few computer for ve signals and ot is fr operation, Reals values shouldbe used for al procoss parameters and keypad values, For sofware von cotol. the folowing table shouldbe completed Table Software List far ‘Sofware [Version Description ieroson ‘Windows Server [2005 R2 Operating Syston. Micosot ice 2008, SCADA Prerequisia Keonne ‘Syne SCADA Reckwel Automaton [RSLine PLC Dal Gatenay Mies DOSE 2 Flow Processo' Operaing Sale “Table 4Fiemware List [Supoter Fimware [Version [OM tRev 24 7507 Roce ew 17.002 PLC Firmware } Moa ia Moxa Fervor (Connect the pene! using agreed tesvsimuaton equpmert, simulate process inputs to the tow computer system. Check Pat all components on the paral uncon corecty. Check tat he system ‘toraces corey fo he prt. ‘Any changes carecions made to panel wing shoud be recorded on a maser set of panel wing (agrams for ncrparaton ino te a-bai drawings. commer Poge 13063Ss Decne [Rev [one | Powe Is0liya/ KROHNE 098 Go ‘maceonrrrcon | + | oan | vee frogs Etpr tring Bark SAT Procedies | MCODT7400 Foc eseh meter steam perfom an extemal inspection ofthe metar tubes and report onthe conditon Of aging, Meter tubes shoud be adequately agged over the secon between import and zor ‘Smpertr erento For each mete seem perform an inspection ofthe instument muse nes and report on the Condon of he 29960 For each mete steam pero an inspec of the mete ube vent and can vahes, where {sppicbl, an etabsh fre appears tobe adoquate soln tog, eg double Dock and Ded ‘ves or Spade ited. an ha vaves ae ted cose. For each mote steam perlom an nspedion of the meter housing, or hua instrument fncosures, whenever & Sppicable. The isunens shoud be mained 2 he recommenced eraing torpete Fech mar steem ensure seeem clan va sal intgy and hat operations attain. Comments Nore | MD Evidence of Leak at Several Points im Oe System, BD ederingy Sta is Subferiry Perm Currisiony espetvatty ae PL Value actuskers, nuts nl belts DPS amd TT's mnt thihattead Uncle dircet Sum Wight. San shutters Shall be Constructed D Coble Trayes ame mak Covertel. alt Cobles we vailly Canmipeet fren sun ©) Streems dutlet oul preur WWieh Valves ane Vnstallee with autemabic Lak detection » uy Small pressure buciel up Auto Temperaie imerenpe— will Merete Clea im Me System DUIS cary Dibheealk 40 Cosficm tre way Vaue mbggrd DP, sessumitter /switels swil de ineteed on pre Vale Page 14 063SI sou AROHE O18 ae senrcan | eT onan Pine Fee OI Cee procetues | AMowonreoor | 1 | ewan? | wees ‘Us Configuration Check Power up the mater om the panel and confem thatthe correct USM is energised inthe fl “The Liquid Utrasonc Meters eld oop tsted inthe folowing table wil be contd by connecting i {he USM via diagnectic software and driving the equency ouput tea mos, (Check the Utraonle Flowmeter calaton and or metroogy certicates and confi the correct ‘Sniguaton dea entered the USM electrons. Check and contgure as required the frequency / pulse output parameters nthe USM. Ensure the ‘et Factors and eaitaton cures are entered fhe coespondence UFP. ‘Table 6 Ski USM Check (Dicorpton Steam 1 Ulasone Fw Meir USH [Steam 7 Ulasonc ow Miler USN [Steam 3 Urssone Fow Meter USHT Stream 4 Urssonic ow Meter USHT [Steam § Uresrie low Meter USI Comments: Pours begeae far Ta Vien 1S ORDER ATED, REN Sa AERA TFY THE METER NO SWOT AGH WE POWER fanvER IM THE WETEING PANEL TeAd . peuce BOMEEDS To BE DEPLMed Wink HIGNER RATING. BRALERS SGRATURES awe [COMPANY sox BATE ENEPTTTT] [a corauee. Era Page 15063,cam ree ase “AMC0001774-001| 16663 Soe Eeting Bare SAT Pectes ‘The meter mute const fl with iro gs bubbles are lowed. The meter mt be Bocledin sot sv fow gata “Te aowabe rane fr testis 010% ‘able 6: Skid USM zero Pont Chock (pasepen Ta Fa Sa a a VV Le Sten 7 Uvmens Fw Meterusi—[ “fete [asso Sieat 3 Uvsons Few Weer usn—[ “Piss — pase Mea a fears Uterus Pee ie isan Diss ow Us Saat Pa tea ‘comments: ee SGRATURES Page 16 63Ss ‘Doe We rer [Ome | Pa {$30Ubya / KROHINE Oi & Gas, ‘rwcsnoorreans [1 | owner [ wees [Brgs Eager Meter Bank SAT Procedures v ‘This procedure ensures that signal alocatoniconnectn is correct. The check can be cared aut Independent efor part ef otber more deal testing, (With rterence othe panel ling deta, meni or smulste signals and ensure thatthe routing is FType|WO-Alocation [Live [Pasa tag number_|simunted_{ FT-Ot eve | Pass Srosn TUSMIpaA Puss [TOA | = Svesn TUSM ipl Paso FTi01e yn A = [Bw atam ea] a Flow Orecton Le} paw Sera une eve —[ Pras [Sresm 1 Une Pass a= [PITA ——[ Sima] Pass Steam Tine Temp f= 20m _[TT-101 esse Seeam {Flow indeatar fa=20mA [rir 101 ee | Seeam Tine ave MOvADTA [we | Paw [Sveam Berm Oufet Vane IMOV-1018 Sim z [Seeam 1 Prove Vave IMOV-1016—| —S.at 7 Stream (Ber 5 Outlet Vane [MOV-1010 [Sins we | a Steam {Flow Coneo Valve re=2oma_|Mcvion ive —¢ ‘Comments: [® URC communicare Jo UF? u7A SeBAL Line eH Mo Flew INDICATOR 114 STALLED * Page 17 of63a ‘Table: Stream 20 CHECK [Sara Type] 0 Aloeation [Live ———]PasoiFat aq Number | Simulated Era hve | Pas Sree 7USMnpaA Poise [eT =| ZI Sveam 2 USM input Pass Fri028 —» | = row Alam tive | paar Fw Dieta eA Seria uni bie | pass [Seeam? Une Frese a= aomA|PEAGGA—[ hve com] Bets [Sream 2 Lins “emp f= 20mA_ [T= 102 even | Pass Sveam 2 Row halesiar fa=zoma—[rir-t02 ee | A | Stream hit Valve geek [ore | Fa [Seesm 2 Berh 6 Ove Vane IMov-1028 [owe a Sveam2 Prove Valve fMov-1020 [tree | fa [Seeam- Berth § Outlet Vane fmav-ina —[ tee] Pa Sveam2 Few Conrol Vale [a=PomA_|woviae Tove | Bae Comments: J UPR Communicate Te UPP TWouHT SERIAL Line fe & NO Flow INDILATER ent THE S¥5tEM Page 18 f63