MANNESMANN | REXROTH SPARE PARTS BOOK REXROTH OY OPERATING AND MAINTENANCE mer masa-Yards RIIHIMIEHENTIES INSTRUCTIONS. TorasNow Spy PL 125 01721 VANTAA noSkQl- 020 FINLAND NB1323, TEL. 358-0-848 511 CUSTOMER: KVAERNER MASA-YARDS ‘TURKU SHIPYARD CUSTOMER ORDER NO: _ 653756 DATE: 31.08.1994 NAME OF EQUIPMENT OR PROJECT: HYDRAULIC POWER UNIT WORKNUMBER: 250017 CONTENTS: 1 SPARE LIST(S) 92566 2. SCHEME HYDRAULIC OPERATING SCHEME HS31-A_3555-3-X _ a DESIGNS UNIT DIMENSIONS: 304261 __SAHKOISTYS: ES31-A 3582-3-0_, A 5583-3-0 7 4. SPARE PART PICTURES OR DIMENSIONS OF COMPONENTS ACCORDING TO THE PART LIST. 5. OPERATING AND MAINTENANCE INSTRUCTION 07900 6. OTHER INSTRUCTION OIL RECOMMENDATION 07075 _, 80022, sooi4 , 8001sas wf wate [PRG wy BS ser LIND WaMOd OTTOWIGAH X-€-SSCEV=IESH.., T9ZQEg mms | THVAATHS RING MAN SCHWA VSYH WANEYA_., T @-1-1-T-8/€9-aHA SATWA TIE st T xT-0T-eaTa YELITE YTV as T x" THOTO90H/ NETH BALTIA NuniTe et T AG/X* TAOTOO9OH/NETAN YaLTIa gunssawa zt € HOGIMS aunssaud t HLOWKSH T 910/xzZ-900uSHB HLVId C1OdINYA ot BLOWER T 1 gnouata — 660TOE SUWId HOTMANYS 6 L SzNzuozzma/x9g9amy | SATVA TYNOTLOSYIG 8 BIOMETRY 1 sanuozzniozy/xcoomase-W | ZATWA ‘TwNOTZOSuTa i azo T oswa awna GNvH 9 HLOWKRE z xTveS ANIVA %OSHD s UOUKaY T oot/xTs9sdaa | aATVA anriau‘ssaua | |? uoH T 61/L1a-82/peaH ©NITANOD e 2HO9 AOZZ*E “| aay T *W'd" HOOT MASL*O TA OBLH MOLON OTHLOATTA z nIouXEY T SWOZOUBOO/KV-ZOTAAT anna T vow | wav a sees asa “at Pooe et ‘Sort | owned T ¥6°S°TE Asn lava NINE feos owas O1SLLENIVSO NNVISANNVAL| T 99G6 E | seen | eft [PEE ane ann watiog ortowsaas nGROOSZoon, K-€-SSSEV=IESH..., T9ZPOL Lg sump | TAVAGIHS MINE MAN SGUWA YSYA YANYZYAY, HLOMKay T W/TY-WPZE/6T-OVaY uaAOD SOIANES aL T ¥0/Z0/007'1d ONISNOH T1aa | | bwaair T OZ-IZI1/T¥-07-Of€EaS YOLVINWNIOW "SSA eT ouxra T Tor TZTEOS ‘NYE TIO 41 Hioxay T L71/1@-Teey SONVS THAR ‘TIO oT “rector | voy | wun S 19a aL ARE pag Soon ‘sont | ond z ye"s"Te Asm Luva ONvINIS her Cr o1aLantvso HLOUXaY NNVINS2NNVIAL80-1E OVAH Pa os a & & > He & 1 i Tf if if ‘ae Prana eaerscg crea ae , | 1 |YDRAULTIKKA KOKOONPANO sol | 360° 450pee ee ae eee] Cans = Hui panowmena O-E-C8SEV- LESS Jotavvaratasnvrwor vv amevetsenra area rata + Bee AT] YN INOW Ti ik oS'URZ NET ESd-1Se oS" Ukr NST WwW FLUad WW QLIAgAONNYA = Aves QLIAYAORNVA = AVES 209 1022 wee mae | a | Zz 2 Ss s| 2] gw oa ae] Tee 8 | ox rope fee me 7 4 ex “Hd ves | t € Ea ee ow | oe | is a B Te | | ‘: : 2" KG re nde ey | fe saw | Gies oo . ci |e de] ee ewe Fi a Sle) a [fe] | 2. |e} parecer = 4 au " al? a Garg a Aas Ee ex} ov [fe] |.) op eee Gs pee fa re sis LF) 6 | 4 a Cia ee a ha Ce dlc 7 anew | Ge = ale ee] pc] aw] Eke a hg ee | ls} 3 |e} eee Seg —— bs Ce s]s dy [te crnewr—|__ Gig et 4 re ole Ie) |e fe ssrewT—|___ (les et » ps ee | cfc fe] |e] srmwr—|__ Ges | w 4 = yt spree" Ges B00, Om foes [ati0so- 3 ok LS Hea | cb | =| UO] Is] | ee) * FF) es elle eat Bue 20] 8 a. z Sree | BEE SeMANNESMANN REXROTH Gear pump Type G2, Series 4X RE 10 030/08.93 upto 22,4cm* Replaces: 01.91 — New principle of sealing the pump body, therefore long service life = Long seal ite, even at maximum temperatures — Plain bearings for high loading Single block bearings Simple and robust construction = New principle of hydrostatic side clearance compensation. 1 PF 2 G2-4XI...C 20 MB Functional Description Hydraulic pumps type G2 are self aspirating extemal gear pumps. They are sued to generatealowof vidandtoimpartthe necessary forces to ths fluid flow. ‘They basically consist of the housing (1), mounting flange(2), drive shaft (3), 2 bearing blocks (4), bearing bushes (6) and the plates for the hydrostatic compensation of end clearance (6) Asthe gears rotate andthe teeth come clear ofthe meshing point, a vacuums created, thus allowing atmospheric pressure acting Cn the fluid surface within the tank to cause the fluid to flow into the spaces between the teeth. Itisthen carried within these spacesin the rection of he arrows (see section, from the suction to the pressure side. ‘As the teeth mesh once more, the fluid is forced out of the ‘spaces between the teeth into the output portf the pumpas the meshing of the teeth prevents it returning to the suction side. Inorderto preventharsh running of he pump, small grooves are ‘cut into the side plates (4) to allow the fluid trapped in the meshing of the gears to be ejected into the pressure side. ‘Suction side Pressure side Driving gear (clockwise) Driven gear Symbols Single pump Tandem pump MANNESMANN. 4 REXROTHRE 10 030/08.93, Ordering Code aaa 1PF2G2 54x / 20 * jax Series 40 to 49 | Further details in lear toxt (40 0 49, extornaly interchangeable ‘Single pump Front pump of combination Nom. ds 20 Oe eee ee Rear pump of combination 55 om? 5 | entre pump of combination 82 om? 8 gular ange @0 mm spigot then? 1" hole fixing © 50 mmspigot 144 om 4 SAE-Ahole flange © 82,5 mm spigot 16.2 om 1 2 hole Fixing © 52 mm spigot 19° om? 19 Front bearing assembly © 80 mmspigot 22,4 om? 2 Combination flange rrr (contre end rear pumps) Ant-clockwise NBR seals up to 60°C FPM shaft coal Tapered shaft 1:5 917 mm Splined shatt 5/@" SAE-A,, 9 teeth Tongued shaft with coupling for single pump, centro or rear pump Tapored shaft 1:5 @ 20 mm ") Size 14 on request other seals in in NBR (For fiting to diesel engines) 20= Suction and pressure connections {equare flanges with metric fixing threads) extra front bearing ‘Sample order for single pumps: . ari Note: Only the pump types shown in the catalogue with asso- 1 PF 2.G2-4X/005 RC 20MB Ident, No. 969 013 lated identification numbers are available (see pages 6 1 PF 2.G2-4X/016 RC 20MBK Ident, No. 369 115 o.. ae (Front pump only) (Other models upon request. ei e ca eiooe ee MOE a er eae Flanged fitings for the connection ports ( see page 12) (Rear pump only) ‘and pump mounting bracketsto data sheet RE 92 110for rectangular flange models °B" , are to be ordered sepa~ ‘Sample order for multiple pumps rately. 1 PF 2.G2-4X/008 RC 20MBK Ident. No. 363 103 1 PF 2.G2-4X/004 LN 20 MDL Ident. No. 963 122 Components for combining pumps G2/008 + G2/004 - Muttiple pumps are delivered completely assembled, The components allowing for this assembly are, however, to be shown as separate items within the order ( seo sample order). When processing an order, the identification numbers of the parts for making the combination are to be entered by the appropriate person responsible. Itis also possible to order these combination parts alone as a set. For ordering details, see the sample order for multiple pumps. ‘Tho set consists of: two tle rods, two washers and two nuts, The coupling is contained within the supply of the rear or centre pumps. 4 PF 2.G2-4x/022 RC 20MBK Ident. No. 363 119 1 PF 2.G2-4X/011 LN 20 MDN Ident. No. 363 296 11 PF 2.G2-4X/005 LN 20 MDL Ident. No. 363 124 Components for combining pumps G2/022 + G2/011 + G2/005 2 MANNESMANN, Raxnorni Technical Data (For operation outside these parameters, please consult us!) Fluid: Mineral cil to RE 07 075 For use with HFC, HTG, HPG and HE fuids please ‘consults Fluid temperature range: ~ 15 10 + 80°C. please enquire about higher temperatures Ambient temperature range: ~ 15 to + 60°C Viscosity range: 10 to 300 mms (recommended range) 1000 mms (permissible at start) Maximum permissible degree of contamination of fuid to NAS 1638 Class 10. To achieve this, we recommend a fier with a retention rate of at least 8, 2 100. In order to achieve a longer service life, we recommend class 8, NAS 1638. This, is achievable with a’fiter with a retention rate of B,, 2 100. Drive: via aflexibie coupling, please enquire if any other type of drive is proposed Installation position: optional Direction of rotaton: the pump may only be driven in the given direction of rotation Weights: soe table forthe individual pump types. ‘Size 7 _ . 4] 5 8 ni 149) eee [Displacement “ear 43s [ e2 | | iat [16219 ‘Operating pressure, Inlet: absolute press. bar | p07 : - Promax 30 [max continuous pressure pt war} 260 | 250 [ 280] “250 ]_250| 250 [24020 max, speed at continuous pressure pt OOO | FO00_| FOOT] “4000. | “35K “[-8000~ | 2500 —| min, speed at ‘O00 | 1000 | 700 ‘500 | 500 ‘500 ‘500 | 500 min, speed at pi ~ ¥200-[-1200| 10600_|~700~| 700 | ~700|~700_| 700 | "Y Size 14 on request Operating Curves (measured at v = 41 mm*/s and t= 50 °C) | 7 pe 20ber Pemissible torques at shaft end 0 Flispeed euves Jp =200 6 = Taparasnat 1: 5017 mm So 2 Tete to R= 5 eplinod sha SAE-A }— 7 N= Tongued shat with coupling 'S = Tapered shat t: § @ 20 mm 50 for extra front bearing [size 16 fo Gh sient size 14 40 /Y, “Tosaee £ 30}— \ 7 7 5 size 2 60 & 20}—4 Ca 5 50 z size § 40 —| 4 230 10 2 5 20 Ll F 10 oO - v7 oO 000 2000-8000 ~=«4000 50 100 150 200 250 Speed nin rpm Pressure pin bar _- _ 350 10 Size pinbar [S05] m pinbar 8 250 8 200 z ~ z Ze 200 f6 S 150 3 150 3 a ea ga 1 100 8 g LZ P| & 2 é, A) | 4" ea — o ° — fn 7000 2000 8000-4000 7000 2000 3000 4000 1450 1450 speed nin pm ‘speed nin rpm MANNESMANN RexnomnAE 10 090/11.89 4 REXHOTH Operating Curves (measured at v = 41 mm’/s and t= 50 °C) 20 20 — pinbae Size 8 pinber | #211 | T gales = ; ——F 250 | 15 | 15 200 z z 1 = + Fi = = = A(t 2 10 ~ g10 Fy ] — g eeoeeade! 100 & y "| £ a T : wo «2 ao 5). < os + so pT al 1 iio feaeeeal] 6 Lj |s e 1000 2000 3000, 4000, 2 1000 2000 3000 4000 1450 1450 3500 Speed nin mpm Speed nin rpm pinbar 250 20 —— pinbar 250 Size 16 -- —| 200 20 ag E /\_ z z 180 s 150 = g 310 é wo «E 100 z 2 6 wo +488 AO ! s = ° ° 0 1 1000 2000 3000 4000 1000 2000 3000 4000 1450 1450 Speed nin rpm Speed nin pm pinber 25 25 ‘Size 19 =) Size 22 T Pinbar 200 i 210 20 20 1 | 200 7 | woo 2 15 S15 ( | 150 i o by g A 8 t 100 é 7 7 a : | %0 f s|_ —_¥¢ 5 C4 2 ee 1 ott i ts Lit | 70002000 30004000 7000 200030004000 1450 4450-2500 Speed nin pm Speed nin rom MANNESMANNNoise level (measured at.n = 1450 rpm, v= 41 mms and t= 50 °C) "Size 14 on request sey * pe fe] * 2 pindar— | I 5 a7) so | 88 | 59 Te] [so [a5 | 60 | 60 | 60. 66 [0059 ot fet | 62 “67 [-ts0~ [60 | ez | 62 | 645 685 i200 oi | 63 | 635 | 66 6 [250 61,5 | 645 | 65 | 68 = Measured in an anecholc chamber to DIN 45 635 part 25 ia dB(A) Distance, from pump to mioerophone = tm Shaft ends (Dimensions in mm) c ‘Tapered shaft 1:5, 917 mm Mi2x15 1 This dimension is dependent upon the flange, (see page 6) R 015,458, 5/8" SAE-A splined shaft , ST 16/32 OP ‘and tooth thickness 1= 2,957 ges, s Tapored shatt 1: 5, © 20 mm for extra front bearing Miax18 N centre and rear pumps ter Tongued shaft wit couping for single pump a2 2 a nyanN s . ar EES x boas ofthe 2 O-Ring and athe 68 couping included insupoly MANNESMANN 5 RaxnomyRE 10 030/08.93, Unit dimensions and ordering code: (dimensions in mm, A = preferred models) Dimensions Ident No. (Weiane ‘A_| B | dockwise [anti-clockwise | in kg a7 [aos | asso | 363012 | 2a (rer [aos | s03019.a | 363014 | 25 | T 91 [49,25| o630154 | 363016 | Sie | 1 PF 2 G2-4X/. Pozo MB i Size (see table) rection of rotation: 365.0258 Clockwise ‘Tapered shaft Ott 1 97.5 | 47.5 | 3630174 B65 0188 | 27 Anti-clockwise 4:8;017 mm 014 | 98,5 [47.5 ~ on request 128 oie | 101 [47,5 | 363021A | 363022 1) 29 oe Gis] Tos [485 | ea 02s a | _sea024 | 3.4 | l 7.7338 3 38. 20%) 4xM6: 13. 40 +) 154dia. in sizes 4 and 5 Direction of rotation: anti-clockwise (model *L" viewed on end of drive shat «3 Suction side § Tapert : For clockwise rotation (model "R') the pressure and suction ports are interchanged! 4 Pressure side (See page $) 17mm R size | Dimensions Ident No. eight WEG 2 Goan CeU ke ‘A_| B_| clockwise _| anti-clockwise | inka Size (see table) 04 | a5_|385 | 363.027 | se3028 i 27_| cos | e5_|oas | sos020 | sss030 | 27 Direction of rotation: cos__[ea.s [40.75] se3031_| ses022 | 28 Clockwise =n | | Tapered shat cit [95 | 45 | 363059 | sss0se | 30 Antclockwise st_| [uso17mm [or [se 45 | ___on request 30_| [ote [9s [ass [sesc7 | ses0s8 | 30 A [ “ota [toa a7 [305 050 [365 040 [32 poe ine - oz | 113 | 53 | 963041 | aesoaz | 35 | 5 osnas || att, ~ 30°} + 7 5 OH # Ter a 405 | 20" eos! (os10 ~ 10.9) My = 60 Nm 4). 18 dia. in sizes 4 and 5 Direction of rotation: anti-clockwise (model "L") viewed on end of drive shaft 3 Suction side 5 Taper 1:5,0.17 mm For clockwise rotation (model "Fi" the prossure and suction ports are interchanged! 4 Pressure side (8° Page S) 6 MANNESMANN RExnomnUnit dimensions and ordering cod dimensions in mm, A = preferred models) +PF262-6X/-[' R20 MR Size (s00 table) T Direction of rotation Clockwise Anti-clockwise Splined shaft 5/8" SAE-A 9 tooth |_a_|_8_| clockwise _| anti-clockwise inkg | [ar [445] sea0sa | 3630400 | 26 “(et [44s | 363045 a | 3630464 | 2.6 | 45,75, 3690470 | 3690484 | 2.8 43 | 963009.4 1 363050412 [1020 | on request 016 | 105_| 61.5] 3630508 | 9690548 022, i i [os [ 35 | 969.0584 | 9605841 118 | 58 | 690574 | 969058.6 veo a 182,558 4 *) 15dia. in sizes 4.and 5 Direction of rotation: anti-clockwise (model °L') viewed on end of drive shatt For clockwise rotation (model *R) the pressure and suction ports are interchanged! x46; 13. 3 Suction side 4 Pressure side 5 Splined shatt (see page 5) T Sze | Dimensions Ident No Nweignt R B_| clockwise _| anti-clockwise | in kg 1 PF 2 G2-4X/., N20 MM — . LN20 ‘a75] 363050 | 363060 | 26 Sze (ceetabioy) aas| 969051 | 363062 | 2.6 Diracton aston: ses |ao7s| sesces | sssoss | a7 Clockwise =n | | Tongued shat ae —— i Anti-clockwi Ss Hi - me a wise G peor 016 | 99 | 4551 363069 363070 | 3, | 103 | 48.5 | 363.071 362072 | 3.0 [aia | 53 [se3073_[_sea074 | 3.6 56 : yl g te 3 t 11-05 2 vo: 13 *) 15 dia. in sizes 4 and 5 Direction of rotation: anti-clockwise (model “L') viewed on end of drive shaft For clockwise rotation (model "R’) the pressure and suction ports are interchanged! Warning: In sizes 19 and 20, the pressure is reduced due the torque limitaon(see page 9). (onto. 10.9)M, 3 Suction side 4 Pressure side 5 Tongued shaft with ‘coupling (see page 5) 6 Pump without shaft seal MANNESMANN 7 REXHOTHRE 10 030/05.93 Unit dimensions and ordering code (dimensions in.mm) ] 1 R Size__| Dimensions Ident No. Weight + PFS G2-4Xher yp S-20-MA — at | clockwise [anticlockwise | in kg | Size (see table) ili aoe | ite | 695 | oss075 | oes07e | 34 [00s | 117 | 70,5 | 303077 | se07e | 3.4 Direction of rotation: 008 _|120,5)72.75 | 263079 | 363.080 Clockwise =R_ | | tapered shatt ori 127 | 71 863081 | 368.082 Anti-clockwise eb 1:5; 020mm or | ta0| 77 | on request 016 131 | 77,5 | 363085 | 363086 eure) ena bearing o19 | 195 | 785 | 363087 | 363 088 Coes 022 | 145 | 85 | 969089 | 363.000 (see below) Py 2] ‘6. 1028 40M: 19, *) 18 dia, in sizes 4 and 5 Direction of rotation: anti-clockwise (model *L") viewed on end of drive shaft For clockwise rotation (model *R") the pressure and suction ports are interchanged! Warning: In sizes 19 and 20, the pressure is reduced due the torque limitation(see page 3). sane 3 axe: 13 3 Suction side 4 Pressure side 5 Taper 1 : 5; 20mm (s00 page 5) Extra front bearing, theoretical bearing life 7 be 4s mm 6 bea7am 5 ALL beam b 20mm 4 | $3 | YY 2 y 1 4 | Lt ° 02 08 06 08 10 12 1415 Radial force Fin kN a ‘Speed in pm L, = Theoretical bearing life in hours F!,, = Equivalent dynamic load C,, = Dynamic load constant 21,2 kN 8 MANNES MANN REXROTHMultiple gear pumps, type G2, series 4X Pumpl Pump tl Technical Data (For operation outside these parameters, please consult us!) = The general data for single pumpsis also applicable totandem Weights: see table for individual pumps. eee ‘Tho parts to complete the combination For tandem pumps, the following should be given particular weigh 0.4 kg attention: ~ Pump size 4 may not be installed as the 1st pump — Pump | should carry higher loads (pressure x volume) than pump = Individual pumps are separated by a shatt seal on the suction side and may suck from separate tanks = The torques transmitted by the drive shafts and the coupling between the pumps are limited as shown below = When planning multiple pump assemblies, the sum of the permissible torques may not be exceeded. ° Permissible torques at shaft end: ea C= Tapered shaft 1:5; 9.17 mm Toa = 150Nm ry 5/8" SAE-A splined shaft True = ONT z a Coupling between pump | and pump I! Tra = 70NM 2 20 a 20 10 ° 50 100 150 «200 250 Pressure p in bar MANNESMANN g REXHOTHRE 10 030/08.93, Unit dimensions and ordering code: (dimensions in mm, A = preferred models) R [sizo] Ordering code pump! | Ordering code pump t ] [weight in kg AN ne fC 20 Mi | | i ME 4 BK [clockwise -clockwise_‘anti-clockwise__A_|__B_| _C. D_|_MBK | MOL! tpr2a24W,. 4 n20mo. [000] = = "Tessier | sestz2a | - |= lees! | 31 | 26] a foos [ses 107.4 | 363108 | 96912001 631244 | 635] 405 | 66.5] Size (s00 table) [ove [ses 100 | oso | 60 s_| "050 28.0 425| 91 ioreciaw al mate forr[asstira | s6st12 | ses te7 | 969 128.4 475 | 955 35 eae er} (4 ‘on request 475 | 995] 475) 35 a noctevise | fore (sestisa [seats [oes iat [evra [rs] ars [tons| «0 [38 | jore [26a117 | osate | 65139 | ssa 1a8 [101.8] 4051085) 51 | 96 | 90 Pumps | & I! are to be {oa [eea11e | ss0120 | asa tes | se0i36 | 114| sss [115s] 655] 40 | 95 ordered with opposite rotation (°° am j™ a - " codes a se ma o 3. Suction side 4 Pressure side so 1 se (the same for wan __ bath pumps when i assembled) ae ) 2 oo 3 | la ao T Q | oA rl ae al \4xM6; 13) a 192_J | J20n}.1 | at; 0 [40] 4 3 4) 15 ia, in sizes 4 and 5 | Direction of rotation: anti-clockwise (model "L) viewed on end of dive shaft § Tapor 1:5; 017 For clockwise rotation (mode! "Ri') the pressure and suction ports are interchanged! (see page 5) Waring In sizes 19 and 20, the pressure is reduced due the torque littion(see page 9). 1pr2czax/..® c20xex [52] Oreing axle perp! | Griingcne mpi weighting fi "| aocewise [antcocese | clockwise |ant-cocewiso | A | 8 | ¢ | 0 | kek |MoL| 1PF2G24X/.. .N2OMDL |oo4 | ~ ~ [aor | aesizea | - | - | eas! «2 | 27 | 26 + [oos [265 187 | 260108 | 5691204] aca vz4a | 6n| sas | ens| 42 | 27 | 26 Size (e00 tabio) os [sea 100 | 69140 | a6a125 | aca izea | 05 |ao7s| 91 [43.26] 28 | 27 Direction of rotations ori |sea-ta1 | sen142 | aea27 | 0691268 [ors] 45 | 956] 455] 90 | 30 Clockwise =R| [ow ___enrequest [eas] 4s | o05] 475 30 Anti-clockwise eb 016 | 363 145. 363 146. 363 131_| 363 132 945| 44,5 | 102,51 49 30 Fompstarawtobe— [ors|scora7 | a6a14a | seas | seatos | 005) 47/1008) 1 | a2 | 30) ardefed with gpposte rotation foaa aes 140 | ~aes 160 [asaes | e186 [vita] 59 [1155] 855] 98 | 58 *) 18dia, in sizes 4 and 5 Direction of rotation: anti-clockwise (model *L’) viewed on end of drive shaft For clockwise rotation (model *R") the pressure and suction ports ara interchanged! 3 4 pur Be ‘Suction side Prossure side (the same for both smps when ‘assomblod) 5 Tapert: 5,017 (see page 5) 1.0 MANNESMANN REXHOTHUnit dimensions and ordering code: (dimensions in mm, A = preferred models) A Size] Ordering code pump! | Orcering code pump i Weight inkg | oe ee clockwise | anti-clockwise | cockwise |ant-clockwiee | A {8 | ¢ | © ' MAK|MOL| i i =e 1pF262-4%.. EN20moL |% i Toca rat | weaizea | - | ik 42. 26 a (005 | 369 161 | 969152 | 26912081 631264 | 67.5: 445 | 08.5) Sze Ty 008 | 3691598) 9601544 | gov 12s | 0631264 | 90 c (see table) fort [oes 155.0 seatsa | 969127 | 9631284 ae | 955" Direction of rotation: ota on request 50_| 995 Clockwise R| [ore seatsos 1 aes 160 | S65 151 | SSTHZ _|101S 515 /1025, 4 Anticlockwise =L] Joiojasatera| cest62 | s60100 | s6s10¢ [1055 63.5 |106.5, 51 32 | 30 | Pumps |& il are to be OE | TITER, BT IGA —| SSI IGS | oe TIS [11S SH [TIES SSS cordared with apposite rotation See codes. a c max 6 0" > 2) | gl 4 i ‘| | T leon|_| eats 20, 40 40 3 Suction side 4), 18 dia. in sizes 4 and § 4 Pressure side\the same for Direction of rotation: anti-clockwise (model °L") viewed on end of drive shaft Bath pumps when assembled) For clockwise rotation (model °R) the pressure and suction ports are interchanged! _8_Splined shalt (see page 5) [size | Ordering code pump i Dimension Weight in kg Ae cee ree t| clockwise | anticlockwise | A | 8 |E | F | c | D | MON 1PF2G24X/..LN20MDN [Oe [ = =[-= [= b= Bas | ay 28 1 PF2.G2-4X/... LN 20 MDL “[C3esa5r | 36s 286 05 [es a [885 | 42126 oe 363.203 | 363 204 43.25 875 43,25| 91 [40251 27 ieee table) 363.207 | 363 298 a75 [82 (45,5 [955 | 455 | 30 ‘on request _ 475 [9647.5 [995 1475.1 3.0 Direction of rotation: [365507 | 363 300 a75_[o1-a9-[ioas| 0130] clockwise =R [363 259 | 36a soe 495 [103 61_[108.51 S11 30 anticlockwise et 368.303 | 369-304 355 [114 1555 [1155] 555 | a5 For ordering codes for pumps MBKand MDL, see paget0. Note: Pumps I! & Ill are to be ordered with the opposite rotation code to that of pump | (they then appear on the same side of all ree pumps when assembled). i e . - a a tt beet | ket, E 4EaT el na Lg 7 B = +) 1Sclainsizes 4ands 4 Suction side 5 Taper 1:5;017 “= 4 Proasure side (Ihe samo for (s00 page 5) both pumps threo assembled) MANNESMANN 4 4 RExnoryRE 10 030/08.93 Unit dimensions and ordering code (dimensions in mm) Tm — a roeerere| 4-PF-2-G2-4XIac AA 20-MAK—| Size | Ident No. for pump i Dimensions [weight ina! | 1PF2G2-4X1..LN20MDN —y,,-|codkwise anti-clackwise| B |E LF tate B {MON oem ees eee te ee 1PF2G2-4X/..LN20MDL_ "gos | ges 201 | 969206 _fe7.s | 445 105 | 42 | 885 | | Sy 7 (Toos | 963293 [363204 | 90 [45,75 575 49951 91 143251 27 O14 “onrequest___ | 08.5 so__|os 1478 99 Taye 7e0s 147s 130 | Direction of rotation oie | —mipao1_ ssas00 rons sis [ee | 49 frogs. s [ae Clockwise =A| [Cots | 363299 | 363.302 |105,5/ 53.5 [106.51 5 3, Anti-clockwise = oz2"[ 963303” | 363,304 5| 58 ie (885 Hiss [ae] 35 | For ordering codes for pump MAK and pump MDL, see page 11 — Note: Pumps II & lil are to be ordered with the opposite rotation code to that of pump | passe (they then appear on the same side of all three pumps when assembled). 4 Fypesure sige rain fe 8 three pumps, r= E 3 ‘when assembled) ob 5 Splined shaft ry (eee page 8) \ a tT of. j & L | | Rey iD 3 & 29 mi FI ey) en oe 7 / xue.s0/ | loo sizes 4 and 4 4 [we Seal sets (NBR) Bump type Seal set | Shalt seal Pump ype Sealeot | Shalt seal (all sizes) order code | order code (all sizes) order code | order code 1PF2G2-4x/,.020MB | 309 401 001 855, 1 PF2G2-4W/...0 20MBK| 309 401 oot ass | [HPF 2 Ge-aw..C20KP | 909402 [013 193 (Vitor)) [1 PF2.G2-4W..C 20 KPK! 909.402 [015 135 (Vitor) f [309 401 TPF 2 G2-4¥/..A20 MAKI 309401__| 001 855 | t fs "309 403, LPF 2 G2-4W/..N 20 MDL! 308 401 | 001 855, [1 PF 2 G2-4X/...N 20MM | 309 401 = [TPF 2G2-4X/..N20MDN 309401 | _001 855 Flanged fittings for pipe connections Straight flanged fitting [Station side [Pressure side ——~+|~SCllfitings are [pipe tat Ordering Code | Pipe da | Ordaing Code! Supped complete is] saiass [to 521488) Ring, eating ring (te sarasa 72 321437 | and retaining nut [eae ass saa a 28 323297 | 16 328 285 Seem Brossare side |Pive da. | Ordering Code | Pipe dia | Or = i 10 | setae | a = Bs poe = =p ‘ia 6 I Right angle flanged fitting ¢: iD ‘sat 44 16 a wet aes 20 For technical data see RN 206.21 (Dy Mannesmann Rexroth GmbH GL Rexroth Ltd, Cromwell Road, St. Neots, Cambridgeshire, PE19 2 ES. Tel, 0480/76041 Fax. 0480/219052 Sa Oster Ten aman Jahinstrade 9-5 +0:97816 Lohe am Main Teleton 03 52/160 + Telefax 089 52/ 18-1040 Telex 669 418, 42 MANNESMANN Al rights reserved — Subject to revision RexHornADE 10 030-5/1.68 MANNESMANN | Zahnradpumpe G2 Serle 4x und G3 Serie 3x RDE g REXROTH 10 030-S/7.88 | & Gear Pump G2 Series 4X andG3 Series 3X. = ErsemvReplaces: 1.88 |g Funktionsbeschreibung, Schnitt Functional description BS Hydrooumoon des Type G2 und GO sind sabstensaugende —Hycaulc pumps npes G2 and G2 ar saf aspintng extemal | Zahoradpumpon mit AuBenverzahnung, Inve Auigaba St es, gear puree, They av Usad © govarta a corstat fow and ® |“) tinon Konstanton Volumenstiom zu erzougen und dasom input be necessary onary fo hs, ~ gleichzeltg nach Bedart dio erforderichon Kratia zu orton. They consist basally of the housing (1), the mounting flange | 2 Sie bestahon im weserichan aus Cohdvsa (i Gelesix (2 the crve shat (2), to boarng bck (2) tr boarhg bushes | © gurgslansch (2), Anirebsvelo (2), Lageieckan (6), Lager §) and the scacrg pioces (8) br tha hycastaio ceararce Euchsen (6) und don Schoen (6) for hycrostaischon Spi compensation, ausglech, 2s to pur is tate, th separation ol the goar tooth roses Dio bel dor Drehbewagung auecinandataverden Z8tna, bs- an a amply space, This gies ra B a fogaivw procter, san do Zahrkammem ire! worden, Der dacurch erstoherds along tw aimosphore pressure h th ol tak press tho negative Oberdruck, sowie der atmosphire Druck aut den fluid into this cavity. This fluid is then carried in the direction of ‘Pilssigketsspiegel im Behalter bewirken, da der Pumpa aus. the arrows from the suction side to the pressure sida of tha dom Behaker Flssighet zuldut, Diese Flssigket (0M de pump. 2 Zahnkammem und wird in Peilrichtung (Schnitzeichnung) “As the gears mesh once more, the fluid is forced into the outiet | 2 yon der Saug- zur Drucksete belérdert, of the pumps The cose mashing of the gears, the close ft wihin oa Hor groan cio Zahoo ‘ncinander, voriingen do Flteskket "tho hausing provons Aud fovrhg ino tho sucion sco. aus den Zahrkammom und vethindem sin Rodkstiémen zum ~ hy order to prevent harsh operation ef the puma small depres: Saugraum. ‘ursaion groves are cut nto te baarrg bccks (4). Those Um elnen bacten und stofwelsen Laul der Pumpa zu vorne+ alow the Quid trapoed in the gear mesh to pass ib the suction den, sind. soidcho “Enacungsruton ih don Lageiicken (8) sido. angeorénet. Dadurch wird oie Quetzchvssigkat in dan Crekcaum golotet tretvendes zZannred_Drivng gear (clockwise) Schaltzeichen Symbol He P ae Ze Suction side Pressure side getlebenes Zannvas -@ Sivan KenngrdGen (bei Gerdieeinsatz auGerhalb der KenngriGen bitte aniragen) Technical data (For application outside these parameters, please consult us) Druckiidasigkall Fluid: = Medium: Mineral oach Ketabgbiat RO O7 O75 = Mac: Minera od t daa shoot RO 07 075 — Temparaturbersich: -15 *C bis +80 *C; = Temporture range: -15* Cb +80°C; boi hahoron Temperaturen bite anae ploase consut us fer highor tempera gen. tures. = Viskostatsborsich: 10.be 900 mats = Vecosty range: 1010 900 mitts 4000 mms (aussiga Starvskost) 1000 mints pormssble stat vscosty) = Fterung: = Fass carlness: Max. 2A Vorschmurzurgsgrad doc Botabefiésigkeit nach Max pamssbie dogr of cotaminaton NAS 1638 Class 10. NAS 1638 Rernheitsiasse 10. Dafir emplehlon wr einen Fk — We therefore recommend a Mer with a minimum retention rate tor mt einar Mindostocthatorao von By > 100. of 8,210. Zur Sichorung eipar hohen Labensdaver empfetion wit dah ater ensure a bag sonics Iie for he pump, we recom- PainhetsKasce 9 nach NAS 1638, Enattbar mt Fier mb oie — mond charinesso NAS 1638 dass 9. Tis raques a er wth Mindesticthatara von 8 2 100. 4 minima rtonton rato of 8, ® 100 muanmiesneanne REXAOTH 1ROE 10 030-5/1.89 Wichtige Information vor und zur Inbetriepnahme Imported Information before and for commissioning Antrlob Die Wesananden von Pusan und Moloren missan fchten Es it dart zu action da keira Lings- und Queda aud a Purmponwaila wikan. Our Anzed sol dahor Gbor elasische Kupptingan eolgen (Angaben der Kupplingshorsolor bo- achien!). In hainem Fal dart ba Pumpa sar mi dor Arbetsmaschine vor berdon werden Fidssigkeitsbehaiter Dor Inhat des Bohaters mu@ den Botiobsbodingungen angen att worden, damt die Batiebstamparatur cht bermaig Soig evortuol KGhior vorsahen, Die Sauzitung ft co auezubiden, dad dn drgogebonen Wer nicht Uberschriten warden. Ate Rick und Leckotungen sid 9 anneinen, daft das Leck und Ricki urter Keinen Umstanden sofot wieder von der Pumpa angesaugt wid, Ala Leingen mUssen auch bei dem nlodiigst zulassigon Flissighotscpiegal noch gertgend wet (a. 5 cr) urter diesem Fagen, um eine Schaumbicung 24 varnekdon, Dia Enden soton rior 45° abgeschniton sein Und nicht naher als § em an don Bohatarboden heranrechen, damit evertuell vorhandener Schmutz nicht aulgowibet wid, Achtungt Sind Pumper und Fssigketstemporatue beim Anlaut um mohe als 20 °C verschieden, so kt, um in Fostesson 20 ‘vormeiden, die Purge durch merrmaiges kurzes (ca. 1 8) Eix und Ausschatlen orsichtg audanwnmon. Wid de. Fussigkot mitels ener Heizung erwanrt, ix wahrend des Enwarmons dio, Pumpe miteinzuschaten. Lettungen und Anschidsse Vor dor Mortage Schutzogten an dor Punpe entfrman, Die Sauglotung mu eine, dem Sauganschud ertsprechonde Wott haben und luge monton sein Bei Bngeron Saugiaturgen oder beim Erbau von Saugitem Kt one gSBero Ketto Weta voruschen, dia angogebenen egatven Ubordnxckwora din nicht untorchviten worden Es ompft sich cio Verendurg von naftosem Prizisione stahichr rach ON 2331 und Bsbaren Rohverbindingen, Filter Mégichst Ricidaut- eder Druckiter vorwonden, (Saugfitar nur fn Verbidung mt Unteruckschatom oder Verschmutzungs: anzeigen vorwonden). Sauggeschwindigkelt Wir emptohion max. 1,5 ms am SaugoheEngang 2. Inbetrlobnahme Kertroferen, ob Se Anlage sorgfitig und saubor moron Drucifiissigkeit nur Gber Fiter einftilen. De Pures choo Last alaufen (Orohicttung beactten) urd einige Sekunden druckiss (écem lassen, damit fie ausrok chends Schmierung gesoxgt ist. Aud kainen Fal Pumpe ohne Of lauion lassen, Sota Gn Purpo nach ea 20 3 nicht blasais férdam, & da Aniage rochmals zu Ubarrifon Nach Excichen des. Gerabowartes, Konto der Rohrver badungen aut Dehthet Uberrtting der Beriobossicksts temparatu. Drive: The shat ond of pumps and motors must be algnad. ® i Important to rote, but 90 begitdinal and action forces are forces are pormited an the pump shat The drive should therefore be made by a flexbe couping. The letatins bid own by the couping manufacurer must be observed! 1h po casa may tha pump be connected i the prime mover by moans of a rigid coupling Oil Tank The contont of the off tank must be suited 10 the operational requiemorts, <0 that tho oporaiena torperature does re roa crczssivay. IF necessary, fa cookr The sucton ino must be consrucad 20 that te given swconal vabes ar rot exceeded. AI rium and dian ines af bo arranged, so that a retum or leakage oll is in no circumstances inmacistoy rocketed by be pure. A ines must fish at Jbast 5 cm below the west lave of th Bid, order prevent eam being generated. Pipe end should be cut off at 4°, and should nat ish cor than San fm th botom of th tak in ano b provert any cit preset fom bang cistrbed, Warning! Ton sap, tho pump and fi tmporare dif by mace than 206, the pomp shoul be stared earful fa saris of shor pubes (egprct. 1 200) in order ® mininéa the lomporture erence and provert be pump seicng. ibe uid & warmed by meaos oa heating system, the pump should be run during the heating process. Pipe Lines and Connections Batere instalation, remove the protecive plugs from the pump. The suction port must have a sulably lrge pype connected to & and the later must bo ai tight For ongor suction Ines, and where a suctin (tor is instated, tho ‘sucten ine must ba rersased hn size i oer i prevent the ‘suction level faling too bow, We recommend the use of seamless precision steel tuba to DIN 2291 together with reusable pe fitings. Fitters Where ever possible, use retum ine of pressure fters. Suction Rlers should only be used when fted wih electrical wamir sutches or cogging neicatrs Suction Velocity We recommend a matinum fuid veboly of 1,5 msec at tho suction inlet 2. Commissioning Chock 9 500 that the instalation bas boon carly and cleanly instaled. Fil tho insialaton via a fer, ‘Stat tho pump whhout ad, checking for correct drecton of rriaton. Allow the pump to run for a few seconds in order bb crate sulfcont Lbreaion hh no case, may tho pump be alowed ib aun wihout ol. the purip does not nin without betbies within 20 seconds, check the instalation once more. Ihezoase the pressure inthe sysiem in smal stages, check pipo connections for leakage and check the operational temporature, Service Anleituna / Service Manial MANNESRANN RExnoTH 3ADE 10 090-Si1.89 Wichtlge Information vor und zur Inbetriepnahme Important ‘Information before and tor commissioning. Oiwachsel ty nach™$00°Betiebestundon 2 nach 2000 Betnebsstuncen, danach 3, alle 2000 Boviebsstunden 4. wann sich innethab der angegebenen intervala bai dar Fitore ertrola starkor Schmuzaniall zeigt Hinwala: er Chiechsal hangt von der HycraukOHFttung und mete feron Betibstalaoren ab und rertet sch nach dem Aterungs- Und. Verschmutzungegrad des Os Beim Ohwochsol werden nach prakischen Eifahrungen dia maisten Warturgstebler gemacht 4. mangahatta Saubarkat 2 unteriassene Tankreinigung 3, Tankbeftitung chne Fiter Oistandskontrollea 1. nach Inbetricbrahme zundchst tigich 2. spiter, bei dictter Aniage, wechentich Dichthettskontrotle 1x wéchantich Hinwols: Gosamarlage in regelmatigen —Abstindon auf Lockagon Prfen lassen, besonders wichig bel Unetuveohrungen, da Suslautendes’ Cf eben Overt auch Botorbiden voig ersten. kana, ‘Temperaturkontrolle 1x. Wechentich Hinweis: = Minimal und Vaximatemperaturen, dia mibesimmend_ waren fir de Auswahl der Druddiesigxot nach unsaret Olemp- hung, mUssan eingehaten wertan, Evennel Arbau eines Temperaturwichters. Botrlobsdracke 1. nach Inbetioboahme tBgich 2 spittor monatich konvoberen ‘Ol! Changes “Alter 500-hours of coeration 2 Alter 2000 hours of oparaion 3, Every 2000 hours of oporaion 4 F hoavy contamination is indicated when tho fers are checked at shorter intervals, Not 01 charges depend upen the amount of ol in tho systom, ard also upon a number of operatsnal factors. They depend manly pon the ageing and degree of contamination of the ol. Anleituna / Service Manual 2 2 Fling tho tak wahout a er iS 5 Monitoring the oll level e 1. Attor commissioning and then daiy a 2 Week, once the instalation has beon proved of tight Checking for leaks Once weekly Note: The whole instalation should bo chocked regularly for oaks. B Is payiculadly important to check under floor piping, as leaking of can also compltely destroy concrete fos, Checking the temperature nce weekly Note: The minimum and maximum terporatires, together with tho correct selection of flid wb. cur recommendations must bo Mantaned. . ¥ necessary, instal a tonperature montorng switch, Checking the operating pressures 1, Daly atter commissioning 2 Monthly when the hstalatin has been proved. MANNESMANN, Rexnorm 5“ROE 10 090-5/1.88, Service Anleitung / Service Manual Funktlonsstorungen \.Ubermapiges Gerausch Ursache [Grund [Beseitigung Kavitaton dor Pumpe [Saugiter _vorstogtt Reinigen und emevem Lite Wate dor Saxgiitung Zu Kein [Ezbau von Rohren mt gBBerer batter Wate [Zu viele Biogurgen n dar Sauglamung Rohra neu varegen oder Rohr mt Gaderer fctter Wolta varwonden [Gciche Exschninungen in der Saugaiung, 28, lee varctonsnee Vo, starke Fedem im Alckschlagvent,'bascht- [écres Rohr eder Schiauch [Vertle instandsetzen, Fedem tauschen; [Rohra oder -Schlducha instandsetzen odor lauswechsaln Pessigkot wi kak Fissicket auf de emplohione Temporaiur larwarmen [Dia Fldssigkot hat eine zu hohe Viskosta Durch rehtige Pissigket ersatzen Dampioidung \Arbeistemperatur auf das richie Nad lserkan; Flssigkot nactiiton cder durch lgecignste Flissighat eretzon Pumpe Butt zu schol [Drchzahl aut das rchige Ma@ bogterzon [Abgedichtetor_Bohahor [Eruorungefter eimbaven Verschaurnung oa Fidssigker Dar, ussite rn Boba IAG den richtigon Stand aufilton [Faische Ausiogurg des Behlters Konsinaion_verbessam [Di Aicklavfotung endet im Behitor Uber dom Fdssigketsspiegel, Packing unter don, Rossinatspiogel legen Fazche Fitssigkot Wetercichuing BG Lut eincingen Dis Verschrautungen in arb,” or Sanbeog Poriser Ansaugschiauch [Schieckte Ertohung Machanische Schwingungen Fetlerhat ausgerchtcta oder bse Kupphing [Schwingungen. der Rahitungen Pumpe [Wereaucht odor beschicgt [Ungecigneter Pumpennp [Ourch bossor gosignaton Pumpontyp ersetzan ‘Sihorhets- oder Drock Begrenzungsventi Fianen [Durch cin govignetes Verth ersetzon Il Ungendgender Druck oder gar kein Druck Pumpe ferdon nicht fet [Endingen von Lut in de Saugtung [Sebo | Toke Purportenperur — |Vebraxcte oc becctidige Purpe irstandsswen ooo arouse Za gorge Vekosta dor Fassigot [Scho 1 [Usgentgend oder falch ergesteha_Konung [Kihieisung vorbecsom odor ricki einstalen [Faisch moniene oder ungeagneta Kugpling — |Kippungsepiel einstelon oder Kippiung Jgooen oolgate. austin lil, Anomater Druck oder Durchtludschwankungen und Schwingungen Kaviation in dor Puree [Sishe 1 [Siero 1 Verschaumang der [Sema [Sane 1 Fidssigken ‘Mecharische Schwingungen|Sehe | [Siobe | MANNESMANN RExRoTHFunctional fallures 1. Excessive nolse ADE 10 090-8/).89 ‘Symptom Cause Remedy Gs Caviaion of bo pump | Suction Mor bocked Gamo row Ts eed arnt E Teo mary bonds in suction tha Rllay_or ft larger pipo & Lecal narowing of sucsen ine 9g. a party | Repair valve, ft lightor spring, or now pipo or | © sed vate, chock vale sprina tba strong. or | hose £ 2 damaged pipe or basa é id too cold Heat fisd tb recommended torperature fe Viscosiy of fuid too high Replace wih thid of comect vscosiy s Vapour generation Reduce temperature 10 correct kevel Rall wah fui, or replace with sutablo uid 2 & Pump running b quiky Lint pomp to comect speed ci ‘Sealed of tank Fi ar broather Pid toanbg uid lovel in tank is too bw Filta tank to the correct level : Improve tank design and constuction FRetum Ine frisbes above bre of fait Extend retum fro to bobo tid fvel Pid income Replace with corect Mid Shah seal allowing ait b enter sytem Benen seal FFtngs in suction tne alowig ar b enter ine | Tatton or renew fkings Porous suction hose. = Rroplce hose ‘System rot properly tied Blood system “Mechanical vibration Coupling base of incomecty sialod Tatton or corect staftion Pps verte Tahten pba cares Pump Wom or damaged Ropar or recon Unsvisble puro Ope Roplace wih sutable ype Satoty rofot valve Ftters Replace wih sutatio type W, Pressure Insutticlent or non existent Pump not punping conecty | Ar entering the suction Ine ‘Seo Purp temporatire tbo high | Wem or damaged pure Popa re00w \Viscosty of fluid too bw Seat Insufficient or Fearealy Pstaied cooing Tranve cooing or hstal corecty ‘Axial frco on shat end | Coupling ineoracly fted or of icorect ype | Sot coupfng gap or instal coect typo I, Pressure Incorrect or subject to fluctuations and oscillations Cavtaton.h the pare ‘Seo! Soo! Foaming of the fuid Seo | Soe | Mechanical vibration Sea! LSet arvesmanot Rexkome 7Service Anleitung / Service Manual ROE 10 030-S/1.88 Funktlonsstorungen| Sicherheitsventla Ursache Grund Beseltigung Fattemde Druckbe- jeahall catall grenzunge- oder Boschédigter Vertis Instandseten_ odor emavem Vorti hat ungenigerde oder kere Oamplung Erbau enes besser goubneien Verdes Tokenschlisce h der Anlage do cine unglichmatige dor nachgebande Bewor (gung hewveruten Rolage nett valstindg enter Feige eniliton, sehe Abschnat Wbateo rahme und Entitung IV, Zu geringer oder gar keln Férderstrom seta In don Rukddaut Kavtation in dor Pumps | Sieho | ‘Soho | Verschaumurg der ‘Sisho | ‘She | Fitssigkoit Vorbravctte Pumpen ‘Sicha | ‘Sista I Zi_geringe Punpendreteahi | She I ‘Stabe I oder zu geringa Artricbs- leistung Ledkveruste von der Drick- | Siohe Il Siehe tl Pumpe But i der falschen Drehrichtung Fakche eklaische Anschiissa Sioho It Verirattung berichten Sisho I Zu grotes Spiel zwischen rile und Zahnradpsar [Axialor Schub aut das Walonende wegen falsch mantener oder unpesignetr Kupptung Kupelungsspiel einstalon oder Kepptung ‘gegen gasignte austauschen V. Zu hohe Fidssigkeitstemperatur . Lodeveriiste von dor Druck- soba in don Roddaut Sichorhotsdruck 2u hoch eingestett Einstolung berichtigen a” ‘Schlochto Egenschaton des Sichethatsvertis Erserzon durch geeignete Konstuicion Schlocttes Arbeton dee Vora und Tehlerhatte Dichtungen ‘Sebo tt Vekoskit dor Fossa mi geirg Fibssigket enfemon und de Anlage mt Flissikait auton, da cio emplctione Veskostat_bostat Hycraulkfiissighat wird luster Druck Ober Sicherhets-| oder Druckbogranzungsventi Entsprechonda, Stevorung vorsshen, 28, schalon auf druckiosen Umlauf, renigen der, wonn nctwondg, istandsetzon in don Behaker gotérdert, ob-| wohl kein Druck gebratcht wird Sichatheitsdruck 21 necrg eingestolt Einstetung berchtigon Vorworrota Flissizkat hat cina zu oringe Viskositat Ungestgande Kitlung | Vareagea der Kintwassanresoquny oder | Fehler bosatien : Versagon dos Vertis ‘Adiagarungen Th den Kihiwassereaungen Feinigen Ungendgande Din Ankge hat eho ungenigende Kinfiche | Kihsysiom enbasen undioder Bohatorhak Warmeabletung nut Abkitung det zugefiivien Warme | und fiche vergrtom Heraitsatzon dor Maschinenkssting obre ert | Kiblarlaga vetbessam undoder Bahakonr sprechonda Vorsticng dor Kinleiurg | hat und -iche vorrécon Waste Purp Wikungegrdverist riebe Abnutang Trsendeeten oler auswachoaln Siche V Zu grote Flissigkotsrebung Ungecigeode fetta Weis dor Robietingen fi Gon botcngon Pecnion car tase Vom satzen dar Leitung obra Vorgenng det Eitan Wate von Peon ved Vorion Eibau von Paohren und Vartion doe fiche tigen Gris oder Herabsetang der Lesting MANNESMANN. RexnotnFunctional failures ADE 10 030-S/1.88 ‘Symptom Reason Remedy Flutoring raliot or safoy | See! Sool ee Valve saat damaged FRRepat or renew Vale has hsufceet or ro daraing Install a bater vaio Ar ia the instalation caushg ‘uneven or delayed move ment Instalaton not propery Bled Bleed the installationsee the section on commissioning and bleeding IV, Output flow low or none existent Service Anleituna / Service Manual Cavtaton of the pump ‘Seo | ‘Seo I Foaming of the fui Soo! ‘Seo | Purp wom Seo Sea Puma speed too bw or devo | Soo Seo power suficent Teckage fen the possi | Soo i See t sido into the suction Pump running in tho wrong | Incorect electical connections Comat wig cirection ‘See i See ii Clearance too big bewoon boarig block and gears Axial bxco on the shat end doe 10 incorrect instalation or unsutable couping Set exxpng 999 oF roplaca witha suitable tom V. Fluld temperature to high Loskage fom the pressure ‘sido into the suction Salety pressure set to high Set prossura corecty ‘Safety valvo has poor characteristics Replace with sutable tom Valves cperate bady with poor seating Seo I! Fluid viscosity too bow Empty system and refl wih sutable fuid of tha recommended vicosly Hydrate fuid passed via re- ot valve under pressure to tank although no pressure of Hycraule circuit incosct or operating incomectly Comect the crcut, 1a, acd kw pressure bypass Glean instation, or T necessary cary out repairs 2 required Safety rofl pressure set too ow Set vale corecty hsuffciont cooing Faire of cootog water or fan ceive Conect as necessary Cooling system siting Gooan oot Insuffciont oat dewrbution The hstalaton has insuficont cooling area remove boat generated Fit cooler and / oF increase tank capacity and suface area ‘Aa hareasa hi machine powor without the cook ing copaciy bong increased Improve cooing and/or haase tank capacity and surface area Purp overheated Less of efficiency of purrp doe 1 waar uid wom cut and vscosty too low ‘Repair or renew Seo V Fudd friction too groat Pipe sizes too sal for requied fow cba Inervase in machina power wihout pes and vals boing rewased hn size. Instal correct siza of pes and valves. Muroits Mann Rexnom 9Service Antettung / Service Manual ROE 10 030-S/7.88 Demontage, Anderung der Drehrichtung, Montage Disassembly, changing direction of rotation and assembly ~ Matkioron_Sio_vor-dorDemontage.¢e_Pumpe mtcinam wassorfestan St Dia Maréoring solta aut enor doe Schmaisoten vor Vorderfansch (1) dber das Gahiuse (3) bis zum Dockol (7) erfotgen. Soannan Sia don Belestigungstansch (1) in den Schraub- stock. Das Walonende 2aigt sarkzectt nach urten — Lézon Sia da 4 Belosigungsechrauben und ontfomen Sia en Deckal (7) = Enfomen Sia die Scheita (4) = Zoben Si das Gabino @) serivect nach chen ab Achton Sia daratl, da das Paket, bestehend aus Zahnradeaz (2) Und Lagortilan (@) nicht mit abgezogen wie. ~ Entomen Sio dia Schebo @) : = Drohen Sin cia Distaraschebe (6) und beide Lagoon (8) Jewels um 180", Dazu it 0s nowondg de Zahnrader aus dom Bolesigungstansch (1) 21 Zhen. saa Verlantet Dia Lagetbiton misson jotat mt dor geichen Fiche an or ‘Stimsetia dat Zahnrder antogon (Pos. §, @ und 9) ~ Seton Sia das Voricingorpakat (8 und 6) auf den Voror- flansch, = Enifemen Sio io Zontiorbuchsen (6) mitels ses geslgne- ton Warkzeuges ais dam Gahiise @) = Drahon Sie das Gobaiuce (@) und cia Schabeon (2) und (4) um do Hochachsa, i, — Pressen Sie da Zartiorbuchson (6) in das Gah (3). Dio Zoatrbuchse mu8 1 mm Goer de Pita (2) hinausragon, deckelzotig muB de Zentiarouchse mt dor Pit (4) bondig abschlioten. ~ Schieben Si das Gehiiuse (@) Uber das Verdingeraket bs Ge Zertrertuchsen in den vorgossbenen Serkungen ir Vorarfansch (1) stzon, = Montioron Sia_don Dockol und da Bolosigungssctraubon = Korttiren Sia cb ala matieton Tele al dor sabon Sehmaiota fegen + Below sipping the purrp.. mak. he poston of he. campo rents wit a watered! pon. The marks should pass over ‘0 of the navrow sides of the front fanget?) over the housing ) to te cover (7, Grp the mourtng Bango (1) a vca wit te shat vericaly down, + Unde the 4 fing screws and remove the cover (7) + Remove the spacers) + Pul of the housing (3) vericaly uowards. Ensure that tho (group consisting of the gears (9), the baaring blocks (8) is rat ako ted. + Romnove spacer (2, + Tum the detance pice (5) and the two bearing blocks tvough 180: For this Ris necessary to pull the gears out of the fing fange (1). Varante + Tho Bowring becks must fo withthe same face to tho goars as botorw ams 58 and $). + Fi be purging unt (5,8 and 9) w tho front fargo, ees sutable tol = Tum the housing (3) upside down and @ the plates (2) ee See ao ae a Gat Sk to covtog bush mt Bash wih pla Push the housing (3) over the pumping unk un the cantor bushing sls in the mounting flange caviy (1) 28 before. + Place the eed cover and assemble wih fig sorows = Check that the markings are al an the same narow face. MANNESHANN. 10REXROMmROE 10 030-S7.98 ‘Demontage, Anderung der Drehrichtung, Disassembly, changing direction of rotation and | & Montage: assembly = = ~ Zohan Sie do Belesigingsschrasbon mt sem Drakro- «Tatton tho fing sorows wah a torque warch & a omgu af |S mantschiissal_an_(60. Nm. + 5.Nm). 60.Nm+-5Nm. s ~ Priten Sia dia Pumpa nach Pritvorschait Sate 11, + Test the purr accorcing to the insincions on page 1. |G S & o a Prifvorschrift fir Zahnradpumpen ~ Test instructions for gear pumps 2 5 1. Kontroliaren Sie cb Typenschid mit Stickiste Ubereinstmmt 1, Check that the nameplate agrees with the parts st go 2. Warmlauton der Pumpa bei n= 1500 mi! und pw § bar aul 2, Warn the pump i operating temperature at 1500 pm and |= Betrlebstemperatur . ‘5 bar. << 3.Das Einlauten der Zahnréder im Gebtuse wid durch lang 9, Run the gears in at a slowy increasing the pressure, On | © sames stoigem des Onxkes emcicht. Nach Ereichan der aching 25 bar, reduce the pressure to 0 bar, and on i Orockstute 25 bar wieder zuréck auf 0 bar, ab Drickefa reaching each Author stage reduce the pressure by 50 bar, |'> 50 bar, Druck jewels um 50 bar reduzieen, S (7) NG / Size Druckstufen / Pressure stages 621008,..02/016 z [2 | % | 1 | 1 | wo [ws [mm | ms | ao 2/019...62/022 2s | so | 7 | to | 15 | 150 | 175 | 20 | 63/020...43/028 25 | so | 7 | 0 | 12s | 150 | 175 | 200 | 2s Guicaa..ca0a8 | 4, Kontrolieren der Fécdemmenge bei n = 1500 mint 4. Check the outper flow at 1500 mpm. G2 - Serle 3X und 4X / Series 9X and 4X Ga Sorla.2X und 3X / Serles 2Xand 9X NG | max. Férdermenge Fordermenge NG | max Férdermenga | Fardermenge Druck | bei 5 bar beip max, Druck | bois bar bei p max. in bar nmin in Yimin in bar nh imin in Vmin, Sco | mx | Fowasbr | Fovamacp | Sao | max | FowatSba | Fowa map pressure pressure) "eos | 250 3 a7 wo 250 308 288 00s | 250 82 70 cs | 250 340 220 oo | 250 118 107 wes | 250 380 36.0 on | 250 164 150 wea | 210 25 405 or | 250 208 194 wz | 20 475 460 ors | 250 264 224 oe | 175 555 540 ors | 200 204 ara oz | 200 Evy 318 Oo sunneswann Rexror 11Service Anieitung / Service Manual ADE_10_030-5/7.88 Ersatztellliste G2 ‘Spare parts list G2 Dichtungssatz / Seal kit 309 401 / 309 402 / 309 429 Dichtungssatz / Soa! kit 309 403, ‘689 Dichtungssatz / Seal kit 309 401 2) @ 3 AMF2 G29X.. 1S 20 MA alld for-puma type: 1PF2 C2221. $401 MS 41PF2 62.221. 9° $A 1PF2 G2-22/. § C$) MS 1PF2 223008 RA ot MS 1PF2 C230. 6-20 MEK) 1PF2 G20. R20 MAK) 1PF2.G2-04.8 C20 MB(K) 1PF2 G2w..1R.20 MAK) 1PF2 G22t. FAI MS Dichtungssatz ‘Seal kit 909 401 1PF2 GEXA C20 PK) 1PF2 G2-4X/...f C 20 KP(K) Dlentungssatz ‘Seal kit 309 402 1PF2 G2-3X.... FC 20 PB(K) 1PF2 G23Hl.91 20 PRI 1PF2 G20Kl.f © 20 PBI $PF2 62.0%). 6-20 VER | a entyp: Valid for pump type: Dichtungssatz ‘Seal kit 309 429 1PF2G2GW.. (S20 MA 1PF2.G20X.. LA 20MA 1PF2G2-4x/.. 1S 20MA 1MF2 G24x/. 1S 20 MA Dichtungssatz ‘Seal kit 308 403 1PF2 G2aW... BN 20 MM 1PFR G2.aKl. BN 12MM APF2 G2-4X/_. N20 MM 1PF2 G2-at. BN 12MM Dichtungssatz ‘Seal kit 309 401 MANNESMANN 12RexkomADE 10 030-S/7.68 Ersatzteilliste G2 Doppelpumpen_/_Double_ pumps Dichtungssatz / Seat kit vedere Pumps / front pump | hintera Pumps Hoar puree : 309401 309401 odors or 309402 edor/or 309429 siohe Sete 12 seo page 12 Spare parts list G2 Service Anleituna / Service Manual 1PF2 Geax BN 20 MOL 1PF2 G24Xi.. BN 20 MOL | Dichtungssatz ; ‘Seal kit APF2 2-22). R.. MHL 309 401 1PF2 G2-2Y.. L. MSK_ APF2 G2-23/. Ln MHN Dichtungssdtze, Elemente sind nicht elnzeln llaferbar Soals kis, olomonts not avaiable separciely Nr, | Benennung Abmessung tem Descrption | Dimensions Dichtungssatz Seal kit 309401 309402 1 | Woltondichting — Shat end seal | 18x30x6 Woellendichtring Shaft end seal | 25x 95x 6 2a | Formdichtung —Proffe saa! 2b | O-Ring ‘O-ring 615 x 262 3 | ORing Oring 28x25 4 | Ofing Onrng 4729 x 262 O-Ring Onrng BAS x 1,78 sa | OF O-ring 6x2 Sb | O-Ring Oring 37x 353 ee one eu lee a |e fa | @ i> le le ele lh | oe Mae a rie defo rie ie fae Pos, 2a wid nur for Pumpen dar Serio 21, 22, 3X bontigt Pos. 2b wind nur fr Pumpan dor Seria 4X, 23 bendtct + aw NBR « Dichtungen = FEM (Vion) + Disitungen Pos, 2a wil bo only required for the pumps the sores 21, 22, 2X Pes, 2b wil bo ony required for the pumps the sarias 4X, 23 +a NBA - soa! = FPM (Viton) - soa HANNESMANN Raknore 13Service Anleitung / Service Manual AIDE 10 030-S/7.68 Ersatzielliste G2 ‘Spare parts list GO Dichtunassarz | Sea! kit 209 412 ee 4PF2 63-20... #0 07 MB 4PF2 G3-2X/... 1 A 07 MS 41PF2 G3-2X)... ¢ € 07 MS 1PF2 G3-3%/.. [A 07 MS 1PF2 G3-3%/.. fC 07 MS 4PF2 G3-3X).. 8 C07 MT 1PF2 G3-3X)... { D 07 MB 1PF2 2-241... BA 07 MSK 1PF2 69.2%... 86.07 MSK 4PF2 63.2%. £D 07 MBK 1pF2 G3-aw.. BA 07 MSK 1PF2 G2-0N.. 8G 07 MSK 4 F2 Ga-0¥/... 1D 07 MBK @ 9@ SSX 9 7 Z. ae | oO ss SY 4PF2G3-20.. [N07 MHN ~ 4PF2 G3-3¥/... [N07 MHN IN o7 MHL IN 07 MHL 1PF2 G3-2X. 4PF2 63-30. MANNESMANN 14nakhoTHErsatztellliste_G3 Dichtungssatze, Elemente sind nicht sinzain leterbar ‘Seals kits, elements not available separately ADE 10 090-87.88 ‘Spare parts list G3 Ne | Benenaung Abmassung Yom Description | Dimensions ta |Wotlondictring Shalt end seat |20x30%45 tb |Wolondenting — Shat ond seal | 22x22x6 2a | O-Ring Oving 67.95 x 262 2 |Formdchtung — Profio soal 3 [O-Ring O-ing 2987 «178 4 | Staring Back-upting 5a° | O-Ring xing 237x353 $0_|O-Ring Oring 26x2 ‘+= NBR - Dichtungen 7 = FPM (Vico) « Ditnungen Bol den Pos. 12, 1, 2a, 2, 5a, &, wid jo nach Sofie und Ausidhrungsvarianto nur jowells eine Position der Dich- tungselamente bendtigt Wenn FPM (Vton) Dichtungen berdtst werden, mu8 der Dich- tungssatz 205422 eingesstit worden. Er beinhatet ale not wondigen Dichtungen um dia auf Sata 14 genannten Vatianten abzudacken, FPM (Vion) - saat By the Pos. 1a. 1h, 2a, 2, Sa 5, seal obrment wil bo only requied accortng be sofes and execution vasa fr orm post tion. Vihon FPM (Vion) sea wil be roquied, then must bo seal kis ‘No 300422 taken. I contonts al fa necasaavos soal, which & variant on tha page 14 ised. Service Anleituna / Service Manual unnes Mann ReMMSR 4 5Totally-enclosed squirrel-cage induction motors Design Rated output and dimensions Degree of protection Cooling methods Standards According to IEC Publ. 34-1 ‘The design of the motors satisfies the require- ‘ments of international standards. According to CENELEC HD 231 ‘With the exception of the perpendicutarty of the flange shield, the rated output and fixing dimensions of the motors conform to inter- rational standards, The West-European standards include sizes of up to size 315 M. According to IEC Publ. 34-5. ‘The motors satisty degree of protection IP 55, i.e, dustproot, hose-proof design. Sizes 160 to 260 feature drain holes, with closable plastic plugs. The plugs are open when the motors ‘are dolivered, See also the section entitled "Drain holes’, on p. 17. Sizes 83 0 100 In EEx @ design can only be ‘supplied in degree IP 54, According to IEC Publ. 34-6. ‘The motars use cooling method IC 41, ie. frame surface cooling, with external cooling fan on motor shat. Standards Correct degree of protection and effective protection against cornion ace essential fa mator i oun reliably fora lang time at heavy duty and inva severe environment. The motas in this catalogue have degree of protecion IPSS, dustproe, haseproot and a surface treatment nat is Suilale for such duty. ABE MotorsTotally-enclosed squirrel-cage induction motors ~_ Standards é Mounting According o IEC Publ. 24-7. IEC Publ, 34-7 specly two ways of stating how arrangements motors mounted Examples of designations according to Code | covers only motors with bearing end Code lt shields and one shaft extension. oo IM 1 00 1 Code iis @ general code imeavna! Noung ‘The table below includes the designations for 1p ot conercton the most commonly encountered mounting (Srnounee mat, arrangements, according o the two codes. vi wo Deanna end shields os In addition to the designations of the overview ne Which indeatoe a! ha moter shal opera in a mounting postizne aceardnga Celebi es @ Footmouniedmosn”~~CWMBS~COMVE COVES STB thicor iors Moon noe Noo. No mm Py w iol} Cloke LL Ib ba L, Flange-mounted motor: IMBS IMV4 IMV3 ) ‘) . Corgeiange an toot soln IMSG81 (gost) M061) (kt 3071 Ciagrance ag holes dt d 4a] To Es 4 4 r Fangemounedmotor MBIA VIB VIO») 7 ; Seal tango ain IMSeO _WMSEIT SOT (6S:) Gasser) g6r1) tapped fixing holes 2. E q dd} 5 5 y *t ao sa +7 Modiiea versions 6 se and tange- mass vis Mvas i er ae fw2oor zo? IMZOSt M2051 M2061 M2ors : clearance fixing holes al] t—] a aig lo [ @ 4 E ae a Foot- and flange- IM B34 a owned mane M2 matty M2tt Mats aater iM ar71 tapped fixing holes antl. a, @ afl | aol] Colle LIE UW au a Foot-mountea motor: IM1002 — IM1012IM1032M 1052 IM 1062. IM 1072 shaft with two free @ pera opr 2 a dal 4 oF (Jp o 1 Not stteg 9 EC Publ. 24-7. 6 ABB Motors{ ¢ ly-enclosed squir D-end and N-end Direction of rotation Insulation and insulation classes ABB Motors, sage induction motors According to IEC Publ, 34-7, the ends of a motor are defined as follows: D-end: the end that is normally the drive end of the motor, N-end: the end that is normally the non-ative end of the motor. ‘The cooling of the motors is independent of the direction of rotation, It the mains supply is connected to the stator terminals, which are marked U, V and W, of a three-phase motor and the phase sequence of the mains is 1, 2, 3, the motor will rotate clockwise, as viewed from the D-end, To reverse the direction of rotation, interchange any two of the three conductors connected to the starter ewitch or motor. ‘According to IEC Publ. 85, insulating materials ‘are divided into insulation classes. Each class has a designation, which corresponds to the temperature that is the upper limit of the range Cf application of the insulating material, under ‘normal operating conditions. ‘The winding insulation of a motor will be determined by the temperature rise in the motor and the ambient temperature. The insulation is normally dimensioned for the hottest point in the motor, at its nominal rating land at an ambient temperature of 40°C. Ita ‘motor will be subjected to ambient temper tures of greater than 40 °C, it must normally be erated {In most cases, the standard ratings of motors from ABB Motors are based on the tempera- ture rise applicable to insulation class B. in cases where the temperature rise is according to.ciass F, this is specified in the data tables. All motors are, however, designed with insulation according to ciass F, which permits a higher temperature rise than class 8. Thus, the motors have generous overload margins. “Siandias ording to IEC Publ Temperoture limits of insulation classes B and F ree 344 . 2 : all ie BGTotally-enclosed squirrel-cage induction motors Terminal markings Values in tables Tolerances Single-speed motors yee — TL — t len Note that two-speed motors with reconnect- ‘able windings (Dahlander connection) have higher output ratings than the corresponding size with separate windings. ‘The data specified in the tables represents typical values from tests. Guaranteed values according to IEC Publ. 34-1, with the tale lances specified therein, can be provided on request. ‘The following tolerances apply, according to IEC Publ, 34-1. Power factor ‘The power factor is determined by measuring the input power, vollage and current, at the rated output. The guaranteed value is subject toa standard tolerance of (1 ~ cos @V/6, but riot less than 0.02 and not exceeding 0.07. Voltage and frequency The table values specitied for output, speed, efficiency, power factor, starting torque and starting current apply at the rated voltage and frequency. These values will be affected, ifthe supply voltage or frequency deviate from the rated values. ‘The motors can operate continuously at the rated output, ata long-term voltage deviation of 5% and at the rated frequency. In such ceases, the temperature rise can increase by 10 K. Voltage deviations of not more than 410° can only be permitted for short periods. Speed The speed of the motors applies at the rated output and operating temperature. The standard tolerance of the guaranteed slip is = 20%, In the case of overspeed, the normal test speed is 120% of the rated speed. for a period of two minutes, Standards Two-speed motors with one reconnectable Winging (Dahlander eonnestion) TET) sgn app mee ue eR "a Len Re Rae Cl Constant torque Falling torque oan Ywisconnecton Vw" connection ‘Two-speed motors with two separate windings High speod ele ! lip BB Conversion factors for table date: KW = 1.34 hp 1.Nm =0.102 kom Js 1/4 GD? kom* Efficiency At the rated output, rated voltage and rated frequency, the efficiency is determined on the basis of the bearing and friction losses, iron losses, resistance losses and stray losses. ‘The guaranteed values apply, with a standard tolerance of ~10% of (1 ~ n), for motors 250 KW, and —18% of (1 ~ n), for motors $50. KW. Torque ‘The maximum torque, i. overioad capacity, at the rated voltage and frequency is at least 160% of the rated torque. The maximum torque of each motor variant is specified in the data tables. A larger motor should be chosen, it the cequired maximum torque exceeds the specified value. U1 the mains voltage deviates trom the rated voltage of the motor, the torque of the motor will vary, approximately in proportion to the square of ihe voltage. Itis, therefore, vital that the conductors to the motor are dimensioned sufficiently generously that no significant voltage drop will eccur, during starting or operation, Torque. M = 20000 +P where: = torque. Nm P. = output power, KW n= motor speed, rimin AGB Motors.Totally-enclosed squirrel-cage induction motors Choice of starting When choosing starting equipment, the rated Electrical design The following dimensioning table shows equipment current ty category and desired conat ie Swedsh pate, when selecing deect-onsne ore sets stare’ ang ater equipment. in motor arves To simply selection ot hecorect stating ‘oF Sl calgon ACS. Leal devations may equipment te dy categery shoul be apply at 1500 rnin. For other duty categories andor when choosing starting equment aca other nan crcton ine stars, contact the Making of starting cuenta bout So 7 times nearest ABB ofice. the vale curren Breaking ol at curent aca Maximum connectable area for Cu-cable, Making an breaking of staring current i : d Inching, tull-speed reversing and counter- ‘Connections” on page 18. curantbaking may occur Duty category AC-4 results in considerably reduced cont io, wich usualy means that mote generousy dimensioned staring equip tent shoud be oven 7 ee octane ste re Teme ota ay ec toniaaos curt eealison eindain Siew” counir Sina oun Se co er eer Selon BI ee Be MB She oe ete EB ow 07 8 16 1 15 +5 2% Osi 9 6A Nomalor 025 08 7A 16 18 15 ts 2 0810 8 at slowbiow oar is 7B 6 is 18 tors 8 aa Die or biase ee 15 2 1925 9 106 fuse 07 2 08 «6 ss 13 2 1625 9 106 SiB 11290 se ts 15 2 8 s8K0 Soe oe 1s 2 8 tno 22 52 10lA 18 16 as 2s 2 46 9 2020 5 69 to0l8 6 8 25 oF he 49 aM 16 18 as 2s LL 55 2 1@S 16 ie 38 25 2 919 12 3508 78 16 «1M 3 40 6 8 mB fie 18 5060 CC 6 2 1823 2 ues is 30 W60L, 63 Gt) 6 HO 3880 Baa? S280 Blade Wes 37 180M 63 60 «©6001 MOB 2aa2 «4s s8 re a ee ee) 8 59 200 t00 18 2 18 25 68 sees S135 3778 25S 28 2% 3 18 2 68S 67S 7560 4588 25M 125 3 50 25 95 160 72400 100 200 53 10a 250M 128 57 a 50 160 Fat00 100200 nen ag seme roan 2 abe ua cg knee me tn pees 10 98 MotosSs «& SS & Totally-enclosed squirrel-cage induction motors Stator Corrosion protection Drain holes Stator winding Rotor winding ABB Motors Mechanical design The stator frame, bearing shields and feet are, with the following exceptions, manufactured from pressure die-cast ight alloy, of high mechanical strength, low weight and good surace finish ‘The surface treatment of the motors satisfies industrial requirements on satisfactory corro- sion protection, in mechanically or chemically Motors that willbe operated in very humid or wet environments, and especially under Intermittent duty, should be provided with drain holes. The appropriate IM designation, such as IM 3031, Is specitied, on the basis of the method of mounting the motor. In the basic design, sizes 63 to 100 are supplied without drain holes, with which they can be provided as needed. If holes are drilled, the degree of protection will change to IP 54. If the motors are provided with special felt plugs Inthe holes, the IP $5 willbe retained, iecharical design Sizes 180 to 250 have castiron flange bearing shields. Sizes 200 to 250 have steel feet, baited to the stator frame, harsh environments. The colour of the blue finishing coat corresponds to Munsell 8B 4.5/ 3.25. Sizes 112 to 250 are provided with closable Plastic plugs in the drain holes. The plugs will be open, on delivery. When mounting the motors, it should be ensured that the drain holes face downwards. In the case of vertical ‘mounting, the upper plug must be hammeres home completely. In very dusty environments, both plugs should be hammered home. See variant codes 085, 066 and 076, under the heading "Drain holes", on p. 56. The stator winding satisfies insulation class F. ‘The winding comprises a random winding of round copper wire, laid in semisciosed siots. Impregnation is performed with solventloss resin. Together wit the bandaging of the coil ‘ends, this gives good mechanical stabilty to the winding. ‘The winding is tropicalised and insensitive to attacks by humidity and microorganisms. ‘The rotor winding is manufactured from aluminium and is pressure die-cast in the rotor slots. This design gives great mechanical strength and starting capacity, with a low noise levelTotally-enclosed squirrel-cage induction motors Terminal box Connections The terminal box is mounted on top of the stator and its bottom section is integrated with the stator, Sizes 69 to 200 are provided with knockout ‘openings on both sides. Sizes 225 and 250 feature FL. 13 flange ‘openings, on both sides. On delivery, the connection flanges are blanked off with cover plates. Sizes 200 to 260 can be provided with a mig section, with flange opening FL13 on the one ‘side, to facilitate the connection of heavy cables. can be provided with two type Pr 4 cable glands, on the other side. The mid ‘section can be rotated through 180°. The heights of motor versions with mid sections will be increased by 34 mm. See variant code 019, under the heading “Terminal boxes", on p. 59. ‘connection opelogs Motor se Opening __Sngl-speed version” 63 2 4xPr 186 Jit 8 4xPr225 112,192 2xPr28.3 160,180 * 4xPr37 200 ® 4xPr47 225,250 2xFL13 1xPra79 Wcharical desi Stator terminals on motor type MBT 160. 822024 Mut speed versions 4xPr 186 4xPr225 2xPr283 4xPra7 4xPra7 2xPra7a ) motors are orared or star-deta staring, te design of he terminal bores wilbe sina emul spaed versions. See vanant codes 024 and 142, unde heading Vis = sarang on p53. 2) Knackeutopeange 13) special ape Pange (FL. 19), for2x Pr S4 cable lana, Comparin of Pr and Pa Pri86 = Pgit Pr225 Pg i6 Pr283 © Pg2t Pr 37 Pg 29 Pr a7 Pg 36 Prsa Pg a2 ‘The terminal block features 6 terminals for Cu- ‘cables marked according to IEC 34-8. See the Section entitled "Terminal marking’, on p. 8. ‘Terminal box avalbl forthe MET 226, at 20 V. oe cenewcoon Forscm —Gucacw aren 63-100 Screw terminal 25 112, 132 Cable ug Ms 4 160. 180 Cable lug M6 38 200-250 Clamp terminal 70 ABB Motors