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    A-E L.O D.O[2146-9001-010]

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    © All Rights Reserved
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    5 views133 pages

    A-E L.O D.O (2146-9001-010)

    Uploaded by

    Dima Klipa

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 133
    Westfalia Separator AG Instruction Manual and Parts List No, 2146-9001-010 Ealion 0996 Mineral-oil separator with self-cleaning bow! Model OSC 4-02-0668 LY = GE Mineral-oll separator with self-cleaning bow! Model OSC 4-02-0865 Weteefpargar Ad sais Ld oii] areca E WESTFALIA SEPARATOR, CONTENTS Part Specification Part Il Operating Safety, Attendance, Operation and Clesning of the Separator Pact I Installation, Maintenance, Assembly and Dismantling of Gear Parts Pav of Parts single gear pump Diagram of the separator installation ss e+ Sectional view of the eeparator = = sc sv le mt Exploded view of thebowle = 2 5 ts sft tt 7 Saroryprecaatons Part I ~ Specification LL Application Pa tae 112 Component parts of the separator and the separator installation 1! 13 Technical data. ia ee Uh Operating principles of the separator | 2 2 2. 1 LL lt Va. Gmerse eeee t 1612 Operating principles of clarification 2 22202 2 t 30 L435 Operating principles of purification © 1 2 2 t bo Lela Operating principles of the purifier bowl 2 211 LL LL La! Qpersting principles of the elarifier bowl. 2021 211 Dt 14:6 Operating principles of the hydraulically conirolied sling piston audannuarpitoy see eee es ee 1.4.7 Operating principle of centripetal pump 2D D1 DDD lt X4'8 —Opersting principle of the gear | = ee er 349 Operating principle of the eenteifogal clutch: <1. a XA:10 Operating principle of the separator instalation. <<. +. Part H - Operating safety, attendance, operation and cleaning of the separator 2.1 Operating safety of the seperstor. 6 2 2 ee ee 21a Hints regording operating sefety =<. LL EX2 tmooreant hints regercing accident prevention © 21 1. 2.2°3 The health hazards involved when dealing with heavy olls andlubeoilt ss cae i Specifications for the separation of mineral cllsclasitieg in Bigerowsmeterialecewes Werle see n2i69-100 on Page on 6 on @ Me wb 2 i 1B we wa ws we ue in ia ve ve an zn 2a 2a 2B 53 Starting the separator with elaifier bowl Teeteal Information Recommended seserating temparsturss end make-up wate? percentages Hina for operation with purifier Baw, r= 5 Watersesl vent A Hines for operation with cariflee So Boo0g General information on ce-sludging the bow! 1+: When to de-sludge the bowl? E ao6 Displacement. s = = eer Fuande-studging 2 2 DT Dt 5 Programenntrale FD Dt Attendance oe \Mesoures tobe taken before starting the separator Before initial start-ups ee eee ee : Before eachstart-up 2 21 1 t : : Starcing the separator riit : Starting the aeparater with purifier bowl | 1 : De-sludging of the bowl... == De-sludging of the purifier bow! > Do-sluaging of the clarifier bow Stopping the separator = Stopping the separator with purifier Bow!” Stopping the separator with clarifier bow! Thebowl ee Gener ‘Assembling the bowl. - ‘Assembling the purifier bowl ‘Assomoling the elrifir bow! The regulating ring =. Purpose of te regulating ing « Determining sizeof regulating rng by ealculation Determining size of regulating ring by experiment Dismantling the Bowl ens ee Removing Belyamid gasiet fram bow! top Removing the Polyamid gasket. Inatallation of the Palyamis gasket >| Cleaning eer Cleaning thetowi <2 Dt A Cleaning the upper section ofthe frate 21 ttt ‘Cleaning the strainer and the operating-water feed system Glesning the gear cheers see ww ees Eleaning the pre-strainer si the auction sid of the pump < CClesning before a long-term shut-cown ofthe soparstor Part I ~ Inatallation, maintonanet Installation we Inntalling the Separator > 2. Motor connection «> oo 0 Connacting the three-phase AC motor | Connecting the DE motors ee Checking the cirestlan of rotation of the bot Speed and starting time of the bowl «= 269-100 on seembly and dismantling of gear parts Maintenance. « Cibrieation n= Cubrication ofiere > Trouble shooting. - Bowl performance = The gear parts Bowiheight == The Generale Removing the motor. How to fit the motor Inet Final check-up.» saln02 tritugal clutch > Important hints for ordering parts Frame 5 Removing the clutch shoes | Installation of the cluteh shoes. Mounting the cluteh driver + Removing the gear pump and the pump coupling. Removing the worm wheel and warm wheel shaft ton af the worm wheel and warm wheel shaft Before starting the separatar During start-up of the separator ‘Trouble shaoting on the Separator Remeving the vertical gar parts ‘Aseombling the vertical gear parts Important instructions for assembling Cibtication and maitenance echedule Part V - Parte List Feed comectione for operating water Fastening parts for separs Hood tes ee Water-toed lines 51! Hoe lt Vertical gear parts. <1 Worm epindie ss) Horizontal gear paris ><: ‘available gear parts s - Bowl end contripetel pump ‘Tools and accessories «=< Staines ese Prevstrainers << 2 st Single geer pump > Bump connections for single gear pump ump coupling for single gear pure = Sonetion essembly for single gear pump 2169-100 ore fe Page 35 3 fe an 3/8 38 3A 3ns 3ns 5ns 3ns 33 30 50, 320 312 3a 3/22 3i2 3n3 3/28 37 Sire Sit Sire. an ar eB fe os an ae ano ana ana ans, ana ans aia ane ap ane Diagram of separator installation Fig. 0/6 Dirty oil feed 1 Shut off device 19 Pressure reducer Pre-etrainer 20. Feed connections with soleri¢ valve Geer pomp for filing and eieplacement water Pre-eet valve 21. Feed connections with solani valve Steam-hested oll pre-hester for operating water ‘Automatie temperature contrat 22, Pressure gouge Steam inlet 23. Separator Sefety valve 2h Pressure switch Cenk oil to overflow tank 25 Shuteoft valve Condensate outlet 26 Clean oll dscherge Drain and vent cock 25. Water discharge 28 Operating-water discharge ir contra! uni 29 Sludge cisanara Sway solenoid valve 50. Motor control, way piston valve 51 Contral alt Return tance 2106-000 ore (mis page lank on purpose) ofs Sectional view of the separator 2106-000 on Fig. 0/8 on 2166-000, 1 Satety precautions, TYE ET = 11 Comet usage 12 Sater atckers on the machine paatrisdesignod +n accordance wih the chemical and physical proportes of the product sectiedby the customer and + themettedstsppestion of he separator agreed wih Westala Soprstr. In parieuar, products nat conforming tothe specications on the maker's nameplate may notte use. [Any mode of operation devitinghereltom is net proper andcorrect. Poe to any itendes deviation trom the agrees operating moda, tis theretore imporave to obtain tha consent of Westin Separator, ‘The folowing wamings must be atachacto the machine as sel-adesive stickers. “The stickers must aways bein parict condo, + Cleon city sicker. + Replace dumagedstckers. Fo.1 1) Osyin cise of oration wi raguancy converter 2) Ony incase of ht operation fase cpersing since 1.8 Basle operating principles 14 Bow! speed ana product 1.8 + Operations on the separator Disouneena ‘Separators ae used forthe soparaton of uid mitre or soles ot igus or iqule rte. be separate of High canna! tres are prosucedin theroiming dont Fa? Undertheinfuence fhe conitugaoces, separation of he quiémimure andor ‘Spetonof ho soe paris aks place mostrapy “Tho specially heavirconpanents are cispace othe bowl parghery, whereas the spocticalySghter components re dspacod tarde tha carvoc! the bow ‘The tigh centtugal fore is produee by very high tow speeds, On the on hag, highbow! speeds snl high aflsency. wade on he afer and, ay Sty igh mati stessng ofthe sara. “Te tow speeds an impertant parameter when aby the separator. copends ‘onthe chemical end physical poperesc! the product suchas + tmporahie (tnigher tan 10°C rower han 0%), + donetyofthothid and said components + aggressiveness oth product as regards corrosn ane woson (has fence ‘onthe selection lhe bow materi) “Te tow! speed i determined onthe bess of thats paramere aowing for 2n acoquae satoy margn. Hone ofthese paramaters shoud change dung opbaton is imperative 10 ‘contact Wesdale Separate AG. ‘The soparator works rly, provid tat ts operated and looked arin arcordance whew operainginacions. ‘Specialateton mustbe vento: + assemaly + sting + shang down + maintenance aa soning 181 Assembly e) ite pant nas several constuges, be cartulnottoterehange patel ‘trent bowls snca each Bow nas been blanoedinaidualy, ‘The bow parts aro marke withthe ere-number of he machine o wih ‘tree cite of the srl Damages pars must be replaced ‘immediately by practically now owe. ” ‘Ako intaling spre bow pans, the ‘owimustbere-belanced. 0 “Tha bow! pan are arrangasin fs08 postions rave tone ante, Locking devices and. algnmert marke mustbainpedect condition bow! must not be operated i Teckng cevees andaigrment Tar are tin petectenndtion l zr) 82 Geaied e — —— ances > | Fa 10 + Wan assombing the bow, bo sue to sry achere tothe nsivustens (ven in ehaptor2.42, in oreo to + Betore staring te Dow, be sre to + Tighan the bow! lock rng socurely the © marks onthe bout Boom or bow top an on eck ig must bovine wl each othe. + Check if the macho is completly ssomoled nc ropa instal + Cally faton hood 1. (Sssrarge housing 2 and cs pure +The goveing accent proventon rogulatons apply forthe electra Spplanoes andiestatavens 4 The froquoncy and votago ofthe power supply must correspond to thomachino specications. + Cary cut potential equakzason + Observe legarepusions; e.g. inthe eu = Low votage —_guieline TaRseWs, + Elecromagestc compatbity saRacEWG. 159 Before start-up Fe ran 0) check thatthe boul lock ng has eon fy thtaned. “The "O" marks on bow! botom or owl op and on the oo ng must bealigned “The bow must oat in cockwioe Grecton (ote arrow on ame. oF ‘oldscotecor, 0 “The separater ay only be operated sith protection dovces contorming ToEN296 auip sod ard iquid discharges secorsing, » ‘Check hat the ution and eco ingeystoms we sorsesabo © 1.54 Puting into opera- Desens + check whemer the superéory Seupment is operons sx he onectimivaune ested sndvessus re prossutzed 0 by inet, sein, pate mustnotbe exceeded, + Chock hat the paths are set to prow, + gully chock hoses fr sigs of soar. 1 Chock sight lasses for mechanical amage + Replace camaged pars by pars which areas good anew. + Retertochapier23, Rote to me makers nares Thevalestor ‘bowispeee, + dona ote heary au, ‘denatyof eso esnntugay Name-plate <= br] oy) Samm eoncooaea | ror 1+ Wor ear rotcton. ting nt O16 In case of frequncy converter op- te exceed the permiseble Bow! ‘sprodiaoe makersnamepiat) ‘+ The separator may ony be operated win an independent couce for ‘Speedtinsing. + Donat oo ruc wich is sb Retest elosen peton rm one > «The npr out ot bo unainT ‘ues wore expos pvecson S| recur. ‘In caso of operation with products ‘Rama to persons, ne correspon ing salty roglaions must be o> ‘evec. ‘Rela to the slaty cata she of he recut ‘Wear protctve cothing. or + Step he separator immadatly i ‘nuual noises bration occur sesso Ente OF ~ Only neateothotopeatin + Prosuetcontscingpassuch as bes arc hoses fs, fords cole rach wpe tier over 66°C Foes + Tro boo must not rn fo longer than %8 mites ino hl ap By as cherseoveeaing te oe Sovimatoraimay occu, row 155 shutdown and + For shacdoun rte tthe chapter “mergoncy or 2b 1 en, \ STOP ree 1.86 Maintenance and repair @> ny] LUnavourable operating conditions may requle shorter maininance intervals. ‘The aca tated blow ae untavowabie because toy either tack he materi tive separator director have ngewe effectonubiestoncooing + sppressive product (chemical or piysica) + ion peosuct emperatire + pret wit grease decaying properties + envirnment-temperature,dustand vapours Parioulrly. sessed gars such as Bow! lock Hing, Bow! boom, Bow! 19 tnd other bow pore wih a lege ‘arte rust be chackod ona requar base to ensure ste and eficentop- ee | = * —_— oh ry ‘Tinely maintenance and replacement of wom or damaged machine pats {5 ‘essontafor sal peraton ofthe machine. "Maintnance and rapa werk may ont be cared cutby to customer tothe extent asdeterbosin vs ntcon manual Martenance and rep work nat sorbed in his manual may only be cared ot bythe mancactuverorby rep snops" authored by the manufacture. Wi, therfore, commend is you own interes to have your separator nspectes Dy ou servce engineers at roguar inirals. Such Inspections wit Keep your Separate working relay and prevent uacesiabe shut-sowns, 6 + itch lf a elactieal apoiances via oman switch, + secure insalaton aganstunntan edro-saringwinleckag dovoos. Beforemaintenance and serving: Maintenance and reir Fas bo not loosen any part before the Fes chekiog stander to chaser + Dp not elm onto stand onthe ‘machine or patsofthe machine. + Usea sre working plator, a fuiable ase, eg. unber mat + Take saps to preventmachine pats sromovertaning. Do not heat bow! parts with the nakedtiane, Bow parts mustneverbewelded, This ago apples for hood and solide collector pans of steam: Sterizable separators. ven cing clearing + Load ening eauipment such 8 iting doves tor bow! o dss ‘nay enly be used for wore routines ( decerled in hssneructon man “a 1+ De not use damaged or incomplete toad carrying equipment CColec cringing oo prevent danger of sipping or product tector. Whenhanding wasteoisnote: + They can be inuious to heats doponaing on tie chemical com postion = Waste ol must be disposed of in ocorcance wthlocalepuatone oe Corason Cee Gores 446 Conexion Corrosion canals atect bow pans sae of tines sue Tis coresion canbe Naspread or piv or crack-shaped anc merts speci anton, ‘Gerosion on tails ses! bow mata hou be xaminad throughly ane r-preed covtelon can usual be massures reduction ol wat hckness) Pit rexack shaped carosion cant be moasured witout the iso! dana ‘hainial stage pitshaped corrosion is goeray caused by chornetons Depending on te stressing of the par, pitshared corosion can resut in creeped corason [Ei eatnat et anpncone Fase ‘Such tings can ony be ivestgstd by amatorl expen. In cate of crack-shaped cotosin tack with or witout superposed Fat-oreas land pi-shaped eaecion on main bowl components, be Machina mst be sh ‘Sownenmedaay, Contact your nearest Westa Separator representative ora hoough examine- tion Plsings Pings which 2 close oper or form ainear pater can seiy crack {omaton beneath te sutace. Br mapersen | Sucnptings shossbeinvasigetedby al arraterats ope on Fo w Erosion Eroionis caused sold panicles tho process iui. ‘These sod parle grind mais into the surfaces wih which they come ito “Thefolowing actos aveur he oscurence of osion: + ardolié pares + high troughput capacities ‘Theft sgn of erosion shoulé be early observed and documenta. Erosion can deepen api, ary weakening the bowl materi. ‘Conia yournearee Wastaka Separator eprecotaive fr a torough examing- ten. ntomaton on the nature ofthe derage ca be proved by phetos aster ‘te rien male 30 ‘The sctaces most suscenbotoaoson ae +) he batomet he attr the rsing channel nd tors. 2)tecantipta pup (Cavtaton) ‘)alsxtacesin the areao! te solids decharge ports ‘he nazes Oe ae e a ne 1 Specification ‘The machine described in this manual is» high eased centrifuge with self-cleaning’ baw! briefly parator" 1.1 Application the separation of il-water mixtures of for the The separator Is primerly used clarification of water-ree ole, ‘Purification’ fs the separation of liquid mixtures composed of two liqlds with simultsnecus removal of the solies contained inthe Tguige- arifleation le removing the ealds from a liquid. ‘The most important part of the separator Is the bowl which can be easly converted for elaification or purification ae requires. ton ie, however, only posible If the componente of the fees lguld can be CContrifugal sep ted if thoy are of ctferent derslty, andif they are not emulsified. ‘mechanically sepa 1.2 Component parts of the separator and separator intallation ‘The main components of the separator and ofthe separator inetellation are: frame and hood gear bow! food pure pre-strainer motor oll preheater “The separator consists of frame, hoée, geet, bow, centripetal pump end etteched mator. ‘The complete separator plant conelets of the separator, feed pump, pre-strainer, oll pre-heater, switehes, pipelines, accessories and toole for operation and repair. 2178-000 an 13 Technical data Bow! Sludge holding capacity (total) ss Spged for deraties of the process liquid up to 1050. 15°C) and of the cope Speed for higher densities Starting time. . 5. Motor (Output (without pum) (Output with pur) « Speed at SHz . . - Speed et

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