Double Flank Gear Rolling Tester ZWP 18

The photo is similar – it may not show the same equipment as quoted.

• Universal Measuring Machine for Double Flank Gear Rolling Inspections.

• Adjustable centre distance (mounting between centres): approx. 15 - 175mm.
• Adjustable centre distance (single-end mounting): approx.15 - 275mm.
• Repeatability with FRENCO - calibration master gears < 1.5µm *)
• Adjustable measuring force: 2 - 20N
• Inspection of straight and helical spur gearing. Module 0.15 - 2.0 (3.5).
• Inspection of internal gearing, worms and worm wheels.

Page 1
Double Flank Gear Rolling Tester ZWP 18

Item Description

1 RWZC
UNIVERSAL GEAR TESTER ZWP 18 (BASIC DEVICE)
 Used to determine tooth-to-tooth composite deviation, the radial composite error and
working centre distance of straight and helical spur gears as well as worm gears.
 Determination of individual deviations, runout and tooth thickness fluctuation
 Modular design
 For straight and helical gearing
 Module range: approx. 0.15 - 2.0
 Return path of measuring carriage: approx.120mm
 Repeatability with FRENCO - calibration master gears < 1.5µm
 Inspection of worms and worm wheels (using special accessories)
 Inspection of internal gearing and bevel gears (using special accessories)
 Adjustable centre distance
mounting between centres: approx. 15 - 175mm
single-end mounting: approx. 15 - 275mm

The basic unit consists of:

 Machine base
 BASE PLATE gp, fitted to the machine base, to mount steady centre attachments.
Base plate includes height adjustable quill to mount tip (support) centres, mounting
mandrels and special holding fixtures. Includes covering plate if steady centre
attachment is not required.
 Highly sensitive MEASURING SLIDE ms (horizontally adjustable via handwheel) to
mount steady centre attachments, tip (support) centres, mounting mandrels and
special holding fixtures. Includes integrated driving motor, drive unit and motor cable
to control the motor externally, adjustable measuring force and covering plate if steady
centre attachment is not required.
 Color:
Machine base: blue (RAL 5003 with structure)
Measuring slide and base plate: white (RAL 7035)
Mountings etc.: burnished black, metal color
 Incl. system calibration

In order to measure the variety mentioned above with the basic device, additional holders,
options and, if necessary, extensions are required! If workpiece drawings are available, these
are specifically offered below

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Item Description

2 RWZXG-18-ZD-P N/A
CYLINDRICAL MOUNTING MANDREL 18-zd-p FOR INSPECTION OF GEAR #1
 Fastened to the height adjustable quill of the BASE PLATE gp
 Single-end mounting of GEAR #1
 Diameters are adapted to bore-Ø 5 +0.012, ref. A
 For better and easier insertion into the bore, the mandrel will depend on the
workpiece and the design, manufactured with a entry groove (jamming during
insertion into the bore is prevented as far as possible)
 Incl. INSPECTION CERTIFICATE FOR CYLINDRICAL MOUNTING MANDREL pz1
zd  dimensional inspection (diameters in 3 levels) and visual inspection

Please note:
- In case of order, please tell us a support surface.
- Only for inspection of the bigger gear with m0.7 and z61

3 RWZXG N/A
MOUNTING SLEEVE FOR GEAR #2
 For mounting workpieces with one sided reference (--> work piece is in the sleeve,
freely rotatable at the reference)
 Fastened to the height adjustable quill of the BASE PLATE gp
 Dimensions are adapted to shaft-Ø 13.1 -0.006/-0.017
 Incl. INSPECTION CERTIFICATE FOR CYLINDRICAL MOUNTING MANDREL pz1
zd  dimensional inspection (diameters in 3 levels) and visual inspection

Please note:
Only for inspection of the bigger gear with m0.95 and z53

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Item Description

Mounting & driving equipment for master gears for spur gear inspection
4 RWZXG-18-ZDES-MS N/A
CYLINDRICAL SPECIAL MOUNTING MANDREL EXTRA SOLID 18-zdes-ms
 Extra solid construction to mount larger and heavier gears single ended on the
MEASURING SLIDE ms
 Fastened to the MEASURING SLIDE ms via an internal thread (screw joint)
 Also carries the driving or driver pinion (driving or driver pinion in special design)
 Complete assembly including driving flange (also in special design) --> mandrel
stepped to a diameter of 22mm! The driving or driver pinion and the driving flange
(both in special design) rotates around this driving/driver pinion.
 Maximum shaft-Ø = 32mm
 Dimensions are either individually adapted to customer requirements, depend on the
master gear or are to be specified by the customer.
 For better and easier insertion into the bore, the mandrel will depend on the workpiece
and the design, manufactured with an entry groove (jamming during insertion into the
bore is prevented as far as possible)
 Incl. INSPECTION CERTIFICATE FOR CYLINDRICAL MOUNTING MANDREL pz1
zd  dimensional inspection (diameters in 3 levels) and visual inspection

5 ONLY REQUIRED, IF MASTER GEAR HAS NO DRIVER GROOVE N/A

RWZXG-14/18-MI-RS
DRIVE MECHANISM 14/18-mi-rs (STANDARD REDUCING SLEEVE FOR MASTER Required for
GEARS WITHOUT DRIVER GROOVE) each bore-
 Single-end mounting and driving of gears (usually master gears) with a bore Ø > Ø of the
12mm master gear
 It consists of a reducing sleeve with an internal diameter incl. driver groove on the
lower plane face and a knurled clamping nut at the top to clamp the gear
 The gear is clamped between nut and shoulder  considerable amount of runout
error on large diameters possible due to undefined clamping position of the gear in
radial direction. The sleeve (and not the gear) rotates about the cylindrical mandrel.
 A driver groove is not required at the master gear!
 Bore diameters from different gears are reduced to a single (unified) bore diameter
with the help of the STANDARD REDUCING SLEEVE
 Internal Ø / bore Ø of the reducing sleeve = 10mm! (i.e. the reducing sleeve reduces
the bore diameter of the wheel to 10 mm as standard (= outside diameter of the static
mandrel  CYLINDRICAL MOUNTING MANDREL 18-zd-ms))
 External diameter of the reducing sleeve = bore diameter of the wheel! External
dimensions of the reducing sleeve are either individually adapted to customer
requirements, depend on the master gear or are to be specified by the customer

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Accessories for ring gear inspection:
Item Description

INSPECTION EQUIPMENT TO MEASURE INTERNAL GEARING

(INSPECTION EQUIPMENT FOR INTERNAL GEARING) 14/18-ivp
consists of:
 FOLDING MOUNTING FIXTURE 14/18-ka-ivp
 CYLINDRICAL MOUNTING MANDREL 14/18-zd-ivp
 CYLINDRICAL MOUNTING MANDREL WITH JOINING FLANGE - 18-zdf-ivp
 INDIVIDUAL MOUNTING FIXTURE FOR INTERNAL GEARING

6 RWZXG-14/18-KA-IVP N/A
FOLDING MOUNTING FIXTURE 14/18-ka-ivp
 Used to mount the CYLINDRICAL MOUNTING MANDREL 14/18-zd-ivp, which in turn
holds the master or mating gear.
 Can be mounted on the height adjustable quill of the BASE PLATE gp

7 RWZXG-14/18-ZD-IVP N/A
CYLINDRICAL MOUNTING MANDREL 14/18-zd-ivp
 Used to mount the master or mating gear of the internal gear.
 To be fastened at the FOLDING MOUNTING FIXTURE 14/18-ka-ivp
 Shaft Ø to be specified by customer

8 RWZXG N/A
CYLINDRICAL MOUNTING MANDREL
 Special mandrel for mounting of IMS GEAR individual mounting fixture for part
141634-10030 (IMS Gear)

9 RWZXG
INDIVIDUAL MOUNTING FIXTURE FOR INTERNAL GEARING
 Individually adapted to the internal gear and fastened to the JOINING FLANGE

Page 5
Control and Evaluation:
Item Description
Motor Control and Measurement Evaluation by means of FGI PRO (evaluation of radial composite error
(Fi"), tooth-to-tooth composite deviation (fi"), runout deviation (Fr") etc. using software)
10 RWZXE-FGI-PRO
FGI PRO (complete package)
Software evaluation consists of:
 19“ FRENCO measuring electronics MEG32 (CPU stot card, two channel
measuring/counter slot card and motor slot card in 19“ case)
 PC card integrated into 19“ FRENCO MEG32 electronics enclosure (operating
system: WINDOWS® 10 Pro); incl. keyboard and mouse (PC with USB2/3 interface)
 FRENCO - Rolling Inspection Software (FGI  FRENCO Gear Inspector) to evaluate
the basic parameters of the double flank gear rolling inspection Fr“, Fi“ and fi“
Examples of other useful standard FGI features and characteristics:
- Comfortable setting dialog with text and pictures
- Automatic approach and positioning of damaged features after measuring (features
can be selected)
- Approach and positioning of any chosen points within the evaluation graphs by right-
clicking the mouse on the respective point on the graph
- QS-STAT standard interface (Export) for statistical evaluation software (Q-DAS)
- XCNOS interface for statistical evaluation software (Böhme & Weiß)
- Language selection: German, English, Spanish, French, Italian, Portuguese, Polish,
Hungarian Czech, Russian, Romanian and Chinese
- Storage of all inspection records
Each inspection and each belonging inspection plan is saved in a separate file and
can be viewed anytime via the FGI software browser and printed via the printer
interface.
- Drag & drop function for MICROSOFT EXCEL®
Drag & drop function to drag X/Y values of a graphics table into MICROSOFT
EXCEL® using the mouse. 2 columns are automatically created in Excel and the X/Y
values are inserted into the respective table.
- Measurement of gear segments
- Determination of the center distance Aa (calibration with setting master is required);
output of the average, min. and max value
- Calculation of circumferential backlash Jt using the respective center distance Aa
(calibration with setting master is required); output of the average, min. and max
value
- Calculation of tooth thickness Sn using the respective center distance Aa (calibration
with setting master is required); output of the average, min. and max value
- Calculation of the dimension over/between measuring balls M dK or measuring pins
Mdr using the respective center distance Aa (calibration with setting master is
required); output of the average, min. and max value
- Calculation and output of Cp und Cpk (by default after QS9000)
 disconnectable output statistic in the measurement menu!
- Takeover of a calibration (calibrated actual value) for measurements with identical
calibration setpoint values in different inspection plans.
Inspection plans with identical calibration setpoints are automatically detected! After
changing an inspection plan a query is made to determine whether the calibrated
actual value is to be accepted. It is therefore not necessary to calibrate individually
for each measurement!
- Simultaneous representation of 4 graphics
- Single curves are displayed in case of several revolutions

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Item Description Price
U.S.
Dollars

- Support of unsymmetrical tolerances

- In case of calibration with a fixed setting master, the rocked minimum calibration
value size is taken over
- Controllable input and output at MEG 32
To, e.g., control a marking system for rejected workpieces.
- Automatic master error correction (requirement: coprime gear ratio between master
gear and workpiece  each tooth of the workpiece must contact each tooth of the
master gear once during the error detection). This method does not require any
additional measures to be taken at the device or the master gear. It is, however,
relatively time-consuming as the error detection is carried out before each
measurement. The position of the master gear is hence known during the
subsequent measurement.
- Averaging master error correction (requirement: no integer gear ratio between
master gear and workpiece). Averaging of a defined, freely selectable number of
measurements. Due to the requirement mentioned above, only the errors of the
master gear are “averaged” and not those of the workpiece, as errors of the
workpiece will always occur at the same position in the diagram during a full rotation.
The errors of the master gear on the other hand will shift between one measurement
to the next.
- and many more features
 22" TFT flat screen monitor
 Additional Ethernet Switch plug-in module to connect to external (company) networks

11 RWZXX-MES
MEASURING PROBE
 High-quality digital Heidenhain measuring probe (1Vss)

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Additional software options (free selectable):
Item Description

12 RWZSO
OPTIONAL: USER MANAGEMENT
General user management incl. user groups (machine operators, setters, administrators and
service)

13 RWZSO
OPTIONAL: FREELY CONFIGURABLE QS-STAT EXPORT
- SUPPORT OF QS-STAT EVENT CATALOG
- CONFIGURABLE FORMULA FOR Cp AND Cpk
(Due to many different reports that are in circulation, with this option can be done an
individual evaluation of the parameters Cp and Cpk!)

14 RWZSO
OPTIONAL: MICROSOFT EXCEL® - Export
All selected evaluation parameters and all associated measurement data of these evaluation
parameters of each inspection can be written to separate Excel files for further processing. It
is also possible to write evaluation parameters or measured values of measurements of
several work pieces into the same file. It is, however, not necessary to have MICROSOFT
EXCEL® installed on the PC in order to create and write to these Excel files!

15 RWZSO
OPTIONAL: PDF - Export
Configurable, automatic PDF export of all measurements (measurement protocols)

General Accessories for the Double Flank Gear Rolling Tester ZWP 18:
Item Description

16 RWZXT-K
OPTIONAL: MEASURING TABLE - small (W 800mm x D 700mm x H 940mm)
 Very stable measuring table
 Optionally for rolling inspection instruments ZWP 14, ZWP 18 and ZWP 06
 Space for electronic accessories and printer
 Drawer for master gears, setting masters, accessories etc.
 Separate drawer for keyboard
 Flexible monitor bracket for 22" TFT installed.
 Includes complete installation, el. wiring, multipoint connector + IEC connector.
 Incl. electrical safety check

17 RWZZK
FINAL ACCEPTANCE TEST, COMMISSIONING AND TRAINING AT CUSTOMERS
PREMISSES IN OVERSEAS
Each double flank gear tester is calibrated by the company FRENCO with a FRENCO own
calibration set. The reference values for not traceable values Fi, "Fr " and f "were determined
by the company FRENCO empirically. From the customer required final-acceptance, therefore
is a special benefit.
 1 day final-acceptance of the device together with the customer at customers
premises
 Incl. commissioning and training at the next day (training in either German or English
language)
 Every additional day charged at $1,798.00

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Item Description

18 SP
PACKAGING COSTS (MACHINE WITHOUT MEASURING TABLE)
 Incl. packaging costs (working hours, handling and material)
 Wooden box, manufactured and marked in accordance with IPPC standard.
 Dimensions L 1.3m x W 0.9m x H 1m (instruments with steady center attachment)
 Total weight approx. 220 kg (packaging and contents)

19 SP
PACKAGING COSTS (MACHINE WITH MEASURING TABLE)
 Incl. hours or work, handling and material
 Wooden box, manufactured and marked in accordance with IPPC standard; including
standard marking: up here, fragile, protect from moisture, not stackable.
 Box can be handled from each side.
 Dimensions: L 1.2m x W 0.8m x H 1.75m (instruments with steady center attachment)
 Total weight approx. 330kg (packaging and contents)

20 SFP
SHIPPING COSTS FOR SHIPPING WITH FORWARDING AGENCY
 Incl. costs of delivery for delivery of the complete measuring unit

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