anol sieu Thanh JSC (Fanol, Vieth@MeHaPTER 1: MAINTENANCE 4. Work Precautions ‘When conducting maintenance work, be careful to avoid injury caused by springs or the sharp edges of sheet metal Inspection If you discover any defects or problems during an inspection, fix the problems or if necessary take steps such as replacing a part Removal Check the problem area. At the same time, examne the cause of the problem and determine whether the part needs to be removed or disassembled, Next proceed according to the procedures presented in the Technical Manual. In cases where, for example, itis necessary to disassemble areas with large numbers of parts, parts which are similar to each other, or parts which are the same on the left and right, sort the parts so that you do nat mix them up during reassembly (1) Carefully sort the removes parts. Fettpeiret ection (2) Distinguish between parts which are being realaced and those which will be reused. (3) When replacing screws, etc., be sure to use the specified sizes. Assembly and Installation Unless specified otherwise, perform the removal procedures in reverse during assembly and installation. In cases where protrusions or holes are provided to assist in positioning parts, use them for accurate positioning and securing, (Protrusions and holes for positioning parts > Half pierced section) o102 Tools Using tools other than those specified can lead to injury or damage screws and parts. Have all the tools necessary for the work available. [ Standard Tool List] Thee [rane | onaniengn ce pe Romar a ee Krcsiscae 150mm . Ned | (0-160) Fecier gouge ip scr nea | tire) Fea cutng pare net | c8nmtom) = rim | (100 mm=I50 mm) Piper standart szendiver| 3mm | 10 160) Porat nastagh tam | recten ope aster nutdiver | am | (00 nm-180 mm) [eoisering ion 20Ww-20W teonein) | Tem | 10 me-180 mt Fie Fn und sags tequney ane | 25m o104 tan Ginn Tom pore | Shen: Ohne deen Hoewenshes | 25mm 20mm 18mm (For 3.07m, 2 lace equed 103 1-5 EZ/ EV series Rev. 1.1CHAPTER 1: MAINTENANCE ?@no! Sieu Thanh JSC (anol, Vietnam) Electrical system work > After removing wire bundles, fasten the wires with wire bundle bands (bar lock ties) during reinstallation so that} they will not sag, > When installing parts, be careful to avoid pinching cr damaging the wire bundles, > Ifa fuse blows, always replace it with one with the specified capacity. > Using a fuse with a larger capacity can not only damagel parts, but may cause fires. > Be careful not to drop image scanners, thermal print heads, and other sensors as they can be easily damaged. ‘Wiring bundle bands (bar lock ties) Sensor types > Photoelectric sensors may be broadly divided into the following four types: interrupt types (U-shaped), insarmapreypes actuator types, reflective types, and transmitting types. > Magnetic sensors use Hall ICs, which react to the pee ‘magnetic force in magnets. > Always tum off the power before plugging or unplugging) 2 sensor connectors. Sender Sender Reflective types ‘Switch types > Micro-switches may be divided between normally open - (N.©.) types and normally closed (N.C.) types. > With an (N.O.) connection, an internal contact is. NC. N. connected when the switch actuator is pressed No. N > With an (N.C.) connection, an internal contact is com disconnected when the switch actuator is pressed. Note ‘The machine is comprised of many gears, When inspecting or replacing parts, a “2 SS 0105) ‘Actuator types sender Transmitting types Sender 4 c. ° ©. ot com— 0108 yease to the gears. probleme may occur. EZ/ EV series Rev. 1.1 1-6anol sieu Thanh JSC (anol, Vieth@MeHaPTER 1: MAINTENANCE 2. JIGs 0109 021-16007-005 Screen Spring (2 pieces required) ‘Cut the ring end to make into hock, as shown on the: photograph, and attach wire tie bar on the other end. o110 ont Jig: 8mm (diameter) x 160mm (length) Jig: 4 mm (diameter) x 120 mm (length) 016-16141-003 024-75064-006 (2 pieces required) 1-7 EZ/ EV series Rev. 1.1CHAPTER 1: MAINTENANCE ?@no! Sieu Thanh JSC (anol, Vietnam) 3. Installation location Do not install the machine in any of the following locations. (1) Those subject to direct sunlight or any bright ocation such as by a window (If you must install in such a location, put a curtain or the like over the window.) (2) Those where the temperature changes drastizally. (3) Those that are too hot, cold, humid, or dry. RECOMMENDED: Temperature range: 15 degrees Celsius -30 degrees Celsius Humidity range: 40% - 70% No condensatior allowed (4) Those with radiant heat sources and any locetions in the direct path of air from air conditioners or heaters. (5) Any poorly ventilated location. (6) Dusty atmosphere. (7) Any tilted location {Installation height difference: 10 mm max. front to rear, 10 mm max. left to righ, Electrical connection > Plug the plug securely into the socket so that there is no problem with the contact in the power supply plug section, > Donotuse any triplets or extension cords. > Donotallow any other machine to stand on or crush the power cord. Ground connection > Always ground this machine to prevent electrcal shock in case of an electrical leakage. EZ/ EV series Rev. 1.1 1-8anol sieu Thanh JSC (anol, Vieth@MeHaPTER 1: MAINTENANCE 4. Exterior Cover Removal Front cover, (1) Remove the Front cover together with the Front door by removing screws (M4 x 8 screw; 4 pos) (M4 x 10 screw; 2 pes) (Shoulder screw, 3 pcs) Caution in mounting the Front cover back on the machine: ‘Mount the screws in the order from [1] o [9], as indicated on the sketch below. Master making unit front cover (1) With the machine power ON, press the green Release button to release the Master making unit and pull out the unit. Then turn OFF the machine power. (2) Remove screws (M4 x 8 screw: 4 pcs) from the Master making unit front cover and remove the cover. ‘Master making unit front cover Front door [5] (Round hole) [4] (Round hdje) {3} (Round hole) Shoulder screw Shoulder s: ‘Shoulder screw mie eos: a {9] (Elongated hole) — M4 x 8 screw [2] (Elongated hole) M4 x8 screw [8] (Round hole) (i M4 x 8 screw Fs [1] (Round hole) Be eo M4x 8 screw nl : = . on [6] (Elongated hole) [7] (Elongated hole) Front cover M4 x 10 screw M4 x 10 screw 1-9 EZ/ EV series Rev. 1.1