OIMATEC INC a eo sor SERVICE BULLETIN DATE: SEPTEMBER 19, 1989 No.: DIs [61s] — (Tol2 MACHINE MODEL: NCTYPE: MAZATROL T2/T3 SERIES ‘SERIAL No. RANGE: ‘SOFTWARE VERSION: AUTHOR: MAZATROL DEPARTMENT. SUBJECT: HOW TO RE-INITIALIZE A123 CONTROL es REMARKS: HOW TO RE-INTIALIZE A T23 CONTROL, MAZATROL “T2/TS" SERIES. ‘AS with the M2 contro, the 72 uses RAM memory to store important data. This includes parameters, programs, tool data, etc. : For various reasons, these memory systems can become disoriertied. This condition can be manifested in many ways such as: ~ GRT Alarm messages: Partly, Watct-Dog. Etc. ~ Patty LED'S on the control POE'S, - Garbage instead of valid data in Parameters. ‘You shoud be able to recover using the folowing proceduren. PROCEDURE TO INTIALIZE A 72/3 CONTROL, First, betore doing ANYTHING, it your control is C/D/EJF-VEASION, you mest have a microdisk. I the ‘customer doesn't have one, obtain it rom your regional serves otfice. 1) Check and compare the parameters in the control to the parameter lst supplied with the machine. you cannot find one, wrt thom down on paper. Be sure to check the “hidden parameters”. ‘Thote are the parameter: you'l see once you de the following, a) Press "PARAM". ) Press the yetlow Menu key third trom right under CRT. ©) Type in 1131 & pross “INPUT. ) Now page thr the parameters. Approved By: Page #1 0f 5 US 27 2023 29:55 12046324265 PAGE.@2776 Fo, £ rue ele Soeine 67494 zee can Are 2 Cans AUS 27 2003 29:56 12048324268 (0 191819] — (O[o[2 ‘You wit sae many now parameters such 95: On some T3(ate parameters), pitch error parameters, servo parameters, otc. On some two turet lathes thare are the “O° parametars. Also, Include cut- ‘tng condtiors. 1 porarneters are scrambled andlor you cannot rust thie settings, then go with the listings supplied with the machine. 11 thoge aren't to be found, it would be best to contact your regional service office for a general Esting of parameters, BEFORE CALLING, HAVE THE SOFTWARE VERSION, SERIAL NUMBER, MACHINE TYPE AND CONTROL HAROWARE VERSION (usually tound above the control card cage, Melia YTa.vasz. etc). 2) Back up any part programs or tooling data i necessary on paper or microdisk. PART 1 — INITIALIZING MEMORY ] “The following wit undoubtaly scramble the momory area butis a necessary step in order to rina ‘x9 memory. FOR CONTROLS WITH B3 VERSION AND EARLIER, 41) Flemovo the FX7Z7 board from the control. 2) Disconnect the battory from the crcult by removing the jumpers of X1 positions 3 & 4 and putting om5&6. 9) With x1 jumpers at 5 & 6 place a resistor(appx. 100 alum) across the capacitor (0100) loads. ‘This capacitor koopss ‘memory contents for 3 mewtes i Damery is disconnected. Monitor tha VOR ago while discharging he capacitor and when it maches approximately zero wots, remove the resistor. 4) Replace jumpers 5 8 6 to positions 3 & 4. 5) ttupon power up, the contro ratuses to allew you to change parameters, then do the following: a) Go to diagnostic mode. ) Bring curser down to WH addrees. ©) Type in 108706 & pross INPUT. 4) Bring cursar over to hox data of WH1CB706, 9) Change to valve on paramoter shoot. Usually 00 oF 8 & press INPUT: 1) Power off & back on and you should be able to dear memory, ete 3f FOR CONTROLS WITH B4 AND LATER VERSION 41) Provided that everything has boon backed up, tum contol of. 2) Remove POB hokding brackets. 2) Pus FX701 board forward an inch oF two. 4) Tum DIP-SWITCH 3 oft Page #2015 PAGE.23 obvarn oon 3t4 Eg st) -s4b ottSERVICE BULLETIN no.: 791819) — IZ 15) Reinaert the PCB. 6) Tum CNC power on. Wat 5 coconde and pewor off. Wait another 5 seconds and power back on. 7) Power of control. 8) Reset DIP-SWITCH 310 ON. PART 2 — RESET PARITY 1) Tum off CNC power. 2) Remove PCD holding brackets. 3) Pull FX701 forward an inch or two. 4) Tum DIP-SWITCH 2 oft 5) Rerincen PCB, '6) Tum the CNC power on and obsorve if PARITY LED romaine OFF. Tt 38 on, repeat power off/on until itis extinguished. Pioase allow 5 SECONDS in betwoon off & on. 7) With power of, sat DIP-SWITCH 2 to oft PART 3-——~ RELOADING PARAMETERS. zy the paramoters are stored on cassette oF disc, reload paramaters into memory. f you don't havo ‘See, reload the dota manually. Again, make sure that all parameters have been inserted, even the So-called "hidden" paramators. Hyyou have a T2 control you cannot gat to some Ta paramators to reset. Thia not a problem M hey are ‘shoady zero. H they have actorisks, thon contact the Mazatro! Oppartnent, In some rare cases, the control refuees to alow any parameters to be sat. Ploase go back to ln ‘Galtzation procedure Step § for B3 version and prior. FOR C/O/E/-VERSION AN ADDTTIONAL STEP IS NECESSARY: IF THE PARAMETERS WERE LOADED IN BY HAND: 1) THEY MUST BE SAVED ONTO A MICRO-DISK. 2) POWER OFF CONTROL. 3) POWER ON CONTROL 4) RELOAD PARAMETERS BACK INTO CONTROL FROM MICRO-DISK, Page #3 of fu 27 2003 @8:56 12048324268 PAGE.24PART 4-— USING ALL ERASE TO CLEAR Now that the ram memory has beon cleared with part 1,partialy formatiod with part 2, you must use. ‘tho "ALL ERASE" to wipo out the funny numbers and so.on, To Do This: 1) Solect the PROGRAM FILE page. Press “ALL ERASE", type -9999 & prose “INPUT 2) Setect the TOOL DATA page. Proce “ALL ERASE®, type -9999 & pross “INPUT” 9) Sotoct the TOOL OFFSET page. ross "ALL ERASE™, typo -9999 & pross “INPUT” 1 Tooting information wasn't stored on the micro-6iek, thon 4) Select the TOOL SET page. Move the cursor down to each valve and enter “O° and pross INPUT. PART 5 —~~ RESETTING DISPLAY 1) Select COMMAND pago. 2) Move curser down to the AXIS POSTTIONS and reget 1 zero. 3) Move curser down to the COUNTER & reset to*0° 4) Do the samo with “TAILSTOGK™,"Z-OFFSET","C-OFFSET, and theTIME COUNTERS. PART 6 —_— LOAD REST OF DATA 1) Load in the TOOL DATA, C-COND, AND CHUCK DATA. Also, any Part Programs that were saved. Page #4 ofS 27 2003 29:56 12048324268 PAGE. 2SFAX WO.: 12048324268 28-27-93, 992178, SERVICE BULLETIN ff yo. e718) - ero ‘T2/3 CONTROL LOGIC RACK (Check lame (MCUAL: Normeby dee not fight (Check lene (OAL: Normay des net ght F814: Normaty does. not tight (Ughts wen toube occurs, DVI : Normatty dows not ight snd vuunty Mlckere) Froe Fy 3) g22 -100- &¥ ~~) #° ee vey ~~) By. aie. Cx HS Fx 424 FAG allen! Ex $3Q) Ex 530) Ex 46% extthe Page #5 of 5 27 2003 29:56 12048324268 PAGE. 26