Jotun Paints PAINTING QUALIFICATION TEST BANYU URIP PROJECT MOBIL CEPU Ltd ABRASIVE TEST OF EURO GRIT Performance by: Fabricator: PT. JOTUN INDONESIA PT. CITRA NIAGA UTAMA PT. MULTI SERVINDO PRATAMA Witness by: Main Contractor: TRIPATRA — SAMSUNG CONSORTIUM Witness by: Owner: MOBIL CEPU LIMITED PT. JOTUN INDONESIA Indu 20 BERKS Ta Fae Webster conan (Gharng Saat Baal 7520 indonesia ¥4271 00002057 “Ez 2 onezese Emel” cosine’ sevice ndonesaeotn.comJotun Paints INTRODUCTION All contractors shall perform Painting Qualification Test in accordance with the Mobil Cepu Limited Specification Based on agreed schedule. Several tests shall be carried out to meet all painting specification: 1. Rust Grade Assessment. 2. Pressurize Air Quality 2.1, Blotter Test 3. Abrasive Materials Quality 3.1. Conductivity Test 4. Blasted Surface Quality 4.1, Salt Content Test 4.2. Dust Level Test 4.3. Anchor Profile Test 4.4. Cleanliness Test Attendance : 1. Mr. Petrus JM (Mobil Cepu Limited Representative) 2, Mr. Heri Febriyanto (Tripatra - Samsung Representative) 3. Mr. Agus P.S. (PT. Servindo/ PT. CITRA NU Representative) 4. Mr. Wiwid M (PT. Jotun Indonesia Representative) PT. JOTUN INDONESIA tan MALS MBZIOD BOARS |e ‘Giarong ara Oates! 7620 raoonlaGra Scope Jotun Paints To determine initial condition of Rust Grade at steel surface before Blasting and Painting. Equipment SSPC Vis 1 standard book, Pictorial Standard. Reference 1SO 8501-1 / SSPC Vis 1 Rust Grade A 100% MILL SCALE. Steel surface largely covered with adherent mill scale but little, if Any, rust. | Rust Grade B- MILL SCALE + RUST. Steal ‘surface Which has begun to rust and from which the mill scale has begun to flake. Rust Grade C — 100% RUST. Steel surface on which the mill scale has rusted away or from which it can be scraped, but with slight pitting visible under normal vision Rust Grade D - RUST PITS. Steel surface on which the mill scale has rusted away and on which general Pitting is visible under normal vision. PT. JOTUN INDONESIA Kavevan ngs M200 BERK? Fa Weoate JOTUN Jotun Paints PHOTOGRAPH BLOTER TEST Test Result no oil & water intact on the collector Prepared by Witness by Witness by ‘Accepted by a ef — | eo a on Petri © PT. MSP / PT CNU RA-S ISUN Mobil Cepr oe webone ‘Geran Bera Sneed "7526 sone "622109062657 “2x eanezeso Eat Site sonaendonesiaoun.comJotun Paints 3. ABI LI 3.4, CONDUCTIVITY TES Scope To determine the quantity of conductivity from abrasive materials that used in air blast cleaning. Equipment 1. Hanna Conductivity meter (S/N HE9930). 2. Distilled water. 3. Plastic/Giass Bottle. 4, Weight Measurement tools. 5. Digital Thermometer. Reference ASTM D—4940 Procedure ASTM - 4940 Wear gloves during the test. Measure initial conductivity of purified water using Conductivity Meter. Measure 300 mL abrasive and 300 mL Purified Water. Put in the abrasive materials into cup for 300 mL and then put in the purified water also 300 mL (Ratio 1: 1). Stir the Jar for about 1 minute, let stand for 8 minutes and then stir it again about 1 minute. Visualizes of presence of Oil either on top or as emulsion Remove distilled water into clean glass jar and dried out Measure Conductivity with Electronic Conductivity Gauge Record temperature of the solution that used for measure. }0.Rinse the Conductivity meter and all equipment with purified water before use it again. Result NO @ BONS 22m + From measurement initial and final result, conductivity test for Euro Grit abrasives are (17-4) = 16 Siem. + Check by visual, no oil or other contaminant in liquid. Prepared by Witness by Witness by ‘Accepted by * — i. Wiwid M Hery F: Jotun Coating Advisor | PT.MSP/PTCNU | TRIPATRA-SAMSUNG | Mobil Cepu Ltd PT. JOTUN INDONESIA ean nau 210 Bok Wobsto -nnwjonnconap Chang bore tones Tero mdcntla saz eeaner “advanmezese can” waren seanicom45JOTUN Jotun Paints PHOTOGRAPH CONDUCTIVITY TEST ABRASIVE EURO GRIT Pour the abrasives into water z Stir it 1 minute4.8 Scope Jotun Paints ‘ACI i Lt le Meth« For determine the presence of soluble contaminants on the blasted surface by use of fiexible cells in the form of adhesive patches before painting or a similar treatment. Equipment 1. Hanna Conductivity meter (S/N HE9930). 2. Elcometer 135 Bresle Patches. 3. Syringe with needle, 3 ml. 4. Distilled water. 5. Laser Thermometer. Reference ISO 8502-6 and 9 Procedure. 1. Wear gloves during the test. Calibrate the conductivity meter(for several Model) 2. Measure conductivity of purified water using Conductivity Meter. 3. Remove protective backing and foam centre from Bresle Patch. 4. Apply patch to surface. Press firmly around perimeter of patch to ensure a complete seal. Fill a small beaker with 15 mi of distilled water and determine the conductivity (uSlem). 6. Fill syringe with 3 ml of de-ionised water. Insert syringe into patch through spongy foam perimeter and inject 3 ml of de- ionised water into patch. Do not remove syringe. With syringe still in patch, reposition needle and evacuate any air in patch. Remove syringe from patch, hold syringe with needle pointing upwards and expel air. 10. Insert syringe into patch through spongy foam perimeter and inject remaining de- ionised water into patch. Do not remove syringe. 11.After a suitable period of time (10 minutes)* suck the solution back into the syringe and then immediately re-inject back into the patch. 12. Repeat step 10 until at least four injection/sucking cycles have been completed. PT. JOTUN INDONESIA Kanan nan IZOD BARK! Fae este wot eee cece conton eer toreegeeneenJotun Paints 13.At end of last cycle extract as much solution as possible and remove syringe from patch’. 14. Transfer the water back to the beaker and by use of the conduct meter determines the conductivity (U:S/cm). 18.Determine the actual conductivity by subtracting the initial value of distilled water from the final value. 16.To determine the result in mg/m2 multiply the actual conductivity by a factor of 6. Calculate the Conductivity of the Sample. Calculate the conductivity due to soluble salt contamination using the Formula: (A-B) = C, where: A= Conductivity of Extract 8 = Conductivity of Blank C = Conduetivity due to surface soluble salt extraction Entry Result Conductivity of Extract (A) 3 ySicm Conductivity of Blank (B) 0 pSicm omen Due to Soluble Sait Extraction 3 pS/em * Blank Water 15 mi constant in formula 6 Result To determine the result in mg/m? (3-0) sS/cm X 6 = 18 mg/m? Conclusion: Accepted fiom Date / Weather / Time 24 October, 2012 / Clear / 09.36 am Dry Temp. 31°C ‘Wet Temp. 23°C ‘Humidity 51% Dew Point 20°C ‘Steel Temperature 29, 6°C Prepared by Witness by Witness by Y Air eas ‘Aqus P Santosa PT. MSP / PT CNU RIPATRA-SAMSUNG | Mobil Cepu Ltd PT. JOTUN INDONESIA Kanan inet 6200 BRK Fa Weoate wana com ee nes rrunocaccnice | Saat cnenzesy Seu snmazese star conan eT craeiajeanicomJotun Paints PHOTOGRAPH SALT TEST 1 mi distilled water Install bresle patch Salt contamination result 3 uS/em PT. JOTUN INDONESIA Kavos nat 82 1 W. fm ‘Ghreng Berar Sal 17820 donate "02 28 enoezes7 Ad 21 aonezese Webster corton Binet [Coseine’ sence novresegitn.oomTLE} Scope To determine the presence, size and quantity of dust contamination blast cleaned surface. Equipment 1. Adhesive Tape ~ Colorless and transparent self adhesive pressure sensitive tape, 25 mm wide. 2. White paper. Reference ISO 8502-3 Procedure 1. Remove the first 3 tums of tape from the roll. Remove or cut a piece of tape approximately 200mm long. 2, Press about 150 mm freshly exposed tape firmly on the surface of the steel. 3. Rub the tape thoroughly against the steel with the thumb or with the roller. Do this three (3X) times in each direction so that each stroke takes about 5 to 6 seconds. 4, Remove the tape and place it in a piece of glass, cardboard or white paper. Make sure it adheres well to the surface. 5. Assess the quantity of dust on the tape by comparing visually an area of the tape with the equivalent sized areas of the pictorial shown in the standard (reverse side) 6. Assess the predomination dust particle size on the adhesive tape by comparing with the reference table in the standard which defines six (6) dust particle size classes (designated as 0, 1, 2,3 4 & 5) 7. Carry out a sufficient number of the test to characterize the surface under test. For every surface of one particular type and aspect, carry out not less than three separate tests. If the results do not have a spread of one or less quantity rating, carry out at least two additional tests to establish mean. 8. After completing the test and before panting the steel surface, remove any tape or adhesive left on the test surface. PT. JOTUN INDONESIA awosan i 2109 Ble Webste SSPC Vis 1 standard book (ISO- Sa 3- Blast Cleaning to Visually Clean Steel) When viewed with magnification, the surface shall be free from visible oil, grease and dirt and shall be free from mill scale, rust, paint coating and foreign matter. It shall have uniform metalic colors. Result Based on Test Pipe 4" PQT. Cleanliness test shall according to SSPC Vis 1 standard book Blast Cleaning to Visually clean steel. Result of cleanliness test is SSPC SP 5 ISO Sa-3 Ambient Condition Date /Weather/Time 24 October, 20127 Clear /09.30 am Dry Temperature 31°C Wet Temperature 23°C Humility 31% Dew Point 20°C Steel Temperature 296°C PT. JOTUN INDONESIA anata naa MMOD BERKS Te ae etete winoun comin ‘Grarang Barat Boke $7S20 nconenia 8221 89962087 ceeints Jotun Pai PHOTOGRAPH SURFACE CLEANILESS Initial condition after blast cleaning Photo SSPC Vis 1 standard book Similar with A Sa 3 (SSPC SP 5) Prepared by Witness by Witness by ‘Accepted by : _— P42 5 Dw 25.4 wiwid M /AqusP Santosa | — Hery Febryanto Petrus JM” Jotun Coating Advisor | PT.MSP/PTCNU | TRIPATRA-SAMSUNG | Mobil Cepu Ltd Pr. JOTUNINDONESIA eooeeens) Kaveean w oe Woveso :wjonn conan ‘Ghareng Gerat Bal 17520 ueala "aziz onoezss7 “82 z1a0pe26s0 Ema!” ; contomer serve ndanesiaiotn.com