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International Journal of Computer Integrated

Manufacturing

ISSN: (Print) (Online) Journal homepage: https://www.tandfonline.com/loi/tcim20

A digital twin reference architecture for


pharmaceutical cannabis production

Orestis Spyrou, Cor Verdouw & William Hurst

To cite this article: Orestis Spyrou, Cor Verdouw & William Hurst (12 Sep 2023): A digital
twin reference architecture for pharmaceutical cannabis production, International Journal of
Computer Integrated Manufacturing, DOI: 10.1080/0951192X.2023.2257635

To link to this article: https://doi.org/10.1080/0951192X.2023.2257635

© 2023 Wageningen University. Published


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Francis Group.

Published online: 12 Sep 2023.

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INTERNATIONAL JOURNAL OF COMPUTER INTEGRATED MANUFACTURING
https://doi.org/10.1080/0951192X.2023.2257635

A digital twin reference architecture for pharmaceutical cannabis production


Orestis Spyroua, Cor Verdouwa,b and William Hursta
a
Information Technology Group, Wageningen University and Research, Leeuwenborch, Wageningen, NL, The Netherlands; bMprise, Mprise
Agriware, Veenendaal, The Netherlands

ABSTRACT ARTICLE HISTORY


The production of pharmaceutical cannabis is a complex and dynamic industry that has to meet Received 25 July 2022
critical challenges concerning product quality, compliance, traceability, food safety, sustainability Accepted 8 August 2023
and health. Digital twins have the potential to be powerful enablers for producers to meet these KEYWORDS
challenges. However, digital twins for the pharmaceutical production of cannabis are still under Digital twin; pharmaceutical
exploration and not yet researched. This paper contributes to overcoming this situation by cannabis; IoT; reference
proposing a reference architecture for the development and implementation of digital twins in architecture; gamification;
this domain. Based on a design-oriented methodology, it defines and applies a coherent set of smart production
architecture views for modelling digital twin-based systems. Furthermore, a proof of concept of an
immersive digital twin has been developed in order to test the applicability of reference architec­
ture. This digital twin is developed in the open, cross-industry platform Unity and includes an
extensive 3D model of a cannabis production facility. It is connected with real-world data through
an application programming interface integration displaying real-time sensor data from a live
greenhouse. The 3D environment is fully explorable, where the user takes control of an avatar
character to walk around the facility and view real-time sensor readings. The expert validation
shows that the developed digital twin is a valuable and innovative first step for remote manage­
ment of pharmaceutical cannabis production. Further developments are needed to leverage its full
potential, especially adding more types of sensor data, developing implementation-specific 3D
models, extending the digital twin with predictive and prescriptive capabilities and connecting it
to actuators.

1. Introduction system over its life cycle in a virtual space (Rosen,


Boschert, and Sohr 2018; Verdouw et al. 2021). Using
The production of pharmaceutical cannabis is
digital twins for production management enables the
a complex and dynamic industry that has to meet
decoupling of physical flows and processes from its
critical challenges concerning product quality, com­
planning and control. Production processes can be
pliance, traceability, food safety, sustainability and
managed remotely based on (near) real-time digital
health (van der Giessen, van Ooyen-Houben, and
information, which allows for fast, flexible and
Moolenaar 2016; Vanhove, Van Damme, and Meert
advanced analysis, decision-making and control deci­
2011). Digital twin technologies have the potential
sion-making (Ciano et al. 2021; Cimino, Negri, and
to be powerful enablers for producers to meet these
Fumagalli 2019; Onaji et al. 2022). As such, digital
challenges.
twins are considered in the literature as
A digital twin is a comprehensive digital represen­
a prerequisite for a cyber-physical production system,
tation of a physical system, to which it is both real-
which is a core element of industry 4.0 (Uhlemann,
time and remotely connected (Tekinerdogan and
Lehmann, and Steinhilper 2017, Ciano et a., 2021).
Verdouw 2020), thus providing stakeholders with fea­
tures such as data analytics and prediction of query Digital twin-driven systems may be implemented
data (Anthony Howard et al. 2020; Howard, Ma, and in different manufacturing domains, including the
Jørgensen 2020; Slot, Huisman, and Lutters 2020). production of pharmaceutical cannabis, which is the
Digital twin-driven technologies are able to mirror focus of the present article. This is a highly indus­
the behaviour, future or current states of the physical trialised type of greenhouse production, which is

CONTACT William Hurst will.hurst@wur.nl Information Technology Group, Wageningen University and Research, Leeuwenborch, Hollandseweg 1,
Wageningen, NL 6706 KN, The Netherlands
© 2023 Wageningen University. Published by Informa UK Limited, trading as Taylor & Francis Group.
This is an Open Access article distributed under the terms of the Creative Commons Attribution License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use,
distribution, and reproduction in any medium, provided the original work is properly cited. The terms on which this article has been published allow the posting of the Accepted
Manuscript in a repository by the author(s) or with their consent.
2 W. HURST ET AL.

characterised by large-scale production and heavy outlines the methodology for the approach used in
use of technology. Cannabis production differs sig­ this research, with the reference architecture pro­
nificantly from factory-wise production of other vided in Section 4. The Proof of Concept is presented
medical products that can be fully standardized. in Sections 5. Finally, the main findings are summar­
Depending on the purpose of usage, the virtualised ized and discussed in section 6.
objects in greenhouse horticulture may range from
individual plants’ genetics to a greenhouse or the
complete value chain. 2. Background
Digital twins have the potential to substantially
2.1. DT emergence
enhance greenhouse horticulture productivity and
sustainability (Defraeye et al. 2021; Howard, Ma, The principles behind the DT vision originate from the
and Jørgensen 2020; Tao et al. 2019; Tian et al. Product Lifecycle Management domain (Grieves
2020). However, at the time of writing this article, 2014), where it was proposed to use a digital counter­
digital twins for the pharmaceutical production of part of each physical product as a central means to
cannabis are still under exploration. As will be manage product data along the product life cycle.
highlighted in Section 2, recent studies focus on NASA introduced the concept DT for this idea and
the implementation of digital twins for a diverse used it for an ultra-high fidelity simulation of the
range of crops (Ariesen-Verschuur, Verdouw, and space vehicle that would allow the engineers on
Tekinerdogan 2022). However, to the best of our earth to mirror the precise and actual conditions of
knowledge, this article is the first to document the the real vehicle during the mission (Boschert and
use of a digital twin specifically for pharmaceutical Rosen 2016; Glaessgen and Stargel 2012).
cannabis production. Thus, DTs can be described as virtual, digital
Therefore, the contribution to knowledge provided equivalents of physical objects (Tekinerdogan and
in this work involves analyses of how digital twins Verdouw 2020). They are real-time and remotely con­
(DTs) can advance pharmaceutical cannabis produc­ nected to real objects and provide rich representa­
tion. The main output is the design of a reference tions of these objects and their context. This
architecture for the development and implementa­ representation may range from relatively basic digital
tion of DT systems in pharmaceutical cannabis pro­ models to advanced 3D visualizations based on
duction. The novelty of the work is further enhanced immersive technologies (virtual, augmented and
by the usage of immersive technologies (specifically mixed reality), which are also called embodied DTs.
virtual reality) for more user-centric immersive DTs in The essence of a DT is the dynamic, bi-
product management. Therefore, this reference archi­ directional mirroring with its physical sibling.
tecture will provide a coherent set of predefined This discerns DTs from digital models, digital gen­
models that can be used as a common language by erators and digital shadows (Kritzinger et al.
designers of DT and VR-based DT systems. Most exist­ 2018). A digital model is synchronized through
ing DT solutions tend to be developed as siloed/one- manual intervention and does not include auto­
off applications, and the knowledge is not always mated translation or interpretation between digi­
transferrable (Barricelli and Fogli 2022; Ma et al. tal and physical objects. A digital generator goes
2019). There are also no specific standards or road­ one step further by using a digital object to auto­
maps for integration from a human-computer- matically generate or enhance a physical object.
interaction perspective. Thus, the reference architec­ In the case of digital shadows, mechanisms are
ture provided in this article offers a way to design by provided (e.g. sensors) to provide an automatic
means of a user-centric approach. Moreover, this data flow to the digital object. A DT goes beyond
paper aims to develop a Proof of Concept of a DT in this one-way communication since digital and
3D visualization in order to test the applicability of the physical objects are causally connected and
reference architecture. synchronized.
The remainder of this article is as follows: Section 2 More specifically, a previous paper defined the
provides a background discussion on DTs and related essential characteristics of DTs as summarized in
applications within the agricultural domain. Section 3 Table 1 (Verdouw et al. 2021).
INTERNATIONAL JOURNAL OF COMPUTER INTEGRATED MANUFACTURING 3

Table 1. DT characteristics.
Characteristic Definition
Timeliness DTs communicate with its physical twins in real-time. The state of the physical object are (instantly) identified and visually orchestrated
(Durão et al. 2018; Park et al. 2019; Tao et al. 2018; Verdouw et al. 2016).
Fidelity The reliability and the high levels of security must be indubitable providing the end user enormous trust towards decision-making
processes by the system (Durão et al. 2018; Tao et al. 2018; Verdouw et al. 2015).
Integration DTs should integrate data from different convergence input sources and aspects of the physical entity in a concise format (Kritzinger et al.
2018; Park et al. 2019; Schleich et al. 2017; Tao et al. 2018).
Intelligence DTs additionally may include models that illustrate, predict and analyse the behavior of their physical twins, creating them more intelligent
and independent towards decision making (Durão et al. 2018; Glaessgen and Stargel 2012; Kritzinger et al. 2018; Park et al. 2019;
Schleich et al. 2017).
Complexity DTs can represent a wide range of physical objects, resources process and activities in different level of detail scale (El and Fieee 2002;
Glaessgen and Stargel 2012; Grieves 2014; Kahlen, Flumerfelt, and Alves 2016; Verdouw et al. 2016).

2.2. Digital twins in manufacturing system by using sensors and actuators. The resulting
DT is used to remotely monitor the real-time state and
DTs are expected to play a key role in smart, data-
behaviour and to intervene in case of actual or pre­
driven manufacturing systems. They allow to simulate
dicted deviations. Finally, the disposal phase takes
and optimize production systems and provide
place, in which the physical production system is
a detailed visualization of the manufacturing process
disposed, but the conceptual object may remain for
from single components up to the whole assembly
some period, e.g. for traceability, compliance and
(Kritzinger et al. 2018). Manufacturing DTs plays a key
learning.
role in integrating across multiple stages of the life
In each life cycle stage, different capabilities are
cycle of a production system (He and Bai 2021;
required. For this reason, Verdouw et al. (2021) define
Schleich et al. 2017). In the design stage, a digital
a typology of six distinct DTs, as listed in Table 2.
model allows early and efficient assessment of con­
sequences of design decisions on the manufacturing
process, reducing the need to develop costly physical
2.3. Pharmaceutical cannabis production
prototypes (Grieves and Vickers 2017; Schleich et al.
2017). Such a digital model, also called a digital mock- After the decriminalisation of cannabis for medical
up, can be considered as a precursor of a DT, since it is use (or even recreational use) in various countries
not yet connected to a physical object. After the around the globe (e.g. USA, Canada and The
design phase, the digital model of the production Netherlands), the manufacture of high-quality canna­
system can be used to generate the physical twin by bis products, as well as by-products, in the pharma­
serving as the basis to implement and configure the ceutical domain of controllable greenhouse facilities
production system. During operational usage, the is considered an additional challenge to the domain
digital model is connected to the physical production of horticultural production. Cannabis is an annual

Table 2. DT categories and typologies.


DT Typology
Imaginary Digital May be considered as a proof-of-concept (predefined requirements, 3D production models, disposal specs, etc.), with the purposes of
Twin visualizing an object not yet existent. Yet, all the needed information that will later be used as an input in the materialization
process of its physical twin (Kahlen, Flumerfelt, and Alves 2016; Verdouw et al. 2015) is provided, with the ability to simulate the
behaviour between predefined thresholds (Flumerfelt 2017; Kahlen, Flumerfelt, and Alves 2016).
Monitoring Digital Is a digital illustration of the actual form of a real-life physical entity monitoring in real-time the aspects that are needed to be tracked.
Twin It may obtain forecasting characteristics, providing information about in present or past states of the connected real-life object
(growth predictive model tuned with weather forecast model).
Predictive Digital A digital representation of the future behaviour and states of the corresponding physical system of entities using predictive
Twin algorithms, simulation, artificial intelligence, machine learning methods, mathematical models for statistical forecasting etc.
Prescriptive Digital Is considered as a sophisticated digital object that recommends preventive or corrective activities on the physical object based on
Twin optimization models. The output of monitoring and predictive twins is used as an input to consult the end user which actions need
to be taken to reach the predefined requirements for the ultimate outcome. The decisions on the recommendations from the
prescriptive DT are still taken by the end users or experts, remotely or on-site.
Autonomous Digital Can operate independently while controlling fully the behaviour of real-life objects without human intervention. (Porter and
Twin Heppelmann 2015; Verdouw et al. 2016). Autonomous twins also can become self-adaptive systems that are self-configurable
based on explicitly modeled domain expertise (Bolender et al. 2021).
Recollective Digital Stores all the historical data of the physical object of no existence in real-life while forming a digital copy of the object. This twin is of
Twin high importance for environmental impact reduction of disposals as well as for optimization of the next smart digital
representation of object production (Kahlen, Flumerfelt, and Alves 2016; Tao et al. 2019).
4 W. HURST ET AL.

herb of Central Asian origin, used many years as requirements of the cannabis products to be pro­
a herbal medicine in the eastern medicine (Chandra, duced. The producer then selects an existing variety
Lata, and ElSohly 2017; Famiglietti, Memoli, and that fits best or develops a new variety in collabora­
Khaitan 2021). It is characterized by a large production tion with a breeder. The next step is raising mother
uncertainty because living, natural products are plants either from seed or tissue culture plantlets. If
involved and production depends on natural condi­ the mother plants are ready for production, cuttings
tions such as weather, diseases, seasons and climate. are harvested and rooted. After the vegetative grow­
As a result, cannabis production differs a lot from ing stages, the next phase is flower formation. At this
other from the factory-wise production of other med­ stage, the root system has developed fully gathering
ical products that can be fully standardized. nutrients and resources throughout the growing
For commercial cannabis production in modern- process. The stem is fully developed and extended
day greenhouses, a significant emphasis is placed on from the room system formatting branches with
creating a uniform product. Some of the specifica­ leaves. The fan leaves are responsible for biomass
tions that must be kept tightly controlled are the production, and the sugar leaves (buds, trims) can be
temperature, irradiance levels, day lengths, planting converted into extracted or not cannabis end pro­
densities, Ph levels, EC (electric conductivity) levels, ducts or by products used in the pharmaceutical
Co2 levels, water uptake, etc. (Backer et al. 2019; domain. At the top of the cannabis branches, the
Chandra, Lata, and ElSohly 2017; Eaves et al. 2020; cola (which refers to the flowering state of the
Kovalchuk et al. 2020; Vanhove, Van Damme, and female plant) is formatted providing room for flower
Meert 2011). Figure 1 presents schematically these growth. In the cola, the trichomes are formatted with
cultivation phases of pharmaceutical cannabis pro­ an orb structure at the top of them. The trichomes
duction based on (Chandra, Lata, and ElSohly 2017; are emerging, while formulating the cannabinoid
Hazekamp, Tejkalová, and Papadimitriou 2016; Potter and terpene profile of the plant, describing the
2014). aroma and euphoric effects. In Figure 2, the plant
From the perspective of a producer, the life cycle anatomy of cannabis is presented, thus detailing the
of a cannabis plant starts with defining the plant physiology.

Figure 1. Main steps of the life cycle of pharmaceutical cannabis plants from the perspective of a producer (adapted from Chandra,
Lata, and ElSohly 2017).
INTERNATIONAL JOURNAL OF COMPUTER INTEGRATED MANUFACTURING 5

cultivation and supply chain system of cannabidiol


CBD (cannabidiol) dominant crops, which is ideal for
future cannabis-related DT implementations.
However, this supply chain DT is not used for produc­
tion management. To the best of our knowledge, such
a DT is not yet researched. This reveals a significant
gap in knowledge, indicating that the digitalization of
pharmaceutical cannabis production by means of DTs
under the umbrella of Industry 4.0 technologies is
within its infancy.
Yet, in the broader context of agricultural produc­
tion, DTs are considered to be the next generation of
digital innovative technologies (Basso and Antle 2020;
Gangwar, Tyagi, and Soni 2022; Nasirahmadi and
Hensel 2022). For example, by combining DTs models
and IoT technology, farmers can have an optimal yield
production and resource utilization via sustainable
agricultural practices (Alves et al. 2019; Gangwar,
Tyagi, and Soni 2022; Moghadam, Lowe, and
Edwards 2020).

3. Methodology
Figure 2. Anatomy of a cannabis plant.
3.1. Research approach
As soon as the flowers are in the good stage, they For the research approach, a design-oriented metho­
can be harvested, along with other useful parts of the dology was adopted, which is an ideal approach to
plants. Industrial harvesting of cannabis plants is get a more optimal understanding of relatively new
usually done at once, but multiple harvesting cycles and complex concepts, such as DTs (Verschuren and
are also possible. The harvested flowers, leaves and Hartog 2005). A design-oriented methodology
stems are dried and further processed into pharma­ focuses on building purposeful artefacts that address
ceutical cannabis products. Finally, the deteriorated heretofore unsolved problems and which are evalu­
plants are disposed of. All aforementioned activities ated with respect to the utility provided in solving
are performed under strict governmental rules those problems (Hevner et al. 2004; March and Smith
regarding cannabinoid content, optimal manufacture 1995). The design artefact developed in this paper is
practices and traceability (Aguilar et al. 2018). a reference architecture for the development and
implementation of DT systems in pharmaceutical can­
nabis production.
2.4. Related digital twin applications

In the agriculture and horticulture domain, DTs are (at Based on Verschuren & Hartog there are six stages
the time of writing this article) still in their infancy of constructing a research approach: 1) first hunch, 2)
(Ariesen-Verschuur, Verdouw, and Tekinerdogan requirements and assumptions, 3) structural specifica­
2022). In the pharmaceutical cannabis domain, only tion, 4) prototype development and 5) implementa­
one paper about digital twins in the cannabis domain tion, 6) evaluation. These stages were also used to
was found (Wang et al. 2020). This study introduced construct the basis for the adopted research metho­
a simulation-based cyber-physical system DT for the dology for the development of the reference architec­
blockchain-enabled industrial hemp supply chain. The ture presented in Section 4. In Figure 3, the
research covered information of end-to-end pro­ intermediate stages of the adopted research
cesses, quality control verification, etc. in automated approach are detailed.
6 W. HURST ET AL.

Figure 3. Adopted research methodology.

Figure 4. Guideline for the application of reference architecture.

3.2. Reference architecture design The purpose of identifying all the elements of the
reference architecture is the representation of the con­
The reference architecture is based on design
nection between the physical objects and the DTs
requirements and a set of architectural viewpoints
as presented schematically in Figure 4, which is offering a basis for the design and the implementation
adapted from the article by Verdouw et al. (2019). of a DT system for cannabis industry interconnecting all
The starting point of the reference architecture the production departments. The following basic
design is the definition of basic design requirements. design requirements in Table 3 are defined.

Table 3. Design requirements.


Design
Requirement Description
R1 The reference architecture must include the interaction of all the counterparts between the Physical Twin and the DT;
R2 The reference architecture must support the business design and technical implementation of DT-based production management
systems applied in pharmaceutical cannabis production;
R3 The reference architecture must support the processes for the production pharmaceutical cannabis production in controllable facilities
across its life cycle (design, implement, use, retire);
R4 The reference architecture must provide information about the systems used to sense, predict and control the cultivation of
pharmaceutical cannabis;
R5 The reference architecture must represent all the greenhouse management activities plan, control and monitor of production enabled
by the designed DT;
R6 The reference architecture must provide all the corresponding information about of the data integration and data management
processes from all sources and aspects of the Physical Twin in concise format ensuring convergence;
R7 The reference architecture should provide information about systems and algorithms that describe, analyze, predict, prescribe and
control the Physical Twin’s state and behavior.
INTERNATIONAL JOURNAL OF COMPUTER INTEGRATED MANUFACTURING 7

3.2.1. Definition of architectural views Finally, the Deployment View defines a detailed
A reference architecture is usually not drawn in one technical architecture in UML notation of system con­
diagram but rather separated in multiple architec­ cerns and elements and overall functionalities (Köksal
ture views where each describes an architectural and Tekinerdogan 2019; Kramp, van Kranenburg, and
model type to address a specific stakeholders’ con­ Lange 2013; Tekinerdogan and Sözer 2012; Verdouw
cern (Clements et al. 2003). These views are based et al. 2019). The view uses the deployment diagram of
on viewpoints that define the concepts and conven­ UML (Object Management Group 2017) and is based
tions for constructing and using a particular view on especially the communications model of IoT-A
(way of modelling). Based on our literature review (Gubbi et al. 2013).
and the predefined design requirements, some well-
defined and widely adopted viewpoints and gen­
eric, cross-industry reference architectures were 4. DT reference architecture for pharmaceutical
selected as a basis of our design, as presented in cannabis production
Table 4. In this section, the architectural design views are
The Context Diagram presents all functions and applied to the domain of pharmaceutical cannabis
entities involved in the development and later usage production.
of the system. It provides information about the sta­
keholders and their position within the boundaries of
the system. The view uses the IDEF0 modelling view­ 4.1. Context diagram
point (Dorador and Young 2000), and the stake­
The context diagram represents the elements of the
holders are defined based on the stakeholder
system and its interfaces with an external environ­
management architecture of TOGAF (The Open
ment. The graphic shows the system boundaries and
Group 2018).
the entities involved, this providing information
The Information Model presents in a structured about the context of the interior and exterior bound­
form all the corresponding (e.g. relations, attributes, aries of the system and is often the first viewpoint of
services) of all the information for the DT information architectural information for a reader (Kossiakoff et al.
system. The view uses the class diagram of UML 2011; Tummers, Kassahun, and Tekinerdogan 2021).
(Object Management Group 2017). It is based on the In Figure 5, the context diagram applied in the phar­
information model of the Internet of Things maceutical cannabis production is presented, providing
Architecture, which is developed by the European insight into the stakeholders involved in the domain of
project IoT-A (Gubbi et al. 2013). controllable pharmaceutical cannabis production.
The Functional Decomposition view decomposes Research institutes are included due to their con­
the system into categories according to the function­ tribution in the domain of digital transition and can­
ality of the elements into the system while illustrating nabis research. Furthermore, the governmental office
their relationship with the different functionalities. It of medical cannabis is responsible for informing the
uses the layered view of the Open Systems public about pharmaceutical cannabis and control­
Interconnection (OSI) model and the IoT functional ling the pharmaceutical cannabis production accord­
model of IoT-A (Gubbi et al. 2013). ing to the predefined law requirements.

Table 4. Views point & Definition applied in the case study.


Reference
View Definition Viewpoint Architecture
Context Presents all the entities and their interactions involved in the System (Kossiakoff et al. 2011) IDEF0 TOGAF
Diagram
Information Model Defines the structure (e.g. relations, attributes, services) of all the information for Virtual Entities on UML IoT-A
a conceptual level) (Kramp, van Kranenburg, and Lange 2013)
Functional Analyses the complexity of an IoT system by categorizing it into smaller and more manageable OSI IoT-A
Decomposition functional parts, while understanding and demonstrating their relationship. (Kramp, van
View Kranenburg, and Lange 2013)
Deployment View Defines a detailed technical architecture in UML notation of system concerns and elements (Köksal UML IoT-A
and Tekinerdogan 2019; Kramp, van Kranenburg, and Lange 2013; Tekinerdogan and Sözer 2012;
Verdouw et al. 2019)
8 W. HURST ET AL.

Figure 5. Context diagram.

The context diagram can be modified according providing various innovative traceability services
to the predefined requirements for the DT of and gadgets for the entities involved in the domain
a pharmaceutical cannabis company. For instance, of smart production.
input suppliers (e.g. seeds, nutrients, growing
trays for germination, etc.) and machinery suppli­
ers (e.g. extraction, LED lights, irrigation pumps, 4.2. Information model
smart pots, etc.) can also be included in the
The information model defines and schematically
diagram.
presents the structure (e.g. relations, attributes, ser­
Nonprofit organizations can also be included in the vices) of the transferred information between DTs
graph as valuable entities bringing awareness for the (Kramp, van Kranenburg, and Lange 2013). With this
usage of this alternative medicine and stigmatized model, questions, such as like ‘who, what, when and
therapeutic multipurpose crop (Famiglietti, Memoli, where’, are answered providing a detailed version of
and Khaitan 2021). the information transfer between the entities of the
Enterprises that are pioneers in the domain of DT. In Figure 6, which is a modification of the work
pharmaceutical cannabis production can also con­ by Kramp et al. (2013), the elements of the informa­
tribute towards the road of augmentation of the tion model (as well as their information flows) are
various production steps. Further, software provi­ presented. The DT has attributes with specific
ders can also be included as external parties names and values to which information can be
INTERNATIONAL JOURNAL OF COMPUTER INTEGRATED MANUFACTURING 9

Figure 6. Information model.

associated via means of metadata. The association with the measurement. So, the PAR measurement
between a DT and a digital service is listed in would replace the value belonging to the attribute
a sense to correlate with a certain attribute. The PAR of the DT (Kramp, van Kranenburg, and Lange
service type can relates either to information or to 2013).
actuation.
Every named Attribute has one-to-many values
4.3. Functional decomposition view
and a predefined type. The type of attribute is speci­
fied by the type. For example, in Figure 6, the value The Functional Decomposition viewpoint categorizes
represents PAR (Photosynthetic Active Radiation) with the system into manageable parts illustrating their
every ValueContainer categorizing one value and functional relationship. Additionally, it describes the
zero-to-many information to the related Value system’s runtime, the responsibilities, default actions,
(Kramp, van Kranenburg, and Lange 2013) via means interfaces and the primary interactions of all the func­
of metadata. Quality parameters, the timestamp of tional components (Kramp, van Kranenburg, and
the value, are also stored also in a metadata form. Lange 2013). The functional decomposition consists
The ServiceDescription-DT association acts as of seven longitudinal functionality groups accompa­
a connection hub for ServiceDescription. The impor­ nied by two transversal functionality groups deliver­
tant aspects (interface, etc.) of a Service are described ing each moment the pre-defined functionalities of
from the ServiceDescription (Kramp, van Kranenburg, the longitudinal (Kramp, van Kranenburg, and Lange
and Lange 2013). 2013).
In Figure 6, a sensor sends a PAR value measured In Figure 7, the functional decomposition diagram
from a Physical entity to the DT Attribute associated is presented substituting the virtual entity with the DT
10 W. HURST ET AL.

Figure 7. Functional Decomposition view.

entity applied in the smart domain of pharmaceutical example, growth parameters can be monitored,
cannabis production under controlled conditions in cultivation managers can be alerted in case of an
modern production facilities. The layers are subse­ issue, they can simulate various interventions to
quently outlined. solve the issue, etc.
● Device Layer - The device layer includes all the
● Application Layer - The functional layer contains sensors and actuators used in a sophisticated
all the software applications used to control and cannabis greenhouse compartment. The sensors
monitor each level of production. It includes an obtain data about the conditions of the internal
eXtended Realities (XR) user interface to the DT (temperature, humidity, Ph, etc.) and external
projection and various applications across the (Weather Data etc.) boundaries of the green­
life cycle of cannabis production from design to house compartment. Any alternation in the cli­
retire. The applications provide end user features mate of the greenhouse compartment is
to dynamically manage and control pharmaceu­ monitored by the sensors. If any deviation is
tical cannabis production in (near) real-time. For tracked from them for the predefined thresholds
INTERNATIONAL JOURNAL OF COMPUTER INTEGRATED MANUFACTURING 11

of all growing requirements (humidity, soil at a higher level of service abstraction (e.g. the
moisture, nutrients etc.), the corresponding combination of a relative humidity sensing
actuator is used (dehumidifier, irrigation pump, service, a temperature service and a Co2 sen­
nutrient pump, etc.) and adjusted accordingly to sing service could be a valuable input for an
alternate any existing conditions that may cause air-conditioning service or Co2 injection ser­
problems in sustainable production of high-end vice). Service Choreography is responsible for
pharmaceutical products. the support brokerage of services so that
● Communication Layer - The Communication other services can subscribe or provide public
layer allows for a real-time bi-directional commu­ communication between such services (Kramp,
nication between the devices of the physical van Kranenburg, and Lange 2013).
objects and their Digital Twin. This layer includes ● Digital Twin Management Layer - The DT con­
the communication networks responsible for the tains functions that interact with the IoT System
interaction and communication of sensors and of the DT as well as provides functionalities for
actuators used in the individual greenhouse discovering and looking up Services that can
compartments. It can be tailored according to provide information about DTs, or which allow
the different requirements (wireless, wired, etc.) the interaction with DTs (Bauer et al. 2013, 2013;
of the system under development. It provides Kramp, van Kranenburg, and Lange 2013).
a simple interface for instantiating and for mana­ ● Security Layer - The Security layer is responsible
ging high-level information flow (Kramp, van for ensuring the privacy of Information systems
Kranenburg, and Lange 2013). The communica­ (Kramp, van Kranenburg, and Lange 2013).
tion layer ● Management Layer - The management layer
● IOT Service Layer - The service organization combines all the functionalities responsible for
layer is acts as a communication hub between the overall management and communication of
the other functionality layers. It consists of two the IoT system (Kramp, van Kranenburg, and
elements the IoT services and IoT Resolution. The Lange 2013).
first one is responsible for transferring data from
sensors to actuators while the second one acts as
a connectivity hub between the end user and the 4.4. Deployment view
IoT services.
● IOT Process Management - This layer repre­ This view focuses on the general functionality of all
sents the levels of business process modeling features of the designed system. It depicts hier­
and execution in controllable cannabis pro­ archically the location behaviour and deployment
duction. The service’s organization layer com­ of either hardware or software components.
ponents are used by the process execution for Furthermore, the view defines a detailed technical
the alignment of the predefined application architecture in UML notation of system concerns
requirements with the service functionalities. and elements (Köksal and Tekinerdogan 2019;
● Service Organization Layer - The Service Kramp, van Kranenburg, and Lange 2013;
Organization layer enables the association of Tekinerdogan and Sözer 2012; Verdouw et al.
entities withing these services by utilizing the 2019).
DT Entity. It allows a constant translation of In Figure 8, the deployment view applied for the
high-level requests with the predefined prop­ pharmaceutical cannabis production is presented.
erties of the layer. Additionally, is responsible The main blocks are the local farm PC, cloud plat­
for resolving and orchestrating IoT Services, form of the greenhouse data, data authorization,
while at the same time dealing with the com­ cloud platform, weather data services, etc. As mod­
position and choreography of Services. Service ules may consider decision support modules (e.g
Composition is responsible for combining mul­ actuators, data logging, data mining processes etc.)
tiple such services while transferring requests the packages contain the modules. Further, the
12 W. HURST ET AL.

Figure 8. Deployment view.

package that contains the sensor modules is actuator modules is named actuators. This view
named sensor, while the one that contains the may provide a plug-in developer with valuable
INTERNATIONAL JOURNAL OF COMPUTER INTEGRATED MANUFACTURING 13

information for the various modules and packages movement speed, gravity forces, collision detection,
for a future version of the developed system. etc., and to test the reference architecture presented
in Section 3. The character can move using the key­
5. Proof of Concept board to the corresponding directions A:Left, S:Back,
D:Right, W:Front. With the movement of the mouse,
In order to test the application of the reference archi­
a view in every possible direction is possible, provid­
tecture, in this section a DT proof-of-concept case
ing the user with multiple views of the DTs. The user
study is provided. The DT depicts in 3D visualization
can obtain and visualize the data by right clicking the
pharmaceutical cannabis production under con­
corresponding data acquisition button from the
trolled conditions. The facility1 consists of multiple
designed User Interference in the top right corner of
modified units that visualize cannabis growth in var­
the DT view.
ious controllable cultivation stages and processes, as
well as, the machinery and equipment used in the
production of high end pharmaceutical products. The
5.1. Applied reference architecture
unique features of the environment are the connec­
tivity throughout the designed API with live sensor The prototype is designed by applying the reference
data. Additionally, the end user can navigate in all architecture as presented before. Figure 9 presents
directions and even fly with character in a form of the applied Functional Decomposition View as an
a bee2 both throughout the environment and the example.
pharmaceutical production individual units. This Functional Decomposition View shows that
The intention for this design is to showcase future the core of the DT prototype is developed in the
DT concepts (micro bee drone, plants, machinery, cross-platform game engine Unity. This engine is
etc.) by adding realism through flying, realistic commonly used to create three-dimensional (3D)

Figure 9. Functional Decomposition view of the Proof of Concept.


14 W. HURST ET AL.

and two-dimensional (2D) model games or environ­ The static pots that the plants are placed in a future
ments combined with interactive simulations. The version of the designed DT can be designed to depict
engine has been adopted by various industries auto­ smart IoT pots. These pots connected with sensors
motive, architecture, engineering, etc., besides the may provide data for each individual plant to the
video gaming. The PoC includes plant, greenhouse, end user about soil moisture, soil mass, root health,
machinery and extraction facility virtualizations that weight, irrigation strategies etc.
are integrated in one 3D DT environment in Unity. In Figure 10, the user can navigate close to the
The DT in Unity is connected via a standardized API canopy of the DT of the plant and have an overview
with a greenhouse sensing platform. This platform of the potential growth and yield or even obtain
stores the information obtained from sensors con­ information and diagnostics for nutrient defiance in
nected with crops or growing compartments with an a future version of the model with predictive models
update frequency of every 30 s (i.e. twice a minute). and algorithms.
The sensing data can also be accessed via The data visualization of the connected sensors
a dashboard that is available in the greenhouse plat­ after the user request is displayed on the right-
form. To connect the DT with the existing API, an hand side of Figure 11a (for clarity, the sensor
authorization key and the access to the platform had readings from Figure 11a are also provided in
to be retrieved. Sensor data are parsed from JSON Appendix Table A1). In Figure 11b a further depic­
tion of the 3D version of a cannabis plant into
format into readable output in Unity.
flower formation stage is demonstrated. The plant
physiology (flowers, cola, trichomes etc.) can be
viewed by the end user.
5.2. Testing & virtual view mode
The developed DT Proof of Concept was exported in
In Figure 10, the view of cannabis plants in flower an executable format and shared with the domain
formation stage is depicted. The plants are potted experts who were involved in the research for an initial
and placed on cultivation racks with LED lights. The validation (two cannabis producers, two software com­
greenhouse structure was chosen to have a dome panies, one consultant). Table 5 shows that the experts
form providing a different version for plant orienta­ were especially positive about its inspiration for future
tion and placement. Different views were obtained innovations. They considered it to be an effective and
from the virtual environment. innovative first step for remote management of

Figure 10. Internal view from bee avatar of the cannabis facility with plants in the flower formation stage.
INTERNATIONAL JOURNAL OF COMPUTER INTEGRATED MANUFACTURING 15

Figure 11A. Plant canopy & data visualization of connected sensors.

Figure 11B. 3D version of cannabis plants in flower formation.

production facilities with a lot of potential value. The different production control strategies on
main suggestions for further development are as expected yield, quality, production costs, etc.;
follows: ● connecting the DT to actuators in order to remo­
tely control, e.g., the climate conditions.
● adding more types of sensor data including plant
physiology data, crop state (leave area index,
stem thickness), camera vision data, product job
and inspection data; 6. Discussion and conclusion
● tailoring the 3D model to the company-specific
6.1. Discussion
production facility and cultivation system;
● extending the system with predictive capabil­ The objective of this research was to design
ities, including simulation of the effects of a reference architecture for the development and
16 W. HURST ET AL.

Table 5. Results of the expert validation.


Evaluation Criteria Question Average score (1=poor, 5= excellent; n = 5)
User-friendly Could you validate the DT in terms of user experience in scale from 1 to 5? 3,8
Complete To what extent addresses the DT the production phases for pharmaceutical cannabis? 3,6
Practical How recognizable is the DT? 3,6
Technical Could you validate the DT’s system response time? 4,4
performance
Inspiring To what extent provides the DT inspiration for future innovation? 4,8

implementation of DTs in the domain of pharma­ contribute to bridging the knowledge gap of
ceutical cannabis. At the time of writing this article, implementing DTs for pharmaceutical cannabis
we found a lack of availability in the literature and production. The research provides background
methods describing the use of DT-based systems information about the concept of DTs developed
in pharmaceutical cannabis production. DTs for the for the greenhouse horticulture production, the
pharmaceutical production of cannabis are still architectural reference models applied in smart
under exploration. To the best of our knowledge, farming IoT systems as well as the pharmaceutical
this article is the first to document the use of cannabis production cultivation and extraction
a digital twin specifically for this domain. processes.
Pharmaceutical production of cannabis is a highly The criteria used to narrow down all the available
instructive sector for the study of digital twins in information for the development of the reference
manufacturing in particular because it is character­ architecture applied to the research were strict. An
ized by a large production uncertainty. It deals overview was obtained to design and implement the
with living, natural products and production
reference architecture, as well as the futuristic 3D DT
depending on natural conditions such as weather,
proof-of-concept for the cannabis production
diseases, seasons and climate. As a result, cannabis
domain. The significance of this research is that it
production differs a lot from other from the fac­
provides information regarding the steps followed in
tory-wise production of other medical products
most of the implementation processes applied
that can be fully standardized.
towards the creation of a newly introduced innovative
A second objective of this paper was to develop
proof of concept for the pharmaceutical cannabis
a Proof of Concept of a DT in 3D visualization in
production domain.
order to test the applicability of the reference
The DT was designed by means of a methodology
architecture. This immersive DT is connected with
that can be modified towards the needs for the
real-world data through an API integration display­
domain of pharmaceutical cannabis. By virtualizing
ing real-time IoT sensor data from a live green­
cannabis in different stages of their growth according
house. The 3D environment is fully explorable,
to various sensor data combined with predictive algo­
where the user takes control of an avatar character
rithms and agricultural practices for sustainable
to walk around the facility and view real-time sen­
indoor production, a more sophisticated version of
sor readings. The main scientific contribution of
the model can be obtained from plug-in developers.
this Proof of Concept is the integration of immer­
sive technologies and DTs. To the best of our
knowledge, this is also the first work on this spe­
6.2. Future work
cific application for pharmaceutical cannabis DTs.
The main practical value of the designed archi­ Opportunities for further research are related to
tecture allows us to model DT-based systems in further validation and development of the reference
a timely, punctual and coherent way and ss such architecture as well as the DT implementation.
contributes to the development of innovative tools The present reference architecture is validated in
for the manufacture of traceable high-quality end a Proof of Concept implementation for an experimen­
products. The reference architecture, the 3D visua­ tal greenhouse facility. The data provided were
lization in a gaming engine, as well as the connec­ derived from various sensors located in greenhouse
tivity with live sensor data of the developed model production facilities of different crops and not
INTERNATIONAL JOURNAL OF COMPUTER INTEGRATED MANUFACTURING 17

pharmaceutical cannabis. The lack of data from sen­ accordingly, the developed model shifts to
sors placed in cannabis cultivation facilities was the a more sophisticated version with many capabil­
main limitation of this research. The connection with ities. For instance, an actuator of a greenhouse
sensors placed in facilities can be feasible only if window can be depicted in a digital version in
a cultivation company is highly equipped with accu­ a future version of the DT. The model can be
rate calibrated sensors and willing to shift to digita­ autonomous, the sensors, when receiving at
lized production. In future research, it should be a specific time the predefined value for activation
validated in real-life production facilities of cannabis of the corresponding actuator, a command would
with different cultivation methods and in different be correctly inclined to the window according to
locations in the world. Important research opportu­ weather data or greenhouse data adjusting in that
nities for further development are related to the sug­ way autonomously the window incline. The con­
gestions of the experts: i) adding more sensing data, nection of the model with multiple physical twins
ii) customizing the 3D model, iii) adding predictive and their consumption in resources may also be
and prescriptive analytics and iv) connecting the DT considered a future expansion of the model.
to actuators. A smart pot that a plant can be transferred may
First, in the current Proof of Concept, climate- provide information about the weight, soil moist­
related sensor data are included. In the future, ure, scan the internal root structure, biomass pro­
a wealth of other sensor data could be added, includ­ duction, stem length and quality providing
ing crop and production management data. An information for management and resource
further option for continued development would be utilization.
the introduction of sensors for individual plants in the
actual greenhouse depicting each time the actual
daily growth of plants into 3D visualization according
7 Conclusions
to the acquired data. Image data can be obtained by
various new types of infrared cameras that later can This paper has analyzed how DTs can advance
be processed and modeled using the corresponding pharmaceutical cannabis production. More specifi­
digital software. cally, it has introduced a reference architecture for
Second, an important challenge is the develop­ the development and implementation of DTs in
ment of implementation-specific 3D-models. In the the domain of pharmaceutical cannabis. It uses
ideal situation, 3D-models should be dynamically a design-oriented methodology to get a better
generated from live data. understanding of relatively new and complex con­
Third, a crucial next step is making the DT more cepts such as Digital Twins. The reference architec­
intelligent, by adding predictive and prescriptive ture defines a coherent set of architecture views
analytics. For example, crop growth models in for modelling DT-based systems and applies these
combination with deep learning could be used to views to the domain of pharmaceutical cannabis
simulate the effects of different production control production. Furthermore, a Proof of Concept of
strategies on expected yield, quality, production a 3D immersive DT has been developed in order
costs, etc. The farmer may have 3D projection of to test the applicability of reference architecture.
past and future states of each track and traced This DT is developed in the open, cross-industry
cannabis plant. Next, integrated advice systems platform Unity and includes an extensive 3D model
could prescribe predictive actions such as adjust­ of a cannabis production facility and a real-time
ing the climate and lighting regimes in order to integration with an IoT platform.
optimize the production performance. In that way,
cultivation practices can be adjusted by the farmer
or the same DT in case, it is fully autonomous. Notes
Finally, the connectivity of actuators from the cor­
1. https://www.turbosquid.com/3d-models/cannabis-
responding sensors may be considered a future production-facility-3d-1366533
development for the model. If actuators are con­ 2. https://assetstore.unity.com/packages/3d/characters/
nected controlling the greenhouse production creatures/queen-bee-medieval-fantasy-174500
18 W. HURST ET AL.

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INTERNATIONAL JOURNAL OF COMPUTER INTEGRATED MANUFACTURING 21

Appendix

Table A1. Sensor readings visualised in Figure 11a.


Sensor Name Reading
CO2 Sensor Live Reading 547.2
PAR Sensor Live Reading 127.5
Humidity deficit 8.14
Dewpoint 16.63
Temperature (indoors) 24.15
Absolute Humidity 13.79
Vent Position 99.0
PH Sensor 6.1
Air Pressure 1020
Global Radiation 503.54
Rain 0.0
Rain Probability 1.0
Relative Humidity 72.3
Temperature (outdoors) 19.4
Wind Direction 239.7
Wind Speed 5.4

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