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Practical Ferrioxalate Actinometry for the Determination of Photon


Fluxes in Production-Oriented Photoflow Reactors
Bavo Vandekerckhove, Nicola Piens, Bert Metten, Christian V. Stevens, and Thomas S. A. Heugebaert*
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ABSTRACT: Accurate determination of the photon flux is of major importance to evaluate and characterize photochemical reactor
setups. Knowing the photon flux ensures reproducible reactor operation and facilitates predictable scale-up. Over the past years, flow
reactors have proven to be the key enabling technology for photochemistry to become relevant on production scales. This is mainly
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due to the mitigation of the limited penetration depth of photons in typical batch reactors. However, due to the practical drawbacks
of the widely accepted standard for photon flux determination (ferrioxalate actinometry) concerning precipitation and gas formation
at higher conversion, reliable actinometry in flow reactors is still challenging. In this paper, three practical approaches for the
ferrioxalate-based determination of the photon flux are presented, which address these problems. These “dimmed emitter,”
“segment-based,” and “time-resolved” methods thus allow photon flux determination in flow reactors with higher irradiated volumes
and more powerful light sources, which is of utmost importance in the context of future scale-up.
KEYWORDS: actinometry, ferrioxalate, photochemistry, flow chemistry, photon flux, HANU 2X 15 reactor, Vapourtec UV-150 reactor

■ INTRODUCTION
The use of light (UV−vis) in chemical reactions was already
accurate and reliable measurement of the incident photon flux
in flow reactors is still far from trivial.9
Considering the importance of the photon flux to evaluate
put forward in the early 1900s as one of the seeds of the green
and compare the performance of reactors for photon-limited
chemistry principles. Unlike chemical reagents or catalysts,
chemical processes, the practical description of actinometry in
photons leave no waste or excess of atoms behind, and photoflow reactors is strongly desired. For each reactor system,
reactions can often proceed rapidly at ambient temperature the incident photon flux reaching the reaction mixture depends
and pressure.1 After remaining remarkably underdeveloped for on many different factors, e.g., reactor type (batch vs flow),
many decades, the interest in photochemical synthesis has reactor design (tubular vs plate reactors), reactor materials and
increased exponentially in the last few years.2−5 According to thickness, pathlength, reaction setup, wavelength, lamp type,
the Beer−Lambert law, the intensity of an electromagnetic lamp power, etc. Therefore, it is of high importance to quantify
wave inside a reaction mixture decreases exponentially, causing the number of photons provided to the reaction mixture in the
only the first layers to be irradiated efficiently.6 Therefore, reactor. Only then, the efficiency of the performed process in a
continuous-flow setups using small pathlengths have been the particular reactor setup can be evaluated and reactor setups can
key enabling technology for photochemistry to become be compared so that the process becomes reproducible for
industrially relevant.7 Scaling-up photochemical flow processes other labs and scaling-up can be performed.10
can now be performed by flow systems that retain the short Some research has been performed before on the
pathlengths but have higher irradiated volumes and more determination of the photon flux using chemical actinometry
powerful lamps to increase material throughput and reaction in photoflow reactors. Aillet et al. performed reliable
conversions. actinometry in microreactors with an irradiated volume
In most cases, light is a reagent that needs to be added in below 1 mL.11 The widely accepted standard ferrioxalate
stoichiometric amounts to the reaction mixture. However, actinometer was used to determine the photon flux. However,
when evaluating literature reports on photochemical reactions, the authors reported difficulties as the large concentrations
light sources are rarely described in a way that provides required to ensure full absorption led to the formation of solids
sufficient information on the number of useful out-the-front at higher conversions. Therefore, some studies were focused
photons they produce, and/or their spectral distribution.8 on the design of new, soluble actinometers for the
Therefore, to further advance the field of applied photo-
chemistry, the determination of the incident photon flux Received: March 15, 2022
(moles of photons/s or Einstein/s) in the used system is of Published: June 10, 2022
major importance. Quantification of the photon flux is typically
accomplished with chemical actinometry, i.e., the measurement
of the radiant flux using the yield of a photochemical reaction.
Actinometry has been investigated for decades in batch, but

© 2022 American Chemical Society https://doi.org/10.1021/acs.oprd.2c00079


2392 Org. Process Res. Dev. 2022, 26, 2392−2402
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determination of the photon flux in continuous-flow systems to calculation of the reaction kinetics. This gas and precipitate
overcome this problem.12 However, these new actinometers formation at higher conversions thus leads to systemically
are often quite expensive, not broadly characterized, and are wrong measurements.16 As a consequence, characterization of
not as easy to use and analyze as the aforementioned photoflow reactors using ferrioxalate is only possible at low
ferrioxalate.13,14 As such, reproducible methods that allow conversion grades. To obtain sufficient kinetic data for a
the use of the widely accepted ferrioxalate standard for reliable photon flux calculation, multiple residence times are
actinometry in larger and more productive photoflow reactors needed below the one where the product starts to precipitate.
are still lacking. However, when implementing these restrictions, the improved

■ FERRIOXALATE ACTINOMETRY AND ITS


LIMITATIONS
high-intensity lamps and higher reactor volumes (particularly
important for scale-up) in larger flow systems lead to
unrealistically short residence times and unrealistically high
Several different actinometers have been characterized and flow rates. In this paper, we present and compare three
used depending on their applicability range: Reinecke salt practical approaches to address these issues.
(316−750 nm), Aberchrome 540 (436−546 nm), DPA (400−
550 nm), o-nitrobenzaldehyde (300−410 nm), 2,4-dinitro-
benzaldehyde (365 and 440 nm), etc. However, because of its
■ DETERMINATION OF THE PHOTON FLUX
The determination of the conversion of the ferrioxalate
wide applicability (250−500 nm), the ease of analysis reaction X (%) is performed spectrophotometrically. In our
(spectrophotometric), and the broad availability of quantum experiments, 2 mL (V0) of a collected sample was first diluted
yields from multiple, independent sources, ferrioxalate is the with 50 mL of deionized water (V1 = 52 mL). Next, 2 mL (V2)
most frequently used actinometer for the determination of of this diluted sample was mixed with 5 mL of o-
photon fluxes.12 The principle of this actinometer is based on phenanthroline (Co‑phenanthroline = 1 g/L), 5 mL of buffer
the irreversible light-induced redox reaction of ferrioxalate. solution (36 mL of sulfuric acid 1 mol/L and 60 mL of sodium
Under the influence of light (250−500 nm), FeIII+ is converted acetate 1 mol/L, diluted to 100 mL with water), and finally 5
into FeII+ according to the equations below (Scheme 1).15 The mL of water (V3 = 17 mL). Samples were left to equilibrate in
the dark for 1 h before absorbance measurement. The
Scheme 1. Reaction Mechanism of the Light-Induced Redox conversion was calculated according to the formula below,
Reaction of Ferrioxalate where A510 represents the absorbance of the mixture (at 510
nm), CA0 is the actinometer concentration, and k is the slope of
the calibration curve A510 = f(CFe2+) obtained using standard
solutions of FeII+ and o-phenanthroline. In our case, the slope
of the calibration curve k was identified to be 10 792 L/mol
(see the Supporting Information).11
C FeII + 1 A510 V3 V1
X (%) = =
CA0 CA0 k V2 V0 (1)
Using this conversion and the corresponding residence time,
the experimental rate of the reaction can be determined. This
reaction rate is also described in the mathematical model for
photochemical conversion rates (eq 2). It consists in
discretising the range of wavelengths covered by the lamp
emission into several elementary intervals Δλi in which the
determination of the conversion of the ferrioxalate reaction is wavelength-dependent parameters (quantum yield (φ), ma-
performed spectrophotometrically. The FeII+ formed during terial transmittance Tλ, and Napierian molar absorption
the photoredox reaction is added to a 1,10-phenanthroline coefficient κλ) can be averaged and considered constant.11
solution where a quantitative complexation process results in The theoretical rate is then calculated using the following
the formation of the deeply red ferroin. Subsequently, the formula
conversion can be determined by absorbance measurement at
510 nm. dX qp,0
Despite the widespread use of this ferrioxalate actinometer, = [T i i g i f i ]
dt CA0 Vr i
this system displays some physical and chemical application
limits that are underexposed in the literature, especially when f=1 e( A e)
=1 e( k iCAl)
(2)
considering flow systems. Wriedt and Ziegenbalg mention a
limit for the ferrioxalate actinometer under intensive irradiation The model contains several parameters, where qp0 is the
(high-power light) where a drop of quantum yield leads to incident photon flux, CA0 corresponds to the actinometer
systematically wrong measurements.15 The formed iron(II concentration, Vr is the reactor volume, and gλi represents the
+)oxalate has a very low solubility in water (0.097 g/100 mL), wavelength-dependent density function of the light source
causing the formation of solids. These precipitates are highly emission. The fλi factor is defined as the fraction of incident
undesired, particularly in flow reactors, where this creates light absorbed at wavelength λ, calculated using the above
clogging of the tubing or reactor channels. Precipitation not equation, where κλ is the Napierian molar absorption
only causes shadowing of the reactants but also affects the coefficient (see the Supporting Information), CA is the residual
chemical equilibria of the actinometer system. In addition, actinometer concentration, and l is the optical pathlength.
CO2 gas is released during the reaction causing gas bubbles, Complete absorbance is approximated, whereby the calculation
resulting in unreliable residence times, which impedes proper and the variation of actinometer concentration with residence
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time become independent of the actual optical pathlength. intensity lamps in a small reactor (Vapourtec UV-150 reactor)
Therefore, the average inner diameter can be used for further on the actinometry experiments for the determination of the
calculations (see the Supporting Information).12 This model photon flux (q0). Afterward, the influence of reactor volume
can be used for polychromatic and monochromatic lamps, as increase on the actinometry was studied using an oscillatory
long as the density function of the light source is known. plug flow reactor (HANU 2X 15).
Preferably, five data points are needed to perform a reliable Control Experiments: Tuning the Actinometry Re-
and accurate calculation of the photon flux, by minimizing the action Conditions (Vapourtec UV-150 Reactor). Given
summed quadratic error between the experimental and the the variability in reported actinometry conditions, some time
modeled conversion for every data point as shown in the was first spent on the optimization of the actinometry reaction
following equation itself with a low-power LED, before heading to more powerful
lamps and larger reactor volumes. It became clear from the
R= [(X )imodel (X )iexp ]2 literature that although the ferrioxalate actinometry reaction
i (3)
was already extensively investigated, some contradicting
Through minimizing R, the photon flux below 500 nm (qp0 conclusions were made. Several parameters were reported to
parameter, eq 2) is obtained, which creates the best fit between influence the reliability of the actinometry performance.
the experimental and modeled reaction rates. Subsequently, Depending on the cited source, a 0.05 or 0.2 M concentration
the total photon flux is calculated. If the light source emits of H2SO4 is reported to be optimal in the reagent mixture.
wavelengths above 500 nm, the photon flux is corrected for the Apart from the reaction pH, Wriedt et al. also mentioned the
complete spectrum as a percentage of light below 500 nm degradation of the ferroin complex in the final analytical buffer
(obtained via the light source density function gλi).11 at a very low pH (<1.3) and recommends an optimal analytical
pH range of 3.7−5.7.17 Additionally, some uncertainty exists
■ BACKGROUND INFORMATION ON DEVICE AND
DESIGN EFFICIENCIES
on the influence of the timing of the absorbance measurement
on the data, leading to some contradicting conclusions in the
When purchasing a light source, different device characteristics literature.11,18 In combination with the mention of the need for
should be mentioned in the manual. The power input (W) of a mixing right before analysis, a thorough evaluation seems to be
light source is defined as the amount of electrical power that of major importance to obtain reliable data.10 In addition, since
enters the device from the electricity grid. Usually, a radiant the scope of this research is the use of powerful lamps, also the
power (W) is mentioned as well, which is defined as the phenanthroline concentration becomes important to ensure
amount of light emitted by the light source. The ratio of the complete complexation of FeII+ when higher conversions are
radiant power and the power input gives information on how obtained. As such, a screening was performed to determine the
efficiently the light source device transforms the incoming influence of the aforementioned parameters using the
electricity into light energy, which is called the device commercial Vapourtec UV-150 flow reactor (irradiated volume
efficiency. = 2 mL), combined with a low-power polychromatic cold
The photon flux, expressed in mol of photons/s or Einstein/ white LED lamp (power input = 60 W, radiant power = 10.6
s, can be transformed to the Watt unit using Planck’s law (E = W, further details in the Supporting Information).
hc/λ). This way, the photon flux now presents the amount of Previous literature reports consistently indicate that the
light energy that enters the reaction mixture, expressed in analytical mixture should be left to equilibrate for at least 1 h.
power. The ratio of this photon flux (W) and the radiant input To gain insight into the further influence of the timing of
(W) refers to the fraction of light that actually reaches the absorbance measurement, three longer equilibration times
reaction mixture compared to the amount of light emitted by were added. One closer to the 1 h measurement (5 h) to
the light source. This is called the reactor system efficiency, visualize fast changes in absorbance and two to account for
and it is a measure of how well the lamp design (orientation longer equilibration times: 20 and 30 h. For both the 0.05 M
and shape of light beams) matches the reactor design and 0.2 M H2SO4 concentrations, this influence of the timing
(orientation and shape of reactor channels). These concepts of absorbance measurement was evaluated at four different
are schematically shown below (Figure 1). phenanthroline concentrations (0.1, 0.5, 1, and 2 g/L). The
calculated photon fluxes are shown in Tables 1 and 2,
respectively. The flow rates needed in this 2 mL coil were
between 12 and 60 mL/min. These settings are within the
range of the system’s pumps, and all experiments could be
performed without the formation of solids or CO2 bubbles. For
Figure 1. Schematic representation of the device efficiency and the every residence time experiment, two samples were collected
reactor system efficiency related with photoreactors. and the average absorbance was used for further calculations.
Immediately obvious is the fact that poor data is obtained
for the experiments using a 0.05 M H2SO4 concentration

■ RESULTS AND DISCUSSION


Since the influence of several process parameters on the
(Figure 2A). Even upon removal of the obvious outliers, all
0.05 M H2SO4 experiments resulted in inconsistent conversion
plots with R2 below 0.93, and calculated photon fluxes far
ferrioxalate reaction is not unambiguously reported, fine-tuning below those of the more consistent 0.2 M experiments (see the
of the actinometry conditions was first performed using a small Supporting Information). It can thus be concluded that a
flow reactor equipped with a low-power light-emitting diode sulfuric acid concentration of 0.05 M delivers unreliable data.
(LED) lamp. Second, in the context of scale-up and For the 0.2 M H2SO4 experiments, good conversion plots and
intensification of photochemical processes, experiments have consistent calculated photon fluxes were achieved for the 0.5,
been performed to identify the practical implications of high- 1, and 2 g/L phenanthroline concentrations. As expected,
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Table 1. Photon Flux (μEinstein/s) Determined Using Four Different o-Phenanthroline Concentrations with a Sulfuric Acid
Concentration of 0.05 M in the Start Mixturea
0.05 M H2SO4 concentration 0.1 g/L 0.5 g/L 1 g/L 2 g/L
1h 2.87 (3: 3.50) 6.73 (4: 7.31) 4.40 (3: 4.92) 6.69 (4: 5.96)
5h 3.57 (3: 4.18) 8.45 (4: 9.43) 4.27 (3: 5.07) 5.61
20 h 3.88 10.77 (4: 12.23) 3.43 (3: 4.03) 5.78
30 h 5.81 10.46 (4: 11.76) 3.93 (3: 4.94) 4.54 (2: 7.33)
a
The absorbance is measured at four different times after o-phenanthroline addition. Five equally spaced residence times were used to determine
the conversion rate and to calculate each photon flux. Values obtained after manual removal of apparent outliers are shown in parentheses,
alongside the remaining number of data points.

Table 2. Photon Flux (μEinstein/s) Determined Using Four Table 3. pH of Analytical Samples during an Actinometry
Different o-Phenanthroline Concentrations with a Sulfuric Experiment Using 0.05 and 0.2 M H2SO4 Concentrations,
Acid Concentration of 0.2 M in the Start Mixturea Respectively
0.2 M H2SO4 concentration 0.1 g/L 0.5 g/L 1 g/L 2 g/L residence time (s) 0.05 M H2SO4 0.2 M H2SO4
1h 4.25 13.14 13.72 13.15 0 1.97 2.10
5h 5.64 13.34 13.67 12.72 2 1.99 2.11
20 h 4.35 13.30 14.59 13.17 3 1.99 2.12
30 h 3.88 13.98 14.64 11.14 4 1.97 2.10
a 6 1.98 2.07
The absorbance is measured at four different times after o-
phenanthroline addition. Five equally spaced residence times were 8 1.97 2.12
used to determine the conversion rate and to calculate each photon
flux.
1.3 and 0.81, respectively, were measured. The undiluted buffer
used during the analysis was identified to have a pH of 1.55.
using a 0.1 g/L phenanthroline concentration results in an The pH of an analytical sample (5 mL buffer, 5 mL water, 5
underestimation of the received photon flux, due to incomplete mL o-phenanthroline solution, 2 mL sample) for every
complexation of FeII+. The timing of the analysis seems to be residence time was measured after 1 h (see Table 3). From
of very limited effect. For the experiments using 0.5 and 1 g/L this data, it is clear that the acid concentration in the reaction
phenanthroline concentrations, a maximum increase of 6.5% mixture does not significantly influence the final pH in the
over a 30 h storage is measured, while a similar decrease is analytical samples, and this pH is well above the mentioned
observed for the 2 g/L experiments. Note that surrounding limit of 1.3, even for the higher sulfuric acid concentration.
light can still convert a significant amount of ferrioxalate, even Additionally, the pH remained constant over time, and since
in the analytical solution, and as such, interfere with the the same value is found for each residence time, the amount of
absorbance measurements (see the Supporting Information). ferrous(II+)oxalate does not influence the final pH either.
This could possibly explain the small increase in absorbance Quite remarkably, a slightly higher final pH was observed for
measured over time, as the samples need to be opened for each the higher initial acid concentration. The reasons for this effect
consecutive analysis to fill the cuvettes. are still unclear, but we can conclude that the final acidity of
As we conclude that higher acidity is needed during the the analytical samples is not the main cause of the inconsistent
photoredox reaction, but Wriedt reported degradation of the data of the 0.05 M H2SO4 experiments.
ferroin complexes under too acidic conditions, the pH of the From the above experiments, a sulfuric acid concentration of
final analytical samples was studied as well (Table 3). For the 0.2 M in combination with measuring the absorbance 1 h after
starting mixtures containing 0.05 M and 0.2 M H2SO4, pHs of the addition of a 1 g/L phenanthroline solution, was defined to

Figure 2. Conversion plots of the 0.05 M (A) and 0.2 M (B) H2SO4 concentration experiments using a phenanthroline concentration of 1 g/L,
where the ferroin absorbance is measured after 1 h. For every residence time, two samples are taken and the average value is used for calculations.

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be the most optimal set of parameters for future actinometry subsequently clogging. As five data points are desired for
experiments. Using these settings, the final photon flux of the accurate calculations, new residence times were chosen: 2, 3, 4,
polychromatic cold white LED lamp was determined to be 6, and 8 s (Figure 4). At the highest residence time, some very
13.7 μEinstein/s. small gas pockets were still present, causing a somewhat
Small Reactor with a High-Intensity Lamp (Vapourtec shorter residence time and a small shift of the data point to the
UV-150 Reactor). With these optimized parameters in hand, right. Since this could have a small influence on the reliability,
further screening of high-intensity lamps was performed. To this data point was not taken into account for the final photon
investigate the practical implications, a high-power 450 nm flux calculation.
LED (power input = 150 W, radiant power = 108 W) was used Despite the fact that the practical issues could be largely
in the Vapourtec UV-150 reactor with a 2 mL reactor coil. avoided, the collected samples of the three highest residence
Initially, residence times of 20−60 s were used to perform the time experiments still contained very small solid particles.
actinometry experiments. However, the reactor coil was filled Since the used residence times were already extremely short,
with solids and clogged after only 1.5 min. The yellowish solid further shortening these was not possible. If solids are absent in
was identified as the ferrous(+II)oxalate product (Figure 3). the collected sample, 2 mL can be used for further dilution and
the standard analytical protocol can be performed as described
in the theoretical background. Since small particles are now
present, it is important to take these into account during
further analysis. Consequently, to ensure representative
sampling, the complete sample should be used for further
analysis to ensure a reliable absorbance measurement.
Therefore, the volume of the collected sample is calculated,
using the net mass of the sample and the density of the
mixture, to determine the appropriate amount of water needed
for the 1:25 dilution. Subsequently, before the addition of 2
mL of the diluted sample to the analytical vial with 5 mL of
water, 5 mL of buffer, and 5 mL of phenanthroline, it was
sonicated for 20−30 min to bring all solids into solution. Of
the final 17 mL of analytical solution, 1 mL was transferred to a
cuvette for absorbance measurement. The inconvenience of
this sonication procedure exemplifies the problems associated
Figure 3. Photograph of the formation of the yellow solids in the 2 with the determination of high photon fluxes. Using the
mL reactor coil (Vapourtec UV-150). calculation model as described above, the total photon flux
received in the Vapourtec UV-150 reactor for a 2 mL coil and a
The presence of solids should be avoided at all times high-power 450 nm LED was found to be equal to
because of their physical and chemical drawbacks, as
mentioned before. Shorter residence times were thus chosen q0 = 31.3 Einstein/s
to perform the reaction: 2, 4, 6, 8, and 10 s. Since these are
extremely short and the shortest achievable residence time in Comparison of the Reactor System Efficiency within
this 2 mL coil using the native Vapourtec V-3 peristaltic pumps the Vapourtec UV-150. To date, the photon flux of two
is 12 s, the pump was replaced with a Knauer K1800 plunger different light sources was determined in the same small-
pump to access higher flow rates (1−250 mL/min). Never- volume Vapourtec UV-150 reactor. Since the reactor coil
theless, performing the reaction with a 10 s residence time remained constant for both cases, the reactor system efficiency
again resulted in the formation of gas pockets and solids and can be used to evaluate changes in the light source design and

Figure 4. Conversion plot of ferrioxalate as a function of residence time.

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its match to the reactor channel geometry. The reactor system the HANU 2X 15 reactor are customized and purchased from
efficiency was found to be 28.5% for the cold white LED lamp, Peschl Photoreactors.19,20
but only 7.5% for the high-power 450 nm lamp (see the Despite the higher irradiated volume of this HANU 2X 15
Supporting Information). The difference in lamp design� reactor, the standard procedure for actinometry as mentioned
indicating a more inhomogeneous irradiation for the 450 nm above is still achievable, though challenging in the context of
lamp (Figure 5)�could explain the difference in efficiency of the required flow rates. However, due to the availability of this
21%. It is clear that photoreactor design improvements should photon flux as a reference value, the reactor is a perfect model
go beyond a simple increase of radiant power. to study simplified actinometry methods, which can then be
used on even larger reactors. In addition, the HANU 2X 15
reactor has control over the residence time distribution (RTD)
by adapting the pulsator characteristics. This allows an accurate
study of the influence of different RTDs on the actinometry
results.
One of the determining parameters needed during the
calculation of the photon flux is the reactor volume. Therefore,
the irradiated volume of the HANU 2X 15 reactor was
calculated to ensure that dead volumes are not included in
further calculations. When taking the volume of the static
mixers into account, the irradiated volume was determined to
be 12.03 mL.
As described above, short residence times are a requirement
for good and reliable actinometry in photoflow reactors with
high-power light sources. Since the irradiated volume is now 6
times larger, very high flow rates are needed to achieve such
Figure 5. Comparison of lamp design: cold white LED (left) and 450 residence times. Limited by the achievable pumping rate, 6, 8,
nm LED lamp (right). 10, 12, and 14 s were chosen. Although the lowest residence
time was tripled with regard to the Vapourtec experiments, one
High-Volume Reactor with High-Intensity Lamps should note that this still corresponds with a maximum flow
(HANU 2X 15−15 mL). To study practical actinometry in rate of 120 mL/min, which is near the maximal achievable rate
higher-volume reactors with powerful lamps, we next moved to for the HANU 2X 15 with the available pumps. For the three
the HANU 2X 15. This patented photoreactor is a continuous- highest residence times, very small solids were visible in the
flow reactor based on the COSTA technology (Figure 6), with collected sample, and the complete sample was developed into
the analytical mixture to avoid unrepresentative sampling due
to sedimentation. Although excellent conversion plots were
obtained, it is preferred to avoid these additional handling
steps and the associated excessive use of reagents.
Since the pulsator amplitude and frequency are now
introduced as new process parameters, optimal conditions
should be picked. Using tracer experiments (Thymol blue), the
residence time distribution (RTD) in the HANU 2X 15
reactor could be determined (see the Supporting Information).
The effect of different pulsator amplitudes on multiple flow
rates is demonstrated in Figure 7. A value of 15% (which
corresponds to a stroke volume of 0.062 mL) and a maximum
frequency (3 Hz) were found to give the most desirable narrow
RTD. An amplitude of 70% (which corresponds to a stroke
volume of 0.29 mL) induces a shift of the RTD curve to the
right, with this effect being most abundant at lower flow rates.
It should be noted that the measured RTDs cannot be used to
calculate the actual residence time in the irradiated volume,
due to physical constraints (nonilluminated volumes of
Figure 6. Visualization of the HANU 2X 15 photoflow reactor. connectors and tubing, pressure equilibration upon tracer
injection, etc.). As such, the theoretical residence time
(irradiated volume/flow rate) must be used in the photon
an internal volume of 15 mL. The process space consists of a flux calculations. Figure 7 thus only provides an indication of
split-and-recombine flow pattern (using static mixers) operated the width and location of the RTDs for different pulsator
in conjunction with a pulsator, a device that superimposes a amplitudes at different flow rates.
periodic oscillation on the net flow generated by a metering Using the optimal pulsator amplitude (15%), the photon flux
pump. This oscillatory flow regime and repeated split-and- was calculated for the monochromatic 365 nm LED lamp
recombine flow path ensure adequate mixing regardless of the (power input = 100 W, radiant power = 43.2 W)
net flow rate. Consequently, pulsator amplitude and frequency
q0 = 31.3 Einstein/s
are introduced as new process parameters. Light sources for
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Figure 7. Visualization of the residence time distribution in the HANU 2X 15 reactor. The effect of different pulsator amplitude values at multiple
flow rates is demonstrated. Equal tracer concentrations were used for all experiments. The distribution curves were normalized based on their
respective maxima to improve readability.

The usage of a nonoptimal pulsator amplitude of 70%, and design efficiency is independent of the radiant power, it is
consequently a wide residence time distribution, on the possible to decrease the photon flux to 50% (or lower) to
actinometry experiment was studied as well. To avoid the reduce the conversion grade and allow full actinometry
very small particles, the residence times were slightly changed experiments with (relatively) low flow rates. For LED modules
to 4, 6, 8, 10, and 12 s (180 mL/min up to 60.5 mL/min) for within their recommended operational range and at constant
these experiments. Practically, 4 s is the shortest residence time temperatures, this correlation is conveniently linear.21 The
possible in the HANU 2X 15 reactor with the available pumps. obtained photon flux for this lower light intensity, can then be
Now, only two experiments (10 and 12 s) still contained some extrapolated to the 100% light intensity, provided that a known
very small particles in the collected sample. Hereby, the correlation is present between the radiant power emitted and
photon flux was determined to be the electrical power consumed by the light source. Upon
q0 = 33.0 Einstein/s performing actinometry for a light intensity at 50% (5
residence times, 2 samples, 2 technical repeats), the calculated
Despite the use of pulsator parameters to obtain a wide RTD, photon flux was indeed reduced by a factor of 2 and as
the calculated photon flux changed only slightly. In Figure 7, it opposed to the actinometry at 100% intensity, solid formation
is visible that using an amplitude of 70% causes a shift of the was completely avoided. The photon flux was now determined
RTD curve to the right, explaining the small overestimation. to be 14.7 μEinstein/s, which extrapolates to 29.4 μEinstein/s
However, the effect of different pulsator amplitudes is found to at full intensity, a close approximation of the previously
be very small at these high flow rates (Figure 7). It is important determined total photon flux (31.3 μEinstein/s). It should be
to mention that although it does not cause any analytical noted however that the inaccuracy of the dimmer’s setpoint (1
issues, it is not possible to obtain five homogeneous samples kΩ potentiometer: relative intensity 0.5 ± 0.1) was reflected in
during the actinometry experiments in the HANU 2X 15 the technical repeats. As shown in Figure 8, the associated
reactor. This once again emphasized the need for an easier and reaction rates diverged quite heavily, and based on either one
more practical method to perform actinometry in higher-
of these repeats, the estimated photon flux could have been
volume flow reactors.
over- (36.8 μEinstein/s) or underestimated (22.2 μEinstein/s).
Design and Study of Different Concepts to Facilitate
Once linearity between the photon flux and the light
Actinometry in Larger Systems. Dimmed Emitter Actino-
metry in Larger Systems (DETAILS). As mentioned before, intensity is confirmed, this concept can be used to facilitate the
within ferrioxalate actinometry experiments, it is needed to determination of the photon flux in larger reactors, while
keep the conversion below 40% to avoid the formation of gas avoiding the unrealistic high flow rates and/or solid formation.
pockets and solids. This is inevitably accompanied with If the setup allows it, the DETAILS concept is operationally
unachievably high flow rates, as production-oriented systems very simple. It is applicable to any pump rate and reactor
are not designed to evaluate the experimental space leading to volume combination. The dimming percentage can be adjusted
low conversions. Certainly, when the volumes of photoflow as required to keep the conversion below 40% to avoid solid
reactors continue to increase in the future to facilitate and and gas formation. Nevertheless, still high volumes of reagents
realize upscaling, there is an urgent need for a simpler way to are needed to perform all five experiments in the complete
perform reliable actinometry. One very simple approach is to reactor volume. In addition, the concept depends on a reliably
make use of the dimmability of LED lamps. As the reactor dimmable light source, and this may need to be confirmed
2398 https://doi.org/10.1021/acs.oprd.2c00079
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Organic Process Research & Development pubs.acs.org/OPRD Article

below the actual photon flux of 31.3 μEinstein/s. When


inspecting the LED strip at the selected region, the presence of
a screw was observed, which may have caused a lower local
light intensity and consequently an underestimation of the
total photon flux. Additionally, selecting the very end of the
reactor may be suboptimal due to larger shadowing effects of
the stainless-steel reactor ridges (see Figure 9).
As such, the irradiated segment was moved closer to the
center of the reactor, ensuring the absence of LED screws in
that region (Figure 10). Because this area does not contain the

Figure 8. Conversion of ferrioxalate using the DETAILS concept at


50% light intensity. Two technical repeats, which consist of manually
resetting the dimming percentage, are shown as separate conversion
plots.

through experiments at different light intensities or through a Figure 10. Shielded HANU 2X 15 reactor with the irradiated volume
number of technical repeats. in the middle of the reactor.
Segment Narrowed Actinometry in Larger Systems
(SNAILS). When accurate reduction of radiant power (dimming output of the reactor, the irradiated volume was now 1.54 mL.
of the light source) is not available, a second option is to Consequently, extrapolation should now be performed by
maintain full light intensity but reduce the effectively irradiated multiplying the measured photon flux by 7.8 (12.03 mL/1.54
volume. This can easily be achieved by shielding part of the mL). After actinometry, a photon flux of 3.09 μEinstein/s was
reactor from the lamp. Knowing the reduced volume factor found for the irradiated volume, which resulted in a flux of
(original volume/new volume), and assuming a homogeneous 24.12 μEinstein/s for the entire HANU 2X 15 reactor. Despite
local volumetric rate of photon absorption (LVRPA) across the improvement after relocating the irradiated volume, the
the entire reactor, the total photon flux can be estimated by extrapolated value is still a significant underestimate. As the
extrapolation of the segment’s calculated photon flux to the previously used cardboard is quite thick to ensure full blockage
original reactor volume. In addition, if the smaller volume of the photons, this does induce some undesired shadowing of
segment can be chosen near the end of the reactor (avoiding the mixture at the start and end of the selected segment.
large dead volumes), the amount of wasted reagents to achieve To counter this effect, black electrical tape (<0.1 mm) was
steady-state conditions for each residence time and to next used for shielding instead of cardboard (Figure 11). Using
subsequently collect representative samples is greatly reduced.
To verify the possibilities of this extrapolation route, the
length of the HANU illumination window was reduced to give
an irradiated volume of 1.42 mL. This volume was located at
the end of the reactor, and cardboard with a thickness of
approximately 0.5 cm was used for the shielding (Figure 9).
After performing the actinometry experiment (5 residence
times, 2 samples each), a photon flux of 2.44 μEinstein/s was
obtained. This value was multiplied by 8.5 (12.03 mL/1.42
mL) to extrapolate the photon flux to the complete reactor
volume. As such, an estimated photon flux of 20.7 μEinstein/s
is obtained for the entire reactor. This value is significantly Figure 11. Shielded HANU 2X 15 reactor with black electrical tape.

the same irradiated volume, a photon flux of 3.65 μEinstein/s


was obtained. After extrapolation, this corresponds to a flux of
28.5 μEinstein/s for the complete reactor. Comparing this to
the true photon flux of 31.3 μEinstein/s (standard method),
this is still an underestimation of 8.9%. Practically however,
this is the best approximation we could achieve for this system
using this methodology. Ideally, the shielding material should
be as close as possible to the reaction mixture. A better
approximation could possibly be obtained by applying the tape
under the glass, right above the reaction mixture. However, this
is not practically possible in this system.
Figure 9. Shielded HANU 2X 15 reactor with the irradiated volume Extrapolation from smaller reactor segments is clearly not
at the end of the reactor. straightforward. Due to differences in the LVRPA across the
2399 https://doi.org/10.1021/acs.oprd.2c00079
Org. Process Res. Dev. 2022, 26, 2392−2402
Organic Process Research & Development pubs.acs.org/OPRD Article

reactor, several factors such as the location of the irradiated


segment, small dimensional inconsistencies, shielding material
and its thickness, reactor wall thickness, etc. all have a non-
negligible role. When applying this concept for photon flux
determination, a good estimate can only be obtained if a
representative reactor area is used. Another potential strategy
to further increase the reliability of this method is the
calculation of an average photon flux from multiple experi-
ments where the irradiated area is shifted to different locations
on the reactor (with the disadvantage of extra work). However,
the SNAILS principle is applicable to any system because the
segment can be made as small or as large as needed to fit the
pump capabilities and lower volumes of reagents are needed
before representative samples can be collected for each data Figure 12. Visualization of the TRAILS concept: the HANU 2X 15
point. reactor is split up into six parts, and the residence time boundaries of
Time-Resolved Actinometry in Larger Systems (TRAILS). every fraction are shown. The average residence times of these
boundaries are used for further calculations.
Since the SNAILS concept inevitably involves a small error in
the final estimate of the photon flux, a third concept was
obtain a narrow and wide RTD. After performing the reaction
studied as well. This approach is based on the concepts
with both a narrow and wide RTD, the photon fluxes were
presented by Mozharov et al., where kinetic studies were
calculated
performed by flow rate manipulation to achieve multiple
residence time data points in a single experiment.22 In their q0, narrow RTD = 24.4 Einstein/s
study, the flow rate is programmed to increase from a low to a
high flow rate. Following this increase, several samples are q0, wide RTD = 49.3 Einstein/s
collected correlating to decreasing residence times. When
applying this approach to photochemical reactors, it is further While the obtained results were sub-par, the use of a narrow
simplified, as the reaction can be stopped instantly by RTD results in a better approximation of the expected 31.3
switching off the lamp. Achieving data for lower residence μEinstein/s. Despite the high flow rate during the reaction, a
times can then be obtained by maintaining the flow rate in the narrow RTD during the illuminated stage is of importance for
dark and collecting the corresponding fractions. It should be a more accurate approximation.
noted that this is in fact a further refinement of the previously Next, the effect of the RTD during sample collection was
described SNAILS principle, as each collected sample studied. In this case, the pulsator was switched on during the
represents the conversion in a certain segment of the reactor, collection of the different fractions, once with 15% pulsator
with a different irradiation time. However, because these amplitude for a narrow RTD and once with 70% pulsator
volumetric segments now span the entirety of the reactor, amplitude for a wide RTD. During the photoreaction, the
differences in LVRPA will be averaged out in the final pulsator parameters were set to achieve a narrow RTD in both
calculation. cases. The following photon fluxes were obtained
Practically, the longest residence time without gas formation q0, narrow RTD = 31.8 Einstein/s
or precipitation is determined. This can be performed by
starting at the system’s highest pumping rate and gradually q0, wide RTD = 5.5 Einstein/s
decreasing it. This flow rate is then used to perform a single
actinometry experiment. After achieving steady state, the lamp The effect of a poor residence time distribution during sample
is shut off. The reactor is now completely filled with the collection is quite clearly detrimental to the accuracy of the
reaction mixture and contains molecules that all have different final results. However, the obtained photon flux when
residence times, depending on their location in the reactor imposing a narrow RTD during both the photoreaction stage
(Figure 12). Molecules located toward the end of the reactor and the in-the-dark collection stage results in a very accurate
have the highest residence time, while molecules near the inlet approximation of the photon flux (31.8 vs 31.3 μEinstein/s,
have only been irradiated very shortly. Next, pumping is error of 1.6%, conversion plot shown in Figure 13). Also the
continued at a low flow rate which allows collecting the reactor small amounts of precipitate observed in the samples collected
volume in different fractions (see the Supporting Information). during the standard procedure are now completely avoided.
Every fraction now corresponds to a data point of which the In conclusion, the time-resolved methodology provides
conversion can be calculated. accurate values for photon flux determination. In addition, it
Because the TRAILS methodology relies on collecting data is very fast and easy to perform as only one experiment is
concerning the reaction conversion near the inlet but does so needed for the determination of the reaction kinetics.
minutes later at the outlet of the reactor, the RTD becomes an Nevertheless, this method is only applicable if conversions
important influencing parameter. As such, the influence of a below 40% are obtained at the system’s maximum flow rate.
narrow and wide RTD, both at the stage of steady-state
irradiation and the stage of sample collection, was included in
the evaluation.
■ CONCLUSIONS
In conclusion, three new concepts were successfully designed
First, the pulsator was switched off during the collection of and developed to simplify actinometry experiments in newly
the different fractions (green curve in Figure 7). During the developed photoflow reactors. Based on an initial optimization
steady-state ferrioxalate reaction, the pulsator parameters were of the ferrioxalate actinometry analytical procedure (evaluating
set to pulsator amplitudes of 15 and 70%, respectively, to a number of contradicting literature statements), the dimmed
2400 https://doi.org/10.1021/acs.oprd.2c00079
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Figure 13. Conversion of ferrioxalate using the TRAILS concept with a narrow RTD during reaction and collection of the different fractions.

emitter (DETAILS), segment-narrowed (SNAILS), and time- https://pubs.acs.org/10.1021/acs.oprd.2c00079


resolved (TRAILS) actinometry concepts have shown their
advantages and disadvantages. Each has its own applicability Author Contributions
range for photon flux determination in larger systems. The B.V. conducted all wet lab actinometry experiments, analysis,
latter, however, was found to give an accurate approximation of and calculations N.P. supported building of the lab actino-
the photon flux, by determining the kinetics of a photo- metry setup and supervised experiments. B.M. supervised and
chemical reaction in a single experiment. set up wet lab actinometry experiments. C.V.S. designed and


*
ASSOCIATED CONTENT
sı Supporting Information
supervised the project and edited the manuscript. T.S.A.H.
designed and supervised the project and contributed to the
implementation of the research, analysis of the results, and
The Supporting Information is available free of charge at writing of the manuscript.
https://pubs.acs.org/doi/10.1021/acs.oprd.2c00079. Funding
Description of the experimental work and a calculation The authors are indebted to VLAIO�Belgium (Baekeland
template; additional technical information on the HBC.2021.0198) for financial support.
different light sources and experimental details of the Notes
different procedures; and charts representing all data The authors declare no competing financial interest.
(PDF)
Calculation example: HANU 2X 15−365 nm−15 mL
(XLSX) ■ REFERENCES
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■ AUTHOR INFORMATION
Corresponding Author
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