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Journal of Asian Ceramic Societies

ISSN: (Print) 2187-0764 (Online) Journal homepage: https://www.tandfonline.com/loi/tace20

Structure and magnetic properties of FeAl2O4


synthesized by microwave magnetic field
irradiation

Jun Fukushima, Yamato Hayashi & Hirotsugu Takizawa

To cite this article: Jun Fukushima, Yamato Hayashi & Hirotsugu Takizawa (2013) Structure and
magnetic properties of FeAl2O4 synthesized by microwave magnetic field irradiation, Journal of
Asian Ceramic Societies, 1:1, 41-45, DOI: 10.1016/j.jascer.2013.02.001

To link to this article: https://doi.org/10.1016/j.jascer.2013.02.001

Published online: 18 Apr 2018.

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Journal of Asian Ceramic Societies 1 (2013) 41–45

Journal of Asian Ceramic Societies

Journal of Asian Ceramic Societies


journal homepage: www.elsevier.com/locate/jascer

Structure and magnetic properties of FeAl2 O4 synthesized by microwave


magnetic field irradiation
Jun Fukushima ∗ , Yamato Hayashi, Hirotsugu Takizawa
Department of Applied Chemistry, Tohoku University, Aoba Aramaki, Sendai 980-8579, Japan

a r t i c l e i n f o a b s t r a c t

Article history: The structure and magnetic properties of FeAl2 O4 synthesized by microwave magnetic field (H-field)
Received 15 January 2013 irradiation were investigated to reveal the effect of the H-field on the crystal structure and the magnetic
Received in revised form 6 February 2013 characteristics of an antiferromagnetic material. The role of the H-field was investigated using a single-
Accepted 10 February 2013
mode cavity, which can spatially separate the maximum points of the alternating electric field (E-field)
Available online 17 April 2013
and H-field in the cavity. In H-field irradiation, the crystallite diameter decreased compared to that in
conventional heating. In conventional heating, the crystallite diameter did not change with increasing
Keywords:
quenching speed. Thus, it is suggested that a decrease in crystallite diameter occurs during H-field irra-
Microwave H-field irradiation
Spinel oxides
diation. Furthermore, magnetization after H-field irradiation was greater than that after conventional
Hercynite heating. It is considered that magnetic clusters appear when Fe3+ partially replaces Al3+ in the octahedral
Antiferromagnetic sites in the grain boundaries, which were formed as a result of decreasing crystallite diameter.
Magnetic cluster © 2013 The Ceramic Society of Japan and the Korean Ceramic Society. Production and hosting by
Elsevier B.V. All rights reserved.

1. Introduction the previous study, the zinc ferrite crystallites became amorphous
after 28 GHz multimode microwave heating, and the amorphous-
Microwave energy is used as a high-temperature processing phase ZnFe2 O4 behaved like a ferromagnetic material. Although
tool for ceramic synthesis and sintering [1–5]. Until the 1990s, it is known that the microwave magnetic fields (H-field) play an
the main focus of microwave processing was on thermal effects important role in this process, the details are still not clear.
(volumetric heating and rapid heating), and many papers reported In microwave processing, the alternating electric fields (E-
the use of microwaves as a substitute for conventional heating. fields) and magnetic fields (H-fields) interact with the material
In the 1990s, it began to be reported that microwave processes undergoing irradiation. When microwaves (wavelength: 12.24 cm)
differ from processes that do not use microwaves. For example, are used to irradiate a material in a multimode cavity, the E-fields
microwaves can create supersaturated solid solutions, enhance- and H-fields affect the material almost equally. Therefore, there
ment of sintering, changes in the materials structure, and so on is no distinction between the effects of E-fields and H-fields on
[6–8]. These phenomena are well known as “microwave effects.” materials in a multimode microwave heating system. On the other
One of the microwave effects is the antiferromagnetic– hand, by using a single-mode heating system, we can clarify the
ferromagnetic transition of spinel ferrite. In a previous study, the effects of E-fields and H-fields, because of the spatial separation of
authors reported that the magnetic characteristics of zinc ferrite the maximum points of the E-field and H-field. Thus, the role of
were changed by irradiation with microwaves [9]. Zinc ferrite is electric fields and/or magnetic fields can be investigated using a
normally a spinel-type material and it is antiferromagnetic. In single-mode cavity.
Hercynite (FeAl2 O4 ) is a normal spinel structure, where one-
eighth of the tetrahedral sites are occupied by Fe2+ cations and one-
∗ Corresponding author at: 6-6-07 Aoba Aramaki, Aoba-ku, Sendai 980-8579, half of the octahedral sites are occupied by Al3+ cations. The melting
Japan. Tel.: +81 22 795 7226; fax: +81 22 795 7228. point of hercynite is 1780 ◦ C and a magnesia–hercynite brick is a
E-mail address: fukushima@aim.che.tohoku.ac.jp (J. Fukushima). candidate material for the burning zone of rotary kilns [10]. From
Peer review under responsibility of The Ceramic Society of Japan and the Korean
the previous study, hercynite exhibits a magnetization in spite of
Ceramic Society.
the normal spinel [11]. As above-mentioned, the effect of H-field for
the amorphous-phase normal spinel with a ferromagnetic material
is still not clear. Hence, it is interesting to study the hercynite from
the point of view of the relationship between its structural change
by H-field irradiation and its magnetic property. And also, if we can
2187-0764 © 2013 The Ceramic Society of Japan and the Korean Ceramic Society.
Production and hosting by Elsevier B.V. All rights reserved. control the magnetic property by microwave irradiation, hercynite
http://dx.doi.org/10.1016/j.jascer.2013.02.001 can be used as a magnetic material.
42 J. Fukushima et al. / Journal of Asian Ceramic Societies 1 (2013) 41–45

In this study, FeAl2 O4 , which is a representative antiferromag-


netic spinel, is synthesized using single-mode 2.45 GHz microwave
irradiation, and the effect of the magnetic field on the structure and
magnetic characteristics of antiferromagnetic oxide is studied.

2. Experimental procedure

A powder mixture of 61 wt% ␥-hematite (99% purity, with parti-


cle diameters of approximately 1 ␮m from Kojundo Chemical Lab.
Co., Ltd., Saitama, Japan) and 39 wt% ␥-alumina (99.99% purity,
2–3 ␮m, from Kojundo Chemical Lab. Co., Ltd., Saitama, Japan) was
compacted to 6-mm-diameter pellets. For the conventional heat-
ing, an electric furnace was used and the samples were maintained
at 1600 ◦ C for 2 min. For microwave heating, a single-mode heat-
ing system was used. The system was composed of a magnetron
(IMP-15ENA, IDX Co., Ltd., Tochigi, Japan; 2.45 GHz), an isolator, a
power monitor, three stub tuners, a TE10 cavity (length: 150 mm),
and a plunger. In the cavity, a standing wave was produced and the
sample pellets were positioned and irradiated with microwaves at
the point where the H-field was the maximum. The pellets were
then placed in a quartz tube, which was transparent to 2.45 GHz
Fig. 1. X-ray diffraction (XRD) patterns of conventional heating and microwave
microwave and infrared radiation. The temperature of the sample
magnetic field (H-field) irradiation. In the figure, H-field indicates H-field irradia-
was measured using an infrared pyrometer. After irradiation, the tion, Conv. air indicates conventional heating and quenching in air, and Conv. water
sample was rapidly cooled in air because there was no insulator. indicates conventional heating and quenching in water. The XRD measurements
A detailed description of the experimental setup of the microwave were obtained at a scanning speed of 0.2◦ per min with Cu-K␣ radiation.
furnace and the electromagnetic distribution in the cavity are given
in our previous paper [12]. For the conventional heating, an elec-
composition is a reasonable approximation considering the simi-
tric furnace (SPM 100-17, Marusho Electro-Heat Co., Ltd., Hyogo,
larity between the lattice parameter of FeAl2 O4 and that of Fe3 O4
Japan) was used. After heating at 1600 ◦ C for 2 min, the sample was
(0.8153 nm and 0.8396 nm, respectively). The inversion ratios in
removed from the furnace and rapidly cooled either in air or with
Table 1 are obtained by assuming a linear relationship between
water.
FeAl2 O4 and Fe3 O4 and the lattice parameter of each sample. The
The irradiated or heated sample was analyzed by X-ray diffrac-
lattice parameter after H-field irradiation becomes larger than that
tion (XRD) using monochromatic Cu-K␣ radiation. Magnetization
after conventional heating, and the inversion ratio after H-field
and magnetic susceptibility were measured using a magnetic
irradiation is also larger than that after conventional heating. Crys-
torsion balance (MB-11, Shimadzu Co., Kyoto, Japan) in the tem-
tallite diameters are also shown in Table 1. The diameter values are
perature range 25–600 ◦ C under a magnetic field up to 10 kOe
obtained using the Scherrer equation (d = K/B cos , where d is the
(796 kA/m). Transmission electron microscopy (TEM) was used
primary crystallite size, K is the Scherrer constant of approximately
to investigate the microstructure of the sample. The temperature
1.0,  is the wavelength of the incident X-ray, and B is the integrated
dependence of the specific heat was measured using differential
width of the observed diffraction profile). The miller indices (2 2 0),
scanning calorimetry (Q2000, TA Instruments, Japan).
(3 1 1), and (4 0 0) are equivalent to 2 peaks of 30.8◦ , 36.4◦ , and
44.1◦ , respectively. The crystallite diameters after H-field irradi-
3. Results and discussion ation became significantly smaller than those after conventional
heating.
3.1. Influence of microwave magnetic field on crystal structure It is usually thought that the decrease in crystallite diameter
depends on the quenching speed. Therefore, one of the samples
Fig. 1 shows the XRD spectra of the samples subjected to con- was put into water after conventional heating in order to cool the
ventional heating and quenched either in air or with water and then sample more rapidly. However, the inversion ratio and crystallite
subjected to H-field irradiation. Fig. 1 shows that hercynite (chem- diameter of the sample quenched in water were almost equal to
ical formula: FeAl2 O4 ) is synthesized independently of the heating those of the sample quenched in air, as shown in Table 1. The
method. Trace amount of corundum is observed in H-field irradi- results mean that the dependence of the crystallite diameter on
ation because the temperature of some part of the sample is low. quenching speed is minimal under these conditions. Harrison et al.
According to the equilibrium phase diagram in air [13], FeAl2 O4 [14] reported that the inversion ratio increases with increasing
and corundum phase appears at a temperature below 1580 ◦ C. In
the single-mode cavity, the maximum point of the H-field is very
Table 1
small area but it is very difficult to hold the irradiation state con- Lattice parameters, crystallite diameters, and inversion ratios in microwave mag-
stant because we manually control the plunger. Thus, some part of netic heating (H-field), and quenching in air (Conv. air), and quenching with water
sample temperature is considered to become low and corundum (Conv. water) after conventional heating. The number in parenthesis shows the
phase appears. uncertainty.

The lattice parameters, crystallite diameters, and inversion H-field Conv. air Conv. water
ratios calculated from the XRD results are shown in Table 1. Lattice parameter/nm 0.8205 0.8184 0.8186
When Fe3+ partially replaces Al3+ in the octahedral sites, the lat- Inversion ratio, x 0.43 0.25 0.27
tice parameters shift and the composition of hercynite becomes Crystallite diameter (2 2 0)/nm 21.2 (1.4) 37.0 (2.2) 35.4 (1.7)
Fe1−x Al2−x O4 , where x indicates the ratio of substitution (inver- Crystallite diameter (3 1 1)/nm 16.7 (0.8) 33.4 (1.1) 41.6 (1.1)
Crystallite diameter (4 0 0)/nm 15.8 (1.4) 24.9 (5.6) 32.6 (2.0)
sion ratio). Botta et al. [11] reported that a linear relationship with
J. Fukushima et al. / Journal of Asian Ceramic Societies 1 (2013) 41–45 43

Fig. 2. Transmission electron microscopy images of sample after microwave magnetic field (H-field) irradiation and sample quenched in air after conventional heating.

temperature. Thus, it is suggested that the cooling speed in this been reported [16,17]. The most obvious explanation is that the
experiment was not rapid enough to maintain the inversion ratio two processes occur simultaneously.
at a high temperature. Because the microwave output was stopped
immediately after 2 min of magnetic field irradiation, the thermal 3.3. Influence of microwave magnetic field on magnetic
history of the quenching process was almost the same as that of the properties
sample quenched in air after conventional heating. These findings
suggest that the microwave magnetic field had more of an effect on Fig. 3 shows the magnetic field dependence of the mag-
decreasing the crystallite diameter than did the quenching speed. netization of the samples after magnetic field irradiation and
conventional heating quenched in air or with water. The mag-
netization after H-field irradiation was larger than that after
3.2. Influence of microwave magnetic field on microstructure conventional heating in all ranges. In addition, the magnetization
of the sample quenched in air after conventional heating was larger
TEM images of the sample after H-field irradiation and the than that of the sample quenched with water. Furthermore, the first
sample quenched in air after conventional heating are shown in magnetization curve (solid line) shows that the magnetization was
Fig. 2. After magnetic field irradiation, a primary crystallite approxi- not saturated in conventional heating, whereas the magnetization
mately 10–20 nm is formed, as shown in Fig. 2, left. A halo pattern in after H-field irradiation was close to saturation.
the electron diffraction is obtained, which is typical for amorphous- The hysteresis in the first quadrant is obtained by a magnetiza-
like materials. On the other hand, after the conventional heating, tion curve with a decreasing magnetic field from 10 kOe (dotted
the primary crystallite looks like a single crystal in the TEM image line, 796 kA/m). In the magnetic field heating, a magnetization
(Fig. 2, right) and diffraction spots are observed clearly in the of 8.4 emu/g (8.4 A m2 /kg) was maintained at 0.1 kOe (8.0 kA/m).
electron diffraction pattern. Generally, a well-ordered crystal is This value was 68% of the value of 10 kOe (796 kA/m) of the first
observed in the sample after conventional heating. In contrast, after
magnetic field irradiation, the disorder of the crystal appears.
These results indicate that the microwave magnetic field results
in a decrease in the crystallite diameter. Previous studies have
also reported the following: amorphous ferrite obtained by 28 GHz
multimode microwave irradiation [9], disappearance of the XRD
diffraction peaks of ferromagnetic oxides after microwave mag-
netic field irradiation [8], a decrease in the neutron diffraction peak
of Fe3 O4 during microwave magnetic field irradiation, and the nan-
odomain structure of Fe3 O4 obtained by magnetic field irradiation
[14].
Let us now consider the question of what causes the decrease in
crystallite diameter. First, it is obvious that the decrease in crystal-
lite diameter occurs by the process of rapid cooling after melting
because the melting point of hercynite is 1740 ◦ C and the experi-
mental temperature (1600 ◦ C) is lower than the melting point. In
the study, the irradiated sample is antiferromagnetic, therefore two
processes are considered. The first is that the crystallite diameter
of the ␥-hematite decreases and then the synthesis of hercynite is
carried out. The second is that the decrease in the crystallite diam-
eter occurs during and/or after synthesis because the microwave
magnetic field affects unpaired electron spins. For the second pro-
Fig. 3. Magnetic field dependences of magnetization of sample after magnetic field
cess, the disappearance of the XRD peaks of paramagnetic TiO2−x ,
irradiation (H-field), and quenching in air (Conv. air) and quenching with water
which has unpaired spins, by magnetic field irradiation and the (Conv. water) after conventional heating. The units emu/g and Oe are defined as
formation of a nanodomain structure after H-field irradiation have A m2 /kg and (103 /4␲) A/m, respectively, as SI units.
44 J. Fukushima et al. / Journal of Asian Ceramic Societies 1 (2013) 41–45

Fig. 4. (a) Temperature dependences of magnetization and inverse magnetic susceptibility. Solid line indicates the magnetization in each heating and dotted line indicates
the magnetic susceptibility (−1 ) in each heating. (b) Temperature dependence of heat capacity.

magnetization curve. On the other hand, in conventional heating, sample because it is diamagnetic. However, from Fig. 1, corundum
magnetizations of 3.8 emu/g (3.8 A m2 /kg, air cooled) and 0.1 emu/g phase is trace and the effect hides in the paramagnetic properties of
(0.1 A m2 /kg, water cooled) were maintained at 0.1 kOe (8.0 kA/m), FeAl2 O4 . If the effect was large, an apparent value of magnetization
and these values were 44% (air cooled) and 2% (water cooled) of the should become small. Therefore, a true magnetization of FeAl2 O4 is
value of 10 kOe (796 kA/m), respectively, of the first magnetization considered larger than the apparent magnetization. From the above
curve. discussion, in any case, the magnetization after H-field irradiation
From the results, it can be seen that the sample is ferromagnetic should be larger than that after conventional heating.
after H-field irradiation and paramagnetic when quenched with And also, a sample magnetic property is affected by trace com-
water after conventional heating. The sample quenched in air after pounds of Fe3 O4 . However, trace compounds Fe3 O4 and a solid
conventional heating showed the middle characteristics of both. solution of Fe3 O4 in FeAl2 O4 cannot completely divide because
The temperature dependences of magnetization and inverse the XRD peaks of trace compounds Fe3 O4 are hidden in FeAl2 O4
magnetic susceptibility are shown in Fig. 4(a). The magnetiza- peaks. Therefore, the authors have introduced the inversion ratios
tion at room temperature is approximately 1.5–2 times that of in Section 3.1. The effect to magnetic property by trace compounds
conventional heating. The magnetization decreases with increas- Fe3 O4 and/or by a solid solution of Fe3 O4 in FeAl2 O4 depends on
ing temperature in each sample. However, in H-field irradiation, the inversion ratios, as shown in the results of Table 1, Figs. 3 and 4.
the magnetization begins to increase from approximately 420 ◦ C The question is why the sample subjected to H-field irradi-
and peaks at approximately 480 ◦ C. After that, the magnetization ation has a larger magnetization than the sample subjected to
decreases and becomes approximately zero. The inverse magnetic conventional heating. From the results of Section 3.1, the crystallite
susceptibility increases relatively slowly in conventional heating, diameter decreases in H-field heating as compared to conven-
and the reason for the divergence is not clear. On the other hand, tional heating. From the previous studies, nano-domain structures
the inverse magnetic susceptibility in H-field irradiation diverges and/or amorphous structures have been observed in Fe3 O4 , TiO2−x
sharply at approximately 550 ◦ C or more. Ferromagnetic materi- and amorphous ZnFe2 O4 [9,15–17]. That is to say, in the mate-
als become paramagnetic above the Curie temperature, so that rials of various magnetic property, i.e., ferromagnetic materials
the magnetic susceptibility () follows the Curie–Weiss equation (Fe3 O4 ), paramagnetic materials (TiO2−x above 300 K [18]) and nor-
[M = Mc + C/(T − ), where M indicates the formula weight, c mal spinel (ZnFe2 O4 ), the nano-domain/amorphous structures are
indicates the temperature-independent magnetic susceptibility, C obtained by microwave irradiation. These nanodomain structures
indicates the Curie constant, and  indicates the Curie tempera- and amorphous structures have more grain boundary than the sam-
ture]. From the equation, the Curie temperature is approximately ple usually obtained by conventional heating method. As well as in
580 ◦ C, a value that is comparable to the Curie temperature of the previous works, the FeAl2 O4 after H-field irradiation become
magnetite (Fe3 O4 ). The temperature dependence of the heat capac- amorphous-like structures as shown in Fig. 2, and it has many
ity is shown in Fig. 4(b). In H-field irradiation and quenching grain boundaries than the sample heated by conventional method.
in air after conventional heating, endothermic peaks are seen at Within the local structure of FeAl2 O4 change, it is possible that
approximately 260 ◦ C and 490 ◦ C, respectively. On the other hand, Fe3+ ions are introduced into the four coordination sites, in addi-
in quenching with water after conventional heating, the peak at tion to the inversion of Fe3+ cations into Al3+ sites. In other words,
approximately 260 ◦ C is not clear at all. The enthalpy changes at anomalous magnetic clusters are formed at the grain boundaries.
approximately 490 ◦ C in the H-field, Conv. air, and Conv. water These local magnetic clusters obtained by H-field irradiation result
samples were 5.9, 3.0, and 2.3 J/g, respectively. in larger magnetization than that obtained by conventional heating.
Details concerning the phenomenon that occurred at approxi-
mately 460 ◦ C are beyond the scope of the study, but it is suggest
that the magnetite solid dissolved in FeAl2 O4 is separated out by the 4. Conclusion
thermal energy. This conclusion is based on the results of thermo-
gravimetric and XRD analysis after measurements using a magnetic The structure and magnetic properties of FeAl2 O4 synthesized
torsion balance and by observing the temperature dependence of by microwave H-field irradiation were investigated to reveal the
the magnetization of the sample with increasing temperature. effect of the microwave magnetic field on the structures and
In H-field irradiation, the corundum phase appears as shown in magnetic characteristics of antiferromagnetic materials. From the
Fig. 1. Corundum (Al2 O3 ) could affect the magnetic properties of the results of this study, the following conclusions can be drawn:
J. Fukushima et al. / Journal of Asian Ceramic Societies 1 (2013) 41–45 45

(1) In H-field irradiation, crystallite diameter decreased compared References


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