JAKARTA-BANDUNG HIGH SPEED RAILWAY PROJECT Beam Tube Grouting Agent Test Report Commission Dep, WIKA STATION, Report NO. SBHSR-WIKA-0-VIKY-20200810-01 Project Name “arse eanouvsiecn erepmAnwaracicr Commission NO. _1BHSRAWIKA-O*IKY-20200810-01 Material Name ‘GROUTING Commission Date “10-Aug-2020 Company Brand/Type ‘CONSOLE Record NO. 1BHSR.WIKA.O-VIKY-20200810-01 Construction site TRIAL coduetion Batch 7 Representative QTY. (m’) L Report Date 7-Sep-2020, (i) Used Materials cement Sour a 7 Resa NO. [7 Grouting gent | __ Source consoue | tree [PPRPAT Grade / Doses) | 048 Admixture Source J Type i Dosage(%) i Report NO. L water Water Source Type Ground water Pavatve | (2) Grouting Mix Design CS Mix eign NO x Design " " - 15 0.0675 i 48 0,32 (3) Working Performance Fay afer Takai Setine Tine | saasqungroe ms wn Production Fluidity (S) 30min(S) Filling Grade (%)] Air Content (hs min) Setting Time (h: min} FT 1653 Z 7 550 730 (4) Other Performance danvieeHeednatatogn) | NOMEN T compreienSeangRaiots) [ah re Opinion Rat] Rut Caronion of Stee o o 0 i i (5) Fowuraland Compresive Svength terathot] ne atnce ena strength Compressive senth See! | between the compression | soa (Ma) casting Date jest Date ‘me ube | support eel Ea Area - RoE tng tal) en te) | seuare | 9286 | iy ante | rato si section | " him) | umm Test Value| Average fest value! Average aoe mse | 367 10,1 | 398 ez | 372 raga | 7 | a | aso | 7 | 7 | 68 | aso -A THA) ars t i +10 August 2020) : : : if sea | 25 seis | 47 sea0 | 543 560 | 556 (07 September 2020 28 40, 160 i / 147 4900 7 7 34,3 / i i / 7 T Inspection and Baluation Safed on fnspect Condusion: ace 409.2017 Technica Specfection of eobe grouts on post prestressed |The Result of Beam Tube Grouting ems acordance with concrete racy girder. requirement of standard C/CR 809-2017 Tested Chu Checked PY. WJAYA KARYA (Persero) TbkOnsoL CONCRETE SOLUTION ‘TECHNICAL DATA SHEET Version : (02 Update : Deceriber, 2018, CONSOL EXPANDER AS Expanding Grout Admixture (For DESCRIPTION CONSOL EXPANDER AS is 2 plasticized expanding grout admixture is supplied as 2 powder. This product is an expansion system which compensates for plastic shrinkage and settlement in cementitious grouts and concrete. It ‘contains a water-reducing agent which increases the workability of the mix with 2 reduced water content. ‘Applications include bed grouting, duct grouting, non-shrink infiling and jointing. By introducing micro bubbles into the mix, it produces wet volume expansion and increased fluidity without segregation. RECOMMENDED FOR CONSOL EXPANDER AS is used to increased cohesion in ‘cement grouts and is suitable for use in the grouting of: + Pre-stressed cable ducts * Rock and soil anchoring + Bearing plates + Pre-placed aggregates * Tunnels lining + Pre-cast concrete elements + Tilt construction wall panels * Crack injection, BENEFITS. + A.cement plasticizing and water reducing agent to improve the free flowing properties of the grout at low water/cement ratios, + An expanding agent that increases the volume of the {grout or concrete wich in turn eliminates shrinkage and settlement, * Gives grout high fluidity with low water/cement ratio, thus making placement or injection of the grout easy. + Reduced water/cement ratio mixes in the grout mix ensures low permeability and long term durability in service. ‘High Early Strength Mortar and Concrete) ‘TECHNICAL DATA Dosage 0.45% - 1% (note: when excess dosage have been used, please ‘contact our technical support for achieve the best result) Typical Dosage 0.45% for pasta grouting 0.90% for concrete Packaging {60 x 180 gr (Sachet) {60 x 225 gr (Sachet) Form Powder Colour Natural Grey Shelf Life 1 year if stored in unopened original container in dry, ‘co0\ place: Remarks ‘To obtain optimum results (Rlowabilty, expansion, bleeding, etc.) the suitable w/c ratio and CONSOL, EXPANDER AS coment ratio shall be determined through trial mixes. Par orga, ospwcsens open CST ee Tem weoecygaens "eamuireianartarssas DDT Say \www.consolindonesiaicomOnsoL CONCRETE SOLUTION INSTRUCTION FOR USE Mixing For pre-stressed concrete work, a mixing time of 3 minute with @ w/c ratio up to 0.45. A mechanically powered grout ‘mixer must be used. For quantities up to 50 kg a slow speed dil fitted with a CONSOL EXPANDER AS mixing paddle is suitable. Larger quantities will require a high shear vane mixer. It is essential that machine mixing capacity and labour availability is adequate to enable the grouting operation to be carried out continuously. This may require the use of a holding tank with provision for gentle actation to maintain fluidity. The selected water content should be accurately measured into the mixer. Slowly add the cement and CONSOL EXPANDER AS. Mix continuously for 5 minutes, making sure that @ smooth even consistency Is obtained. Application Areas to be grouted should be prepared to ensure substrates are clean, sound, and then pre-wetted, The Unrestrained surface area of the grout must kept to a minimum. Place the grout within 20 minutes of mixing to gain the full benefit of the expansion process. Adopt usual placing or pumping procedures ensuring @ continuous operation, PRECAUTIONS ' Avoid contact with skin and eyes “+ Weer protective gloves and eye protection during work «If skin contact occurs, wash skin thoroughly «= If in eyes, hold eyes open, flood with warm water and seek medical attention without delay. OP MTTED, °F2SESmomerenremnnes 9 SB KS cre YRS Routes” CREA acarerasage? ‘www.consolindonesia.com opscrony Si tana a a ison vaa Dust Oh By. Sayed SH) fox 2.8. Page | Gersinda) »DATE §O Noparve 3.020 fa