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BICOL MERCHANT MARINE COLLEGE INC.

Rizal Ave. Piot, Sorsogon City


Email: bmmci02@yahoo.com

COURSE SPECIFICATION

Course Code : PPD

Thermo
Aux Mach 1
Course Descriptive Title : Power Plant Diesel Prerequisite : Mech
Ichem
Auto 1
Deals with strategic knowledge of structures on the basic construction and operation principles of machinery systems, including: marine diesel
engine, shafting installations, including propeller. fluid flow and characteristics of lubricating oil, fuel oil and cooling systems, Main Engine and
Course Description :
Associated Auxiliaries, Auxiliary Prime Movers and Associated Systems and Design features, and operative mechanism of machinery and
associated auxiliaries.
Lecture Contact Hours per Laboratory Contact Hours per
Course Credits : 5 units : 4 hour : 3 hours
Week Week
A-III/1.F1.C4: Operate Main and Auxiliary Machinery and Associated Control Systematic
A-III/2.F2.C1: Manage the operation of Propulsion Plant Machinery
A-III/2.F1.C2: Plan and Schedule Operations
A-III/2.F1.C3: Operation surveillance, performance assessment and maintaining safety of propulsion plant and auxiliary machinery
A-III/2.F2.C1: Manage operation of Electrical and Electronic Control Equipment
Competence/s : Table A-III/1 Function 1: Marine Engineering at the Operational Level
 Operate Main and Auxiliary Machinery and Associated Control System
Table A-III/2 Function 2: Marine Engineering at the Management Level
 Manage the operation of propulsion plant (ML)
 Plan and schedule operations (Theoretical Knowledge)
KUP : A-III/1.F1.C4.KUP1.1: Basic construction and operation principles of marine diesel engine
A-III/1.F1.C4.KUP2: Safety and Emergency procedures, for operation of propulsion plant machinery, including Control System
A-III/1.F1.C4.KUP3: Preparation, operation, fault detection and necessary measures to prevent damage of
(.1) main diesel engine and associated auxiliaries and
(.3) auxiliary prime movers and associated systems
A-III/2.F1.C1.KUP1.1: Design features and operative mechanism of marine diesel engines and associated auxiliaries
A-III/2.F1.C2 and C3.KUP1.3.a: Theoretical knowledge on the propulsive characteristics of diesel engine including speed,
output and fuel consumption
A-III/2.F1.C2 and C3.KUP1.4.a: Theoretical knowledge on heat cycle, thermal efficiency and heat balance of marine diesel engine
A-III/2.F1.C2 and C3.KUP2.1: Practical knowledge on startup and shut down main propulsion and auxiliary machinery including
F-CDO-003 Rev 00:01-070119
BICOL MERCHANT MARINE COLLEGE INC.
Rizal Ave. Piot, Sorsogon City
Email: bmmci02@yahoo.com

associated system
A-III/2.F1.C2 and C3.KUP2.2: Practical knowledge on operating limits of diesel propulsion plant
A-III/2.F1.C2 and C3.KUP2.3: Practical knowledge on the efficient operations, surveillance, performance assessment and maintaining
safety
of diesel propulsion plant and auxiliary machinery
A-III/2.F2.C1.KUP2.2.a: Design features and system configurations of automatic control equipment and safety devices for main engine
CO1: Differentiate the construction and the operating principles of two-stroke from four-stroke marine diesel engines
CO2: Prepare and operate the main engine and associated auxiliaries for ship departure from port in accordance with the established rules
Course Outcome : and procedures to ensure safety of operations and avoid pollution of marine environment
CO3: Monitor and record engine performance including fault detection and actions to be taken during operations that consistently meets the
requirement

1. Table A-III/1 Function 1: Marine engineering at the operational level


Reference/s : 2. Table A-III/2 Function 1: Marine Engineering at the management level
3. Annex A of CMO No. 67, S. 2017 : Revised PSG for BSMT and BSMarE Programs

F-CDO-003 Rev 00:01-070119


BICOL MERCHANT MARINE COLLEGE INC.
Rizal Ave. Piot, Sorsogon City
Email: bmmci02@yahoo.com

PROGRAM OUTCOMES

PROGRAM OUTCOMES ADDRESSED INTRODUCTORY ENABLING DEMONSTRATIVE


PO1: Demonstrate the ability to perform the competence, at the operational level under Table A-III/1
PO1 X
and some elements of Table A-III/1 of the STCW code.
PO2: Apply knowledge in Mathematics, Science and Technology in solving problems related to the
PO2
profession and the workplace
PO3: Use appropriate techniques, skills and modern tools in the practice of the profession, in order to
PO3 X
remain globally competitive.
PO4: Engage in lifelong learning and understanding of the need to keep abreast of the development
PO4
in Maritime practice. (PQF level 6 descriptor)
PO5 PO5: Communicate orally and in writing, using both English and Filipino. X

PO6 PO6: Work independently and in multi-disciplinary and multi-cultural teams. (PQF level 6 descriptor) X

PO7 PO7: Manifest a service orientation in one's profession

PO8 PO8: Conduct Research Using Appropriate Research Methodologies

F-CDO-003 Rev 00:01-070119


BICOL MERCHANT MARINE COLLEGE INC.
Rizal Ave. Piot, Sorsogon City
Email: bmmci02@yahoo.com

COURSE SYLLABUS

Equipment, materials and


Learning Outcomes Topic Teaching-Learning Activity (TLA) Assessment Indicative Hours
references
Competence: A-III/1.F1.C4: Operate Main and Auxiliary Machinery and Associated Control Systematic
A-III/2.F2.C1: Manage the operation of Propulsion Plant Machinery
A-III/2.F1.C2: Plan and Schedule Operations
A-III/2.F1.C3: Operation surveillance, performance assessment and maintaining safety of propulsion plant and auxiliary machinery
A-III/2.F2.C1: Manage operation of Electrical and Electronic Control Equipment
Table A-III/1 Function 1: Marine Engineering at the Operational Level
 Operate Main and Auxiliary Machinery and Associated Control System
Table A-III/2 Function 2: Marine Engineering at the Management Level
 Manage the operation of propulsion plant (ML)
 Plan and schedule operations (Theoretical Knowledge)
KUP: A-III/2.F1.C1.KUP1.1: Design features and operative mechanism of marine diesel engines and associated auxiliaries
A-III/1.F1.C4.KUP1.1: Basic construction and operation principles of marine diesel engine

CO1: Differentiate the construction and the operating principles of two-stroke from four-stroke marine diesel engines

LO.1 Sketches typical indicator Motivation - the instructor will ask questions to capture
diagrams for: Engine Principles the attention of the students. PowerPoint Presentation Written 7 hrs
> a two-stroke engine 1. What is Engine? Whiteboard
> a four-stroke engine 2. How does Engine work? Marker Oral
LO.2 Explains the problems of Laptop
obtaining indicator diagrams Presentation of Lesson - the instructor will introduce the TV Practical
from slow-speed, medium- Topics, ILOs, Objectives and the Outcomes of the Course Drawing Materials
speed and high-speed engines Subject. Video Clip(s)
LO.3 States that peak Sample of Indicator Cards
pressures are sometimes Lecture with PowerPoint - the instructor will discuss the
measured which give an ILOs of the first topic.
F-CDO-003 Rev 00:01-070119
BICOL MERCHANT MARINE COLLEGE INC.
Rizal Ave. Piot, Sorsogon City
Email: bmmci02@yahoo.com

Equipment, materials and


Learning Outcomes Topic Teaching-Learning Activity (TLA) Assessment Indicative Hours
references
indication of engine power and  Basic Principle of Diesel Engine
performance 1. 4-Stroke Cycle
LO.4 Develop the expression: a. Intake Stroke
Work = Pressure x Volume, b. Compression Stroke
To produce an expression for c. Power Stroke
the power of a Diesel Engine in d. Exhaust Stroke
terms of m.e.p., number of
cylinders, length of stroke, 2. 2-Stroke Cycle
diameter of piston and r.p.m. a. Compression Stroke
LO.5 Calculates indicated b. Power Stroke
power, using given dimensions,
r.p.m., m.e.p., and the Video Viewing - the reporters will play video about Diesel
expression developed in the Engine Operation.
above objective https://www.youtube.com/watch?v=Pu7g3uIG6Zo
LO.6 States typical  Understanding Indicator Diagram
compressions and maximum 1. Types of Indicator Diagrams:
pressure for slow-, medium-, a. Power Card
and high-speed engines b. Draw Card
LO.7 Explains the reasons for c. Compression Diagram
supercharging, giving typical d. Light Spring Diagram
supercharge pressures
Continuation of Lecture - the discussion continues:
LO.8 Using the equation PV =
 Supercharging / Turbocharging
mRT, shows the effect of
a. Principle of Air Charging
varying P and T in a diesel-
b. Difference, Advantages and Disadvantages
engine cylinder
c. Importance of charging pressurized air into
LO.9 Sketches and Label a
main engine
diagrammatic arrangement of a
supercharging system
 Hydraulic Fuel Injector
LO.10 Explain why high a. Features
pressures are required for the b. Operating Principle
injection of fuel into the cylinder

F-CDO-003 Rev 00:01-070119


BICOL MERCHANT MARINE COLLEGE INC.
Rizal Ave. Piot, Sorsogon City
Email: bmmci02@yahoo.com

Equipment, materials and


Learning Outcomes Topic Teaching-Learning Activity (TLA) Assessment Indicative Hours
references
LO.11 Describes the essential  Brake Thermal Efficiency
features of a hydraulic fuel  Mechanical Efficiency
injector  Fuel Consumption in kg per kW hour
LO.12 States, as approximate
percentages or fractions, a Laboratory / Practical Exercise - the students will be:
simple distribution of energy a. Sketches and explain the strokes in a Two and Four
obtained from the fuel into: Stroke Engine
> Output as useful work b. Sketches and Label a diagrammatic arrangement of a
> heat to the cooling media supercharging system
> energy retained in the
exhaust gases Summing Up - the instructor will sum up the topics
> energy absorbed in engine discussed; adds important inputs and clarifies the parts
Fruition that were not discussed properly by the reporters.
> energy lost through radiation
LO.13 States, for a marine Evaluation – Essay writing about the differences b/w 2
propulsion diesel engine, and 4 stroke Diesel Engine
typical values of:
> brake thermal efficiency Extended Learning Act - the instructor will give the topic
> mechanical efficiency for reporting and advance reading to prepare the students
> fuel consumption in kg per for the next discussion.
kW hour
LO.14 Demonstrate knowledge
and understanding of: Gas Cycle / Engine Analysis Oral Assessment - the instructor will assess the students PowerPoint Presentation Written 7 hrs
- Constant Pressure and to check if they read about the assignment given. Whiteboard
Constant Volume Air Standard Marker Oral
Cycles Presentation of Lesson - the instructor will present the Laptop
- Reciprocating Internal
Combustion Engine scope and outcomes of the topic/s they will discuss. TV Practical
Performance Parameters: Sample of Indicator
Indicator Diagrams, Power, Lecture with PowerPoint - the reporters will now discuss Diagrams
Mean Effective Pressure, the topic/ILOs assigned to them:
Thermal Efficiency, Brake  Gas Cycle
Specific Fuel Consumption, a. Constant Pressure Cycle
Mechanical Efficiency, Energy b. Constant Volume Air Standard Cycle
F-CDO-003 Rev 00:01-070119
BICOL MERCHANT MARINE COLLEGE INC.
Rizal Ave. Piot, Sorsogon City
Email: bmmci02@yahoo.com

Equipment, materials and


Learning Outcomes Topic Teaching-Learning Activity (TLA) Assessment Indicative Hours
references
Balance
- Open and Closed Gas  Engine Analysis
Turbine systems a. Engine Performance Parameters
- Power, Isentropic Efficiency b. Open and Closed Gas System
and thermal efficiency for gas c. Power, Isentropic and Thermal Efficiency

Laboratory / Practical Exercise - the students will be


interpreting and analyzing the sample Indicator Diagrams
shown to them.

Summing Up - the instructor will sum up the topics


discussed; adds important inputs and clarifies the parts
that were not discussed properly by the reporters.

Evaluation - 10 item short quiz

Extended Learning Act - the instructor will give the topic


for reporting and advance reading to prepare the students
for the next discussion.
LO.15 Describes the
combustion process in a boiler Diesel Engine Fuel Oral Assessment – the instructor will assess the students PowerPoint Presentation Written 7 hrs
or an engine cylinder Atomization and Combustion to check if they read about the assignment given. Whiteboard
LO.16 Describes the chemical Marker Oral
reaction in combustion as being Presentation of Lesson – the instructor will present the Laptop
between combustible materials scope and outcomes of the topic/s they will discuss. TV Practical
such as hydrocarbon on fuels PPE
and the oxygen contained in Lecture with PowerPoint – the reporters will now discuss Video Clip(s)
atmospheric air the topic/ILOs assigned to them: Fuel Injector
LO.17 States that, as a result of  Combustion Process in an Engine Cylinder
combustion, heat energy
become available, enabling  Importance of heat to enable the Thermodynamic
thermodynamic operations to
be carried out Operations
F-CDO-003 Rev 00:01-070119
BICOL MERCHANT MARINE COLLEGE INC.
Rizal Ave. Piot, Sorsogon City
Email: bmmci02@yahoo.com

Equipment, materials and


Learning Outcomes Topic Teaching-Learning Activity (TLA) Assessment Indicative Hours
references
LO.18 States that the heat
released during the combustion
of a unit of a substance is  Calorific Value
termed calorific value
LO.19 States that calorific
values for fuels are usually
 Main Combustible Elements in Marine Fuels
stated with respect to unit mass
in the case of solid and liquid
fuels and unit volumes in the
case of gaseous fuels  Calorific Value of Each Combustible Elements
LO.20 States that the main
combustible elements in marine
fuels are carbon, hydrogen and  Contribution to Air Pollution
sulphur
LO.21 States the appropriate
calorific values of the elements Video Viewing – the reporters will play and educational
given in the above objective video about the combustion process in an engine
LO.22 States that sulphur is cylinder.
usually present in marine fuels
Continuation of Lesson:
LO.23 States that the salts of
sodium and vanadium are  Fuel Injector Assembly
usually present in marine fuels
 Importance of Air Turbulence to the Ignition and
LO.24 States that sulphur, Combustion of Fuel/Air Mixture
although combustible, is un
undesirable element in a fuel
 Care and Maintenance for Injector Nozzle Holes
LO.25 States typical
percentage of carbon, Video Viewing – the reporters will play and educational
hydrogen and sulphur for: video about the combustion process in an engine
- fuel oil for a steam boiler cylinder.
- marine diesel fuel

F-CDO-003 Rev 00:01-070119


BICOL MERCHANT MARINE COLLEGE INC.
Rizal Ave. Piot, Sorsogon City
Email: bmmci02@yahoo.com

Equipment, materials and


Learning Outcomes Topic Teaching-Learning Activity (TLA) Assessment Indicative Hours
references
LO.26 States typical calorific
values for Marine Fuels Laboratory / Practical Exercise – the students will be
conducting care and maintenance of Diesel Engine Fuel
LO.27 States the average Injector.
proportions, by percentage, of
oxygen and nitrogen in Conclusion – the students will make their conclusion
atmospheric air about the activity conducted.
LO.28 Describe a section
through a typical injector nozzle Summing Up – the instructor will sum up the topics
assembly, including dual fuel discussed; adds important inputs and clarifies the parts
injector that were not discussed properly by the reporters.
LO.29 Explains why swirl and
penetration are important to the
Evaluation – 10 item short quiz
ignition and combustion of the
fuel/air mixture
LO.30 Describes the care Extended Learning Act – the instructor will give the topic
necessary with injector nozzle for reporting and advance reading to prepare the students
holes for the next discussion.
LO.31 States that marine diesel Oral Assessment – the instructor will assess the students
engine are normally described Engine Types to check if they read about the assignment given. PowerPoint Presentation Written 7 hrs
in broad categories by the bore Whiteboard
of their cylinders and their Presentation of Lesson – the instructor will present the Marker Oral
rotational speed scope and outcomes of the topic/s they will discuss. Laptop
LO.32 States that large-bore
TV Practical
engines are normally fitted with
piston rods and crossheads Lecture with PowerPoint – the reporters will now discuss Video Clip(s)
the topic/ILOs assigned to them: Drawing Materials
LO.33 States that smaller  Engine Categories (Bore and Rotational Speed)
diesel engines normally have a. Large-bore Engines
trunk pistons & gudgeon pin b. Smaller-bore Engines
in the place of piston rods &
crossheads
 Large-bore Engine Assembly and Fittings
LO.34 States that large-bore
engines are normally directly
 Smaller-bore Engine Assembly and Fittings
F-CDO-003 Rev 00:01-070119
BICOL MERCHANT MARINE COLLEGE INC.
Rizal Ave. Piot, Sorsogon City
Email: bmmci02@yahoo.com

Equipment, materials and


Learning Outcomes Topic Teaching-Learning Activity (TLA) Assessment Indicative Hours
references
connected to the propeller
and therefore rotated at low  Medium Speed Engines
speed
LO.35 States that other diesel  High Speed Engines
engines may run at medium
speed or high speed,
Video Viewing – the reporters will play and educational
depending upon their duty
LO.36 States that medium- video about Engine Types.
speed and high-speed engines
are often used as direct drives Laboratory / Practical Exercise – the students will be
for generation of electrical sketching about the Assembly of Large-bore Diesel
power Engine.
LO.37 States that medium-
speed engines (and Summing Up – the instructor will sum up the topics
occasionally high-speed discussed; adds important inputs and clarifies the parts
engines) are used, through that were not discussed properly by the reporters.
some form of speed reduction,
as main propulsion engines Evaluation – 10 item short quiz
LO.38 States the approximate
speed ranges related to the
following engines: Extended Learning Act – the instructor will give the topic
- low-speed for reporting and advance reading to prepare the students
- medium-speed for the next discussion.
- high-speed
LO.39 Describes with the aid of
a simple single line sketch, Basic Construction Oral Assessment - the instructor will assess the students PowerPoint Presentation Written 7 hrs
naming the materials of Large-Bore Engine Details to check if they read about the assignment given. Whiteboard
manufacture, the assembled (Two-stroke) Marker Oral
construction of the principal Presentation of Lesson - the instructor will present the Laptop
components of a diesel engine, scope and outcomes of the topic/s they will discuss. TV Practical
including: Video Clip(s)
- Bedplate Lecture with PowerPoint - the reporters will now discuss Drawing Materials
- Main Bearing the topic/ILOs assigned to them: Non-operational Diesel
- “A” Frame and Entablature Engine
F-CDO-003 Rev 00:01-070119
BICOL MERCHANT MARINE COLLEGE INC.
Rizal Ave. Piot, Sorsogon City
Email: bmmci02@yahoo.com

Equipment, materials and


Learning Outcomes Topic Teaching-Learning Activity (TLA) Assessment Indicative Hours
references
- Guides  Basic Construction of Engine
- Cooling-Water Jacket a. Parts / Components
- Cylinder Head b. Functions
- Diaphragm
- Turbocharger
- Scavenge Trunk  Cooling Water Arrangement through the Piston
- Air Cooler
- Crankshaft  Methods of Operations:
- Connecting Rod a. Exhaust Valve
- Crosshead b. Cylinder Lubricator
- Piston c. fuel Valve
- Crankpin Bearing d. Cylinder Relief Valve
- Gudgeon Pin / Piston Pin e. Air Starting Valve
Bearing f. Crankcase Relief Valve
- Camshaft g. Jerk Fuel Pump
- Push Rod
- Rocker  Distribution of lubricating oil to the guides, piston
- Exhaust Valve or Port
- Air-inlet Port  Pin, crankpin and main bearings when pistons
- Chain or Gear Train while are oil-cooled and when water-cooled
driving the camshaft
LO.40 Sketches a section  Specified Work Clearances of:
through a piston, showing the a. All Bearings
cooling arrangements b. Sliding Surfaces
LO.41 Sketches a section c. Interference Fits
through an engine bedplate,
showing the longitudinal and
transverse girders, the main- Video Viewing - the reporters will play and educational
bearing and tie-bolts video about the topics discussed.
LO.42 Describes, with the aid
of simple sketches, the
following valves, showing Laboratory / Practical Exercise - the students will:
F-CDO-003 Rev 00:01-070119
BICOL MERCHANT MARINE COLLEGE INC.
Rizal Ave. Piot, Sorsogon City
Email: bmmci02@yahoo.com

Equipment, materials and


Learning Outcomes Topic Teaching-Learning Activity (TLA) Assessment Indicative Hours
references
principle parts, materials and a. Familiarization with the Diesel Engine and Parts
method of operation:
- Exhaust Valve b. Sketch Cooling Arrangement of Piston
- Cylinder Lubricator
- Fuel Valve
- Cylinder Relief Valve
- Air-starting Valve c. Sketch the Principle Part of:
- Crankcase Relief Valve 1. Cylinder Lubricator
- Jerk Fuel Pump
2. Fuel Valve / Injector
3. Air Starting Valve
including the pressures at
which the two relief valves
operate
Summing Up - the instructor will sum up the topics
LO.43 With the aid of engine
discussed; adds important inputs and clarifies the parts
manufacturers’ manuals,
that were not discussed properly by the reporters.
defines specified work
clearances of all bearing and
sliding surfaces and
Evaluation - 10 item short quiz
interference fits, where
applicable
LO.44 Describes, with the aid
of diagrams, Extended Learning Act - the instructor will give the topic
- the distribution of lubricating for reporting and advance reading to prepare the students
oil to the guides, piston for the next discussion.
- pin, crankpin and main
bearings when pistons are oil-
cooled and when water-cooled
LO.45 Lists the services for
which auxiliary diesel engines Medium-speed and High- Oral Assessment – the instructor will assess the students PowerPoint Presentation Written 7 hrs
are used speed Diesel Engines to check if they read about the assignment given. Whiteboard
LO.46 Name the materials (four-stroke) Marker Oral
used in the manufacture of Presentation of Lesson – the instructor will present the Laptop
the listed items, then scope and outcomes of the topic/s they will discuss. TV Practical
describe, with the aid of
F-CDO-003 Rev 00:01-070119
BICOL MERCHANT MARINE COLLEGE INC.
Rizal Ave. Piot, Sorsogon City
Email: bmmci02@yahoo.com

Equipment, materials and


Learning Outcomes Topic Teaching-Learning Activity (TLA) Assessment Indicative Hours
references
sketches, the assembled Video Clip(s)
construction of these items: Lecture with PowerPoint – the reporters will now discuss Non-operational Diesel
- Bedplate the topic/ILOs assigned to them: Engine
- Cylinder Block  Materials use for manufacturing:
- Cylinder Jacket - Bedplate
- Cylinder Liner - Cylinder Block
- Cylinder Head - Cylinder Jacket
- Exhaust Gas Manifold - Cylinder Liner
- Air-inlet Manifold - Cylinder Head
- Air Cooler - Exhaust Gas Manifold
- Engine Crankcase - Air-inlet Manifold
- Bearing Housing and Shell - Air Cooler
- Lubrication-oil Sump - Engine Crankcase
- Piston - Bearing Housing and Shell
- Connecting Rod - Lubrication-oil Sump
- Gudgeon/Piston Pin - Piston
- Crankshaft - Connecting Rod
- Camshaft and Chain - Gudgeon/Piston Pin
- Push Rods - Crankshaft
- Fuel Injector - Camshaft and Chain
- Air inlet and exhaust valves - Push Rods
and rockers - Fuel Injector
LO.47 Describes in simple - Air inlet and exhaust valves and rockers
terms the principal features
of a typical "V"-type medium-  Principal Features of a “V” Type Medium Speed
speed diesel engine Diesel Engine
LO.48 Sketches a
diagrammatic arrangement of
a propeller drive from two  Arrangement of Propeller Drive from Two
medium-speed engines

F-CDO-003 Rev 00:01-070119


BICOL MERCHANT MARINE COLLEGE INC.
Rizal Ave. Piot, Sorsogon City
Email: bmmci02@yahoo.com

Equipment, materials and


Learning Outcomes Topic Teaching-Learning Activity (TLA) Assessment Indicative Hours
references
LO.49 Sketches typical timing Medium-speed Engines
diagrams for medium-speed
and high-speed diesel engines
LO.50 Describes a simple  Timing of Medium-speed and High-speed Diesel
governor to maintain normal Engines
running speed under
conditions of variable load  Governor and Its Functions
LO.51 Describes, with the aid
of diagrams, a lubrication
and piston-cooling system for  Piston Cooling and Lubrication System of a
a medium-speed diesel engine Medium-speed Diesel Engine
LO.52 Identifies that the Power
Starting of an Auxiliary Diesel  Power Starting of an Auxiliary Diesel Engine
Engine can be Pneumatic, a. Pneumatic
Hydraulic or Electrical b. Hydraulic
LO.53 Explains why it is c. Electrical
important to maintain the
lubricating oil and fuel filters  How to start Emergency Generator (Diesel)
clean and in good condition
Video Viewing – the reporters will play and educational
LO.54 Uses engine builders’
video about the topics discussed.
manual to obtain working
clearances specified by the
Laboratory / Practical Exercise – the students will:
instructors
a. Identifying the Parts of Main Engine (Cylinder Head)
LO.55 Describes how the
b. Identifying the Parts of Main Engine (Piston)
diesel engine of an emergency
c. Identifying the Parts of Main Engine (Crank)
generator is started
LO.56 States the normal Summing Up – the instructor will sum up the topics
intervals between checking and discussed; adds important inputs and clarifies the parts
testing the emergency that were not discussed properly by the reporters.
generating engine
Extended Learning Act – the instructor will give the topic
F-CDO-003 Rev 00:01-070119
BICOL MERCHANT MARINE COLLEGE INC.
Rizal Ave. Piot, Sorsogon City
Email: bmmci02@yahoo.com

Equipment, materials and


Learning Outcomes Topic Teaching-Learning Activity (TLA) Assessment Indicative Hours
references
for reporting and advance reading to prepare the students
for the next discussion.
Competence: A-III/1.F1.C4: Operate Main and Auxiliary Machinery and Associated Control Systematic
A-III/2.F2.C1: Manage the operation of Propulsion Plant Machinery
A-III/2.F1.C2: Plan and Schedule Operations
A-III/2.F1.C3: Operation surveillance, performance assessment and maintaining safety of propulsion plant and auxiliary machinery
A-III/2.F2.C1: Manage operation of Electrical and Electronic Control Equipment
Table A-III/1 Function 1: Marine Engineering at the Operational Level
 Operate Main and Auxiliary Machinery and Associated Control System
Table A-III/2 Function 2: Marine Engineering at the Management Level
 Manage the operation of propulsion plant (ML)
Plan and schedule operations (Theoretical Knowledge)
KUP: A-III/2.F1.C1.KUP1.1: Design features and operative mechanism of marine diesel engines and associated auxiliaries
A-III/1.F1.C4.KUP1.1: Basic construction and operation principles of marine diesel engine

CO2: Prepare and operate the main engine and associated auxiliaries for ship departure from port in accordance with the established rules and
procedures to ensure safety of operations and avoid pollution of marine environment
LO.57 Explain the outline of
Main Machinery system, listing Main Engine and Associated Oral Assessment - the instructor will assess the students PowerPoint Presentation Written 28 hrs
associated systems including Auxiliaries to check if they read about the assignment given. Whiteboard
their components Marker Oral
nd
LO.58 States precautions, Introduction - the instructor will introduce to class the 2 Laptop
safety measures, checking course outcome of the subject. TV Practical
procedures and points to be Video Clip(s)
made as preparations before Presentation of Lesson - the instructor will present the ERS
starting up main engine scope and outcomes of the topic/s they will discuss. Calculator
LO.59 States the needs for
warming up / cooling down Lecture with PowerPoint - the reporters will now discuss
main engine or keeping it hot the topic/ILOs assigned to them:
condition unless cooling has

F-CDO-003 Rev 00:01-070119


BICOL MERCHANT MARINE COLLEGE INC.
Rizal Ave. Piot, Sorsogon City
Email: bmmci02@yahoo.com

Equipment, materials and


Learning Outcomes Topic Teaching-Learning Activity (TLA) Assessment Indicative Hours
references
been done.  Main Machinery System and their components
LO.60 States the precautions
for starting associated  Safety Precautions / Preparation before starting
auxiliaries to establish each up Main Engine
system constructing propulsion
machinery such as fuel oil,  Importance of Warming Up / Cooling Down Main
lubricating oil, cooling system Engine.
and starting system
LO.61 States particularly,  Importance of keeping it in Hot Condition
precautions against auxiliaries
which repair/overhaul was  Importance starting associated auxiliaries to
carried out establish each system constructing propulsion
LO.62 States precautions to machinery such as fuel oil, lubricating oil, cooling
start Main Engine Turning system and starting system

LO.63 States the importance of  Importance of carrying out the procedures in


carrying out all procedures in Orderly Manner
an orderly manner in order to
prevent malfunction and  Procedures for Changing Over the Propulsion
damage Machinery to the state of Navigation
LO.64 States the need to carry
 Critical Speed / Revolution caused by Torsional
out Main Engine trial run and
Vibration
necessary precautions
LO.65 States the procedures  How to evaluate Running Conditions
for changing over the
propulsion machinery to the
state of Navigation Video Viewing - the reporters will play and educational
LO.66 Explains the critical video about the topics discussed.
speed/revolution caused by
torsional vibration of shafting Interactive Discussion - the class will be having their
system

F-CDO-003 Rev 00:01-070119


BICOL MERCHANT MARINE COLLEGE INC.
Rizal Ave. Piot, Sorsogon City
Email: bmmci02@yahoo.com

Equipment, materials and


Learning Outcomes Topic Teaching-Learning Activity (TLA) Assessment Indicative Hours
references
LO.67 Explains how the interactive discussion, asking for questions and adding
running conditions can be their own inputs that the reporters missed to mention.
evaluated if it is in good
working order in terms of Essay Writing - the students are to write essay about:
running parameters, engine 1. Importance of maintaining the Running Parameters on
performance and operating Normal range
range
LO.68 Explains how running 2. The possible malfunctions / effects when parameters
parameters such as exceed the normal range.
temperatures, pressures and
levels can be determined in
normal range
LO.69 Explains what
malfunctions are likely to occur Continuation of Lesson
due to running parameters
getting out of the normal range Lecture with PowerPoint - the reporters will continue
LO.70 Demonstrate how to discussing:
calculate engine output
 How to Calculate Engine Output
LO.71 Explains in simple
words, the operating range  Operating Range of: Shaft Revolution, Ship’s
including shaft revolution, Speed, Engine Output, Engine Torque
ship’s speed, engine output,
engine torque and their  Major Running Parameters
relationship
LO.72 Explains the meaning of  Importance of taking Engine-Room Rounds
major running parameters to be
strictly observed  Turbocharger Cleaning
LO.73 States the importance of  Conditions that causes Mist in Crankcase
engine-room rounds to detect
sign of faults/malfunctions,

F-CDO-003 Rev 00:01-070119


BICOL MERCHANT MARINE COLLEGE INC.
Rizal Ave. Piot, Sorsogon City
Email: bmmci02@yahoo.com

Equipment, materials and


Learning Outcomes Topic Teaching-Learning Activity (TLA) Assessment Indicative Hours
references
emphasizing that running  Correct action to take when hazardous conditions
sound, leaking and vibration are indicated in a crankcase
can be detected through
engine-room rounds and these  Importance of keeping scavenge air spaces and
factors cannot be detected with supercharge air-spaces drained and clean
monitoring system
LO.74 Describes how to carry  Correct procedures and actions to take if a fire
out the cleaning of occurs in the scavenge air space or in the
Turbocharger under way supercharge air space when an engine is running
LO.75 Explains how to keep
running of main engine under  Action to be taken if a turbocharger surges
the condition of cutting fuel oil
to one cylinder or more Video Viewing - the reporters will play and educational
LO.76 Explains how to keep video about the topics discussed.
running main engine under the
condition of reducing the Interactive Discussion - the class will be having their
number of turbocharger interactive discussion, asking for questions and adding
LO.77 Describes the conditions their own inputs that the reporters missed to mention.
which create dangerous oil
mists in crankcases Laboratory / Practical Exercise - the students will be:
a. Conducting Familiarization on the ERS Console
LO.78 Describe the correct b. Conducting Simulation / Starting Main Engine from
action to take when hazardous Dead Ship to state of Navigation
conditions are indicated in a c. Conducting Simulation on Engine Watchkeeping
crankcase (maintaining parameters in normal range)
LO.79 Explains the importance d. Conducting Simulation / Shutting down Main Engine
of keeping scavenge air spaces
and supercharge air-spaces Conclusion - the students are to make conclusions about
drained and clean the activity conducted.
LO.80 Describe the correct
procedures and actions to take Summing Up - the instructor will sum up the topics
if a fire occurs in the scavenge discussed; adds important inputs and clarifies the parts
F-CDO-003 Rev 00:01-070119
BICOL MERCHANT MARINE COLLEGE INC.
Rizal Ave. Piot, Sorsogon City
Email: bmmci02@yahoo.com

Equipment, materials and


Learning Outcomes Topic Teaching-Learning Activity (TLA) Assessment Indicative Hours
references
air space or in the supercharge that were not discussed properly by the reporters.
air space when an engine is
running Extended Learning Act - the instructor will give the topic
LO.81 Describes the action to for reporting and advance reading to prepare the students
be taken if a turbocharger for the next discussion.
surges
Competence: A-III/1.F1.C4: Operate Main and Auxiliary Machinery and Associated Control Systematic
A-III/2.F2.C1: Manage the operation of Propulsion Plant Machinery
A-III/2.F1.C2: Plan and Schedule Operations
A-III/2.F1.C3: Operation surveillance, performance assessment and maintaining safety of propulsion plant and auxiliary machinery
A-III/2.F2.C1: Manage operation of Electrical and Electronic Control Equipment
Table A-III/1 Function 1: Marine Engineering at the Operational Level
 Operate Main and Auxiliary Machinery and Associated Control System
Table A-III/2 Function 2: Marine Engineering at the Management Level
 Manage the operation of propulsion plant (ML)
KUP: A-III/2.F1.C2 and C3.KUP2.2: Practical knowledge on operating limits of diesel propulsion plant
A-III/2.F1.C2 and C3.KUP2.3: Practical knowledge on the efficient operations, surveillance, performance assessment and maintaining safety of diesel propulsion plant and auxiliary machinery

CO3: Monitor and record main engine performance including fault detection and actions to be taken during operations that consistently meets the
requirement
LO.82 Describes the Oral Assessment - the instructor will assess the students
parameters concerning Operating Limits of to check if they read about the assignment given. PowerPoint Presentation Written 7 hrs
operating limits of main diesel Propulsion Plants Whiteboard
engine such as Mean Indicated Presentation of Lesson - the instructor will present the Marker Oral
Pressure, Maximum Indicated scope and outcomes of the topic/s they will discuss. Laptop
Pressure, shaft Revolution, TV
Torque, Scavenging Air Lecture with PowerPoint - the reporters will now discuss Video Clip(s)
Pressure, Exhaust Gas the topic/ILOs assigned to them:
Temperature, Cooling Water  Operating Limits of Propulsion Plant
Temperature, Lubricating Oil

F-CDO-003 Rev 00:01-070119


BICOL MERCHANT MARINE COLLEGE INC.
Rizal Ave. Piot, Sorsogon City
Email: bmmci02@yahoo.com

Equipment, materials and


Learning Outcomes Topic Teaching-Learning Activity (TLA) Assessment Indicative Hours
references
Temperature, Turbocharger Video Viewing - the reporters will play and educational
Revolution and others video about the topics discussed.
LO.83 Describes the design
standards of propulsion plants Interactive Discussion - the class will be having their
concerning operating limits of interactive discussion, asking for questions and adding
plants machinery such as sea their own inputs that the reporters missed to mention.
water temperature, ambient
temperature and fluid velocity. Summing Up - the instructor will sum up the topics
discussed; adds important inputs and clarifies the parts
that were not discussed properly by the reporters.

Extended Learning Act - the instructor will give the topic


for reporting and advance reading to prepare the students
for the next discussion.
LO.84 Explains the use of Oral Assessment - the instructor will assess the students
Indicator Diagrams Efficient Operation, to check if they read about the assignment given. PowerPoint Presentation Written 7 hrs
Surveillance, Performance Whiteboard
LO.85 Draws Diagrams to Assessment and Maintaining Presentation of Lesson - the instructor will present the Marker Oral
explain: Safety of Propulsion Plant scope and outcomes of the topic/s they will discuss. Laptop
- Compression Pressure, and Auxiliary Machinery TV Practical
Maximum Pressure and Faults Lecture with PowerPoint - the reporters will now discuss Video Clip(s)
- Area of Indicator Diagram the topic/ILOs assigned to them: ERS
- Calculation of Indicated and  Use of Indicator Diagram(s)
Effective Engine Power
- Calculating Turbocharger  How to Detect Faults using the Indicator
Efficiency Diagrams
- Estimation of effective engine
power without indicator  Engine Monitoring and Evaluation Systems
diagrams
LO.86 Explain how to detect Video Viewing - the reporters will play and educational
faults from sample indicator video about the topics discussed.
diagrams
F-CDO-003 Rev 00:01-070119
BICOL MERCHANT MARINE COLLEGE INC.
Rizal Ave. Piot, Sorsogon City
Email: bmmci02@yahoo.com

Equipment, materials and


Learning Outcomes Topic Teaching-Learning Activity (TLA) Assessment Indicative Hours
references
LO.87 Discusses engine Interactive Discussion - the class will be having their
condition monitoring and interactive discussion, asking for questions and adding
evaluation systems with their own inputs that the reporters missed to mention.
regards to:
- on line system with automatic Laboratory / Practical Exercise – the students are to
sampling of engine parameters interpret the Indicator Diagram in the ERS.
supplemented by cylinder
pressure measurement Summing Up - the instructor will sum up the topics
- Engine diagnosis system and discussed; adds important inputs and clarifies the parts
computer controlled that were not discussed properly by the reporters.
surveillance
Extended Learning Act - the instructor will give the topic
for reporting and advance reading to prepare the students
for the next discussion.
LO.88 Interprets static and Oral Assessment - the instructor will assess the students
dynamic loads and stresses, Engine Components to check if they read about the assignment given. PowerPoint Presentation Written 7 hrs
identifying service limitations of Whiteboard
diesel engine components Presentation of Lesson - the instructor will present the Marker Oral
LO.89 Identifies two and four scope and outcomes of the topic/s they will discuss. Laptop
stroke operating cycle forces, TV Practical
couples, and moments relating Lecture with PowerPoint - the reporters will now discuss Video Clip(s)
these to design principles of: the topic/ILOs assigned to them: Non-operational Diesel
- Crankshafts  Static and Dynamic Load and Stress Engine
- Bedplates  Importance of Calibrating the Moving Parts Filler Gauge
- Foundations  Importance of Checking the Alignment and PPE
- Crossheads adjustment of Crankshaft, chain and gear drives,
LO.90 Explain the importance bearings and crossheads
of calibrating the:
- Pistons and Rings Video Viewing - the reporters will play and educational
- Cylinder Liners video about the topics discussed.
- Bearings
- Crankshafts, limits and means Interactive Discussion - the class will be having their
F-CDO-003 Rev 00:01-070119
BICOL MERCHANT MARINE COLLEGE INC.
Rizal Ave. Piot, Sorsogon City
Email: bmmci02@yahoo.com

Equipment, materials and


Learning Outcomes Topic Teaching-Learning Activity (TLA) Assessment Indicative Hours
references
of correction interactive discussion, asking for questions and adding
LO.91 Explain the importance their own inputs that the reporters missed to mention.
of checking the alignment and
criteria for adjustment of: Laboratory / Practical Exercise – the students are to
- Crankshafts check the Tappet Clearance of the Diesel Engine.
- Chain Drives
- Gear Drives Summing Up - the instructor will sum up the topics
- Integral Thrust Bearings discussed; adds important inputs and clarifies the parts
- Crossheads that were not discussed properly by the reporters.

Extended Learning Act - the instructor will give the topic


for reporting and advance reading to prepare the students
for the next discussion.
LO.92 Identifies diesel engine Oral Assessment - the instructor will assess the students
lubricant types, properties and Engine Lubrication to check if they read about the assignment given. PowerPoint Presentation Written 7 hrs
applications Whiteboard
LO.93 Outlines principles of Presentation of Lesson - the instructor will present the Marker Oral
diesel engine lubrications scope and outcomes of the topic/s they will discuss. Laptop
TV Practical
Lecture with PowerPoint - the reporters will now discuss Video Clip(s)
the topic/ILOs assigned to them: ERS
 Diesel Engine’s:
a. Lubricant Types
b. Properties
c. Applications

Video Viewing - the reporters will play and educational


video about the topics discussed.

Interactive Discussion - the class will be having their


interactive discussion, asking for questions and adding
their own inputs that the reporters missed to mention.
F-CDO-003 Rev 00:01-070119
BICOL MERCHANT MARINE COLLEGE INC.
Rizal Ave. Piot, Sorsogon City
Email: bmmci02@yahoo.com

Equipment, materials and


Learning Outcomes Topic Teaching-Learning Activity (TLA) Assessment Indicative Hours
references

Laboratory / Practical Exercise – the students are to


familiarize themselves about the lubrication of Main
Engine in the ERS.

Summing Up - the instructor will sum up the topics


discussed; adds important inputs and clarifies the parts
that were not discussed properly by the reporters.

Extended Learning Act - the instructor will give the topic


for reporting and advance reading to prepare the students
for the next discussion.
LO.94 Explains why Oral Assessment - the instructor will assess the students
atomization and penetration of to check if they read about the assignment given. PowerPoint Presentation Written 7 hrs
fuel and the turbulence of air Fuel Injection Whiteboard
are essential to optimum Presentation of Lesson - the instructor will present the Marker Oral
combustion in a diesel engine scope and outcomes of the topic/s they will discuss. Laptop
LO.95 Describes the difference TV Practical
between constant and variable Lecture with PowerPoint - the reporters will now discuss Video Clip(s)
injection timing of fuel, showing the topic/ILOs assigned to them: PPE
materials, principal parts,  Fuel Injection Fuel Injector
methods of operation and a. Atomization of Fuel
adjustments of common types b. Turbulence of Air
of fuel pumps  Injection Timing of Fuel
LO.96 Identifies common a. Constant and Variable
service faults, symptoms and
causes of combustion Video Viewing - the reporters will play and educational
problems, specifying video about the topics discussed.
appropriate adjustments,
including methods of fuel oil Interactive Discussion - the class will be having their
pump timing interactive discussion, asking for questions and adding
their own inputs that the reporters missed to mention.
F-CDO-003 Rev 00:01-070119
BICOL MERCHANT MARINE COLLEGE INC.
Rizal Ave. Piot, Sorsogon City
Email: bmmci02@yahoo.com

Equipment, materials and


Learning Outcomes Topic Teaching-Learning Activity (TLA) Assessment Indicative Hours
references

Laboratory / Practical Exercise - the students are to


disassemble and assemble the fuel injector available in
the workshop for studying purposes.

Summing Up - the instructor will sum up the topics


discussed; adds important inputs and clarifies the parts
that were not discussed properly by the reporters.

Extended Learning Act - the instructor will give the topic


for reporting and advance reading to prepare the students
for the next discussion.
LO.97 Explains the methods of Oral Assessment - the instructor will assess the students
scavenging diesel engines Scavenging and to check if they read about the assignment given. PowerPoint Presentation Written 7 hrs
Supercharging Whiteboard
LO.98 Describes the methods Presentation of Lesson - the instructor will present the Marker Oral
of providing pressurized air for scope and outcomes of the topic/s they will discuss. Laptop
combustion in diesel engines TV Practical
Lecture with PowerPoint - the reporters will now discuss Video Clip(s)
LO.99 Explains typical faults the topic/ILOs assigned to them:
and identify appropriate actions  Methods of Scavenging
to be undertaken with defective  Methods of Providing Pressurized Air for
or damaged turbocharger combustion
 Identify appropriate actions to be undertaken with
defective or damaged turbocharger

Video Viewing - the reporters will play and educational


video about the topics discussed.

Interactive Discussion - the class will be having their


interactive discussion, asking for questions and adding
their own inputs that the reporters missed to mention.
F-CDO-003 Rev 00:01-070119
BICOL MERCHANT MARINE COLLEGE INC.
Rizal Ave. Piot, Sorsogon City
Email: bmmci02@yahoo.com

Equipment, materials and


Learning Outcomes Topic Teaching-Learning Activity (TLA) Assessment Indicative Hours
references

Essay Writing - the students are to write essay about:


a. The Importance of Supercharging
b. Different Methods of Scavenging

Summing Up - the instructor will sum up the topics


discussed; adds important inputs and clarifies the parts
that were not discussed properly by the reporters.

Extended Learning Act - the instructor will give the topic


for reporting and advance reading to prepare the students
for the next discussion.
LO.100 Analyses the problems Oral Assessment - the instructor will assess the students
that may arise in cooling water Cooling Systems to check if they read about the assignment given. PowerPoint Presentation Written 7 hrs
spaces of diesel engines Whiteboard
LO.101 Evaluates common Presentation of Lesson - the instructor will present the Marker Oral
methods of diesel engine scope and outcomes of the topic/s they will discuss. Laptop
cooling water treatment TV Practical
Lecture with PowerPoint - the reporters will now discuss Video Clip(s)
LO.102 Describe common the topic/ILOs assigned to them: Water Tester
methods of diesel engine  Cooling System PPE
cooling water treatment a. Methods of Cooling Water Treatment
LO.103 States the importance b. Normal Operating Limits for Diesel Engine
of maintaining diesel engine Cooling Water Treatment
thermal efficiency and evaluate
thermal loads on engine Video Viewing - the reporters will play and educational
components video about the topics discussed.
LO.104 Describe the test used
in the control of diesel engine Interactive Discussion - the class will be having their
cooling water treatment interactive discussion, asking for questions and adding

F-CDO-003 Rev 00:01-070119


BICOL MERCHANT MARINE COLLEGE INC.
Rizal Ave. Piot, Sorsogon City
Email: bmmci02@yahoo.com

Equipment, materials and


Learning Outcomes Topic Teaching-Learning Activity (TLA) Assessment Indicative Hours
references
LO.105 Enumerates the normal their own inputs that the reporters missed to mention.
operating limits for diesel
engine cooling water treatment Laboratory / Practical Exercise - the student will be
conducting Cooling Water Treatment.

Summing Up - the instructor will sum up the topics


discussed; adds important inputs and clarifies the parts
that were not discussed properly by the reporters.

Extended Learning Act - the instructor will give the topic


for reporting and advance reading to prepare the students
for the next discussion.
LO.106 Explains the Oral Assessment - the instructor will assess the students
emergency procedures for Diesel Engine Emergency to check if they read about the assignment given. PowerPoint Presentation Written 7 hrs
manoeuvring for diesel engine Operation Whiteboard
LO.107 Explains emergency Presentation of Lesson - the instructor will present the Marker Oral
procedures which may be scope and outcomes of the topic/s they will discuss. Laptop
undertaken with defective TV Practical
clutches Lecture with PowerPoint - the reporters will now discuss Video Clip(s)
the topic/ILOs assigned to them: PPE
 Emergency Procedures for Manoeuvring for
Diesel Engine

Video Viewing - the reporters will play and educational


video about the topics discussed.

Interactive Discussion - the class will be having their


interactive discussion, asking for questions and adding
their own inputs that the reporters missed to mention.

Role Playing Exercise - the student will be conducting a


role play about the actions / Emergency Procedures for
F-CDO-003 Rev 00:01-070119
BICOL MERCHANT MARINE COLLEGE INC.
Rizal Ave. Piot, Sorsogon City
Email: bmmci02@yahoo.com

Equipment, materials and


Learning Outcomes Topic Teaching-Learning Activity (TLA) Assessment Indicative Hours
references
Maneuvering Diesel Engine.

Conclusion - the students are to make conclusions about


the activity conducted.

Summing Up - the instructor will sum up the topics


discussed; adds important inputs and clarifies the parts
that were not discussed properly by the reporters.

Extended Learning Act - the instructor will give the topic


for reporting and advance reading to prepare the students
for the next discussion.

Prepared by: Noted by:

Capt. Andres D. Raro Ch. Engr. Tirso R. Puray


Curriculum Dev Office Dean of Maritime Studies

F-CDO-003 Rev 00:01-070119

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