MAINTENANCE MANUAL for MAZATEGCH V-414 PUBLICATION No. : S521MA0012E Serlal No. [PRECAUTIONS] > Belore operating this machine, please read this manual with care and fully understand the contents of the manual so that the machine can exert its performance safely. & hithough the contents of this manual are closely checked for perfection, if there is any ambivalent point, Incorrect description, or omission, contact us, please. F In order to explain the detail, all the llustrations contained In this manual do ‘not necessarily show the covers, doors, safety guards, or shlelds. Therefore, be sure to restore all the specified covers, shields, etc, and obsorve the contents Cf the manual when operating this machine. If this precaution ls ignored, a serious accident may Incur, resulting in damage to the Important units of the machine and other accessories. |x] Jo] | Joo {> [> Jo Jo x Jo Jo |>«| 0 Jo fee fo fo fe be Jo] o be 00 [0]. [x |x [xe Jo fo Jo fo | [ve fe [xe fo fo fo] 0 > fe] fo fo Jo fo foe] x 0] J0]0|o Jo |e fr |v Jn |e fue |x J>e[o fo Joo Jo] Jojo |r |x [fre be] ie 0}a}ol0Jo}0/0}o 0 JoJo 0 Jo|o fox [x |x| a | fn] a foe fae foe foe x o x ° O x oO x ° x © x ° x ° x ° x ° x ° x ° x o x ° x Note: "o" and "x" represent ON and OFF, respectively. ( ) tools are for 30 tools magazine (Option). Index motor hydraulic circuit, operational procedure and internal structure 1) Index motor unit hydraulic circuit schematic diagram V1: Directional control valve V2: Pilot valve V3: Mechanical valve 3-16Mazak c ia 3) yvsoo | t ja vwsire | yvsea In va v1 cb 7 a 4521TR000103557.00Mazak 3) Operational procedure Vi, V2 on V2 operation activates mechanical valve. Motor runs at full’ speed. Picks up sequence signal a few degrees before the stop point. V2 of f V2, "OFF" causes mechanical valve V3 to start throttling. Inclined cam plate built in motor guides, mechanical valve is gradually throttled to drop in V-groove finally. Limit switch checks that mechanical valve has been dropped in V-groove. Confirmation by LS turns V1 off. Motor stops. * When YVS 2A receives signal, the standard motor turns counterclockwise when viewed from the front of the motor shaft, 3-18Mazak 4) Index motor internal structure Linkt suitch ‘Indexing pis ‘Sash plate type piston Plaritary mectianta 3-195) Troubleshoot ing Mazak Trouble Possible cause Remedial measures 1) Unit will not. rotate in either direction. Hydraulic power ‘unit is stopped. Pipes (P,T) are reversely connected. Valve will not work. (directional valve, pilot valve) Abnormal motor External braking force Wire is not connected to solenoid. Pilot valve is not working normally. Actuate hydravlic power unit. Mount pipes correctly. Replace valve. (disassemble and clean valve.) Replace rotor. Remove braking force. Connected wire correctly. (Measure voltage between solenoid terminals.) Disassemble and clean valve or replace it. 2) Unit runs only in one direction. One of the wires to the directional valve| is disconnected. Only one side of the directional valve is working. Connect wires correctly. Disassemble and clean valve or replace it. 3) Unit stops after it went too far. (Abnormal position) Signal from pilot valve is delayed. Delay in operation of pilot valve Improper initial adjustment Adjust deceleration signal timing. Disassemble and clean valve or replace it. Perform initial adjustment again. (See "Initial Adjustment") 4) Unit will not sto; though it is goin to stop. ‘| Improper initial adjustment Motor overload (GD% ) Perform initial adjustment. Select motor with adequate capacity. 3-2035 PilaZak Trouble Possible cause Remedial measures 5) Unit stops before |. Improper initial + Perform initial specified point adjustment adjustment properly. Gin abnormal position) + Signal from + Adjust control directional valve is | circuit, etc. turned off too soon, Hydraulic System q) (2) Hydraulic power unit. For hydraulic power unit, the maker KOCINE.RACINE's one and for bydraulic valve, the NACHI's one are used. For operation and maintenance information on the hydraulic pump, valves and other components, refer to the attached instruction manual of the unit. Location and functions of hydraulic valves The hydraulic valves are functionally grouped together in two blocks. One block is located inside the head cover, and the other at the upper part of the column. 1)_Hydraulic valve port names Mc211-00025 2) Operating voltage: 100 V AC 50/60 Hz Flow regulator valve 3-21Mazak 3) Adjustment of flow regulator and check valve Adjusting screw Lock nut, Mc211-00024 Adjusting screu om Lock ‘nut HC211-00023 The flow is reduced by turning the adjusting screw clockwise. To increase the flow, turn the screw counterclockwise. 3-22Mazak 4) How to manually operate a magnetoelectric solenoid valve Hand-push pin 4211-00027, While the magnetoelectric solenoid valve is not energized, it can be operated by depressing its hand- push pin with a rod. 5) Function of solenoid valves As previously indicated, the automatic tool change, magazine rotation and tool unclamping are controlled by the appropriate solenoid valves which are operated under command of the electric sequencer vithin the electric control enclosure. The following information describes the function of each solenoid valve: See valve diagram on the right side of the spindle head. © Tool unclamp YVS10 This valve controls the hydraulic cylinder to clamp and unclamp a spindle tool. When the valve is turned on, the draw bar is placed in the UNCLAMPED position: With the valve in the OFF position, the draw bar is in ‘the CLAMPED position, When operating this valve by hand, be sure that the spindle is stopped and take cares not to allow the tool to fall from the spindle. 3-23Mazak 3-6 Pneumatic System Pressurized air is used for magazine up and down and to provide air blast to the spindle tool. The air source must be prepared by the machine users. The required supply pressure is approximately 5 kgf/cm? (71.11 PSI). An 8 mm (0.31 in.) diameter air inlet is provided on the rear side of the machine to connect the supply source to the air system with a rubber of other hose. The supply air must not contain a considerable amount of water or oi] mist. If the system is directly connected to an air compressor, the supply hose must be long enough to allow air to cool before it is admitted into the pneumatic system, If a hot air is admitted into the system, the valves and pipes may be plugged or rusted with water or oi] vapor condensed after the cooling in the system, if any defective valve fs found, check the system for presence of water in oil. 3-24Hicidcit {voy9d0) yste 110 SISK, "a bas (vera) 4 Fysetq aye ames yoroy (verado) seg a7e uya3Ng asera 72 otputds |uropen zeptoy To03 auyzeSey WYWOVIG LINDWIO WIV 3-253-7 O41 Control Mazak Recommended oi] and grease, and re-filling/replacement, i interval. Lubrication point Recommended of1 Remarks Q'ty Hydraulic power unit -DTE 24 (MOBIL ) -UNI POWER 32 (ESSO) TELLUS OIL 32 (SHELL) Exchange oi] every 40 6 months then clean |(10.6 gal) the filter. Head stock 1 ION EXCHANGE WATER Exchange oil every 40 or DISTILLED WATER 70% | year (10.6 gat) + At that time clean 2 .LONGLIFE COOLANT (MOBIL)| the circuit with 30% cleaning agent. The cleaning procedure is according to the maintenance manual. Refer to Note 2 Note 1: Mix 70% of 1 with | below. 30% of 2 for use. Sliding (X,Y, Z)| .VACTRA NO, 2 (MOBIL) Supply upon occasion, 33 Ball screw FEBIS K68 (ESSO) + TONNA OIL T68 (SHELL) Clean the filter every} (2 gal) year. Notes 1: For the mixture ratio of 70% and 30% as shown below, the safe service temperature is -10.5°C and freezing temperature is -15,5°C. In area where temperature falls further during winter season, change the mixture ratio for use as needed referring to the following table. Water [ MOBIL LONGLIFE | Safe service | Freezing ANT temperature | temperature 80% 20% “FC B°C 75% 25% ~6.5°C =11.5°C 70% 30% -10.5°C -15.5°C 65% 35%, -13,5°C 60% 40%, 19°C 552, 45% 23°C 502, 50% -30.8°C 452 55 -36' 402, 60% 43°C For the fluid given in (2), avoid using two or more brands with them blended together. 3-26Mazak 2: Change cooling water every year. At the same tine, clean the cooling circuit too. For high proficiency and long usage, use the oi] recommended by MAZAK.. Machine trouble by of] usage other than the recommended oi) is not owned to MAZAK's responsibility. 3-8 Lubrication of Slideway and Ball Screws Linear bearings and ball screws/nuts of axes are lubricated by the central lubricating unit. The amount of oil fed to every part to be lubricated is kept constant by the flow regulating units provided in each part. 1) Specification of automatic intermittent lube pump unit Pump Delivery pressure 15 kgf/em* (355.5 PSI) Amount of delivery 100 cc/min, (6.1 in’/min,) (50 Hz) 120 ce/min, (7.3 in?/min.) (60 Hz) Intermittence time 4 minutes Control Timer #1 tank Total volume 3 liters 3-272) Lubrication line Mazak [Z-axis linear bearing (right top) [-Z-axis linear bearing (left top) Automatic Lubrication Unit L-z-axis linear bearing (right bottom) [-Z-axis linear bearing (left bottom) z-axis ball screw nut ;-Y-axis linear bearing (right front) [-Y-axis linear bearing (left front) L-Y-axis linear bearing (right middle) [Y-axis linear bearing (left middle) [-Y-axis linear bearing (right rear) [-Y-axis linear bearing (left rear) Ly-axis ball screw nut (X-axis linear bearing (right front) [X-axis linear bearing (left front) X-axis linear bearing (right rear) [X-axis linear bearing (left rear) LxX-axis bal] screw nut 3-283-9 Spindle Head Cooling Mazak Spindle head lubrication Spindle drive rotor Spindle sleeve us Spindle chiller unit me211-00152 3-2964, INTERFACE DIAGNOSIS DISPLAY Used to check the operation of machine sequence or machine Mazak (4) Device addresses and display data Device addresses (bit type) ‘ornumerical conttoieroperationorthe inputandoutputdaila >, 7 § s§ 4 3 2 3 0 on trouble, roto fof oTeleplefletele} The display itustated deiow is given when [=] key Is teks ke ae 5 pressed. xooos fo Toto To ToT: ToTr} KF KE “XO RC KSA 9 xow [o To To ToToTotTojo} Ki “Kis “Kis Rie HH “Ya Use the PLOAIF in menu. Dont use other menus usualy. They should be used during machine adjustment or machine sequence design. () Data sotting pat DEVICE( ) Device numbers (seting input Xova, output Yona, timer Too} DaTA() Used to setup the data corresponding to set device number fn thet forced definition. Dont use it usually. MODE( ) Used to designate 2 type of forced defn ne-shot type 2: modal type Neither use DATA nor MODE usualy. (2) Device data display A. Geviee Na, Device name Displays the both bit and hexadecimal data of the device umbers designated by setting device in o Data gives both bit display and hexadecimal display. Right and eft sides can be enabled to display device numbers independently, (3) Device name Following device names are given. x Input Y: output Lz latch rolay MM: inside relay Inside relay (alarm) E: special relay T: timer : counter O: data register: file register HT nanteneeh Data cortésponding 10 device adcresses (271 (ype) Display of the signal statuses corresponding to device addcesses (10) Device addresses (@-by0 type) T Ss 4 a ese poms (OTST SOT ey 7 Hightorder data’ Decimal value of 700 (eter TeTetTi tots) Lowerder data: Decimal value of 100 (Sp Apphabot entry ay works as shin key upon =) key on, Sten gaps vinnie ty pressed after” Fo} ky Bractted nthe drawn insened Beiow ae tho charactors tobe set up ar pressing (6) Examples ‘When commanding TOOL UNCLAMR, the tool unclamped, but alarm 257 TOOL UN-CLAMP SENSOR MALF. was isplayed on the CAT sereen. TOOL UNCLAMP command ¥23 (outpu!) TOOL UNCLAMP sensor X10 (input) 700! can sensor X1C (input) 2 Press 2, Manu: LE-UF yw csp. tis is not th case, press PLOUF key. 3) DEVICE ( that itis flickering. 4Mazak PIF oAGNS ESET DATA 7es49210 HEX ae TRE ae Rad veeeeerees 1 ee Maen wt gen nt sane co 1 BR SSAR Smee sais ne | Hes ee 8 ‘ 2 ae # veVICE DXA MODE ’ S ¢ ro ) ( y 3 1 3 ge 3 4 3 2 1 0 We | 3 LinsaleTeTo[o[s [alee ommonsnco | BRASS ae tees te ere 1S SERS & eon Sams © ib | 1 IRIEPRRRE sevice ons soe ‘ 0 1 ee oor tenet att (@) ROA Is an A -numbor sol up In DEVICE ( vosion | ne 1 sono Terran nee Hoot | 1D (b) Display 0,1 —0,E or F corresponds to each of 0 10 F in parameter table Example: R2100 4) When setting up ¥29 and X1C in the brackets of fl: and right-hand DEVICE messages. GEE DEVICE OA ODE OEVIGE ONA WOE ys) ) = Cy) cd ‘numerical conttollor rotary press ‘in succession 0: indo G for only, eae __ - ae ive 5 Cale )felCe)eJCe]fa} Heacecina cesey portion of par) i succession td display X1C in right part ai B. the same tim a Poa ase ‘The values of a'- In part) aro specitied singh lues ofa’ - din part (c) are specitied correspondingly lean everiaaad to the patterns of a - d of part (b)- For example, i rreersrs + 77° 4 a foo 1 0 | 0 10 4 {is set up in (0), Whom TOOL UNCLAMP sensor signal indicates 0, it may be considered that there is imperfect unclamping (machine part ATF] isgien to. chock, oil pressure), improper sensor position, broken lead 215 switch, ote. a-é ae 5. DISPLAY AND SETTING OF SEQUENCE (@t pater) | (Hexadecimal numerais) PARAMETERS 0000 ° 541 Bit Type Parameters o008 1 2100 -R2109 : bit type parameters O10 2 Interface diagnosis display is used to display bit type oom 3 parameters (refer to chapter 4 for further details of Interface o100 4 diagnosis display). o104 5 orto 6 5-141 Display of bit type parameters rxErI 7 Following display is given when [3] is pressed attr setting 7000 3 UPROAR: fi) fe) MOEVICE( > Toot : 010 a Tot 8 428/54a-4 ane (Git patiorsy _| (Hoxadecimat numerals) 1100 c 1104 a tito E tat F Fully undorstand above table since hexadecimal numerals, ‘ate used to Sot up bit type parameters, 5-1-2 Setting bit type parameters Uso INTERFACE DIAGNOSIS display for setting. DEVICE = DATA = MODE Cy ¢ ) Sot up AAA at DEVICE par. Sot up hexadecimal numeral data at DATA part. Sot up 1_at MODE part. When (5) key is prossod, data are set up for R. WARNING Be sure not to set up sequence parameter unless YAMAZAKI serviceman's instruction is given. This data waite for R may ‘causa numerical controller not 10 actuate. erroneous write has occurred for MAZATROL M32, switch otf and on the power supply of numerical controller and carry out parameter reloading, and for MAZATROL M-328, switch ctf and on the power supply of numerical control. ‘Be sure to prepare backxip fle when changing parameter. 5-2 Data Type Parameters eared and set up with ordinary parameter / Therefore: 1 ere, 10 INTERFACE DIAGNOSIS dispiay by pressing key. [vensom] ne [oto [oreo Mazak (On the contrary, red R part valu entered in R. Note: For MAZATROL M.328, red part value is highlighted, MODE ( ) 1) I the setting of MODE (X)is made without that for R(_) ‘and DATA), change-over occurs betwoen the long and short types (described in the Remarks of parameter tablo) of display mode. ‘Sot DATA value is dealt with hexadecimal number when MODE (0 a anociea and [3] taysin suc Won ening Xpress Ftanteine [2] ox [5] key on operating paral wnen ani te Gein Ba Joan om NOATAC ) mg mDoet is changed if datum is not 5-2-2 Data display modes Parameters are divided in long and short types as described in Remark of parameter table. 1) Long type display mode DECIMAL Long type display mode ‘Therein, the two R characters portion of 4A partis colored red. At this time, one set value is displayed for that under DECIMAL. Only even number can be set up in R( ). 2)Short type display mode 2, Press PLC ke /. Following display will then appear. 5-2-4 Data setting part R( ): Sel up the 4.A part of a RA.A-number to be displayed. DATA( ): Sot up desired data for R. {datum is entered in R (_), its value is changed. 52 Hex DECIMAL (po] 000 ° A coor ‘0000 ° Ri oto2 ‘2000 ° R 00n3 ‘000 ° é 2 é ‘Short type display mode ‘Therein, the one R character portion of 4 A partis colored ‘ed, At this ime, one set value is displayed for each of the R characters under DECIMAL. Note: When PLC display is appeare mode is selected. long type display 5-3 Setting Examples of Sequence Parameters Example 1: Display and soting of straxls rotary table is parameige: 6 0 of 2100 : Pree Eo Key 0n operating panel 2. Soo thal INTERFACE DIAGNOSIS display appears (is spaly appears whon for] Koy ls proseed).3. Following display appears when [3) key is pressed after inputting OEVICE = DATA grey CC) 2 DEVICE DATA coy At this time, ath-axis rotary table is invalid since bit 0 of 2100 is 0. Next, when validitying 4th.axis rotary table: 4. Enter 1 for bit 0 of R200, At this time, be sure not to ‘change other bits. Tho erty {G4O ODOT OFT 1600 for R210 are learned to represent hexadecimat value A178. Hexadecimal A379 should be given since 1 is entered for bit@ofA2100 and FEDC BA98 7654 3210 is ent. ered for R2100, 1010 0001 0111 1001 When key is pressed atter entering DEVICE {F2100) DATA (A178) MODE (1), therefore, the folowing display: 7 6 6 4 3 a 1 0 WE raw 1 0 1 0 0 9 0 4 at 0444300 7 5 axo0t 2100 is given and 1 is entered for bit 0 of R2100. 5. Press En] hoy onthe completion of above hand ing: Poin wit ton occur To ordinary display. Example 2: Display and sting fo length measuring skp ‘sensor position tong ype parameters R2982 and R238 ar used to epre- sent slp sensor postions according to parameter tale 1. Change to INTERFACE DIAGNOSIS display by pressing tho fr Koy on operating panel 2. Set PLC dloplay by pressing PLE menu ko. 2. Seothatthotwe charactors pa off. has ued red. Noter For MAZATHOL M29, red part val Ts igh tgntoa Shor type parameters aro used only one Fi character paras tmod ed. inne case, wie A(,)DATA() ODE (x) and press, [3]. kay fortwo ed A characters 4. Write R(2392) DATA ( }ODE(_) and pre: Fza02 and 82300 wi on tn Yd a sta ad sot aha 463080 io dplayed. Note: For MAZATROL M228, ed part al fs igh- Tigo Mazak 5. Next, when transcribing skip sensor postion, write (2392) DATA (~ 466666) MODE (_) and press {3} key. Value wil then be transcribed as illustrated below, Ra 2 5 pS Besse nes) tee z 5 5 6. Press (=) key on the completion of above steps. Display will then retum to ordinary display. ‘The parameter must be changed depending on whether a subtable is used. in addition to this, LS of parameter machine constant 3 (sroko value 0 stor tooltip, stance Ddetween spindle nose and table surface) must be cha Gedo a value deducting he sub-tabe thickness, How wer, LS is satin 0.1». Note: For MAZATROL M328, red part value is high- ighted. Example 3: Display and sotting of rapid feed override value RO The parameter R2110 at the rapid feed override RO parton ‘operating panel is short type according to parameter table. 1. Press the [==] key on operating panel. 2, Set PLC display by pressing PLC menu key. 2, See thal a one charactor pat of RA. has turned rod (shor type). ‘When PLC display appears, parameters are long ype (two Fi characters part has turned red). In ( )DATA(. ) MODE (X) and press ‘over wil then occur to short ype ones part has turned ree). 4, Write R(2110) DATA()MODE(_) and press [5] key. 2110 will then tun ed.asifustated below and set value 6. Note: For MAZATROL M928, red part value is high- lighted. mex DECIMAL 5 5 5 oxo £ Ram oc 2 'S. Next, when entering 10 for RO : write R(2110) DATA (yoy MODE) and press [] hey. Setting wi thon occur as istraied below: nex DESWAL é g 2 oon 0 nan ovee 2 6. Press ==) key on the completion of above steps. Display wil hen return to orcnary display.Mazak 6. SEQUENCE PARAMETER TABLE (1) Sequence parameters (bit typs A2100-R2109) reo TL mro00_rabte 1: NC rot ©: news table iter easy a ; Canina Cutrondpe ten ara ties —“pioe a fie ganoace tpt Sao ae aeoo ag is — fears ——- fons eee aint gant oumrie) ——-prtesoranes eons act itor fatsanecs gol anatase ier [tapas roy > — energy ae wi { Smarter | emer wi tio | tga agens—!& i$ 3 aint shanna — pa Say Sto means aye pope Iai] on Fae ari aa oT TSA OT tow Nat wns iin ahaa Tae eran Note: MIO! ION TH of MOST?“ species somante sl of Teade 0 —0_= neglect "standard setting’ 1 0: regarded as spindle tool 0 1 regarded as next time tool 1 1+ regarded as command toot Rat01 FEPIe PAs ]e]7 [615 ]*]> 121° a i L cee wor pant ange a; Se = oa ee ee oe ian Sesotho = a Sieg a eT copa zat gp saet ites Garros fone Sa ios ne gamewen Ss see igs —me ay Ca Ca a = ae 2 a 3 anaes Satine 0a Aa wave on FE EE=x OX, Za te tone ine. Note: Parameters with (_) in the table are not used for MTV series. 61(2) Sequence parameters (bit type 2) Mazak 2102 Fels PP PEEP EL Te TL. stoa_ vans) 1: nth MMS of Rents _0: witout MS) toa LC seme M004 —Mischine door bisiooe 10a5—Megarine door ietbok ote) 1 ve Ha 11036 Patt changer door terock 1: va vase 161007 —Eerel code (i02105) 1: vale Oia 1038 {Cree sa belore ero point oho: val Ova) 11039 Hance pole iterept 1: 3pen Ot pe 11040 (No.2 too point tun on ATE) Or eared oot 9: Net envied ou i041 ONC. Nya vas mow 00, iow Miows. ‘10401, MOT Paver Bape wand 1007 — Warmup rival Ts cL Note: It is a parameter for both magazine Interlock and magazine manual interruption function validfinvalid. M048 __ Mit coolant 1049 Spinaie wvouph Godan 141050 Ol hole coolant ‘10st Tap. aos = bios. os Magara coolant $055 (Jet gun cooler . 241056 — (Toot eaaned i087 toss boss i060 ‘061 Gani wa wie Tina ‘Mios2 —(Swich to readhte wasn (20 10 data val 0: va) 1063 —(Exteral M code spectator) — (2 Sts 03 digs) 2104 (@) Sequence parameters (bit type 3). FEE PPT eT ape Note: Parameters with ( ) are not used for MTV series. roe Mi06s: oes: i067 i069 ret eneae ior mora iors M1075. i076. mora mi079. 62R2105 FlepPle PE Mazak 141000 _Cance ot spine revohiton command ty ATC_¥:exncute_0: rot execute i081 —_Cuting start interac (Arval of sine 1: yas ene roe rosa 006 Spindle resien by WATATROL 11085 EA toa He in MOI mode oe. Secor Mro0e" toes: Myo00- Moot Mionz ions. ope inibos: 2106 — A2107 aro not used. R2108 FEPEPPPPPEEEP ELE 1 TL. i112 dor inuaock 2 vais by TE ovate Mitta ener 12 MMS 3 Oneal Mitt V550 OL. (voriane ia ewich) cect 0: wa cs) ine oan acre ACR vag 9: nwa Mit Magazine deceleration postion 3 aecanaonO; TP agnal mint area, 21 ose MINI8 Patel changer ee noget Evade san (M1120 Vans lieth whan iden down Tvaid Benen MA¥21- Alarm catecbon ie Ganakzes ubicalon wot 12 ype TOF type 7 asszz nz M124 Ae pressure dog alam reget evade aia 511125 — Aa nteock negiec 1 ald O- nwa M1126 Translomer overheat arm ego abd Or vas L Ma¥ZT_— Woe ght keeping 1s yaSe Or van 63Mazak 2108 FEPEPPP PPP EE EEE Larose wnoar M1088 } Selection of aa travel ie ATC 1,2 3 Ota) M09 ‘uti00 "wasn pid wavene SO Gam Tavaig oes aor ‘Mtoe Toa emp ting 3 wwe tn Tag Sra ae into —Separne mana pate S105 — Goer nt 08 vio Or. (ora nage ‘07 Pate change comlaton ptr EP ‘at10a— od, wor Sorat sop 11108 Pate enang paral 69H M10 — Nort tool at insist Cig sla iirc Note: Soloction of axis travel in ATC M1099 M1098- M1097 Y., Zaxes zero-point return at the same time Y-axis returns to zero-point followed by Z-axis ference) Zero-point retum in the order of Z, Y>, X-axes Zero-point return in the order of Z, X-, Y-axes Y-axes zero-point return at the same time followed by Z-axis zero-point return 1 Ys, Zaxes zero-point return at the same time: ° zero-point return (When there is an inter x(4) Sequence parameters (data type) Mazak No, Standard setting Description (unit) Remarks Fa110 6 Rapid Teed override RO.valve (56) Shor Rani 2 Rapid teed override Ri-valve (%) Short Ran2 25 Rapid feed override R-value (%) Short R2n9 50 Spindle inching speed (rpm) Shon Rane 22 Cleaning tool speed (rpm) (Not used) Short R115 | Adaptable to machine model | Cleaning too! no, (Not used) Short ReN16 1, 1:10, 2: X10 | Manual pulse generator interrupied amount Short {Set value 0: X1, 1: X10, 2: X100) R27 Workpiece no, for warm-up Shon R218 ‘Spare Short R219 Spare ‘Short e120 Spare Short Raiz1 Spare short Raize Spare Short R223 ‘Spare (Tool 1D) Short Re124 Spare Short 2125 Spare (Toe! 1D) Short 2126 Spare Short R227 Spare Short 2128 Spare Shor 2129 ‘Spare Short 2130 PLC menu and alarm display (language code) ‘Short Refer to Note R231 ‘Sparo (Pallet 0 (seria) machine no) Shon R232 Spare (Pallet IO (serial) retal counter) ‘Short R213 Spare (Pallet 1 (seria communication tse alarm counted) Short R2I4 Spare (Pallet IO (serial) COM restart delay counter) Short R138 Sparo (Pallet 10 (seria) total of oneine machine) Short 2136 Spare (too! 10) Short R237 ‘No. of revolutions of winding change Short (bigh speed geat) (om) F298 ° ‘No. of hysteresis revolulons of winding change Short {high speed gear) (rpm) F230 ° e140 1450 Bi. twinge fon s984 oe) Shon No. of hysteresis revollions of winding change (low 7 Rawat 100 Serpent Short Note 1: Adaptability of R2130 to each language is set to 0: English, 1: Japanese, 2: French and 3: German. Note 2: R2142 ~ A2169 are not used. 6sMazak (5) Sequence parameters (data type) We Stand ssn espinal Taman fazi99 ° Wot ved Long fziea ° Hot sed Long fzieg ° wot sed Long faves ° Wot sed tong faia7 0 Wot sed ton fasae 0 ot sed Lona fzzno Q Not sed Long razoa 0 Wot sed Lon fos ° Wot wed Long wzzns ° Hot wed Lona rezoe 0 wo use Long fzzio 0 wot sed Long wazia 0 ot used tong Reza 0 wot ed Lon razzie 0 wat ed Lona Reais ° wo used wong + 2190 ~ 2339: are used as long type. 2190 ~ 2339: are not used. 66(6) Sequence parameters (data type] Mazak No. Standard setting Description (wait) Remarks F2345 o Spare Short 2346 ° Spare Short 2347 ° Spare Short 2348 5000 Gap eliminator clamp speed (mimin) Short 2349 200) Gap eliminator air cut override (%) Short R2350 R2aso ° Spare VEC Long 2352 5 ease on VEC spindle gear 4 maximum speed (cpm) Long 2354 5 5 2054 on VEC spindle gear 3 maximum speed (cpm) Lona 2356 2086 on VEC spindle gear 2 maximum speed (cpm) Long R2ase : Hees on VEC spindle gear 1 maximum speed (cpm) Long 72360 2 Spare Short 72361 ° Spare Short 2362 ° Spare = Short 72363 ° Spare Short 2364 5 ‘AFC ovoride clamp timer value (See) Short 72365 5000 ‘AFG minimum overide (0.014%) Short 72366 10000 "AFC maximum override (0.0156) Short R267 100 "AFC override step width (0.0198) Short 2368 10 AFC override insensitive band (upper side) (%) Short 2369 10. AFC override insensitive band (lower side) (%) Short Note 1: R2945 ~ 2249: gap eliminator parameters Note 2: R2350 ~ 2358 Note 3: A2360 ~ A2368: Note 4: Set up “0" since “1 VEC paramoters aro not used usually. (tis automatically set.) (7) Sequence parameters (data type 3) No. Standard setting Description (unit) Remarks F2370 . Bas70 ° Spare Long 2372 7 Rasre ° Spare Long 2374 : a R2375 on ATC run position (u) Long 2376 arm protrusion i Loni Re377 oO ATC protrusion distance (x) 9 2978 xt istar ING Ra078 ° ATC extend distance () Long 2380 ; 2381 ° Spare Long 2382 Lon Raabe ° Spare 9 2364 are Lon F2385 ° Sp 8 erMazak No, Standard setting Description (unit) Remarks fasee 300 Tool length measuring table skip feed speed (mmimin) Long 2368 Tool lengih measuring lable approach speed 2389 (rapid feed override 96) tong 2390 25000 Tool length measuring table distance between deceleration| 391 and stop sensors () tong Rasa, | Adaptable o machine model | roo ng measuring tbl hp sangr postion ZG) Long e398 5 R2e4 ° oo! length measuring start point Z (a) Long 2096 | Adaplablo 1o machine model |7.5)yengtn measuring star point ¥ G) Long 2397 () R2398 Adaptable t shir ode! ‘i as99 | Adaptable to mactine model | +251 ongin measutng stat pot X Long Notes: * 2370 ~ R2379 are ATC tool interference check parameters. ‘+ "11s Zaxis 2nd zero point coordinate value, (itis automatically set by PLC; Parameter MS.) * 2980 ~ R2399 are tool length measuring parameters. + 2388 and 2389 approach speed: rapid foed override (96) Make sotting so that Z-axis measuring speed comes to approximately 8 m/min. ‘+ 2392 and A2393 skip positions differ depending on new/old measuring table. + Set R2396 ~ R2399 according to the machine on set + Parameters described as adaptable to machine model @ ones depending on machir ‘Sequence parameters (For timer and counter) 1) 2400 ~ 2503 are used for timer TO ~ T103. Increment is 10 ms for TO ~ T15 and 100 ms for T16 ~ T103. 796 ~ T103 represent integrating timer. No parameter setting is required because of program setting in sequencer. 2) R2504 ~ R2527 are used for counter CO ~ C23. No.parameter setting is required because of program setting in sequencer.