® PIONEER’ Service Manual owwenno RRV1598 AUDIO/VIDEO STEREO RECEIVER VSX-405 VSX-295 VSX-425 @ Refer to the service manual RRV1467 for VSX-405/KUXJ. THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S). Type ne eu] Power Requirement Refers renee SOx ° ° —_[ acniovnzo-v27veaovreaov With the voltage selector wx | : © _| aczzo-230v acuve «CS YPWXI : : © [ aczav — “#1 Altar the wiring of the Power-supply block at the primary winding of power transformer referring to the “Line Voltage Selection” scribed in Service Manual CONTENTS 1. CONTRAST OF MISCELLANEOUS PARTS, 2 2. SCHEMATIC DIAGRAMS ....... : 8 PIONEER ELECTRONIC CORPORATION 41, Meguro Crome, Meguro Tokyo 183, Jopen PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760. Long Beach, CA 90901-1760.U. 5.4 PIONEER ELECTRONIC [EUROPE] NV. Haver 1087 Keetbergian 1, 9120 Melsle Begum PIONEER ELECTRONICS ASIACENTRE PTE. LTD, __ 01 Orchatg ood, #1000 Lane Craword Place, Singapore 0823 © PIONEER ELECTRONIC CORPORATION 1996, TTSSM APR. 1996 Pinte in JaponVSX-405, VSX-295, VSX-425 1. CONTRAST OF MISCELLANEOUS PARTS NOTES: * Parts marked by "NSPare generally unavailable because they are nor in our Mester Spare Parts List. © The mark found on some component parts indicates the importance of the safety factor ofthe part. Therefore. when replacing, he sure to use parts of identical designation © Parts marked by " © “are nos always kept in stock, Their delivery time may be longer tham usual they may be unavailable, © When ordering resistors, first convert resistance values into code form as shown in the following examples xd When there are 2 effective digits (any digit apart from 0), suck as 560 ohm and 47K ohm (tolerance is shown by K=10%) 5602 + 56 X 10!~» 561 roieru SSL) I 47K 47 X 10! 473: Row4Pu I) OSQ ORS RN2H ORI) « 19 = 1R0 RsiP (EN K x2 When there are 3 effective digits (such as in high precision metal film resistors) 5162 AQ» $62 * 10°~» 5621 cons RMAPC SIRE F 1 CONTRAST OF VSX-405/SDXJ, VSX-295/SDXJ, VSX-425/HLXJ, YPWXJ AND VSX-405/KUXJ LVSX-405/SDX3, VSX-295/SDX), VSX-425/HLXJ, YPWXJ and VSX-40S/KUXI have the same construction except fo te following: PartNo. Mark | Symbol & Description VSX-405 VSK-295 VSK-425 Remarks KOK SOX OKI HUXD YPWXI NSP | MAIN Assy ‘awe7228 | awx724s | awx7249 | awkrzar | awerza7 MOTHER Assy awza0s3 | awzeose | awzsoss | awzsoss | awz80s5 FLAND UCOM Assy awzaoea | awzeoso | awzgo6s | awzea73 | awzs373 VIDEO Assy ‘awzaoss | awzs3e0 | awzeso | awzsaeo | awzezeo SP. SW AND HP Assy awzaoea | awzsoss | awzsoea | awzas76 | Aawza376 nse | Corimany Assy awzs368 | Notused | Not used | awzsses | aWzs36s NSP | AMP AND VOL. Assy awer2s2 | awx72so | awk7253 | awx72s1 | awe7251 AMP Assy awzso7e | awzso7e | awzaor? | awzas72 | awzas72 VOL. Assy ‘awzso7s | awzeo7a | awzaos1 | awzso7e | awzso78 nse | Corimary Assy Notused | awzas75 | awzaa7s | Notused | Not used PACKING ‘Operating instructions ‘ane7oss | Ans706s | ang7oss | Notused | ane706s (English) Operating Instructions Notused | Notused | Notused | aRe7061 | Notused (English(Chinose) Operating Instructions Notused | ARc7I05 | ARC7I05 | Notused | Notused (Chinese/Spanish) Romote Contro! Unit ‘axoross | axo70ss | Notused | axo7oss | axo7oss (CU-VSx105), Remote Control Unit Notused | Not used | Ax0708 | Notused | Notused (CU-VSxi10) cking Ca anov26s | anovz7s | aHorz72 | axo7z7s | anp7275 sp | Warranty Card ARYI051 | Not used | Notused | Notused | PRY1003 Caution 220V Label Notused | ARR1003 | ARRIOG3 | Notused | Not used EXTERIOR, A | Power Transformer {Aci20v1] ATS7108 | Notused | Not used | Notused | Notused 4 | Power Transformer Notused | aTs7110 | ars7i10 | Notused | Not used tactrov20-127V;220v/2¢0¥) A | Powor Transformer Notused | Notused | Notuses | arszin1 | ars7ity 1AC220-230V/240V) A | Fuse (ta FU3, FUA) rexto7s | exio7s | AeK1075 | Notused | Not used A | Fuse (T14,FU3, FUA) Notused | Notused | Notused | AEKI05« | AEKTO5s A | Fuso 63a,FUD rexi08s | Notused | Not used | Notused | Not used A. | Fuse (3.15a, Fut, Fu2) Notused | REKIOB1 | AEKI081 | Notused | Notused | No.1 A | Fuse(t25a, FUT) Notused | Notused | Notused | AEKI058 | AEKTO58 A. | Voltage Selector St Notused | akxso7 | axxso7 | Notused | Notused | No.2 4 | _votage Selector $2 Notused | akxicos | axx100¢ | Notused | Notused | No.3VSX-405, VSX-295, VSX-425 PartNo. Mark | Symbol & Description VSK-405 VSK-295 VSK-A25 Remarks KOXD ‘SOxJ SDXI HUXd Yeux A | AcPower Cord Posies | aocisy | anciis7 | apaiiss | aocits9 Rear Panel anc7se1 | ancrsas | ANC7346 | ANC7350 | ANC7352 Cord Stopes cmz2c | M28 | M2 | cz | cma Front Panel amersse | ame7sco | ave7sss | aMB733¢ | AMB7336 FLPanel ‘aaciza7 | AaKT237 | AAK7239. | AAK7237. | AAK7237 Insulator Notused | pnwiorz | pnwisiz | enwioi2 | PNwier2 Insulator ASSY Notused } Notused | Notused | Notused | OXA1490 Foot Agcisos | AgcISO5 | AECISOS | AECIE05 | Not used Binder Notused } RNEI277 | ANET277 | ANEIZ77 | ANET2T7 | No.4 POWER BLOCK A | Transistor (03, a4) 2sargaaie) | 2sargeaie) | 2sarg4aie) | 2saresore) | 2Sa1940(F) A | Transistor (013, a1 2sargdsip) | 2519431) | “Not usea | 25arsaoie) | 28A1940(°) | Transistor (01, 02) zscszoair) | 28cs200(P) | 28csz00(p) | zscsia7ip) | 28c51971P) & | Transistor (a1, a12) 2scszoaip) | 2scsz001") | Not usea | 2scsre7iP) | 28¢51971) Note : The numbers in the remarks column correspond to the numbers on the exploded diagram, Refer ty “EXPLODED VIEWS", @ EXPLODED VIEWS Screw (B8z30P080F2%) Screw (Bazs0P200FMC) | 1 (Fu2) Qa PS AND FUNC ASSYVSX-405, VSX-295, VSX-425 '§ CONTRAST OF PCB ASSEMBLIES. MOTHER ASSY [AWZ8054, AWZ8059, AWZB055 and AWZ8053 have the same construction except forthe following: PartNo. Mark | Symbol & Descriation Remarks ‘AWZ8053, ‘AWZB054 “AWZ059 AWZB055 rert01 Nawivo2FGt | NuWi102FG1 | Notused | Nuwrt02FGt wert02 Nuu97020 | NJU97020 Not used ‘NJU97020 (2405 orcr24es, orcrzaes Not used DTct24Es aos 28¢17405, 28617405 Not used 2817408 0407 DICrases, Drcrases Not used Not used 2409 2sas6s 2sas65, Not used zsases | ‘ato 2sc2735 2802235, Not used 2802235 aot 0588420 0558420 Not used D5sBA20 Daoz D5S8A20 D5S8A20 5SBa20 Not used 410, 0422, 188252 185252 Not used, 185252 pan 138252 1ss2s2 Not used Not used Darz, Dara MTzZI5.6C MTZJ5.6C Not used MTZI56C Ry402 ‘ASR7OO1 ‘ASR7007 Not used ‘ASR7OO1 Ry«03 ‘ASR7009 ASR7009 Not used Not used swt Not used ASH1O27 casio? Notused | * 16s, cr66 crrxarsauso | crrxarzaus0 | CFrxatzaso | CFTXA103J50 aot, C402 ‘ACHOTB ACHION® ‘ACHIOTS ACHI105 (C407, C408, C1104, C1160 ceasa7omas | cEAs«7oM2s | Notused | CEASA7OM25 can ‘ACG1005 ‘ACG1005 Not used ‘ACG1005 cans ‘ACG1005 ACG1005 ACG1008 Not used cans ‘AC61090 Not used Not used Not used cae Not used ‘ACETO08 ACE7008 acevo | C1010, c1011, c1132 ceastorm2s | ceastorm2s | Notused | CEASTOIMZ5 Crora, C1152 cacyxroane | cGcyxioamis | Notused | CGCYX104M16 C1701, 61102, €1129, CEASIOOMSO | CEASIOOMS0 | Not used | CEASI00Ms0 | e103, ceantzzom2s | cEANL2z0M25 | Not used | CEANL220M25 C1105, camad72i50 | COMAA72J50 | Notused | COMA472/50 C1106 ceasz2omas | Ceaszzozs | Notuses | CEAS2z0M25 1107, c1110 camagstsso | comassso comass150 C1108, C1109, c1111, e112, | CFTXATO4SD | CFTXAT0A50 | CFTXA104SO | crnteciitg, C136, C1158, css, e113, 1114, 61134 crrxaaravso | crrxaayaiso | Notused | CFTXA«7350 61115, €1120 crtxazzivso | CFTxA2z3/50 | Notused | CFTXAZ2350 E112, 61123, C1124, C1126 | crTxAz2«I50 | crTxAz24I50 | Notusec | CFTXA224/50 61122, 1125, 61137, 61138, | CEAsaR7Mso | CEAS«A7MSO | Notused | CEASAR7MEO e153 1190, €1155, 01162 camaserso | comassiso | Notused | cOMAs61J50 cust camarozuso | camatoziso | Notused | COMA102150, 61133, C1158 ‘camasezs0 | Camasezis0 | Notused | COMAS62J60 cu3s, CrTxaee450 | CFTXASE4J50 | Notused | CFTXAGB4J50 e139, Ceasz2imi0 | CEasz21M10 | Notused | CEAS221M10 cnns7, cr61 crrxaesauso | CFTxA=3J50 | Not used | CFTXA683/50 1163 comaz22us0 | camazz2iso | Notused | caMazz2J50 \ cre cexPUver02K50 | CKPUYB102K50 | Not used | CKPUYS102K50 e180. (CxPUYA1S1K50 | CKPUYB1S1K50 | Not used | CKPUYB151K50 dos, A110, 81108 ROVEPMAT3) | ADIVAPUATS) | Notused | “RDIVAPUAT3V aos, R010, 1012, 1013, | ROVEPMI03) | ADYPUTOR) | Notused | RDWAPUION 1123, R128 Rao7, R408 Rovepmeats | Rovepugsiy | _Notused | RO1/4PUBSIS Rang, a1 ROvePMS13) | RDVVAPUSTSY | RDVAPUETII | ROIVAPUSTSJ Rais RovePM39a) | AO1v4PU3e3) | _ Notused | ROVAPUI93) RAG RDveeMe2t) | AOVaPuazy | ROWAPUBZIs | ROI/APUIE2) 1011 RoweeMa72) | ROVAPUATZ) | —Notused | RDIAPUAT2JVSX-405, VSX-295, VSX-425 T PartNo, ak | Symbot& Description | —__ Romerts ‘awzeoss | awzeosa | Awzaoss | anizaoss naman Rowena; | Roweruza | Noruea | Aarne ise RovePuro2) | “Notused” | Notusea | “Notusea RaW? Notused | ADI/4PUIO2s | ADV/4PUIO2/ | Notused | * nae Aenzos | "Notused” | "Notused” | Novuse avo | rowormerss | ovaruerss | Novueed | ort R104 | ROVEPM104) ROVAPUI04S ‘Not used ROW/APU104) fisoe, aise, astna.annis, | RDveeMtss) | ADIAPUISN | Notused | ROWAPUIBSS fiiza.mrtza, m1? fnvoy,atn10 noveemrsas | nowsrursas | Notused | novarursas ann mwaveraroost | anveraroose | Notusea | mnvieea onde ans movepmasa) | ‘novaPusves | Notuses | ‘ROWAPUSSA, anes oversnos | aovepuross | Notuses | rowarutoss aes Abveewanal | AOvAPuaIOS | Notuses | ROTVAPUSDO! anes Abvermga) | Aovapuesss | Notused | RDIVEPUASR) fine, arte, aries Abvepno2) | Rovapus02) | Notused | RDYAPUTOZI A | ESttac Sock 1P) raneroes” | “axereeo™ | faxeroeo | "Notusee cvese acer | axsrozs | axsrozs | axevoz6 Guest fareroos | axevous | Notused | AKEVO0S Entse, crass Notes | axciois | Axctots | Notuses | | fos, roe Notvses | axniooe | axmnooe | Notused | | saa Not used gone | Sareenn Notused | 4 | ra01 arta | armas | artes | arrris xitor 200MHe) asso | Asso | Rovues | ASBIOn Note # Refer to SCHF: FL AND UCOM ASSY /AWZ3064, AW24373 and AWZS040 have the same constuction excep forthe following Mark ‘Symbol & Des Ponto Re ‘ks : en emarks rawzeoso | __Awzaose [| __Awzaa7a R828, R857 RDVAPUSTSI Not used 1 apwvaPueras fte2, ROBE Not used aoyerueras Not used wear noweuerss | RDYaPUaTas Not used = mer | tee | adit VIDEO ASSY |AWZ8340 and AWZ8066 have the same construction excep forth following Toa No Mark Symbol & Deseiption ———— Romarts “aw0ee Awzaaeo 1507 Pin eck 2 [aero axeIo7 | ‘SP SW AND HP ASSY |AWZ8376 and AWZH068 have the same construction exept forthe following T Par No Mark Symbol & Desrition Ramerts ‘awzo6e wea 703,704 Not Used nswuarcen | = Note # Refer to SCH,VSX-405, VSX-295, VSX-425 ‘AMP ASSY AWZA077, AWZ8372 and AWZ8074 have the same construction except forth following PartNo. Mark Symbol & Description Remarks ‘Awze07 ‘AWZ8077 AWZ8S72 (01301-01308 2Sa992 Not used 250992 (01308, 1306 2SA1165 Not used 2sarias (01307, a1308 252705, Not used 2802705, (21309, a1310 28¢17408 Not used 2sci740s rst, a1312 28C4793, Not used 28c4793, 01313, 01314 2sa1e37 Not used 281837 (01315, 01316 2sczz40 Not used 2802240 1321, a1322 2SA870 Not used 2SA970 10306, 0306, 0311, 0312, 01305, Not used Not used MTZI104 11306, 01311, 01312 10307-0310, 01307-01310, Not used Not used 188252 01301-01904, 01313-01316 1gs2s2 Not used 188252 Lago, L302 ATHI004 Not used ATHIO04 307, C308 cccsuizoKsoo | cccsLi2oxsoo } cccsL270xs00 309, €310, C1309, C1310 Not used Not used Ccst270K500 C325, C326, C1325, 61328 Not used Not used CFTXA104J50 6327, c328 CrTxA«73J50 CFTxA473)50 CFTXA108J50 (61303, €1302 ‘CEAS2R2MO Not used CEAS2RZMsO 161303, 1304 ccsts3150 Not used ccesis31480 1308, C1306 CCSLB81I50 Not used eccsie8150 x307; C1308 ccesL120K500 Not used cccsiz70K50 rata, crs14 ceasto1Mas, Not used CEASIOIMaS 1317, C1318 ceestosocsoo Not used ‘cecsLosocsoo crsta.cisz2 ECCSLI01K5O Not used CCCSL101K50 1923, C1324 CEANP2R2MEO Not used CEANP2R2MSO 61927, C1328 CFTXAAT3J50 Not used (CFTXAt04J50 cr331, c1332 ceastormi0 Not uses ceasto1mi0 R311, Ag12 OWWaPM681 ROW/EPMESTS ROI/APMI02 R917, A318 ROvsemseo) | RDVEPMFERO | ROTIAPMFLEBOY 925.8332 ROWAPMFIO1) | RDYAPMFION) | ROVAPMFLIOW R943, R36k Rovsemra72) | ROWAPMFaT2) | ROWAPMLETZI F351, R352 ROIVAPMF100) | ROI/APMF100J © | RDI/4PML 1003 1301, R1302 ROW/4PUSEIJ Not used RDI/APUSEIN 1903, R1304, AI3TS, ATSIC RDVAPUIOR Not used ROVAPUTON 1908, R1306 AD yePUAS1Y Not used ROWaPUastS 1307, R1308 RDVAPU3913 Not used ROIAPUSS1 81309, 81310 RowaPu2224 Not usea RDW4PU222 i311, RI312 RD 1/4 MEBTS Not used RDU/4PM1024 i313, AIST DYVAPMIOG Not used RDI/APMIO4 1317, RISTS RD 1/4P M680) Not used RDW/APMFL6B0S i319, R1320 RDI/APSIO1 Not used RDIVAPSION 1321, R1322 ROVvaPUISN Not used ROWAPUIS2I 1323, Rize ROVAPUEBII Not used ROWAPUGBII 1525-81332 RDI/APMF1O1J Not used ROVEPMFLIO1J 1339-81340 RFI/4PSAR7J Not used RD1/4PSAR7S 1363, R382 ‘ACNT001 Not used ‘ACNTOO1 1343, RIE ROWWAPMEAT2I Not used ROI/4PMFLST2N 1345, R1346 RDIVAPUIS) Not used ROWEPUTSS) 1347, RY348 AD iyaPUa2N Not used ROWAPUB2') 1349, R1350 RO YvaPUI83) Not used ROW¢PUIB3 1351, R1352 RDW/APMF100 Not used ROV/APMFL 1003 1353, R354 ASILMF100J Not used RSILMF00J 1967, R1358 ROWePUSTZS Not used RD WAPUAT2S Nowe * : Refer to SCH-4FVSX-405, VSX-295, VSX-425 VOL. ASSY AWZS081 and AWZRIT8 have the same construction except forthe Following a C Pan No. Mack mba! & Description Romarks is a ‘AWz0078 “AWZ=081 16602, uPCASTOC Not used 661, ase 28¢2878 Not used ces, ce62 CEASARTMO Not used Cee3, C864 CEASZR2MEO Not used 565, C565 cccsi681J50 Not used Rest, A662, R671, AE72 ROWAPUAT3 Not used es7, R68 RD1/4PUI02) Not used R653, AES, ROSS ROWAPU222) Not used Rese ROWAPUI22 Not used R601 ‘ACK7005 Not used R602 Not used ACx7021 * Note * : Refer to SCH PRIMARY ASSY AWZA37S and AWZR368 have the same construction except for the Following Pan No, Mark ‘Symbol & Description Remarks Awze368 Awz8375 21 LEAD WIRE UNIT (DB015NEO ‘8020680 22 LEAD WiRE UNIT DBBISNBO Not used 23 LEAD WIRE UNIT Not used opi2080 | (25 LEAD WiRE UNIT Not used osz2080 | x 24 LEAD WIRE UNIT Not used ope20e80 | + 28 LEAD WIRE UNIT Not used ops20e50 | + 27 LEAD WIRE UNIT Not used opezccso || + J26_LEAD WIRE UNIT Not used asz0e80 | + Nove # : Refer to SCH-IF.VSX-405, VSX-295, VSX-425 2. SCHEMATIC DIAGRAMS 2.1. OVERALL SCHEMATIC DIAGRAM NOTE FOR SCHEMATIC DIAGRAMS. ype 14) SCHIF] 4. When ordering service parts, be sure to reler to “PARTS LIST of EXPLODED VIEWS" or “PCB PARTS LIST", ‘Values of some components may be changed Tor improve RESISTORS: Uni KAD, MMA, oF unless merit noted ‘otrance (F155 (0): £29, 210% IM): £208 oF 259% Un lees otherwae notes CAPACITORS Ratinge: capacitor (sl! voltage MV unless otheaize noted Fated voliage:S0V except fr sleyuc capecors 5. cous Unit mim or wt ures othermie noted a Salata tes ono Ge Seong {| atroinput signal unless omerwise noted su ae auc? Vatu int Y'a 5G vonage stated power 7 OTHERS 2a Adusing sont {eg mart toundon stn smponen passin thei oan ofthe sey fer obras Teo wen S'SCH-C indeates the crawing numberof the schematic da fram (SCH stand for senemave apm) Line Voltage Selection Line Voltage canbe changed by the following modiiction: 1. Disconnect the AC power cord 2 Remove te cover 5. Change the connection ofthe power transformer primary tps 4. Sick ine voltage label on the rear panel fia, rowen como Patt No. Description (OY BBeusaceune - 0) Se RAX193 220V abst T acnora9-t2r/azavasow +o Sora scza0- do, "Bortom wun) OVERALL SCHEMATIC OVERALL DIAGRAM SCHEMATIC DIAGRAM2.2 MOTHER ASSY (1/3) VSX-405, VSX-295, VSX-425 (ae) ™ MOTHER ASSY (13), _— 10VSX-405, VSX-295, VSX-425 2.3 SP SW AND HP, VOL ASSY r wor ~~ | vou assy ' Soar | AWZ8078(VSX-405,425) SUPER BASS { | awzg081 (vsx-295) cesta. | ——-—] & | ' RIG. \ | : peta | } ' MASTER VOLUME SysTEM MUTE ee t eI ! Byes i .| 4% ' i c |po ' 2 ae ! c lay i) c |58 e ea 8 ee “ @ Le Tosca SA ae 6 @| ave (eee Te | ie = ale ! x | ts 82) sav Au ad cog - i 84 | cenren (ol —-}, eet | oisne7-20a-20s BL] “n-cnv fo i I z Bs | “cease i! ! 2 28] wono i" 4 ° 5v tot it vt eal ee D15A@9-150-2651 mt G 83 i H LL. ' j = ' ' ! ~ | 13c2670-298" S ' bscroreae ogre $28(. ' a ESiloo i, i toe egal 52 Be eR SPSW AND KP. ASSY Rivzeoes VSX-405 295) Az8996 Waka) (9681, 0684 MOTOR VOL. DRIVER SIGNAL ROUTE = :AUDIO SIGNAL ROUTE "8: VIDEO SIGNAL ROUTE SP. SW AND HP. ASSY, VOL ASSY: ‘SP. SW AND HP. ASSY, VOL ASSY| "2.4 AMP ASSY VSX-405, VSX-295, VSX-425 SIGNAL ROUTE or = AUDIO SIGNAL ROUTE = ae 1B |g a 4B EY Ne [ie oF GND |g? GND[8S Nc [et “p fee ve EH SOMOTHER ASST il Power ANP cH il eateee uP ASSY aoe Awzaora\vsK-405) POWER AMP SCH ‘awze07TWSx-295) | _AWEBSTANSK-425) | sa ysx-408,v8% 425