1

MicroNet Plus
Digital Control System
Overview

December 2018

Industrial Turbomachinery Systems

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MicroNet™ Plus Control Platform

The Evolution of the Proven MicroNet Family

• Flexible Control Platform designed specifically for MicroNet™ Plus Redundant
controlling prime movers and Simplex
 Gas Turbines
 Steam Turbines
 Hydro Turbines
 Power Generation
 Compressor and other mechanical drives
• Redundant or Simplex CPU Architecture
• New CPU provides greater computing power
• New Chassis and Power Supply frees up
additional I/O slot capacity
• Utilizes proven MicroNet I/O VME Modules
Programmable Control Platform
• GAP – IEC1131-3 Functional Block Programming for All Types of Prime Movers
Environment

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Electronic Controls Migration History

MicroNet TMR MicroNet Plus
Triple Modular Redundant (TMR), 2009 2005
upgraded to Freescale MPC5200 CPU,
same I/O, fiber expansion Redundant/
simplex, Freescale
(Motorola)
MPC5200 CPU,
same I/O, fiber
MicroNet TMR MicroNet expansion
Triple Modular Redundant (TMR), 1997 1998
68040-based CPUs, NetCon I/O and
new high density I/O

NetCon 68040 and Pentium-based

1990 CPU, NetCon/ MicroNet
VME I/O modules

Phase A - Motorola 68020/30-

501DCS based CPU, 501DCS I/O modules
1985 Phase B – 68030/40-based CPU,
VME I/O modules
Building on Proven Technology
Zilog Based CPU (later Motorola
68020-based CPU), smaller I/O throughout the Generations
modules w/o faceplates
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Typical MicroNet Plus Application

MicroNet - Combined Cycle Plant

Ethernet, RS232, RS422, RS485 Ports

AO Programmable Analog Outputs

DO Programmable Discrete Outputs

AI Programmable Analog Inputs

Programmable Discrete Inputs

Turbine Inlet Temperature

Gas Generator Speed

Compressor Discharge Pressure

Gas Fuel Valve Demand Signal

Power Turbine Speed

Exhaust Gas Temperature

Utility
Bus

Steam Turbine Speed

Steam Valve Demand Signal

MW
TM25LP
Actuator

HRSG
3103/ Generator
TM55P
Gas
Valve

MW

Generator

Load
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Typical MicroNet Plus Application

Main
Chassis
Plant
HMI

Expansion Chassis Expansion Chassis

Distributed I/O
(LinkNet)

Raise/Lower Speed Signals

Gen MW Signal
Generator RTD's
SPM-D
Exhaust Temp

Gas Demand

Liq Demand
Utility
Watt Bus
Xducer
Inlet Air Temp
Turbine Speed

Load

Industrial Turbomachinery Systems

Compressor Discharge Pressure

MicroNet Plus Features
New Features
• Redundant CPU Option
 Seamless upgrade from simplex
to redundant
• Powerful CPU5200
 Freescale (Motorola) MPC5200
PowerPC
• 14-Slot VME Chassis
 Same footprint as 12-slot
MicroNet (P/S are smaller)
• 2-Slot Power Supply
 Redundant P/S option
• RTN (Real Time Network)
 Ethernet expansion to remote
chassis
 Eliminates transceiver module
• Fiber Optic I/O Expansion
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Proven Technology
• Utilizes Proven MicroNet I/O
Modules
 User choice of simplex,
redundant, or triplex I/O
 Hot Swappable modules for On-
Line repairs
• GAP Programming Language
 Port existing applications directly
to MicroNet Plus
• Same Real Time, Rigid Rate
Group Execution
 Rate groups as fast as 5mS
• VxWorks Operating System
 As used in other WG controls
• Powerful Service Tools
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MicroNet Plus Environmental

• MicroNet Plus designed for robust operation in industrial environments

 Temperature
► 0-55C ambient air temperature range
New MicroNet Plus core components (CPU, RTN, P/S, Chassis) designed and tested to 65C
 Shock
► US MIL-STD-810C, method 516.2-1, procedure 1B
(15G, 11mS half-sine pulse)
 Vibration
► Lloyds ENV2 test #1
 EMC
► Emissions – EN55011, Class A Gr 1
► Immunity – EN50082-2
• Compliance and certification
 CE/UL/cUL (Class 1, Div 2), LR for Cat ENV2, ABS
 CE ATEX Zone 2 available on selection of I/O modules

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MicroNet Plus “Core” Platform

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MicroNet Plus Chassis

• Standard Chassis - 18 Slots
 CPU’s and I/O – 14 VME Slots
► 13 I/O modules max with simplex CPU
► 12 I/O modules max with redundant CPU’s
 Power Supplies – 4 Reserved Slots
► 2 slot on each end

• Short Chassis – 12 Slots

 CPU’s and I/O – 8 VME Slots
► 7 I/O modules max with simplex CPU
► 6 I/O modules max with redundant CPU’s
 Power Supplies – 4 Reserved Slots
► 2 slot on each end

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MicroNet Plus Power Supply

 2 Slot wide Power Supply

 Simplex or Redundant
 On-Line replacement
 Power Inputs
– 24 VDC
– 115 VAC/125VDC
– 220 VAC
– (220 VDC no longer supported)

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MicroNet Plus CPU Module

• CPU5200 PowerPC Module

 Redundant or Simplex
 Robust Freescale (Motorola) MPC5200 Power PC
Microprocessor
► 400 MHz
► 128 MB DRAM
► 64 MB Flash
► 1.5X Computing Power of Pentium
 Two Customer Ethernet Ports
 Two RTN ports (dedicated for RTN)
 Two Can Ports
 One Serial Port

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MicroNet Plus Redundant CPU Operation

• One CPU runs in Master mode System Control

 is in control of the system

 the other CPU runs in Standby mode.
Hot
• Both CPUs Master
CPU
Standby
CPU
 run the same program I/O Bus

 have access to the same I/O

• The I/O hardware can be simplex, duplex, or
triplex Simplex
 using GAP redundancy management for I/O

►HSS Duplex
►LSS I/O

►Averaging
Triplex I/O
►Median

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MicroNet Plus Redundant CPU Transfer

• Both CPUs contain extensive and compartmentalized health monitoring
 hardware
 software
• The Master CPU continuously writes its “state” variable conditions into
the Standby CPU
• If the Master CPU’s independent health monitor detects
►an internal fault or
►there is a transfer request and
►the Standby CPU is available,
 the Master CPU transfers control of the I/O bus to the Standby CPU and
 isolates itself from the I/O bus.
• After the transfer,
 the Standby CPU becomes the Master CPU,
 without disturbance, and
 can operate that way indefinitely
• Control can be transferred back to the original Master CPU
 at any time it’s available.

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CPU5200 Compatibility

• Supports Simplex and Redundant Processing

 Simplex in older MicroNet and MicroNet Plus Chassis
 Redundancy in MicroNet Plus Chassis only
• Supports seven MicroNet Plus expansion racks
 Utilizes RTN modules to communicate to other racks
• Applications programmed in GAP/Coder 4.XX
• Requires latest service tools with OPC server
 CPU5200 communicates to PC with proprietary ServLink protocol
 Service and HMI PC hosts ServLink-OPC Server
 OPC server supports Woodward Service Tools
 Latest service tools will work with Pentium CPU too
• I/O card compatibility
 CPU5200 supports actuator controller modules
 Some older serial I/O cards may need to be upgraded

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MicroNet “Simplex” Support Plan

• MicroNet Plus “Core” has replaced most MicroNet Pentium CPU sales.
Core includes:
 Pentium CPU
 Older Simplex-style chassis and power supply
• MicroNet Simplex Core (Pentium, Chassis, P/S) enters support phase in
early 2009
 Most new applications migrated to CPU5200 by 2006
 MicroNet Simplex Core (Pentium, chassis, P/S) may still be applied if
required for fleet compatibility
 Pentium may still be applied to support NetCon upgrades
• MicroNet Pentium support follows standard Woodward Support Plan
 5 years of spare sales (through 2014)
 5 additional years of repairs (through 2019)
 10 additional years of Service Stock as available
• CPU5200 allowed in MicroNet Simplex Chassis to replace Pentiums
 Straightforward application migration
 Note – NetCon (predecessor to MicroNet) not certified with CPU5200

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MicroNet Plus Expansion

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Remote RTN Module

• Provides Real Time Network communications within

the system
• Between main chassis CPUs and expansion chassis
• Installed in each expansion chassis
• Redundant or Simplex connections to the expansion
chassis
• Utilizes Freescale (Motorola) 5200 Microprocessor
• Two ports dedicated for RTN
• CPU5200 can be configured as an RTN module for use
in remote chassis requiring CAN ports

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Expansion – Real Time Network

• MicroNet Plus expands up to eight chassis Fan A1 Fan B1 Fan C1

for larger applications 2-Slot

Power
C
P
S
I
S
P
S
P
A
N
A
N
S
P
A
C
S
P
S
P
D
I
D
I
S
P
C
P
2-Slot
Power

•
Supply U O A D I I A T A A O O A U Supply

RTN (Real Time Network) communicates to

R N N R R R R
E E E E E

Expansion Racks
 Simplex or Redundant CPU PS1 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 PS2

 CPU5200 provides RTN ports in main rack Fan A2 Fan C2

 Remote RTN transceiver provides RTN ports

in expansion racks RTN 1
SW
RTN 2
SW

 Fiber or copper Ethernet Switches

• Expansion I/O chassis – local or remote
Fan A1 Fan B1 Fan C1

 Fiber Optics allow remote expansion around

the turbine package 2-Slot
Power
R
T
S
P
S
P
S
P
A
N
A
N
S
P
A
C
S
P
S
P
D
I
D
I
S
P
R
T
2-Slot
Power
Supply N A A D I I A T A A O O A N Supply

 Chassis may be located to minimize field R

E
R
E
N N R
E
R
E
R
E
R
E

wiring PS1 A1 A2

Fan A2
A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13

Fan C2
A14 PS2

 Remote fiber expansion provides perfect

upgrade option for old remote “RIO” racks

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MicroNet Plus Fiber Optic RTN

Fiber Optic RTN
• Max length is 2 Km from the main CPU chassis.
• Allows up to 7 expansion racks over full-duplex, fiber optic cable.
• Allows up to 7 remote locations over separate fiber optic cables.
• Extended temperature operation (-10°C to +65°C)
• “SC” Connectors, 62.5/125 multi-mode fiber (ST to SC Adapter available)
• 1711-1069, Hirschmann Fiber Optic Switch (RS2-4TX/1FX)
• 1751-6077, Hirschmann Fiber Optic Switch (RS2-3TX/2FX)

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MicroNet Plus Fiber Optic RTN Examples

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MicroNet Plus Fiber Optic RTN Examples

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MicroNet Plus I/O

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MicroNet Plus I/O

MicroNet Plus – Same Proven I/O Options as MicroNet Simplex

 Analog Input and Output VME Modules
► Speed MPU/Prox Inputs
► Thermocouple and RTD Inputs
► mA and Voltage Inputs and Outputs
► Actuator Controller mA Output with RVDT/LVDT Feedback
 Discrete Input and Output VME Modules
► Discrete Contact Inputs
► Relay Driver Outputs and Relay Boxes
 Communications and Network VME Modules
► LinkNet Controller
► Ethernet TCP/UDP (on CPU5200)
► CANopen (on CPU5200)
► Serial I/O
► Real Time SIO (Communications to DLE drivers)
► Pressure Input (Comms to Honeywell DLE Pressure XDCR)
 LinkNet Distributed I/O Modules
► Economical distributed I/O for general monitoring
► Easy to install – twisted pair daisy chain
► Easy to program – reduce engineering time as compared to other distributed I/O

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CANopen Digital Interface

• CANopen provides digital interface to other Woodward products

 Gas Valves (including GS DLE applications)
 Power management devices
• CANopen supported in simplex or redundant configurations
• Up to 15 CAN devices on a network with synchronous 10 ms updates
 Fuel valves can utilize synchronous 5 ms updates
• Maximum wire length - 100 meters @ 500 kbaud

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MicroNet Plus Network Interface

• Two (2) User Ethernet Ports
 ModBus UDP, TCP/IP
 ModBus RTU and ASCII
 OPC via ServLink (including Woodward Tools)
► Data Access DA2.0 Plant DCS
► Alarm & Simple Events Communications

► DDE compliant via OPC and a converter utility

 EGD
• Two (2) RTN Ports
 Dedicated Ethernet for MicroNet Expansion (not
available to user)
• One (1) Serial Port Distributed I/O Communications

 RS-232/422/485
 ModBus RTU and ASCII
 OPC via ServLink (including Woodward Tools)
 DDE (Microsoft compliant) via ServLink
• Two (2) CAN Ports (standard)
 CANopen protocol Engineering Workstation
Communications

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Clock Sync and Time Stamping

• SNTP Time Synchronization Capability

 SNTP (Simple Network Time Protocol) is a sub-set of NTP
 Synchronize the MicroNet Plus internal clock to an external time
server (e.g., IRIG-B, GPS, IEEE-1588)
 Accurate to 1 ms
 Maintain sync periodically
• Time stamping selected points
 Discrete inputs to 1 ms
 Analog inputs to 5 ms
 Internal variables at their GAP rate group rate
 Able to download data to HMI or archive with a synchronized time
stamp

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MicroNet Plus Support Information

• Publications • Hardware
 Product Spec (Cut Sheet): 03333  18 Slot Chassis
 Hardware Manual:  12 Slot Chassis
26166V1 and 26166V2  CPU5200
 Software Manual: 26336  Remote RTN Module
 RTN Ethernet Switches:
• Software ►Copper
(use stated version or newer) ►Fiber (4TX,1FX)
 GAP 2.18/GAP 3.xx/GAP 4.xx ►Fiber (3TX,2FX)

 GAP Programmer 4.06 or higher  24VDC Power Supply:

 Control Assistant 3.8/4.x  120VAC/DC Power Supply:
 220VAC Power Supply:
 Monitor GAP 2.17/ GAP 3.x
 App Manager 3.10

Please verify all part numbers prior to ordering

Industrial Turbomachinery Systems
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Application Software

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GAP Control Software Overview

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GAP Programming
• GAP (Graphical Application Programmer) software
environment to create application algorithms and logic
 IEC1131-3 Function Block programming – no low level
code development required
 Well defined and tested blocks
 Program in engineering units
 Completeness and error checking
• Deterministic rate group structure
 Guaranteed rate group execution - critical control
loops execute on time every time
 Ensures proper control of engine or turbine dynamics
 Consistent simulation and field execution
• Woodward Library of GAP software Functions
 Functionality designed for turbine and engine control
applications. E.g.,
►Thermocouple Monitoring (“T_C Mon” block)
►Speed Sensing, Filtering, Derivative Calculation
• Ladder Logic option available

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Rate Group Execution

• Deterministic scan rates
• Synchronized I/O
• Flexible CPU loading architecture
AllAllRGs
RGs Only RG #5 RG #5 and Only RG #5 RG #5, #10 Only RG #5 RG #5 and Only RG #5 RG #5, #10 Only RG#5
RG
schedule
schedule
on major #5 RGRG#10
#10 #5 and
and #20 #5 RGRG#10
#10 #5 #20, #40 #5
on major
tick schedule
schedule schedule
schedule schedule
schedule #20Schedul
schedule schedule
schedule schedule
schedule schedule
schedule schedule
schedule schedule
schedule
5mS 5mS 5mS 5mS 5mS 5mS 5mS 5mS 5mS 5mS

RG 5

RG 10

RG 20

RG 40

RG 80

Free
Time

Tick #1 Tick #2 Tick #3 Tick #4 Tick #5 Tick #6 Tick #7 Tick #8 Tick #9 Tick #10

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NetSim Simulation Software

Package Simulation Control Control Turbine

Software Hardware Package
Emulation Emulation Emulation
• Fuel Control Logic • CPU Scan Rate • Turbine
• Sequencing • I/O delays • Fuel Skid
• Communications • I/O Resolution • Package Aux

SIMULATION PACKAGE
( MatrixX, Matlab, Simulink, ACSL )

• Debug Software in the Office

• Import & Use OEM’s Models
• Reduce Commissioning Time
• Reduce Commissioning Risk

MicroNet or
Atlas
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Software Tools

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AppManager Utility

• File management
 Transferring
 Retrieving
 Starting
 Stopping
 Re-starting
• Auto Data Retrieval
Tool

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Data Logging Capability

• Traditional Data Log – High Speed “Crash” Log

 Selected variables stored at GAP rate groups (5mS, 10mS, etc.)
 Log captured on triggering mechanism (typically an alarm or trip)
 Provides high speed analytical data of event
• Modifiable Variable List (New Feature)
 On-line change of Data Log Variables (Data_Log_M)
 Key variables may be locked in, others changed and added
 Can reserve up to 40MB of memory (versus 4MB in previous systems)
 Compressed file sizes as a result of binary format
 Available in Coder 4.03 and later
• Continuous Data Log (New Feature)
 Data_Log_M logs continuously at rate group update rates
 Data downloaded to another storage device
 Very powerful for commissioning and troubleshooting
 Available in coder 4.03 and later

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Control Assistant

• Viewing and Plotting of Data Logging

• Trending Variables
• Data File Merging
• Tunable
• Maintenance

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Monitor Gap

• GAP Debug Tool

 View & tune while the
application is running

 See I/O values change

 Edit application
 Via Ethernet or serial ports
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MicroNet Plus Benefits

Industrial Turbomachinery Systems

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MicroNet Plus Benefits

• Powerful and flexible control optimized for steam and gas turbine,
compressor, and engine control
• Based on proven MicroNet simplex experience
• Simplex or redundant system configuration
 Option for redundancy in CPUs and power supplies without going to a
TMR system
 Optional simplex, duplex, or triplex I/O capabilities
 Easy to upgrade a single CPU system to a redundant CPU system
• Increased computing power
 GAP programming environment
 Real Time deterministic software execution
 Powerful software tools for troubleshooting

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MicroNet Plus Benefits

• Increase expansion chassis options

 Fiber optic expansion
 Distribution up to seven remote locations
• Increased communications capabilities
 Additional Ethernet ports
 CAN ports
• Convert existing MicroNet applications to MicroNet Plus
platform with minimal effort
• Long term support with industrial operating system and CPU
technology

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World’s largest independent

designer, manufacturer, and service provider
of energy control solutions for
aircraft engines, industrial engines and turbines,
power generation, and process automation equipment

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Questions????

Industrial Turbomachinery Systems