CP034 Manual

KeControl
CP 034/Z
CPU module
Project engineering manual V 1.03
Translation of the original manual

Document: V 1.03
Document No.:
Pages: 90
© KEBA 2021
Specifications are subject to change due to further technical developments. Details presented may be
subject to correction.
All rights reserved.
Reindlstraße 51, 4040 Linz, Austria
KEBA Industrial Automation GmbH
+43 732 7090-0, +43 732 7309-10, keba@keba.com
For information about KEBA and our subsidiaries please look at www.keba.com.
CP 034/Z Record of Revision
Record of Revision
Changed
Version Date Change in chapter Description
by
1.00 06-2017 - Newly created sthm, swb
Description of mod-
ule; Connections
Added analog current inputs; Swapped connection
and wiring; Operat-
1.01 12-2017 diagram graphic for digital outputs; Updated error sthm
ing behavior; Diag-
codes; Updated processor
nosis; Technical
data
Various changes, Update to new company struc-
1.02 10-2021 Various chapters hli, hasl
ture, UKCA, new structure of standards
1.03 12-2022 Diagnosis Added status information rmr
Project engineering manual V1.03 3

© KEBA 2021
CP 034/Z
4 Project engineering manual V1.03

© KEBA 2021
CP 034/Z Table of contents
Table of contents
1 Introduction ................................................................................................................ 11
1.1 Purpose of the document................................................................................. 11
1.2 Preconditions ................................................................................................... 11
1.3 Intended use .................................................................................................... 12
1.4 Notes on this document ................................................................................... 12
1.4.1 Contents of the document.................................................................. 12
1.4.2 Not contained in this document ......................................................... 13
1.5 Documentation for further reading ................................................................... 13
2 Safety notes ................................................................................................................ 14

2.1 Representation................................................................................................. 14
2.2 General safety instructions .............................................................................. 15
2.3 Safety instructions for personal safety ............................................................. 16
2.4 Safety instructions for device maintenance ..................................................... 16
3 Description of module ............................................................................................... 17

3.1 Front view ........................................................................................................ 17
3.2 Compact Flash card......................................................................................... 17
3.2.1 Position .............................................................................................. 18
3.2.2 Precautions when using the CF card ................................................. 19
3.2.3 Inserting the Compact Flash card ...................................................... 19
3.2.4 Removing the Compact Flash card ................................................... 19
3.3 Type plate ........................................................................................................ 20
3.4 Accessories...................................................................................................... 21
3.4.1 Compact Flash card accessories....................................................... 21
3.4.2 Front pannel connectors .................................................................... 21
3.4.3 TE 220/A terminal temperature sensor (optional) .............................. 22
3.4.4 Fan case ............................................................................................ 22
4 Displays and operating elements ............................................................................. 23

4.1 Diagnosis display (DIAG)................................................................................. 23
4.2 Status LEDs ..................................................................................................... 23
4.3 Control key (CTRL) .......................................................................................... 24
4.4 Ethernet/EtherCAT status LEDs ...................................................................... 24
4.5 CAN status LEDs ............................................................................................. 24
4.6 Signal indication LEDs ..................................................................................... 25
5 Mounting and installation instructions .................................................................... 26

© KEBA 2021
Table of contents CP 034/Z
5.1 General instructions on assembly and removal ............................................... 26

5.2 Required space................................................................................................ 26
5.3 Preparation ...................................................................................................... 27
5.4 Mounting the module ....................................................................................... 27
5.5 Dismounting the module .................................................................................. 27
5.6 Air conditioning, ventilation .............................................................................. 28
5.6.1 Use of air filters .................................................................................. 28
6 Connections and wiring............................................................................................. 29

6.1 Power supply ................................................................................................... 29
6.1.1 Example for connecting ..................................................................... 30
6.2 Grounding ........................................................................................................ 31
6.3 Digital inputs .................................................................................................... 32
6.3.2 Connection diagram........................................................................... 33
6.4 Velocity inputs.................................................................................................. 33
6.4.1 Example for connecting, connection diagram .................................... 33
6.5 Digital outputs .................................................................................................. 33
6.6 Connection of the shield-rail for analog signals ............................................... 35
6.6.1 Notes on wiring .................................................................................. 35
6.7 Analog inputs (single ended) ........................................................................... 35
6.8 Analog inputs (differential) ............................................................................... 37
6.9 Analog voltage outputs .................................................................................... 39
6.9.1 Connection example .......................................................................... 39
6.10 Analog current outputs..................................................................................... 40
6.11 Inputs for thermocouples ................................................................................. 41
6.11.2 Connection diagram thermocouples .................................................. 42
6.12 Interface for terminal temperature sensor (SENSOR) ..................................... 43
6.12.2 Cable specification............................................................................. 43
6.12.3 Plug specification ............................................................................... 43
6.13 Graphic interface (PANEL / SI0) ...................................................................... 44
6.13.1 Pin assignment .................................................................................. 44

© KEBA 2021
6.13.2 Cable and plug specification .............................................................. 44

6.14 Serial interface (SI1) ........................................................................................ 44
6.14.1 Pin assignment RS-232-C ................................................................. 45
6.15 RS-485-A interface (SI1).................................................................................. 45
6.15.1 Pin assignment RS-485-A ................................................................. 46
6.15.2 RS-485-A connection example .......................................................... 46
6.15.4 RS-485/A bus termination.................................................................. 49
6.16 CAN interface................................................................................................... 49
6.16.1 Pin assignment .................................................................................. 49
6.16.4 CAN bus termination.......................................................................... 50
6.17 Ethernet / EtherCAT interface.......................................................................... 51
6.17.1 Pin assignment .................................................................................. 51
6.18 USB port .......................................................................................................... 51
7 Configuration .............................................................................................................. 52
8 Operating behavior .................................................................................................... 53

8.1 Start-up ............................................................................................................ 53
8.1.1 Display during start-up ....................................................................... 53
8.2 Operating states............................................................................................... 53
8.3 7-segment display............................................................................................ 54
8.3.1 Switching between operating states .................................................. 59
8.4 Response of the module .................................................................................. 60
8.4.1 Failure of supply voltage .................................................................... 60
8.4.2 Failure of DO-supply .......................................................................... 60
8.4.3 Watchdog........................................................................................... 60
8.4.4 Response to sensor failure ................................................................ 60
8.5 Response to module errors.............................................................................. 60
8.6 Response of the digital outputs........................................................................ 61
8.6.1 Short circuit of outputs ....................................................................... 61
8.6.2 Switching inductive loads................................................................... 61
8.7 Response of the inputs for thermocouples ...................................................... 62
8.7.1 Measurement principle, temperature measurement .......................... 62
8.7.2 Temperature data sampling ............................................................... 62
8.7.3 Operating modes ............................................................................... 63
8.7.4 Measurements with internal compensation ....................................... 63
8.7.5 Measurements with external compensation ...................................... 64

© KEBA 2021
8.7.6 Response to sensor failure ................................................................ 65

8.7.7 Response in connection with TE 220/A sensor ................................. 65
8.8 Temperature monitoring................................................................................... 65
8.9 Battery monitoring............................................................................................ 66
8.10 Comparator functionality .................................................................................. 66
9 Diagnosis .................................................................................................................... 67
9.1 7-segment display............................................................................................ 67
9.2 State report ...................................................................................................... 67
9.3 Crashreport ...................................................................................................... 68
10 Maintenance................................................................................................................ 69
10.1 Battery.............................................................................................................. 69
10.1.1 Change battery .................................................................................. 69
10.2 Fan................................................................................................................... 70
10.2.1 Service life ......................................................................................... 70
10.2.2 Changing the fan ............................................................................... 70
10.3 Create backup.................................................................................................. 72
10.4 Restore a backup............................................................................................. 73
10.5 Executing a firmware update ........................................................................... 74
11 Disposal ...................................................................................................................... 75
11.1 Disposal of the module .................................................................................... 75
11.2 Disposal of the battery ..................................................................................... 75
12 Technical data ............................................................................................................ 76

12.1 In general ......................................................................................................... 76
12.2 Environmental conditions................................................................................. 76
12.3 Computer kernel .............................................................................................. 76
12.4 Digital inputs .................................................................................................... 76
12.5 Digital outputs .................................................................................................. 77
12.6 Analog inputs (single ended) ........................................................................... 77
12.7 Analog inputs (differential) ............................................................................... 78
12.8 Analog voltage outputs .................................................................................... 79
12.9 Analog current outputs..................................................................................... 79
12.10 Inputs for thermocouples ................................................................................. 79
12.11 Interfaces ......................................................................................................... 80
12.12 Dimensions, weight.......................................................................................... 81
13 Directives, standards and regulations ..................................................................... 83

13.1 EU Directives ................................................................................................... 83
13.2 Standards for checking the conformity............................................................. 83
13.3 Other standards ............................................................................................... 83

© KEBA 2021
13.4 Regulations ...................................................................................................... 84

13.5 Standards for the American market ................................................................. 84
14 Declaration of conformity.......................................................................................... 85
15 UKCA ........................................................................................................................... 86
15.1 UKCA Declaration of Conformity ..................................................................... 86
Index ............................................................................................................................ 87

© KEBA 2021

© KEBA 2021
CP 034/Z Introduction
1 Introduction
1.1 Purpose of the document

This document describes the structure of the CP 034/Z (CPU module).
Additionally, the installation and configuration is described enough to obtain
an operationally ready module. "Ready for operation" means that the assem-
bly is ready for the synchronization of the firmware and the application.
Information
The manual is written exclusively for the target groups listed in this manual.
The machine manufacturer or system supplier must incorporate the safety
information required for end customers into the operating manual for end
customers in the applicable national language.
1.2 Preconditions
This document contains information for persons with the following skills:
Target group Knowledge and skills pre-requirement
Basic technical training (University of Applied Science/University
level, engineering degree or corresponding professional experience).
Knowledge in:
Project engineer
● working mode of a PLC,
● current valid safety regulations,
● the application.
Specialized training in the electro-technical field (in accordance with
industrial training guidelines).
Knowledge in:
Electrician ● wiring guidelines,
● circuit diagrams,
● system analysis and troubleshooting,
● correct installation of electrical connections according to na-
tional and international regulations.
Basic technical training (Vocational high school, engineering degree
or corresponding professional experience).
Knowledge in:
Start-up technician
● working mode of machine or plant,
● principal functions of the application,
● system analysis and troubleshooting,
● setting options at the operating installations.

© KEBA 2021
Introduction CP 034/Z
Target group Knowledge and skills pre-requirement

Basic technical training (Vocational high school, engineering degree
or corresponding professional experience).
Knowledge in:
● working mode of a PLC,
Service technician
● working mode of machine or plant,
● diagnosis possibilities,
● systematic error analysis and rectification.
1.3 Intended use

The CP 034/Z was developed for control applications in industrial machines.
The typical applications areas include injection molding machines, robots,
presses, machine tools and similar.
The CP 034/Z may only be used for the types of use described in the techni-
cal descriptions and in compliance with described technical general condi-
tions. The CP 034/Z may only be used in conjunction with recommended/ap-
proved third-party equipment/installations.
The CP 034/Z has been developed, manufactured, tested and documented
in accordance with the appropriate directives and standards. Therefore, the
products do not pose any danger to the health of persons or a risk of dam-
age to other property or equipment under normal circumstances, provided
that the instructions and safety precautions are properly observed.
1.4 Notes on this document

This manual is an integral part of the product. It is to be retained over the en-
tire life cycle of the product and should be forwarded to any subsequent
owners or users of the product. For end users, necessary safety notes and
information must be integrated in the instruction manual for end users in the
specific national language by the mechanical engineer or the system
provider.
This documentation must be legible and available to the specified persons
and must be read and understood by them.
1.4.1 Contents of the document

● Description of the module
● Mounting and installation instructions
● Description of interfaces
● Configuration
● Operating behavior
● Diagnostics functions

© KEBA 2021
CP 034/Z Introduction
● Maintenance
● Technical data
1.4.2 Not contained in this document

● Programming instruction
● Application diagnosis
● Firmware description
1.5 Documentation for further reading

Name Target group
● Project engineer
● Electrician
Provided system manual ● Programmer
● Commissioning foreman
● Service technician

© KEBA 2021
Safety notes CP 034/Z
2 Safety notes
2.1 Representation
At various points in this manual, you will see notes and precautionary warn-
ings regarding possible hazards. The symbols used have the following
meaning:
DANGER!
indicates an imminently hazardous situation, which will result in death or se-
rious bodily injury if the corresponding precautions are not taken.
WARNING!
indicates a potentially hazardous situation, which can result in death or seri-
ous bodily injury if the corresponding precautions are not taken.
CAUTION!
means that if the corresponding safety measures are not taken, a potentially
hazardous situation can occur that may result in slight bodily injury.
Caution
means that damage to property can occur if the corresponding safety mea-
sures are not taken.
ESD
This symbol reminds you of the possible consequences of touching electro-
statically sensitive components.
Safety information
Describes important safety-related requirements or informs about essential
safety-related correlations.
Information
Identifies practical tips and useful information. No information that warns
about potentially dangerous or harmful functions is contained.

© KEBA 2021
CP 034/Z Safety notes
2.2 General safety instructions
WARNING!
It is absolutely essential that you also observe the safety instructions
in the system manual for your automation system.
● The following areas of application are expressly excluded for the CPU
module:
● Use in areas where there is a risk of explosion or fire
● Use in the mining sector
● Use in the open air
● Use in wet rooms or rooms with the risk of splashing water
● Use in environments with heavily polluted air
● Use in environments with harmful solutions, steams or radiations
● Use in non-stationary applications
● Other products are to be used for these applications!
● The CP 034/Z is not designed for safety-relevant control tasks (e.g.:
shutdown in case of an emergency). For safety-relevant control tasks
and personnel security, additional external safety measures must be im-
plemented to ensure the system remains in a safe operating condition
even in the event of a fault
● At the development of the CP 034/Z the standard EN ISO 13849-1 was
not considered.
● The module is defined as "open type equipment" (UL 508) or as "open
equipment" (EN 61010-2-201) and must therefore be installed in a con-
trol cabinet.
Caution
Improper use of the assembly or the control system leads to irrepara-
ble damage!
Turn off the power supply before inserting or removing the module. Other-
wise, the module can be destroyed or undefined signal states can lead to
damage of the control system.

© KEBA 2021
Safety notes CP 034/Z
2.3 Safety instructions for personal safety
WARNING!
Danger to persons due to electric shock!
● Supply the control exclusively from power sources that have a protective
low voltage (e.g. SELV or PELV according to EN 61010-2-201).
● If a SELV voltage source is used, it can become PELV due to the design
of the component and the connections (earthing!).
● Safety extra low voltage circuits must always be installed safely isolated
from power circuits with hazardous voltage.
CAUTION!
Fire hazard in the event of component failure!
Provide suitable fuses for the 24 V DC power supply of the control system
for the final application. (for details, refer to the Power supply section).
2.4 Safety instructions for device maintenance
WARNING!
● If this device is damaged, the device must be taken out of commission
and repaired or replaced by trained specialized personnel.
● The device must only be opened by trained specialized personnel. They
must only carry out maintenance work that is explicitly permitted by
KEBA (see chapter "Maintenance").
Any other manipulations to the device will result in loss of warranty, guaran-
tee and declaration of conformity by KEBA.

© KEBA 2021
CP 034/Z Description of module
3 Description of module
Information
The pictured devices used in this manual are visual examples. The devices
used by you may differ in their appearance.
3.1 Front view
Fig. 3-1: Front view
1 ... 4 analog inputs (diff.), 4 analog in- 2 ... Power supply of CP 034/Z
puts (single ended)
3 ... 56 digital outputs 4 ... 4 analog current outputs, 6 analog
voltage outputs
5 ... 10 inputs for thermocouples 6 ... 48 digital inputs
7 ... Compact Flash slot, battery case 8 ... Graphic interface (PANEL / SI0)
(on the housing side)
9 ... CAN interface (CAN0) 10 ... Serial interface (SI1) alternatively
RS-232-C or RS-485-A (config-
urable in software)
11 ... Interface for terminal temperature 12 ... USB ports (USB0, USB1)
sensor TE 220/A (SENSOR)
13 ... EtherCAT interface (ETHERNET1) 14 ... Ethernet interface (ETHERNET0)
15 ... Diagnosis display (DIAG) 16 ... Status LED
17 ... CTRL key 18 ... Compact-Flash write access LED
3.2 Compact Flash card

To operate a Compact Flash card with the respective firmware and the appli-
cation must be plugged into the Compact Flash slot of the CPU module. De-
pending on the application used the Compact Flash card can also be used
for storing machine data (e.g. mold data or part data).

© KEBA 2021
Description of module CP 034/Z
Caution
Use only Compact Flash cards which are recommended by KEBA.
Caution
The Compact Flash Card cannot be used as removable medium since it
also has system programs stored on it.
Information
Please install the firmware on the compact flash card only via delivered
tool. Otherwise the module can not boot from the compact flash card.
Copying a compact flash card is not possible.
3.2.1 Position
Fig. 3-2: Position of Compact Flash slot

© KEBA 2021
3.2.2 Precautions when using the CF card
Caution
Improper insertion can cause damage to the contact pins.
Do not use force when inserting the Compact Flash card into the slot. It is
constructed so that it can only be inserted in one direction and it should
slide into the slot easily with little force.
The card
● should be kept away from moisture, heat and direct sunlight,
● should be protected against static electricity,
● should not be dropped or bent,
● should not be removed or the device switched off while the card is being
written to.
3.2.3 Inserting the Compact Flash card

To insert the Compact Flash card proceed as follows:
Fig. 3-3: Inserting the CF card
1) Turn off the power supply.

2) Insert the Compact Flash card (see graphic).
3.2.4 Removing the Compact Flash card

To remove the Compact Flash card proceed as follows:

© KEBA 2021
Fig. 3-4: Removing the Compact Flash card
1) Turn off the power supply.

2) Press the eject button (1) (see graphic).
3) Pull out the Compact Flash card (2).
3.3 Type plate
Information
The type plate shown is an example. The actual data on the type plate de-
pends on the module.
Fig. 3-5: Example type plate
1 ... Manufacturer 2 ... Manufacturer's address

3 ... Product designation 4 ... Material number, revision number
and revision index
5 ... Serial number 6 ... Technical data (voltage / power,
voltage / current)
7 ... Country of manufacture 8 ... Text box
9 ... Production date 10 ... Ambient temperature
11 ... FCC approval number 12 ... UR marking
13 ... UL marking 14 ... Text box
15 ... KCC marking 16 ... CE marking

© KEBA 2021
17 ... UKCA marking
3.4 Accessories
3.4.1 Compact Flash card accessories

The released Compact Flash cards may be requested and ordered from
KEBA.
3.4.2 Front pannel connectors

On the CP 034/Z standard male connectors in grid dimension 5.08 mm are
used for the connectors of the analog and digital inputs and outputs.
The following female connectors are required for the CP modules:
Female connectors Number Order no. Weidmüller
8-pole (gold contact) 1 BLZF 5.08/8 AU GR - 1002850000
6-pole (gold contact) 2 BLZF 5.08/8 AU GR - 1002840000
8-pole 5 BLZF 5.08/8 SN SW - 1707750000
6-pole 18 BLZF 5.08/6 SN SW - 1707730000
3-pole 2 BLZF 5.08/3 SN SW - 1707700000
2-pole 2 BLZF 5.08/2 SN SW - 1707690000
Information
The influence of corrosion on the input pins on the measurement accuracy
for very low output voltages is very high. Therefore there are gold plated
contacts used for the thermocouple input pin connectors. It is highly re-
comended to use mating connectors with gold plated contacts. Mixing the
contact materials can cause an electrochemical process at ambient condi-
tions with humidity > 50 %, which leads to contact problems.
For Technical data of the socket boards see manufacturer-specific data

sheet of the used front panel connectors.
Fig. 3-6: Example for dividing the socket boards

© KEBA 2021
Information
Larger terminal blocks may be used to summarize several signals. For this
purpose also refer to the information of the terminal block manufacturer.
Information
Only compatible mating plugs may be used. For this purpose also refer to
the information of the terminal block manufacturer.
3.4.3 TE 220/A terminal temperature sensor (optional)

The terminal temperature sensor TE 220/A is used for the external cold junc-
tion compensation. It must be used when the temperature lines have inter-
mediate connections.
Fig. 3-7: View TE 220/A
The TE 220/A can be attached to the terminal in 2 different ways:

● Via adhesives
● Via cable binders
3.4.4 Fan case

The fan case (fan mounted on a blank sheet) can be requested and ordered
by KEBA.
Order information
Designation Comment Order number

Fan case for CP 05x module 92634

© KEBA 2021
CP 034/Z Displays and operating elements
4 Displays and operating elements
4.1 Diagnosis display (DIAG)

A single-digit 7-segment display on the front side of the CPU modules indi-
cates the start-up and operating modes.
Fig. 4-8: 7-segment display
The following applies in general for the 7-segment display:

● Numbers > 0 during the start-up denote the progress
● Different characters (e.g. □, II, ...) or capital letters denote the operating
status after start-up
● The decimal point serves as load display. A flashing decimal point sig-
nals that the CPU’s load capacity is not fully exhausted.
● Errors are displayed parallel to the states.
● Errors are always signaled by a switching-through the status and a dou-
ble or triple-digit error/info sequence (e.g. "-, 0, -, E, 1, 0"). Every charac-
ter is displayed for 1 second.
For further information see chapter "Diagnosis".
4.2 Status LEDs

The multi-colored status LED on the CPU module is located above the con-
trol key (CTRL).
Status-LED
Indication Meaning
Dark No supply voltage
Flashing green Initialization phase
Green Operation
Flashing red Error on module (e.g. overload, line interruption, etc.)
Red Fatal module error – the module is out of operation

© KEBA 2021
Displays and operating elements CP 034/Z
4.3 Control key (CTRL)

The CTRL key is located next to the 7-segment-display on the right and
serves as simple operating element on the module. With this key the CP
034/Z can be switched into different operating modes and/or different com-
mands can be issued.
● Distriction is made between short (< 0.5 s), long (> 0.5 s, <10 s) and
very long key operations (>10 s).
● Short keystrokes allow the user to switch and selected between the indi-
vidual commands, while these commands are displayed by flashing in
the 7-segment display. Once the initial status has been reached again
this will be indicated normally again.
● Long keystrokes are used to execute a command and to change into the
new status.
● If the CTRL key is held pressed longer than 10 seconds, a hardware re-
set of the module is triggered.
4.4 Ethernet/EtherCAT status LEDs

The Ethernet socket (RJ45) provides a Link/Activity-LED.
Fig. 4-9: Position of the status LEDs
1 ... Not used 2 ... Link/Activity-LED
Link/Activity LED
Indication Meaning
Dark No connection
Green flashing Transmission of data
Green Ethernet connection established
4.5 CAN status LEDs

The module has 3 CAN status LEDs (RX-, TX- and ERROR LED) per CAN
interface.
RX LED
Indication Meaning
Dark No voltage supply or no reception of a CAN message
Green flashing Reception of a CAN message

© KEBA 2021
CP 034/Z Displays and operating elements
TX LED
Indication Meaning
Dark No voltage supply or no sending of a CAN message
Yellow flashing Sending of a CAN message
ERROR LED
Indication Meaning
Dark No voltage supply or correct transmission
"Bus Off": Incorrect transmission with active CAN channel
Red (e.g. cable disconnected, cable disturbances, defective
slave, ...)
4.6 Signal indication LEDs

The states of the digital inputs are indicated by a green and the state of the
digital outputs by an orange LED on the left side of the connector strip.
LED Digital Input
Indication Meaning
Dark No voltage supply or indication of the state OFF
Green Indication of the state ON
LED Digital Output
Indication Meaning
Dark No voltage supply or indication of state OFF
Orange Indication of state ON

© KEBA 2021
Mounting and installation instructions CP 034/Z
5 Mounting and installation instructions

The CP 034/Z is intended for horizontal installation on the back wall of a
control cabinet.
Caution
● To prevent overheating, the CP 034/Z must be mounted on the back of
the control cabinet as shown in chapter "Preparation"
● The following installation methods are not permitted:
● Standing installation
● Table mount
● Overhead installation
● Mounting on the cabinet door
● Open access to the CP 034/Z must also be provided from the front; no
other part may cover it.
5.1 General instructions on assembly and removal
Caution
Switch off the operating and load voltage supplies before carrying out as-
sembly, installation or maintenance work.
5.2 Required space
Information
● To ensure air circulation, a clearance of 30 mm each must be main-
tained above and below the module.
● A clearance of at least 40 mm on the right side and on the left side is
recommended to be able to remove the Compact Flash card as needed.
The CP 034/Z can also be installed turned 90° to the right. However, the dis-
tances shown above must be complied with.

© KEBA 2021
CP 034/Z Mounting and installation instructions
Fig. 5-10: Installation diagram (Dimensions in mm)
5.3 Preparation
To be able to mount a CP 034/Z inside of the switch cabinet, 4 mounting
holes must be drilled into the back of the switch cabinet with the clearances
shown below.
Fig. 5-11: Clearances of the mounting holes (Dimensions in mm)
5.4 Mounting the module

After the mounting holes have been drilled, the module can be mounted. To
do so, proceed as follows:
1) Unpack module.
2) If necessary, connect ground cable. See chapter grounding.
3) Install the module on the back of the switch cabinet with 4 mounting
screws.
The module has been mounted.
5.5 Dismounting the module

To dismantle the module, proceed as follows:
1) Disconnect the voltage supply.

© KEBA 2021
Mounting and installation instructions CP 034/Z
2) Unscrew the 4 mounting screws.

3) Loosen the ground cable fasteners, if present.
5.6 Air conditioning, ventilation

The module is equipped with ventilation holes for heat dissipation. Make
sure that the ventilation holes are not covered.
The CP 034/Z is equipped with an internal fan. For further information on the
fan, please consult the maintenance section of this manual.
Caution
High temperatures may destroy the module!
● The operating temperature inside the control cabinet must not be higher
than the permissible ambient temperature of the module. If this cannot
be guaranteed through natural heat dissipation, forced ventilation or air
conditioning of the control cabinet must be provided.
● When positioning in the control cabinet, ensure that the area around the
inputs for thermocouples is not subject to temperature fluctuations. (e.g.
no air conditioners with intermittent operating hours).
● The specified clearance above and below the modules must be main-
tained to ensure heat dissipation.
5.6.1 Use of air filters

To ensure that the contamination does not exceed contamination level 2 (ac-
cording to EN 61010-2-201), the device must be installed in a dustproof,
closed control cabinet. Fan openings of the control cabinet must be
equipped with air filters. The filter elements must be cleaned or replaced reg-
ularly.
Information
Contamination level 2, description according to standard:
"The occurring contamination is generally not conductive. However, tempo-
rary conductivity must be expected due to condensation."

© KEBA 2021
CP 034/Z Connections and wiring
6 Connections and wiring

Pin orientation
CAUTION!
Changes of pin orientation may present a danger of confusion!
Pay attention to the pin orientation when wiring!
Fig. 6-12: Pin orientation
6.1 Power supply

It is recommended to use separate power supply units for the CPU and the
digital inputs/outputs. This will prevent that a short circuit at a digital output
will trigger a reset of the control.
To avoid problems with the electrical potential and stray electric current all "0
V" connectors have to be linked on a neutral point with a ground rail.
Additionally a shield rail for the connections of all shields of the cables has to
be used (see 6.6 Connection of the shield-rail for analog signals).
Information
Note the difference between GND and 0 V in the further sub chapters.

© KEBA 2021
Connections and wiring CP 034/Z
WARNING!
Danger to persons due to electric shock!
● Supply the device exclusively from power sources that have a protective
low voltage (e.g. SELV or PELV according to EN 61010-2-201).
● If a SELV voltage source is used, it can become PELV due to the design
of the device and the connections (grounding!).
● Safety extra low voltage circuits must always be installed safely isolated
from power circuits with hazardous voltage.
CAUTION!
Fire hazard during module failure!
External line fuse with maximum 10 A must be connected upstream in the fi-
nal application.
Section
Refer to the manufacturer-specific data sheet of the of the female connec-
tors used for type, cross-section and material. For further information: See
chapter Accessories.
The actual permissible wire cross-section is specified by the electrical condi-
tions of the connected equipment an the female connectors used:
● Max. load current and required heat dissipation through the connected
wire at maximum ambient temperature.
● Permissible voltage drop for error-free operation of the connected equip-
ment.
6.1.1 Example for connecting

Separate 24 V power supply
The module itself is separated to its digital outputs. The solution with two
supply units for 24 V power supply is preferred if short circuits at the I/Os are
expected.

© KEBA 2021
Fig. 6-13: Example: Separate power supply for CPU and DO
1 ... Ground rail 2 ... Shield rail

3 ... Power supply control 24 V 4 ... DO supply 24 V
5 ... Ground wire (green/yellow)
Fuse F1
The rated current of the fuse F1 can be a maximum of 10 A. Depending on
the loads to be switched it can be dimensioned lower. 2 A per output and 50
% coincidence (per group) should be assumed for digital outputs.
Information
Due to the loads to be switched, it is possible to protect the supply for multi-
ple groups with only one fuse.
Fuse F2
Fuse F2 must be selected with a maximum dimension of 10 A.
6.2 Grounding
If required for reasons of electrical safety in the end usage, the metal parts
of the module can be grounded via the threaded bushing (M4) that is located
on the back side of the casing (grounding point).

© KEBA 2021
Fig. 6-14: Position of the grounding point (back of housing)
Material: electrolytic galvanized sheet steel, blue galvanized self-clinching

standoff
6.3 Digital inputs

To process external digital signals 48 digital inputs of the type 1 (lt.
EN61131-2) are available (DI/VI0, DI/VI1, DI2 – DI47).
They have a common ground potential. The switching status "ON" is indi-
cated by green LEDs at the terminals.
Fig. 6-15: Connection example for digital inputs
1 ... Ground rail

© KEBA 2021
6.3.2 Connection diagram
Fig. 6-16: Connection diagram for digital inputs
1 ... CP 034/Z supply 2 ... Logic
Further information to hardware endpoints: See system manual.
6.4 Velocity inputs

Digital inputs DI/VI0 and DI/VI1 (VI … Velocity Input) can also be used as
velocity inputs.
A velocity input represents the time distance between two rising pulse edges
of the respective digital inputs (in seconds). This distance, also called period,
is determined by a hardware counter with a specified counting frequency
that is converted into a time value.
It is also determined whether a new value has become available since the
last inquiry (a new value always becomes available when the distance be-
tween the pulses gets too large).
This information is transmitted to the application so that certain events can
be responded to (e.g. transducer stoppage).
6.4.1 Example for connecting, connection diagram

See chapter Digital inputs.
6.5 Digital outputs

To activate digital actors 56 digital outputs (7 groups with 8 outputs each)
are available.

© KEBA 2021
Digital outputs: 2 A, coincidence: 50 %. A load of 1 J at 0.2 Hz can be ap-

plied to a maximum of 24 digital outputs. A load of 100 mJ at 0.2 Hz may be
applied to the remaining outputs.
The nominal voltage supplying the group is 24 V DC. It is recommended to
supply the groups separately due to the power input (as shown in the follow-
ing example).
The switching status HIGH is indicated by orange LEDs at the terminals.
Fig. 6-17: Connection example for digital outputs
Fuses for power supply: See Chapter power supply.
Fig. 6-18: Connection diagram for digital inputs
1 ... CP 034/Z supply 2 ... Logic

3 ... Load

© KEBA 2021
6.6 Connection of the shield-rail for analog signals
Information
All cable shields must be connected on a common shield rail. In particular
this applies for analog signals. This shield rail has to be placed as close as
possible to the connectors and has to be connected to GND (see graphic
below).
Fig. 6-19: Detailed diagram: Connection of the shield rail for analog signals
1 ... Shield rail 2 ... Connection to ground, length: max

1m
6.6.1 Notes on wiring

Note the following wiring information:
● Analog lines must be connected with a shielded cable.
● The cable shield must be placed on the shield rail as shown in the illus-
tration.
● The shield rail must be connected to a GND terminal at one point.
● To attain optimum interference immunity, analog lines should not be laid
out parallel to strong interfering lines (e.g. lines of converters for motors).
● Analog and digital lines must not be combined within one cable shield.
6.7 Analog inputs (single ended)

There are 4 analog inputs (AI0 to AI3) with 14 bit resolution available.
These inputs have single-ended dimensions for ratiometric measurements,
and calibration is normalized on UREF.

© KEBA 2021
Ratiometric measurement:
Always measures the ratio between input voltage and reference voltage.
During ratiometric measurements, the input voltage will also change if the
reference voltage changes although the resistance potentiometer remains in
the same position. Because the ADC always measures the ratio of the two
voltages, the measurement value remains constant in this case. As a result,
variations of the reference voltage do not change the measurement result.
For further information on wiring and shielding of the analog inputs: See sys-
tem manual.
Caution
Unintentional application of voltage!
If the power supply for the modules is not switched on, but a voltage is ap-
plied to the analog inputs (e.g. by the external supply of an encoder), there
may still be a voltage on the analog outputs.

In this case, the sensor is connected to the assembly group via a signal line
(+). The electric signal transmission takes place through a voltage that
changes with respect to GND.
Fig. 6-20: Connection example for analog inputs (single ended)

1m
3 ... Sensor

© KEBA 2021
Fig. 6-21: Connection diagram for analog inputs (single ended)
1 ... Shield rail 2 ... Logic

3 ... Sensor
6.8 Analog inputs (differential)

There are 4 analog differential inputs (AI4 to AI7) with 14-bit resolution and a
voltage range of 0 - 10 V available.
Caution
Unintentional application of voltage!
If the power supply for the modules is not switched on, but a voltage is ap-
plied to the analog inputs (e.g. by the external supply of an encoder), there
may still be a voltage on the analog outputs.

A sensor is connected to the assembly group via two equal quality signal
lines (+, -) and a differential signal is formed to regain the data signal. Com-
mon mode errors are thereby neutralized.

© KEBA 2021
Fig. 6-22: Connection example for analog inputs (differential)

1m
3 ... Sensor
Fig. 6-23: Connection diagram for analog inputs (differential)

3 ... Sensor

© KEBA 2021
6.9 Analog voltage outputs

There are 6 analog voltage outputs (AO0 to AO5) with 12 bit resolution avail-
able.
The analog voltage outputs are marked with "VOLTAGE ±10 V" on the mod-
ules.
Information
Every output (from AO0 to AO3) can be configured as a current output or
voltage output. For example if the analog current output AO0 is used, the
analog voltage output AO0 can not be used.
The analog voltage outputs AO4 and AO5 always can be used.
6.9.1 Connection example
Fig. 6-24: Connection example for analog voltage outputs

1m
3 ... Actuator

© KEBA 2021
Fig. 6-25: Connection diagram for analog outputs

3 ... Actuator
6.10 Analog current outputs

There are 4 analog current outputs (AO0 bis AO3) available.
Information
Every output (from AO0 to AO3) can be configured as a current output or
voltage output. For example if the analog current output AO0 is used, the
analog voltage output AO0 can not be used.
The analog voltage outputs AO4 and AO5 always can be used.
Depending on the resistance of the load the maximum output current can be
decreased.
Example:
Output voltage = 38 V ±5 %
Therefore the minimum voltage is 36.1 V
Maximum Duty Cycle = 95 %
Thus the average voltage is 34.3 V (minimum)
Load resistance = 100 Ω
I = U/R
I = maximum 0.343 A
For an accurate control mode (rise rate, time until nominal current is em-
bossed) a distance has to be chosen which is great enough (10 - 20 %).

© KEBA 2021
Fig. 6-26: Connection diagram for analaog current outputs
1 ... Logic 2 ... Load (e.g. proportional valve)
6.11 Inputs for thermocouples

There are 10 electrically separated inputs (TI0 to TI9) with 14-bit resolution
available.
Information
Thermal elements must be insulated from live parts.
Information
The influence of corrosion on the input pins on the measurement accuracy
for very low output voltages is very high. Therefore there are gold plated
contacts used for the thermocouple input pin connectors. In any case there
should be used mating connectors with gold plated contacts. Mixing the
contact materials can cause an electrochemical process at ambient condi-
tions with humidity > 50 %, which may lead to contact problems.
Information
● To prevent measurement errors at the inputs for thermocouples, the
thermocouples may be (if necessary) wired using thermo-compensat-
ingcables.
● Very long and/or thin thermo-compensating-cables cause measurement
error due to their ohmic resistance. To minimize this measurement error
it is recommended to hold the total resistance of the sensor (thermocou-
ple, thermo-compensating-cables) down as much as possible.
For example a sensor resistance of 50 Ω causes a measurement error
of about 12 μV.

© KEBA 2021
The following thermocouples can be connected to these inputs in both iso-

lated and in non-isolated configurations:
● Typ J (Fe-CuNi) according to IEC 548-1
● Typ K (NiCr-Ni) according to IEC 548-1
● Typ L (Fe-CuNi) according to DIN 43710
(The thermocouple type must be software configured)
Each of these inputs is equipped with sensor failure monitoring. If the mea-
suring range is exceeded, a sensor failure is output.
For cold-junction compensation the temperature of the clamps has to be de-
termined. When connecting the sensors directly with on CP 034/Z an internal
measuring of the temperature of the clamps will be used. If an external
clamping unit (transition thermocouple line to copper line) is used the tem-
perature of the clamp can be measured with the external optional sensor TE
220/A.
The connectors of the inputs for thermocouples of the CP 034/Z standard
male connectors with gold contacts. Therefore also the female connectors
must have gold contacts.
Fig. 6-27: Connection example for inputs for thermocouples
6.11.2 Connection diagram thermocouples

CP 034/Z Connection diagram

© KEBA 2021
Fig. 6-28: Connection diagram for inputs for thermocouples
1 ... Counter + Logic
6.12 Interface for terminal temperature sensor (SENSOR)
Fig. 6-29: Connecting terminal temperature sensor TE 220/A
1 ... Data cable CAT7 or CAT5
6.12.2 Cable specification

To connect the terminal temperature sensor with the CP 034/Z, a 8-pin
shielded data cable must be used (1:1 connection). Up to a length of 10 m
the cable must comply at least CAT5. Up to a length of 60 m the cable must
comply CAT7.
6.12.3 Plug specification

RJ45 connector: Modular 8-pole plug, shielded
The cable shielding must be connected plane with the shield cover of the
plug. An additional connection of the shield and the ground is not necessary.

© KEBA 2021
6.13 Graphic interface (PANEL / SI0)

The graphic interface is used to connect an operating panel.
A list of the panels which are compatible with the CP 034/Z can be re-
quested from KEBA.
6.13.1 Pin assignment
1 ... CLK+ (Pair 1) 2 ... CLK- (Pair 1)

3 ... +5 V 4 ... RS485+ (Pair 2)
5 ... RS485- (Pair 2) 6 ... DATA0+ (Pair 3)
7 ... DATA0- (Pair 3) 8 ... DATA1+ (Pair 4)
9 ... DATA1- (Pair 4) 10 ... GND (connect via free line or via
cable shield)
11 ... DATA2+ (Pair 5) 12 ... DATA2- (Pair 5)
13 ... SDA 14 ... SDC
15 ... Panel-present
6.13.2 Cable and plug specification

Further information: See system manual.
6.14 Serial interface (SI1)

The serial interface SI1 can be configured on RS-232-C or RS-485-A. (Con-
figuration: See chapter configuration).
Via a RS-232-C bus a maximum of two participants can communicate.

© KEBA 2021
6.14.1 Pin assignment RS-232-C
Fig. 6-30: Pin assignment RS-232-C
Pin no. Signal designation

1 d.n.c. do not connect ---
2 RXD Receive Data Input
3 TXD Transmit Data Output
4 n.c. not connected ---
5 GND Ground ---
7 RTS Request To Send Output
8 CTS Clear To Send Input
9 n.c. not connected ---

6.15 RS-485-A interface (SI1)

The serial interface SI1 can be configured on RS-232-C or RS-485-A. (Con-
figuration: See chapter configuration).
Several participants can communicate via the RS-485 bus at which the max-
imum number of participants is limited to 32. The wires to other participants
have to be shielded.

© KEBA 2021
6.15.1 Pin assignment RS-485-A
Fig. 6-31: Pin assignment
Pin no. Signal designation

1 TERM A Terminating resistor ---
3 A/A' send / receive (+) Input or output
4 not connected not connected ---
5 GND Ground ---
6 TERM B Terminating resistor ---
8 B/B' send / receive (-) Input or output
9 not connected not connected ---
6.15.2 RS-485-A connection example

A bus termination can be implemented either using a resistor termination or
AC termination. The CP 034/Z is equipped internally with an AC termination.
Information
On the RS-485-A bus, there must always be a bus termination at the first
and last subscriber.
Depending on the installation situation, there are the following connection

options:
● Resistor bus termination
● AC bus termination
Resistor bus termination

If the bus termination of an external subscriber is executed with a resistor
termination, the dimensioning of the resistors must take into account
whether the CP 034/Z or another external subscriber forms a bus termina-
tion.

© KEBA 2021
Fig. 6-32: Example 1: RS-485-A interface
1 ... CP 034/Z 2 ... External subscriber

3 ... To other subscribers 4 ... Transmitter / receiver
Vcc ... Supply voltage of the module
If the CP 034/Z forms a bus termination, this must be activated (see 6.15.4
RS-485/A bus termination). If an external subscriber forms a bus termination,
this must be executed with a resistor termination (Rt2).
The external participant which forms the second bus termination must be ter-
minated with the resistor Rt2 and a fail-safe circuit Rpull-up and Rpull-down.
Information
A fail-safe circuit has to be realized only once at the whole RS-485-A bus
(R1 and R2 are not classified as resistors for a fail-safe circuit). The resistors
Rpull-up and Rpull-down are pulling the RS-485 bus to a defined level even if no
participant sends any data.
CP 034/Z forms a bus termination:

Component values of Component values of
Component values CP
external participant (Vcc external participant (Vcc
034/Z (Vcc = 5 V)
= 5 V) = 3.3 V)
Rpull-up = Rpull-down = 750 to Rpull-up = Rpull-down = 680 to
R1 = R2 = 100 kΩ
1,200 Ω 820 Ω
Rt1 = 120 Ω Rt2 = 120 Ω Rt2 = 120 Ω
Ct = 10 nF
Two external participants form bus termination:

© KEBA 2021
Component values of Component values of

Component values of
external participant 2 external participant 2
external participant 1
(Vcc = 5 V) (Vcc = 3.3 V)
Rpull-up = Rpull-down = 560 to Rpull-up = Rpull-down = 390 to
-
750 Ω 470 Ω
Rt1 = 120 Ω Rt2 = 120 Ω Rt2 = 120 Ω
Information
The terminating resistor Rt2 conforms to the galvanic separation.
AC bus termination
In this connection example, an AC termination is used as the bus termina-
tion. The external subscribers that form a bus termination must be executed
with an AC termination. If the CP 034/Z is used as the bus termination, this
must be activated (see 6.15.4 RS-485/A bus termination ). Fail-safe circuitry
is not necessary.
Fig. 6-33: RS-485-A interface AC termination
1 ... CP 034/Z 2 ... External subscriber

3 ... To other subscribers 4 ... Transmitter / receiver
Vcc ... Supply voltage of the module
Component values of external partici-

Component values CP 034/Z
pant
Rt1 = 120 Ω Rt2 = 120 Ω
Ct1 = 10 nF Ct2 = 10 nF
R1 = R2 = 100 kΩ -

© KEBA 2021

For details, refer to the system manual.
6.15.4 RS-485/A bus termination

If the CP 034/Z is used as first or last participant of the RS-485-A bus a bus
termination must be activated. Therefor the pins 1 and 6 (TERM A, TERM B)
must be connected.
6.16 CAN interface

The CAN interface is used to connect the CP 034/Z with CAN participants
via CANOpen protocol.
Fig. 6-34: CAN connection at the module: 9-pole D-SUB male connector

© KEBA 2021
Fig. 6-35: Connection example for CAN circuit
1 ... End-participant with bus termination 2 ... Shield

3 ... CAN-participant
CAN+ und CAN- have twisted wire pairs. Contact the shield with the connec-
tor at both sides and at a large surface area.
Information
Both SGND (Signal Ground) and GND (optional ground) connections are
connected internally. The designation was selected to correspond with the
standard CiA® (CAN in Automation).

6.16.4 CAN bus termination

To activate the bus termination at the first and last participant, both the pins
4 and 5 (TERM1) must be connected as well as the pins 8 and 9 (TERM2).
Fig. 6-36: CAN interface with activated bus termination

© KEBA 2021
6.17 Ethernet / EtherCAT interface

The CP 034/Z is equipped with an Ethernet interface (ETHERNET0) and an
EtherCAT interface (ETHERNET1).
Fig. 6-37: RJ45 plug socket
Pin no. Signal designation Input / Output

1 Tr. Data+ Transmit Data + Output
2 Tr. Data- Transmit Data - Output
3 Re. Data+ Receive Data + Input
4 n.c. n.c. ---
5 n.c. n.c. ---
6 Re. Data- Receive Data - Input
7 n.c. n.c. ---
8 n.c. n.c. ---

6.18 USB port

The USB ports are used to connect external USB-devices (e.g. USB-sticks in
the context of maintenance work).
Caution
● The use of common USB devices may result in unexpected system be-
havior or system failures, as these devices are not normally designed for
operation in an environment with industrial interference.
● Never keep USB-devices constantly connected, as the USB-ports are
not operationally reliable (danger of unplugging).


© KEBA 2021
Configuration CP 034/Z
7 Configuration
A KEBA automation system needs data for the configuration of system per-
formance, its I/O-devices and interfaces. The system reads this data during
the start-up operation and allocates them to its components and devices.
Configuration data is created by included configuration tools or by editing
configuration files.
For further information about the configuration see the documentation of the
included configuration tool.

© KEBA 2021
CP 034/Z Operating behavior
8 Operating behavior
8.1 Start-up
The start-up of the CPU module is divided up into the following three main
stages:
● Initialization of the hardware
● BIOS start-up
● Start-up of the operating system
The booting of the control starts automatically as soon as the CPU module is
supplied with power. Conditions for the booting are:
● Voltage supply was connected correctly
● A bootable media with installed operating system is located in the re-
spective slot of the CPU module
8.1.1 Display during start-up

The progress in each stage is signaled via the 7-segment display. If errors
are detected during the start-up an error message is activated. A long stroke
of the CTRL-key interrupts the start-up and triggers a restart.
Status dis-
Description
played
Voltage supply is available (Power-On).
BIOD is loaded.
Hardware initialization of CPU module occurs.
Firmware is loaded.
Firmware is being started.
Start-up of the firmware has been completed. The CPU module is now
ready for operation.
8.2 Operating states

The controller can be switched to the following operating states during oper-
ation:
Operating states

© KEBA 2021
Operating behavior CP 034/Z
State Display Description

This state is only switched through during startup. No
runtime system is loaded yet.
OsReady In case of service (e.g. after a serious system error)

the startup can be stopped in this state. In this service
mode it is possible to execute certain actions (e.g.
"clear-retain").
In this state, the IEC application program is loaded,
STOP but there is no cyclic processing of the application. In
this state, no outputs can be set by the application.
In this state, application programs are processed. The
RUN process data exchange takes place according to the
configuration.
EXCEPTION The controller is in error state (Exception).
Pressing the CTRL key toggles between the operating states.
8.3 7-segment display

The CP 034/Z has a 7-segment display. During operation, the current status
is shown on the display.
Pushbutton operation during operation
Short key press Go to next action (next displayed state)
Long key press Start an action
The following tables describe the menu structure in more detail.
Information
The displayed menu structure shows the full expansion of the menu. The
display of the menu may differ depending on the product variant.
OsReady
Displayed state Action
(continue with short key press) (execute with long key press)
The controller is in the OsReady

Go to action: start controller
state.
Start controller The controller is started.
The retaining data is deleted and

Clear retina data and reinitialize
then reinitialized.
Delete application The application is deleted.

© KEBA 2021

Trigger reboot A reboot is performed.
A reboot of the controller is per-

Reboot controller
formed.
The IP address is displayed 3 times

IP-Show address
in a row and each digit for 1 s.
Write status report The status report is written.
Write sys status report The SysStatus report is written.
The crash report is copied to the

root directory of the plugged USB
stick. The process may take some
time.
Crashreport copy Error while copying the data (e.g.
USB stick disconnected during
copying, no space left on USB stick
etc.). The error must be confirmed
by a long keypress.
The last status report is copied to
the root directory of the plugged
USB stick. The process may take
some time.
Copy last status report Error while copying the data (e.g.
by a long keypress.
The last SysStatus report is copied
to the root directory of the plugged
some time.
Copy last SysStatus report Error while copying the data (e.g.
by long key press.
No software updates available. The
operation must be confirmed by
long key press.
Number of available software up-
dates found. The update process
must be started by a long key-
Perform software update
stroke. The process may take some
time.
Error during the update process
(e.g. USB stick not found, directory
incorrect, etc.). The error must be
confirmed by long keystroke.

© KEBA 2021
STOP
The controller is in the STOP state. Go to action: start application
Start application The controller goes to RUN state.
Stop controller The controller is stopped.
Trigger restart A restart is performed.

Reboot controller
formed.

IP-Show address
Write sys status report The SysStatus report is written.

time.
Crashreport copy Error while copying the data (e.g.
by a long keystroke.
some time.
Copy last status report Error while copying the data (e.g.
by a long keystroke.
The last SysStatusreport is copied
some time.
Copy last SysStatus report Error while copying data (e.g. USB
stick disconnected during copying,
no space left on USB stick, etc.).
The error must be confirmed by a
long keystroke.

© KEBA 2021

No software updates available. The
operation must be confirmed by a
long key press.
Number of available software up-
dates found. The update process
must be started by a long key-
Perform software update
stroke. The process may take some
time.
Error during the update process
(e.g. USB stick not found, directory
incorrect, etc.). The error must be
confirmed by a long keystroke.
RUN
Controller is in RUN state. Go to action: stop controller
Stop controller The controller goes to STOP state.
Stop controller The controller is stopped.
Trigger reboot A restart is performed.

Reboot controller
formed.

IP-Show address
Write SysStatus report The SysStatus report is written.

time.
Copy crash report Error while copying data (e.g. USB
stick removed during copying, no
space left on USB stick, etc.). The
error must be confirmed by a long
keystroke.

© KEBA 2021

some time.
Copy last status report Error while copying data (e.g. USB
keystroke.
some time.
keystroke.
EXCEPTION
The controller is in the EXCEPTION

Go to action: start controller
state.
Start controller The controller is started.
The retaining data is deleted and

Clear retina data and reinitialize
then reinitialized.
Delete application The application is deleted.

Reboot controller
formed.

IP-Show address
Write status report The status report is written
Write SysStatus report The SysStatus report is written.

© KEBA 2021

time.
Copy crash report Error while copying data (e.g. USB
keystroke.
some time.
Copy last status report Error while copying data (e.g. USB
keystroke.
some time.
keystroke.
Information
To exit the menu of the 7-segment display without action, the CTRL key
must not be pressed for 10 s. After that, the main operating state is dis-
played.
Example "Delete Retain Data":

The "Delete Retain Data" function can only be triggered in the main Os-
Ready operating state.
To do this, proceed as follows:
1) Cycle through the functions with short keystrokes until "c" is displayed
on the diagnostics display.
2) Start deleting the retaining data with a long keystroke.
After deleting the reatain data, the system automatically returns to the main
operating state.
8.3.1 Switching between operating states

© KEBA 2021
Example: Delete retain data:

The function "Delete retain data" can only be triggered in the main operating
status INIT.
Sequence:
1) Click through the functions by using short keystrokes, until the diagnosis
display "c" is shown.
2) Start deleting of retain data with a long keystroke.
3) Once the retain data has been deleted, the system will automatically re-
turn to the main operating mode INIT.
8.4 Response of the module
8.4.1 Failure of supply voltage

In case of a voltage supply failure, the Fast Retain data is automatically
transmitted to the battery-buffered SRAM, making it immediately available
again after the next system start. A reset is triggered and all outputs are re-
set. The real-time clock continues to run.
8.4.2 Failure of DO-supply

In case of failure of the power supply of the digital output group, the respec-
tive groups switch into OFF-status.
8.4.3 Watchdog
● The IO watchdog checks if the CPU executes the data transfer with the
IOs regularly and will be triggered in case of an error on the connectors
for analog and digital inputs and outputs. In this case all digital outputs
will be immediately switched off and all analog outputs are set to 0 V.
The CPU continues to run for diagnostics purposes.
● The CPU watchdog monitors the principal function of the CPU and runs
independent from the IO watchdog. After the CPU watchdog responds,
all data will be saved, all device outputs switched off and then the device
is reset.
8.4.4 Response to sensor failure

If a sensor fails, the system issues a message. Once the sensor failure has
been corrected the status "Sensor failure" will be automatically reset.
8.5 Response to module errors

In case an error occurs, this error will be displayed on the diagnosis display
on the front side of the CP 034/Z

© KEBA 2021
8.6 Response of the digital outputs
8.6.1 Short circuit of outputs

In case of a short circuit, outputs of the affected group are switched off. Ev-
ery 3 seconds, it is checked whether the short circuit still exists. If the short
circuit was eliminated, the outputs assume the state specified by the control.
The application is informed that the outputs of the affected group are not
available.
8.6.2 Switching inductive loads

The module contains no internal freewheeling diodes to take up the in-
ductive energy when switching off the inductive loads.
A load of 1 J at 0.2 Hz can be applied to a maximum of 24 digital outputs. A
load of 100 mJ at 0.2 Hz may be applied to the remaining outputs.
The inductive energy is transformed into heat by the switching transistor. It
sets itself a voltage of -55 V. This allows for a swifter breakdown of the en-
ergy than would be possible when using the freewheeling diode.
Information
The breaking capacity of the outputs for inductive loads can be raised by
adding an external freewheeling diode per output, which will, however, sig-
nificantly increase the switch-off time.
Fig. 8-38: Schematic diagram for the use of a free-wheeling diode
1 ... Load 2 ... Free-wheeling diode

© KEBA 2021
8.7 Response of the inputs for thermocouples
8.7.1 Measurement principle, temperature measurement
Fig. 8-39: Temperature measurement
The thermocouple supplies (active) a voltage Uθ, which depends on the tem-
perature difference between the measuring point (w) and the comparison
point (u, terminal). k is the temperature coefficient of the thermocouple. It is
dependent on the material and the temperature. Therefore a change in the
thermo-voltage is not proportional to the temperature change. The software
executes the linearization.
To enable evaluation of the temperature at the measuring point, the temper-
ature of the comparison point must be known. The latter is measured by a
terminal temperature sensor that is integrated into the module. This principle
is called cold-junction compensation or external temperature compensation.
When using the external temperature sensor TE 220/A he terminal point
(transition from thermocouple wire to Cu-wire) can be located outside the CP
034/Z.
8.7.2 Temperature data sampling
Fig. 8-40: Block diagram
1 ... Counter and logic 2 ... Galvanic isolation
The thermo voltage at the input terminals is amplified and converted into a
proportional frequency in the voltage-to-frequency converter.
Due to the integrating measurement procedure used, any interference that
occurs at the AC line frequency (50 Hz, 60 Hz) is filtered.

© KEBA 2021
Fig. 8-41: 100 ms measurement period for the filtering of 50 Hz and 60 Hz noise
8.7.3 Operating modes

It is possible to select between 3 operating modes, which are configured via
the software.
● Thermocouple measurement with internal terminal temperature compen-
sation.
● Thermocouple measurement with external terminal temperature com-
pensation.
● External thermocouple measurement by connecting the CP 034/Z to an-
other module.
8.7.4 Measurements with internal compensation

As the thermocouple measurement with internal cold junction compensation
constitutes the standard application it is set as default.
● With this measuring process the thermocouple is directly or indirectly via
a thermo-compensation line connected to the CP 034/Z.
● The compensation of the terminal temperature is achieved with internal
temperature measurement sensors.
● No temperature measurement sensor TE 220/A may be connected to
the sensor interface.
Information
To ensure highest precision it is recommended to mount the CP 034/Z in a
calm air environment and away from power electronics, heating and ventila-
tion elements.

© KEBA 2021
8.7.5 Measurements with external compensation

In case the thermocouple lines shall be extended with CU-wires, the temper-
ature of the terminal point (point of comparison) must be recorded with the
temperature measurement sensor TE 220/A.
All inputs for thermocouples of the device must be connected on one
terminal point since all channels are operated with external cold junction
compensation when aTE 220/A.
Functionality
Fig. 8-42: Example: use of interim terminals at connection of thermocouples, external temper-
ature compensation
● The thermocouple lines have the interim terminal attached at a suitable

position (transition from thermocouple wire to Cu-wire).
● The terminal temperature at the terminal point is measured with the help
of the temperature measurement sensor TE 220/A. Hereto the tempera-
ture measurement sensor TE 220/A is directly attached to the terminal
block for the interim terminal or its immediate vicinity. See above
graphic.

© KEBA 2021
Information
● UTo ensure highest precision it is recommended to install the terminal
point and thus the TE 220/A in a calm air environment and away from
power electronics, heating and ventilation elements.
● If the TE 220/A is used, then all channels of the device are operated
with external compensation.
8.7.6 Response to sensor failure

The sensor failure is recognized by the firmware. An appropriate message is
issued to the application.
Information
The sensor failure is either triggered by a cable break in the thermocouple
line or by a violation of the upper range (TI0 – TI6) or by range undercut
(TI7).
In the case of configured thermocouples that are not connected, a sensor

failure is indicated at these inputs.
8.7.7 Response in connection with TE 220/A sensor

An error is issued if the configuration of the operating mode does not con-
form to the actual installation of a TE 220/A during start-up or during the op-
eration.
8.8 Temperature monitoring

The inside of the CPU module contains multiple temperature sensors to
monitor the temperature. For each temperature measuring point, three
thresholds are defined which, when exceeded, lead to one of three stages: a
warning, alarm or emergency system shutdown. Warnings and alarm are for-
warded to the application. An emergency system shutdown is carried out
without notifying the application.

© KEBA 2021
Caution
The module can be damaged in continuous operation over the thermal
specification limit (see chapter Technical data / Ambient conditions)!
When a warning or alarm occurs, measures must be taken immediately to
reduce the temperature:
● Cooling the control cabinet,
● Switching off
● If the module is operated over the upper temperature limit, this is an im-
permissible and untested operating state and KEBA therefore assumes
no liability.
8.9 Battery monitoring

The battery voltage is monitored so that the data in the SRAM and the real-
time clock (RTC) is not lost.
Information
The battery test is carried out by the system during start-up and then once
a week (unless the CP 034/Z is restarted in between).
Battery test:
With the control switched on, the battery is operated in idle mode. To check,
a load is connected and the battery voltage is measured. If the battery volt-
age is below a certain limit, the "Battery weak" message is output.
From this time, safe buffering of the data of the SRAM block and the real-
time clock (RTC) is ensured for at least 4 weeks. The battery should be re-
placed within this period. Otherwise, the data of the SRAM block and real-
time clock (RTC) could be lost.
8.10 Comparator functionality

A comparator serves primarily to detect when a predefined threshold value is
exceeded or fallen below at an input signal and to provide the application
with data on the time of the event after the comparator event occurred.
The comparator functionality is available for the analog current inputs AI1
and AI2. In active state the evaluation is executed in a cycle of 250 µs.
For more information see onlinehelp of the configuration tool.
Behavior at comparator events:
● Storage of the two analog inputs (AI1 and AI2)
● Storage of the time stamps

© KEBA 2021
CP 034/Z Diagnosis
9 Diagnosis
The module has a 7-segment display for signalling status information and er-
ror codes.
During startup at the CP 034/Z (up to status '3', which is displayed in the di-
agnosis display) the following error states are possible:
Error code Meaning
Hardware error or missing Compact Flash or Compact Flash
2 - E32
does not contain boot system
9.1 7-segment display

The CP 034/Z has a 7-segment display for signalling status information and
error codes.
Status information
The following status information is displayed alternately (flashing) with the
current operating status.
Status Display Meaning
Battery weak The battery is low.
A valid license is missing or an invalid license is found

License missing after the device has booted. For more information on
activation or license exchange, see "System Manual".
9.2 State report

In order to receive the status data of the control, please use the status report
function. This can be triggered directly on the 7-segment display of the mod-
ule.
The function can be triggered at any time and saved on a removable storage
device.
To do this, proceed as follows:
1) If desired, connect an empty USB stick to the CP 034/Z.
2) Use a short keystroke to change to the display on the 7-segment dis-

play.
3) Then trigger a status report with a long keystroke. The status report is
written to the CompactFlash card in the /masterdisk/protocol/sta-
tusreport directory.
4) If the status report is to be copied to a USB stick, change to the dis-

play on the 7-segment display using a short keystroke.

© KEBA 2021
Diagnosis CP 034/Z
5) Save the status report to the main directory of the USB stick using a long
keystroke.
The status report is triggered and copied to the USB stick. Once the status
report has been written, the system will automatically return into the previous
main operating mode.
9.3 Crashreport
If a system error (e.g. "unhandled exception") occurs, a crash report file is
automatically created and saved to a removable storage device of the con-
trol. Upon the next control start-up, it is checked whether a new file is
present. If yes, corresponding messages are issued in the message system.
In general, it must be ensured that the messages are acknowledged. The
crash report file can be saved to a USB stick over the 7-segment display of
the control using .

To leave the control error status, the control process must be ended and the
application deleted. To do so, first navigate to on the 7-segment display

using a short keystroke and select it using a long keystroke. As a result,
there is no longer an application on the control and the control process can
be restarted on the 7-segment display using . A new application can then

be loaded on the control.

© KEBA 2021
CP 034/Z Maintenance
10 Maintenance
10.1 Battery
Battery type: CR2032 (Lithium-Mn, 3 V/220 mAh)
Service life: min. 3 years, typically 5 years
10.1.1 Change battery
Caution
● Do not use force!
● Improper exchange of the battery, replacement of the battery by a differ-
ent type or non-observance of the polarity can lead to irreparable dam-
age to the battery.
● New batteries should not be touched with bare fingers because this
could cause contact problems due to oxidation.
● If the battery is not replaced when there is a warning message, the data
of the SRAM can be lost if the power supply is interrupted.
Fig. 10-43: Position of battery case
Information
The battery should be exchanged every 5 years at the latest.
Changing the battery during operation

The battery can be changed during operation, without switching off the
power supply.

© KEBA 2021
Maintenance CP 034/Z
Information
If the battery is replaced immediately after disconnecting the power supply,
one has approximately 1 minute for this procedure, without loss of data.
Proceed as follows:
1) Remove battery case.
2) Take out old battery from the battery case and replace it with new bat-
tery (pay attention to polarity!).
3) Insert battery case immediately.
10.2 Fan
The fan is placed in a flap at the rear side of the control.
Fig. 10-44: Position of the fan case
10.2.1 Service life

Service life: minimum of 3 years, typically 5 years
10.2.2 Changing the fan

The fan is changed by removing the fan flap at the rear side of the control.
The CP 034/Z may has to be demounted for this.
Order information for the fan flap see chapter "Accessoires".
Caution
Operation without fan is not permitted since this could overheat the module
and destroy it.
ESD
Replace the fan flap only in an ESD protected area.
1) Disconnect voltage supply.

2) Demount the module.

© KEBA 2021
3) Loosen locking screw.
Fig. 10-45: Loosen locking screw
4) Open fan flap.
Fig. 10-46: Open fan flap
5) Disconnect fan.
Fig. 10-47: Disconnect fan

© KEBA 2021
6) Remove fan flap out of the housing. Keep the flap in opened position (as
displayed in the following picture).
Fig. 10-48: Remove fan flap
7) Insert the new fan flap into the module in opened position. Thereby the
blank sheet of the housing has to be led through both cut at the corners
of the fan flap (see extension in picture below).
Fig. 10-49: Insert fan flap
8) Then completely insert the fan flap in opened position into the housing.
9) Connect fan cable.
10) Close fan flap and fix it with the locking screw.
10.3 Create backup
Caution
During a backup process, the service medium must not be removed, nor
must the power supply to the module be disconnected. This may destroy the
firmware on the components and thus make further operation impossible.

© KEBA 2021
Information
It is recommended to copy the backup file (image file) to a secured EDP
system, as data security on a USB stick cannot be guaranteed over a
longer period of time.
To be able to save a backup, a service medium is required. For more infor-

mation on creating this service medium, see the online help of KeStudio U4.
During a backup, all data stored on the service medium, including all net-
work settings, are backed up.
KeStudio U4 offers the possibility to install the created backup as a simula-
tion on the PC. For more information see online help of KeStudio U4.
To save the backup to the service media, proceed as follows:
1) Connect the service medium to the control unit.
2) Restart the controller.
3) As soon as the controller is in the RUN state, perform the backup via the
7-segment display.
The controller is in the RUN state. Go to action: backup
Backup Go to action: prepare for backup
Preparing to create a backup (this

state lasts a moment)
Backup is being performed (this

state lasts a moment)
Backup was successfully created

The controller is in RUN state.
Error while creating backup
After a successful backup, the service medium can be removed. The con-
troller is restarted automatically.
10.4 Restore a backup

To restore a backup, a service medium with the desired image file is re-
quired. For more information on creating this service medium, see the online
help of KeStudio U4.
The backup to be restored is stored on the service medium in the \images
directory.

© KEBA 2021
If there are several backups on the service medium, the desired backup
must be entered in the *.cfg file. To do this, open the configuration.cfg
file in the \settings directory on the service medium (e.g. with the Notepad
program). In the [Restore] section under the systemName= entry, the entry
is changed to the name of the directory of the desired backup. The file is
saved and when a backup is restored, this directory is now used.
To restore the backup, proceed as follows:
1) Connect the service medium to the control unit.
2) Restart the controller.
3) As soon as the controller is in the RUN state, restore the backup via the
7-segment display.
The controller is in RUN state. Go to action: backup
Backup
Restore (restore backup) Go to action: confirm recovery
Confirm restore Recovery is in progress
Backup was restored successfully

The controller is in RUN state.
Error restoring backup
After successful recovery, the service medium can be removed. The con-
troller is restarted automatically.
10.5 Executing a firmware update


© KEBA 2021
CP 034/Z Disposal
11 Disposal
11.1 Disposal of the module
Caution
Please observe the regulations regarding disposal of electric appliances and
electronic devices!
11.2 Disposal of the battery
Caution
● When disposing of batteries, the regulations for proper disposal must be
observed.
● Although batteries have a low voltage, the batteries can react to strong
heat input and mechanical damage. However, careful handling and
proper disposal can largely prevent the occurrence of uncontrolled, dan-
gerous reactions. To prevent short-circuits and associated heating,
lithium batteries must never be disposed of with conductive materials
(such as iron chips, wire wool contaminated with oil, etc.).

© KEBA 2021
Technical data CP 034/Z
12 Technical data
12.1 In general
24 V DC (Nominal voltage tolerance range
Supply voltage:
19.2 V to 30 V, according to EN 61131-2) *)
Max. total power consumption: 158 W
Galvanic isolation: No
Fan: Unit fan, replaceable from the outside
Overvoltage category: II
Equipment class: III according to EN 61131-2
IP code: IP20
Information
*) for the power supply voltage: Chapter 5.1.1.3 of the EN61131-2 2007 is
fulfilled to the severity level PS1. To achieve the severity level PS2, a
power supply unit must be selected that fulfills the necessary requirements.
12.2 Environmental conditions

Operating temperature: +5 °C to +55 °C
Storage temperature: -40 °C to +70 °C
Relative humidity of air: 10 % to 95 % (not condensing)
Vibration resistance: According to EN 61131-2:2007
Shock resistance: According to EN 61131-2:2007
12.3 Computer kernel

Processor: Intel® Atom processor (1x 933 MHz)
Memory: 1 GB DDR3 SDRAM
Battery-buffered SRAM: 1 MB
12.4 Digital inputs

Quantity: 48 (DI/VI0, DI/VI1, DI2 to DI47)
Input type: Type 1 (according to EN 61131-2:2007)
Voltage range:
● For "1": +15 V ≤ U ≤ +30 V
● For "0": -3 V ≤ U ≤ +5 V

© KEBA 2021
CP 034/Z Technical data
Status display: Green LED

Min. update cycle: 500 µs
Velocity inputs (DI/VI0, DI/VI1)
● Min. signal input frequency: 0.5 Hz
● Max. signal input frequency: 100 Hz
● Counter resolution: 16 Bit
12.5 Digital outputs

Number: 56
Data
Rated voltage: 24 V DC
Rated current: 2A
Coincidence: 50% per group
Status display: Orange LED
Galvanic isolation:
● Of the output groups: No
● For the control electronics: No
A load of 1 J at 0.2 Hz can be applied to a
maximum of 24 digital outputs. A load of 100
Inductive load (energy):
mJ at 0.2 Hz may be applied to the remaining
outputs.
Sustained short-circuit-proof: Yes
Short-circuit diagnostics: Yes
Overload-proof: No
Reverse voltage protected: No
12.6 Analog inputs (single ended)

Quantity: 4, each with Uref
Type: Voltage input
Input range: 0 V to Uref (10 V)
Max. measurement signal: 0 V to +10,3 V
Input type: Single ended
Diagnosis: Sensor failure detection
Reference voltage output: 10 V ±2,5 %, max. 20 mA
Scan repeat cycle: 500 μs
Input impedance at signal range: ≥ 1 MΩ
Input filter characteristic
● Order: First order

© KEBA 2021
● Transition frequency: 500 Hz

Resolution: 14 bit
Transformation method: Successive approximation
Monotonicity without error codes: Yes
Value of lowest-value bit (LSB): 0.64 mV
Max. permitted continuous load (without
±30 V
damage):
Measurement error
● Temperature coefficient, typical: ±25 ppm of FSV*) / °C
● Temperature coefficient, max.: ±50 ppm of FSV*) / °C
● Biggest error at 25 °C: ±0.05 % of FSV*)
*)
FSV ... Full-scale value
12.7 Analog inputs (differential)

Quantity: 4 (AI4, AI5 with Iref, AI6, AI7)
Type: Voltage input
Input range: 0 V to +10 V
Max. measurement signal: 0 V to +10.3 V
Input type: Differential
Diagnosis: Sensor failure
Scan repeat-cycle: 500 μs
Input impedance at signal range: ≥ 1 MΩ
Input filter characteristic
● Order: First order
● Transition frequency: 450 Hz
Resolution: 14 bit
Transformation method: Successive approximation
Monotonicity without error codes: Yes
Common-mode characteristics
● Synchroneity control: ±13.5 V
● Synchroneity suppression: Typical 60 dB
Value of lowest-value bit (LSB) 0.64 mV
Max. permitted continuous load (without
±30 V
damage)
Measurement error
*)
FSV ... Full-scale value

© KEBA 2021
12.8 Analog voltage outputs

Quantity: 6
Type: ±10 V
Conversion cycle: 500 µs
Resolution: 12 bit
Value of the lowest-value bit (LSB): 4.9 mV
Monotonicity: Yes
Minimum load resistance: 1 kΩ
Highest capacitive load: ≤ 10 nF
Differential non-linearity: ≤ ±1 LSB
Settling time at change over the full range: ≤ 200 µs
Min. update cycle: 500 µs
Analog output error
*)
FSV... Full-scale value
12.9 Analog current outputs

Quantity: 4
PWM, two-position control with dynamically
Type:
controlled voltage hysteresis
PWM output voltage: 38 V ±5 %
Max. Duty Cycle: 95 %
Max. switch frequency: 20 kHz
5 kHz, load-dependent, target frequency
Typical switch frequency: through dynamically controlled current hys-
teresis.
Output current: Max. 1 A
Current hysteresis: Min. 80 mA
Ripple current: Max. 230 mA
Power output: 25 W
Total power output of all 4 current outputs: 90 W
Minimum inductance of load: 20 mH
Max. resistance of load: 100 Ω
12.10 Inputs for thermocouples

Quantity 10

© KEBA 2021
Yes, for control electronics and between in-

Galvanic isolation:
puts Dielectric strength: 707 V DC
Sensor failure detection (maximum value cor-
Diagnosis:
responds to sensor failure)
Thermocouple types: J, K, L
Measurement ranges:
-100 °C to +700 °C
● Type J (Fe-CuNi):
Linearization acc. to IEC 548-1
-100 °C to +1.000 °C
● Type K (NiCr-Ni):
Linearization acc. to IEC 548-1
-100 °C to +700 °C
● Type L (FeCu-Ni):
Linearization acc. to DIN 43710/1977
Measurement principle: Integrating
Measuring time: 100 ms
Update interval: Every 200 ms per input
Input resistance: ≥ 10 MΩ
Resolution of measurement: 14 bit
Plug-in connection terminals RM 5.08, gold-
Connections:
plated contacts
±1.5 °C max. absolute measurement devia-
Intrinsic deviation:
tion at 25 °C
Ambient temperature at the module *) over
the entire measuring range (±1 °C typical)
±1 % of measurement, or ±2.5 °C absolute.
The higher value applies in each case
Operational deviation: Absolute measurement deviations under ref-
erence conditions: Ambient temperature of
the module: between 0 °C and 55 °C
±1 °C max. absolute measurement deviation
Precision of terminal temperature sensor: at 0 °C to 70 °C Ambient temperature (±0.5
°C typical).
Precision at internal terminal temperature
±2 °C after 30 min at natural convection
compensation:
By ideal mounting of an external TE 220/A
Precision at external TE 220/A temperature sensor the temperature fault can be reduced
compensation: to 0.5 °C (normally) due to the temperature
compensation
Thermal settling time of the measuring sys-
30 minutes
tem:
*)
discounting external interference
12.11 Interfaces
CAN interface
Quantity: 1
Data transmission rate: To be set via software (50 kbit/s to 1 Mbit/ s)
Terminating resistor: Yes, can be bridged in plug

© KEBA 2021
Connection: D-sub 9-9-pin pin plug
Serial interface
Quantity: 1
Switchable between RS-232-C and RS-485-
Type:
A (configurable via software)
To be set via software (1.2 kbit/s to 115 kbit/
Data transmission rate:
s)
Ethernet interface
Quantity: 1 (ETHERNET0)
Data transmission rate: 10/100 Mbit/s
Galvanic isolation: Yes, signaling lines
EtherCAT interface
Quantity: 1 (ETHERNET1)
Data transmission rate: 100 Mbit/s
USB interface
Quantity: 2
USB 2.0
Type: Full speed
High power
Power supply: 5 V DC
Rated current: 0.5 A
Compact Flash interface

Quantity: 1
Type: Type 1
Sensor interface
Quantity: 1
Type: Sensor connection for TE 220/A
Graphic interface
Quantity: 1
Type: LVDS (only for KEBA operating panels)
12.12 Dimensions, weight

Height: 137 mm
Width: 415 mm
Depth: 67 mm

© KEBA 2021
Weight: 2,123 g

© KEBA 2021
CP 034/Z Directives, standards and regulations
13 Directives, standards and regulations
13.1 EU Directives
2014/30/EU EMC Directive
2011/65/EU RoHS Directive
13.2 Standards for checking the conformity

The following legally non-binding European standards were applied to
checking conformity with the directives.
Check of the conformity with the EMC Directive

Programmable controllers - Part 2: Equip-
EN 61131-2:2007
ment requirements and tests
Check of the conformity with the RoHS Directive

Technical documentation for the assessment
of electrical and electronic products with re-
EN IEC 63000:2018
spect to the restriction of hazardous sub-
stances
13.3 Other standards

In addition, the following legally non-binding European standards were con-
sulted in partial aspects during the development of the safety concept.
General procedure and safety principles

Programmable controllers - Part 1: General
EN 61131-1:2003
information
Information
This product is designed for use in industrial environments and may cause
radio interference in residential areas.
Environmental conditions
EN 61131-2:2007

© KEBA 2021
Directives, standards and regulations CP 034/Z
Electrical safety and fire protection

EN 61131-2:2007
13.4 Regulations
Regulation (EG) No. 1907/2006 REACH EU chemicals regulation
Information
Information obligation from REACH regulation
To meet the information obligation according to article 33 of REACH regula-
tion, detailed information to substances / SVHC are provided on our home-
page. You can download the document directly from www.keba.com → Lo-
gin (under "Regulations") using your login data.
13.5 Standards for the American market

For the American market, the following standards were taken into account.
UL test for industrial control equipment

UL 508 Industrial Control Equipment

© KEBA 2021
CP 034/Z Declaration of conformity
14 Declaration of conformity
EU Declaration of conformity
KEBA Industrial Automation GmbH
Reindlstraße 51
4040 Linz
Austria
We declare that the following product(s) is/are in conformity with the essen-
tial requirements of the following European Council Directive(s).
Conformity to the directive(s) is/are assured by the compliance with the ap-
plicable parts of the described harmonized European standards.
x .... Variant suffix
Important notes:
This document is only an overview and not the original declaration of con-
formity. The original declarations of conformity can be requested from KEBA.
In the event of non-coordinated modification of the product(s), the EU decla-
ration of conformity loses its validity. The safety instructions in the supplied
product documentation must be observed.

© KEBA 2021
UKCA CP 034/Z
15 UKCA
UKCA (UK Conformity Assessed) is the UK product marking required for cer-
tain products placed on the market in the UK (England, Wales and Scot-
land).
Authorised representative is:
KEBA Ltd.
Aston Court
Frederick Place
Kingsmead Business Park
High Wycombe
HP11 1JU
UK
Authorised person to compile the technical file is Ian Hanton, KEBA Ltd.
15.1 UKCA Declaration of Conformity

The declaration of conformity of this product is available on request from
KEBA.

© KEBA 2021
CP 034/Z Index
Index
A B
Accessoires Battery
Fan case ............................................. 22 Battery data ........................................ 69
Socket board dividing ......................... 21 Monitoring ........................................... 66
Terminal temperature sensor.............. 22 Replacing............................................ 69
Analog current outputs
C
Connection diagram............................ 41
CAN interface
Analog input
Bus termination................................... 50
Differential connection ........................ 38
CAN status LEDs................................ 24
Analog inputs
Connection.......................................... 50
Comparator functionality..................... 66
Position ............................................... 17
Differential - General........................... 37
Technical data .................................... 80
Position ............................................... 17
Compact Flash
Single ended - General....................... 35
In general............................................ 17
Single ended connection .................... 36
Position ......................................... 17, 18
Technical data differential................... 78
Compact Flash interface
Technical data single ended ............... 77
Technical data .................................... 81
Analog inputs (differential)
Crash report ............................................ 68
CTRL key
Analog inputs (single ended)
General ............................................... 24
Rationmetric measurement................. 36
Analog outputs ........................................ 17
Analog current outputs - general ........ 40
Analog voltage outputs - connection... 39
Analog voltage outputs - in general .... 39
Technical data current outputs ........... 79
Technical data voltage outputs ........... 79
Analog voltage outputs

© KEBA 2021
Index CP 034/Z
D E
Diagnosis display Environmental conditions
In general............................................ 23 Technical data .................................... 76
Position ............................................... 17 Error
Digital inputs Crash report ........................................ 68
Connection.......................................... 32 Status report ....................................... 67
General ............................................... 32 EtherCAT interface
LEDs ................................................... 25 EtherCAT Status LED......................... 24
Position ............................................... 17 General ............................................... 51
Technical data .................................... 76 Pin assignment ................................... 51
Velocity inputs - Connection ............... 33 Position ............................................... 17
Velocity inputs - General..................... 33 Technical data .................................... 81
Digital outputs Ethernet interface
Connection diagram............................ 34 Ethernet Status LED ........................... 24
Failure of the supply ........................... 60 General ............................................... 51
General ............................................... 33 Position ............................................... 17
Inductive loads.................................... 61 Technical data .................................... 81
LEDs ................................................... 25
F
Position ............................................... 17
Fan
Short circuit ......................................... 61
Fan data.............................................. 70
Display..................................................... 54
Position ............................................... 70
Replacing............................................ 70
G
Graphic interface ..................................... 17
Technical data .................................... 81

© KEBA 2021
CP 034/Z Index
I R
Input for termocouples Ratiometric measurement ....................... 36
Position ............................................... 17
S
Inputs for thermocouples
Sensor interface
Connection.......................................... 42
Technical data .................................... 81
Connecton diagram ............................ 43
Serial interface
General ............................................... 41
General ............................................... 44
Technical data .................................... 79
Position ............................................... 17
Terminal temperature sensor.............. 65
Technical data .................................... 81
Installation
Signal Indication
Air conditioning ................................... 28
LEDs ................................................... 25
Removing............................................ 27
Signal Indication LEDs
L Digital inputs ....................................... 25

LEDs Digital outputs ..................................... 25
Digital inputs ....................................... 25 Start-up
Digital outputs ..................................... 25 Requirements ..................................... 53
ERROR LED ....................................... 25 Sections .............................................. 53
Link/Activity LED ................................. 24 Status LED
RX LED ............................................... 24 In general............................................ 23
Signal Indication LEDs........................ 25 Position ............................................... 17
TX LED ............................................... 25 Status report ............................................ 67
M T
Mounting.................................................. 27 Temperature monitoring .......................... 65
Installation diagram............................. 27
U
Mounting holes ................................... 27
USB interface
O Position ............................................... 17
Operating button...................................... 54 Technical data .................................... 81
Operating states ...................................... 53 USB interfaces ........................................ 51
Navigation..................................... 54, 59
V
P Voltage supply
Power supply Failure ................................................. 60
Position ............................................... 17
W
Watchdog ................................................ 60

© KEBA 2021
Index CP 034/Z

© KEBA 2021

CP034 Manual

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Translation of the original manual

Project engineering manual V1.03 3

4 Project engineering manual V1.03

2 Safety notes ................................................................................................................ 14

3 Description of module ............................................................................................... 17

4 Displays and operating elements ............................................................................. 23

5 Mounting and installation instructions .................................................................... 26

Project engineering manual V1.03 5

5.1 General instructions on assembly and removal ............................................... 26

6 Connections and wiring............................................................................................. 29

6 Project engineering manual V1.03

6.13.2 Cable and plug specification .............................................................. 44

8 Operating behavior .................................................................................................... 53

Project engineering manual V1.03 7

8.7.6 Response to sensor failure ................................................................ 65

12 Technical data ............................................................................................................ 76

13 Directives, standards and regulations ..................................................................... 83

8 Project engineering manual V1.03

13.4 Regulations ...................................................................................................... 84

Project engineering manual V1.03 9

10 Project engineering manual V1.03

1.1 Purpose of the document

Project engineering manual V1.03 11

Target group Knowledge and skills pre-requirement

1.3 Intended use

1.4 Notes on this document

1.4.1 Contents of the document

12 Project engineering manual V1.03

1.4.2 Not contained in this document

1.5 Documentation for further reading

Project engineering manual V1.03 13

14 Project engineering manual V1.03

2.2 General safety instructions

Project engineering manual V1.03 15

2.3 Safety instructions for personal safety

2.4 Safety instructions for device maintenance

16 Project engineering manual V1.03

3.1 Front view

Fig. 3-1: Front view

3.2 Compact Flash card

Project engineering manual V1.03 17

Fig. 3-2: Position of Compact Flash slot

18 Project engineering manual V1.03

3.2.2 Precautions when using the CF card

3.2.3 Inserting the Compact Flash card

Fig. 3-3: Inserting the CF card

1) Turn off the power supply.

3.2.4 Removing the Compact Flash card

Project engineering manual V1.03 19

Fig. 3-4: Removing the Compact Flash card

1) Turn off the power supply.

3.3 Type plate

Fig. 3-5: Example type plate

1 ... Manufacturer 2 ... Manufacturer's address

20 Project engineering manual V1.03

17 ... UKCA marking

3.4.1 Compact Flash card accessories

3.4.2 Front pannel connectors

For Technical data of the socket boards see manufacturer-specific data

Fig. 3-6: Example for dividing the socket boards

Project engineering manual V1.03 21

3.4.3 TE 220/A terminal temperature sensor (optional)