Installation, Operation,

and Maintenance Manual

Flygt pump flotation

module
 Table of Contents

Table of Contents
Introduction and Safety..................................................................................................................2
Introduction..................................................................................................................................2
Safety.............................................................................................................................................2
Product warranty......................................................................................................................... 2

Product Description........................................................................................................................4
Product design.............................................................................................................................4
Intended use................................................................................................................................ 4
Materials....................................................................................................................................... 4
Technical data..............................................................................................................................4

Installation........................................................................................................................................6
Assembly - PFM 25 and PFM 55................................................................................................ 7
Assembly - PFM 200....................................................................................................................8
Assembly - PFM 550................................................................................................................. 10
Assembly - PFM 1150............................................................................................................... 12

Maintenance..................................................................................................................................13
Inspection...................................................................................................................................13

Flygt pump flotation module Installation, Operation, and Maintenance Manual 1

Introduction and Safety

Introduction and Safety

Introduction
Read the Installation, Operation, and Maintenance manuals for both the pump flotation
module, PFM, and the pump before use.
The PFM unit is not a rescue device and must not be used as a human support aid.
Lift only by the metal lifting parts. Do not exceed the maximum lifting capacity marked on
the float.

Safety

Product warranty
Coverage
Xylem undertakes to remedy defects in products from Xylem under these conditions:
• The faults are due to defects in design, materials, or workmanship.
• The faults are reported to a local sales and service representative within the warranty
period.
• The product is used only under the conditions that are described in this manual.
• The monitoring equipment that is incorporated in the product is correctly connected
and in use.
• All service and repair work that is done by Xylem authorized personnel.
• Genuine Xylem parts are used.
• Only Ex-approved spare parts and accessories that are authorized by an Ex-approved
Xylem representative are used in Ex-approved products.
Limitations
The warranty does not cover defects that are caused by these situations:
• Deficient maintenance
• Improper installation
• Modifications or changes to the product and installation that are made without
consulting a Xylem authorized representative
• Incorrectly executed repair work
• Normal wear and tear
Xylem assumes no liability for these situations:

2 Flygt pump flotation module Installation, Operation, and Maintenance Manual

 Introduction and Safety

• Bodily injuries
• Material damages
• Economic losses
Warranty claim
Xylem products are high-quality products with expected reliable operation and long life.
However, should the need for a warranty claim arise, contact your local sales and service
representative.
Spare parts
Xylem guarantees that spare parts will be available for 10 years after the manufacture of
this product has been discontinued.

Flygt pump flotation module Installation, Operation, and Maintenance Manual 3

Product Description

Product Description
Product design
All units are available as basic models without pump brackets. Pump brackets are ordered
separately.

Intended use
The unit is primarily intended for use as a pump accessory.
Contact your Xylem representative for solutions to alternative applications.

Materials
Table 1: PFM 25 and PFM 55

Part Material
Float Polyethylene which is filled with expanded polystyrene
Strainer, braces, and screws Steel, hot-dip galvanized
Straps Polyester with buckle in stainless steel AISI 316
Color Red, RAL3020

Table 2: PFM 200, PFM 550, and PFM 1150

Part Material
Float Reinforced polyester UP-GF30, filled with polyurethane
foam
Brackets and fittings Stainless steel AISI 316L
Lifting handle Stainless steel AISI 316L
Color Blue, RAL5010

Technical data
PFM 25/55 PFM 200 PFM 550 PFM 1150

Dimensions 550 x 550 x 200/820 x 1000 x 1000 x 375 mm 1400 x 1400 x 540 mm 1800 x 1800 x 675 mm
LxWxH 820 x 210 mm
Total height 473/584 mm 1150 mm 1750 mm 2200 mm
(approx.)
incl. pump
Weight 6.5/15.7 kg 45 kg 120 kg 220 kg
(approx.)
including
bracket

4 Flygt pump flotation module Installation, Operation, and Maintenance Manual

 Product Description

Lifting 25/55 kg 200 kg 550 kg 1150 kg

capacity
Intended for Ready 4, Ready 8, 2610, 2125, 2140, 2151, 2201, 3152, 3153, 2250, 2290, 2400,
pump type 2620, 2630, 2640, 2630, 2640, 2660, 3170, 3171, 5100 3201, 3202, 3300,
2720 2670, 2730, 2740, 3301, 5150
2750, 2830, 2840,
2860, 2870, 3085,
3102, 3127

Flygt pump flotation module Installation, Operation, and Maintenance Manual 5

Installation

Installation
Requirements
Check that the following requirements are met:
• The unit and metal lifting parts must be checked for damage, wear or cracks. If the
unit is damaged, worn out or have visible cracks, then the floating capability cannot
be guaranteed.
• All fasteners must be properly tightened.
• The power cables and hoses from the hanging pump must be carefully led and
supported.
Cable installation proposal
1 2

1. Nylon support grip unit with carabiner

2. Raft unit
3. Float unit
4. Pump

6 Flygt pump flotation module Installation, Operation, and Maintenance Manual

 Installation

Assembly - PFM 25 and PFM 55

Applicable to pump Raft Unit complete Basic Raft Unit Sticker

Ready 4, Ready 8, 2610 736 49 01 84 88 44 667 40 01
2620, 2630, 2640, 2720 736 49 03 84 88 46 667 40 01

Flygt pump flotation module Installation, Operation, and Maintenance Manual 7

Installation

Assembly - PFM 200

200 Nm

8 Flygt pump flotation module Installation, Operation, and Maintenance Manual

 Installation

200 Nm

26XX

27XX

Applicable to pump Raft Unit complete Basic Raft Unit Pump bracket
2125, 2140 691 68 00 691 68 10 691 50 00
2151 691 68 01 691 68 10 691 51 00
2630, 2640, 2660, 2670, 691 68 03 691 68 10 709 17 00
2730, 2740, 2750
2830, 2840, 2860, 2870, 691 68 02 691 68 10 703 09 00
3085, 3102, 3127

Flygt pump flotation module Installation, Operation, and Maintenance Manual 9

Installation

Assembly - PFM 550

200 Nm

10 Flygt pump flotation module Installation, Operation, and Maintenance Manual

 Installation

200 Nm

180 Nm

180 Nm

Applicable to pump Raft Unit complete Basic Raft Unit Pump bracket
2201 HT 691 69 00 691 69 10 709 18 00
2201 MT 691 69 01 691 69 10 709 19 00
3152, 3153, 3170, 3171, 691 69 02 691 69 10 703 10 00
5100

Flygt pump flotation module Installation, Operation, and Maintenance Manual 11

Installation

Assembly - PFM 1150

200 Nm

Pump type Screw (A)

2250 300 Nm
2400 600 Nm

Applicable to pump Raft Unit complete Basic Raft Unit Pump bracket
2250, 2290 691 70 00 691 70 10 709 20 00
2400 691 71 00 691 70 10 709 21 00
3201, 3202, 3300, 3301, 691 70 02 691 70 10 703 11 00
5150

BS 2400 MT: Rotate the hydraulic end 90 degrees to allow for horizontal discharge or
hose connection.

12 Flygt pump flotation module Installation, Operation, and Maintenance Manual

 Maintenance

Maintenance
Inspection
Part Action
Float Check that the float is free from damage, wear or cracks.
Lifting device Check that local safety regulations are followed.
Lifting handle and pump bracket 1. Check the screws.
2. Check the condition of the lifting handle.
3. Replace if necessary.

Flygt pump flotation module Installation, Operation, and Maintenance Manual 13

Xylem |’zīləm|
1) The tissue in plants that brings water upward from the roots
2) A leading global water technology company

We're 12,000 people unified in a common purpose: creating innovative

solutions to meet our world's water needs. Developing new technologies that
will improve the way water is used, conserved, and re-used in the future is central
to our work. We move, treat, analyze, and return water to the environment, and
we help people use water efficiently, in their homes, buildings, factories and
farms. In more than 150 countries, we have strong, long-standing relationships
with customers who know us for our powerful combination of leading product
brands and applications expertise, backed by a legacy of innovation.

For more information on how Xylem can help you, go to xyleminc.com

Xylem Water Solutions Visit our Web site for the latest version of this document
and more information
Manufacturing AB
361 80 Emmaboda The original instruction is in English. All non-English
instructions are translations of the original instruction.
Sweden
Tel: +46-471-24 70 00 © 2013 Xylem Inc

Fax: +46-471-24 47 01
http://tpi.xyleminc.com

895259_6.0_en.US_2013-11_IOM_PFM