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Energy 142 (2018) 531e545

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Energy
journal homepage: www.elsevier.com/locate/energy

Aerodynamic performance enhancements of H-rotor Darrieus wind


turbine
I. Hashem, M.H. Mohamed*
Renewable Energy Laboratory, Mechanical Power Engineering Department, Faculty of Engineering - Mattaria, Helwan University, Cairo, 11718, Egypt

a r t i c l e i n f o a b s t r a c t

Article history: Vertical axis wind turbines like Darrieus turbines are very interesting type of wind turbines at domestic
Received 20 August 2017 zones which have low wind speed, but this type has a low performance compared quantitatively to
Received in revised form horizontal axis wind turbines. Further research work is needed to increase its performance to match the
2 October 2017
higher demand of the power generation in small-scale applications. The main target of the current work
Accepted 9 October 2017
is to increase the output power coefficient Cp of a straight-bladed Darrieus wind turbine (H-rotor). The
Available online 10 October 2017
aerodynamic performance assessment will be carried out for 24 new airfoils (symmetric and non-
symmetric) as the sectional profiles of the Darrieus turbine blade in order to improve the generated
Keywords:
Darrieus turbine
power. The present two-dimensional simulation concentrates on eight series of new airfoil shapes.
H-rotor Furthermore, the effect of using a wind-energy collecting structure called “wind-lens” which consists of a
Airfoil shape diffuser and flanges with Darrieus turbine is computationally examined. The current results indicated to
Wind-lens some new shapes suitable for H-rotor Darrieus turbine with considerable performance improvement. It
CFD was demonstrated that the symmetric S1046-type is the best performing airfoil for typical tip-speed
ratio ranging from 2 to 7. The three-bladed Darrieus turbine with S1046 as a sectional profile intro-
duced a maximum power coefficient Cp,max equal to 0.3463. In this study, the performance of three wind-
lens configurations with different diffuser types is investigated (i.e., flat-panel, curved-surface, and
cycloidal-surface). Regarding power augmentation, the results affirmed that adopting diffuser with a
cycloidal-surface is more effective than both flat-panel and curved-surface diffusers. The results indi-
cated that the three-bladed Darrieus turbine (consists of S1046 airfoils) equipped with a cycloidal-
surface diffuser introduced a maximum power coefficient Cp,max and equals to 1.3662 and elucidated
power augmentation by a factor of about 3.9 as compared to an open Darrieus turbine (conventional
design).
© 2017 Elsevier Ltd. All rights reserved.

1. Introduction been conducted to make an orderly as systematic classification of


wind turbines, but it brings little reward as the number of signifi-
In the past, steam engines played a huge role in the field of cant designs is drastically limited by their practical usefulness.
energy conversion technology, followed by the appearance of other Wind turbines can be classified according to their aerodynamic
technologies for converting fossil fuels to useful energy (mechan- function and then, to their install and constructional turbine
ical energy). Wind energy becomes an important source of elec- design. The aerodynamic function of the rotor is characterized by
tricity worldwide as wind power plants are installed with high the fact of whether the wind turbine captures its power mainly
capacities all over the world. The wind energy contains a kinetic from the aerodynamic drag of the air stream acting on rotor, or
energy, Therefore, many devices has been invented to convert this whether it is able to harness the aerodynamic lift created by the
kinetic energy which contained in the wind flow into mechanical flow over streamlined bodies. Accordingly and therefore, there are
energy (useful work) and then to electricity. Several attempts have so-called “drag-type” and “lift-type” and both of them are vertical
axis wind turbine. Sometimes, the aerodynamic parameter “tip-
speed ratio” is used to characterize wind turbines and in this case
they categorized into “low-speed machines” and “high-speed ma-
* Corresponding author.
chines”. These characteristics, however, are of little significance
E-mail addresses: moh75202@yahoo.de, mhmohamed@uqu.edu.sa
(M.H. Mohamed). compared to modern wind turbines. Except for the American wind

https://doi.org/10.1016/j.energy.2017.10.036
0360-5442/© 2017 Elsevier Ltd. All rights reserved.
532 I. Hashem, M.H. Mohamed / Energy 142 (2018) 531e545

turbines, almost all other wind turbine designs are high-speed


machines. The most obvious characteristic that is the position of
the axis of rotation of the wind turbine, maybe it can be horizontal
or vertical axis. So that, it is important to distinguish between wind
turbines which have a vertical axis and rotates around this axis, and
the other type with a horizontal axis of rotation.
In the beginning and at twentieth century, vertical-axis rotors
had been built and installed as pure drag-type rotors which was
called “Savonius rotor”. Savonius turbines, which can be found as
ventilator on rail road carriages or delivery vans, and the cup
anemometer used to measure wind velocity, are well-known as
wind rotors which rotate vertically around the turbine axis. It was
recently that engineers developed and improved the vertical-axis
turbines to be effectively utilizing aerodynamic lift. This turbine
is invited in 1925 by the French engineer Darrieus, and it has been
considered as a interesting concept for wind energy conversion. In
“Darrieus turbine”, the blades are constructed and rotate in the
style of a surface line on a geometric solid of revolution, a tro-
poskien, with a vertical axis of rotation. This makes the rotor blade
shape is complex and very difficult to manufacture and installation.
Similar to the horizontal axis wind turbine, Darrieus turbine are
preferably installed and built with three or even two blades parallel
to the turbine axis. The main features of vertical axis wind turbine
(VAWT) are that their essentially simple design comprises the
possibility of housing mechanical, gearbox and generator and
electrical components at ground level, and that there is no yaw
system because it faces the wind from any direction. On the other
hand, there are a lot of disadvantages of this type such as low tip
speed ratio range, inability to self-start and less ability to control
the output power or turbine speed by blade pitching as in the
horizontal axis wind turbines. A modification of the Darrieus tur-
bine which is the so-called “H-rotor” is introduced after that to the
simplicity of the manufacturing. Straight blades are built instead of
curved blade, and these blades are installed and connected to the Fig. 1. H-rotor Darrieus wind turbine.
rotating axis by struts as shown in Fig. 1. Many attempts were
introduced in particular in the Germany, US and in UK to develop
and optimize this type to commercial maturity. Musgrove (British but it has some disadvantage such as low performance if it has been
engineer) proposed a straight blades as H-rotors with changeable compared with horizontal axis turbines. Moreover, VAWTs has al-
rotor geometry in order to control the power and turbine speed. ways bad self-starting capability, and this is a major and main
However, the cost of this concept is still high if it compared with the drawback in this wind turbine type.
horizontal-axis rotors. A German manufacturer [1] developed the Straight-bladed Darrieus wind turbines which are a very suit-
H-rotors Darrieus turbine, it has some characteristics such as sim- able alternate derived from the conventional design have even
ple structure and generator integrated directly into the rotor more engaging features as simple construction and manufacturing.
without any need to the gearbox. In the H-rotor design the straight and vertical blades have been
Altogether, it can be said that vertical axis wind turbines utilized instead of curved blades and it is directly installed and
(VAWTs) and among these primarily the Darrieus turbine, may still connected to the rotor shaft by horizontal struts, these struts are
have a potential for development which has been not gained yet. maybe on the blade middle or on the blade ends (as shown in
Either the basic advantages of this design can prevail over its dis- Fig. 1). One of the essential features of the H-rotor Darrieus wind
advantages or it will become a serious rival to the horizontal axis turbine is an ability to face wind from any direction. In addition it is
wind turbines (HAWTs) cannot be foreseen for the long-term. very easy to build due to simple design and manufacturing, easy to
Anyway, this will still require more efforts and more time to install and maintain, this leads to extremely lower costs compared
develop such designs. to other types. Dynamic stall and separation of the flow around the
blades leads to the quantitative simulations of this turbine aero-
2. State of art and previous work gaps dynamic is still difficult and complicated. As a consequence and
even if many considerable papers already were appeared on this
An interesting activities and research works recently in some design, as discussed later, a thorough optimization of this config-
countries are introduced in the field of renewable energy to pass uration has not been obtained yet.
the energy problem in some countries. All the interesting in the The main disadvantage of the Darrieus turbine is its low per-
developing and the researches in the last two decades were formance as all VAWTs, in particular at rural and domestic zones
concentrating on the horizontal axis wind turbine to redesign and which have low tip speed ratio. Therefore, many authors have
improve the performance of this type. However, there is no valu- already tried to identify the most convenient principles of opera-
able interest for the turbines such vertical axis wind turbines which tion and to improve the performance characteristics of Darrieus
work under the conditions of low wind speed or in the urban zones. turbines, both through experiments and computational methods.
Darrieus turbine is one type of Vertical axis wind turbines Takahashi et al. [2] performed both computational and experi-
(VAWTs) which is particularly interesting for a low speed condition, mental works to increase the output power of a straight wing
I. Hashem, M.H. Mohamed / Energy 142 (2018) 531e545 533

vertical axis wind turbine (SWVAWT) by adopting different airfoils that increases its efficiency by 10% as compared to regular airfoil
and wind-energy collection structure. The results demonstrated a shapes. Blade pitch angle also was included within this study and
power augmentation by a factor of more than 2 can be achieved for the results indicated that zero pitch angle is the optimal
the SWVAWT with a wind-lens. Mukinovic at al. [3] studied the configuration.
aerodynamics performance (power output and efficiency) of Ver- Bianchini et al. [16] illustrated that in small Darrieus rotors, in
tical Axis Wind Turbines (VAWTs) under the unsteady conditions which the chord-to-radius ratios are generally high not to limit the
using Double Multiple Stream Tube model which is a model for blade Reynolds number, the performance of turbine has been
optimization and redesign of such wind turbines. Additionally, the proposed to be additionally effective by “flow curvature effects”. The
unsteady flow around H-type rotor is investigated numerically in focus is given to the effect that is generated due to the curved flow
two and three dimensions using Computational Fluid Dynamics and streamlines facing the blades which generally defined as “vir-
(CFD) techniques. Kumar et al. [4] suggested a suitable design of a tual incidence”. Unsteady CFD simulation was applied to define the
Darrieus-type straight-bladed vertical-axis wind turbine based on incidence angle of three airfoils in a Darrieus turbine motion.
both CFD and BEM approaches for the purpose of generating power Watanabe et al. [17] conducted experimentally a campaign of wind
from wind on Mars. The CARDAAV code, based on the “Double- tunnel experiments to test the effect of applying a wind accelera-
Multiple Streamtube” model, has been used to obtain the perfor- tion device to vertical axis wind turbines. Many optimum param-
mance and improve and maybe optimize the main parameters of eters affecting the turbine performance were examined. For instant,
this design. wind-lens configuration, flange width, semi-open angle, diffuser
Castelli et al. [5] presented a CFD model to assess the aero- length, usage of inlet, and wind-lens location. NACA0012,
dynamic performance of a straight blade vertical axis Darrieus NACA0018, NACA0024, and NACA0030 which has a different
wind turbine under different conditions. In that work, a full two- thickness are examined and the results suggested that NACA0024 is
dimensional campaign of simulation is proposed for a NACA 0021 the most suitable type in case of using a wind-lens.
three-bladed rotor. Sabaeifard et al. [6] presented both experi- All the discussed publications have tried to improve the aero-
mental and computational investigation to evaluate the aero- dynamic performance of Darrieus turbines. The majority of the
dynamic performance of a small-scale Darrieus type straight blade theoretical and experimental works listed in the previous section
vertical axis wind turbines. Some design parameter like number of only focus on using standard symmetric NACA 00XX airfoils.
blades, airfoil sectional profile and solidity are investigated in this Nevertheless, there is no proof that NACA airfoils are the optimum
work. The results showed that the best design has an optimal po- sectional profiles for (H-rotor) Darrieus turbine. In the past studies,
wer coefficient equals 0.32 and 0.36 at tip-speed ratio of 3.5 for the suitable airfoils for VAWTs are investigated like studies performed
laboratory measurements and Computational Fluid Dynamic by Seki [1] and Ishimatu et al. [2]. However, it is still ambiguous
calculation, respectively. Mohamed [7] improved the aerodynamic about best airfoils for this type of lift wind turbines. Consequently,
performance of Darrieus turbine (H-rotor) by using 20 several air- one of the main purposes of this paper is to suggest the best per-
foils (non-symmetric and symmetric) in order to maximize output forming airfoil shape suitable for (H-rotor) Darrieus turbine.
power and output torque coefficients. The results concluded that It is known that wind power production is proportional to the
S1046 airfoil is the most suitable sectional profile for Darrieus-rotor cubed wind speed; this means that the wind velocity is the main
as compared to the other profiles considered in this work. player in this type of power generation. Therefore, a large
El-Baz et al. [8,9] examined the aerodynamic performance of H- improvement in output power can be obtained by even a slight
rotor Darrieus and Savonius wind turbines with different designs increase in the approaching wind speed. Based on this principle,
using CFD techniques to enhance the turbines performance. The Ohya et al. [18e20] developed a unique wind power system that
authors suggested a design of higher performance than that ob- consists of a diffuser shroud equipped with a broad-ring flange
tained from conventional airfoil blades by 15%. Mohamed [10] attached at the exit periphery and a wind turbine located inside it.
introduced some techniques to improve the problem of the self- This wind acceleration device is called a “wind-lens” and used to
starting ability which is the major drawback of H-rotor Darriues augment the output power by collecting and accelerating the wind
turbine. Mohamed [11,12] studied the aerodynamic noise and approaching a wind turbine. Many wind-lens styles are applied to
introduced some techniques to reduce this generated noise. horizontal axis wind turbines (HAWTs) to generate higher output
Experimental and numerical methodologies were used to study the power [18e21]. The output power of a HAWT equipped with a
hybrid system and its ability to self-staring. An interesting wind-lens is augmented by a factor of 5 as compared to conven-
improvement has been obtained and noted in the self-starting tional HAWTs [22]. Therefore, similar technology is thought to be
capability of the turbine by using this hybrid system. Kanyako effective for vertical axis wind turbines (VAWTs) too and it is the
and Janajreh [13] studied numerically a two-dimensional perfor- second target of this work. In this manuscript, two main effects are
mance of a straight three blades Darrieus turbine using four examined, namely, airfoil shape (in the first part) and wind-lens
commonly used airfoils to get the torque and power output per- type effect. In the second part of this paper, the authors studied
formance details. DU-06-W-200, NACA 0015, NACA 0018 and S1046 the effect of the installation of wind-lens with Darrieus turbine
airfoils are investigated in this work and the results indicated that (consists of best airfoil which is obtained from the first step) and
NACA 0015 is the best performing airfoil for tip speed ratio range assessed the improvements of this new design.
from 1 to 4. In the recent decades, many researches have highlighted the
Trivellato and Castelli [14] showed that the Courant-Friedrichs- usage of different optimization techniques in the attempt to reach
Lewy (CFL) criterion has a great importance to assess correctly the the optimal design of wind turbines. It is clear that manufacturers
power generation from VAWT. The authors indicated that the often struggle to minimize the cost of energy generating by wind
angular marching time step has dramatic effects on the solution turbines to help them in the competition with the commonly used
accuracy. The results proved that angular marching steps of 1 do fossil fuels. Therefore, it is more suitable to consider the design of
not warrant accurate solution especially for small tip-speed ratios wind turbines as an optimization problem of more than one
and sensitive spatial discretization schemes. Mohamed et al. [15] objective. Consequently, it has been argued that using multi-
investigated the aerodynamic performance of H-rotor Darrieus objective optimization is the most convenient solution to such
wind turbine with different airfoil shapes (25 airfoils) using CFD engineering problems when several targets are exist. Many authors
approach. The authors concluded new airfoil shapes for this turbine have proposed different optimization algorithms and resolution
534 I. Hashem, M.H. Mohamed / Energy 142 (2018) 531e545

strategies such as improved multi-objective extremal optimization forces are variable and depending on the incidence a of the fluid
(MOEO) algorithm [23] and improved multi-objective population- flow. By resolving these drag and lift forces, the normal force FN and
based EO algorithm with polynomial mutation (IMOPEO-PLM) [24]. the tangential force FT are obtained as analyzed in Fig. 2. The
Wang et al. [25] introduced a new multi-objective optimization responsible force of the torque as well as the power outputs from
algorithm differ from the conventional algorithm in order to the Darrieus turbine is the tangential force FT .
enhance and improve the performance of a 5 MW wind turbine. The values of angle of attack a with the variation in azimuth
Fischer et al. [26] developed an optimization tool for a horizontal angle q can be determined from Eq. (2). The variation in angle of
axis wind turbine to investigate three design points based on multi- attack a (incidence angle) during one revolution of Darrieus blade
objective optimization of thrust, annual energy production and at different tip-speed ratios l is represented in Fig. 3. It can be
blade mass to find a blade design which is likely to possess a low observed that the angle of attack range variation becomes lower as
cost of energy. the tip speed ratio l raises; this can be appreciated in the simulation
of the angle of attack a variation of a blade in a whole revolution.
3. Operation principles However, rotor solidity is the main parameter to define the
geometry of the vertical axis wind turbine, it can be calculated as:
The wind flow passes over the turbine blades which consist of
airfoil cross-section profile to generate the useful torque and power. Nc
As in case of any airfoil, a relative velocity W is generated due to a
s¼ (4)
2R
vector variation between the absolute wind velocity, Va and the
As shown in the previous equation, the solidity is a function of
peripheral blade speed, u as presented in Fig. 3. The speed ratio l is
the number of blades N, the chord length c of the blades, and the
a ratio between the tip blade speed uR and the freestream wind
radius R of the rotor.
velocity U∞, and this ratio is defined as:
The performance of a Darrieus wind turbine is function in
l ¼ uR=U∞ (1)
A relation between the angle of attack a, the azimuth angle q,
and the tip speed ratio l was defined from the velocity triangle
analysis (as in Fig. 3), this relation is as follow:
 
sin q
a ¼ tan1 (2)
l þ cos q
The relative flow velocity w can be obtained as (Fig. 3),
pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
w¼ Vc þ Vn (3)

where Vc represents the chordal velocity component and Vn rep-


resents the normal velocity component.
According to the aerodynamics of the wind flow over the blade
airfoils, a drag force FD in the direction of the free-stream and a lift Fig. 3. Variation of azimuth angle q with angle of attack a for one revolution at various
force, FL normal to the free-stream have been generated. These tip speed ratiosl.

Fig. 2. Flow velocities and force diagram of Darrieus turbine airfoil.


I. Hashem, M.H. Mohamed / Energy 142 (2018) 531e545 535

several parameters such as, a wind of velocity, U∞ , the output The optimum values of parameters of various configurations of a
mechanical power, P, the mechanical torque, T on the turbine axis wind-lens with different diffuser types are summarized in Table 2.
and the projected area of the rotor A (¼2RH). By combination of A very important duty is to check the full numerical model with
these parameters, we can obtain and write the equation of the great care. Consequently, the adopted methodology in the present
torque and power coefficients as follows: work must be validated against published experimental data. The
commercial software ANSYS-Fluent is used for all analysis and
T simulations which have executed in present work. In the CFD
Cm ¼ 1 (5)
2 rARU∞
3 sequence, Unsteady Reynolds-Averaged Navier-Stokes equations
(URANS) are resolved using the SIMPLE algorithm for pressure-
P velocity coupling. Discretization is executed using the Finite-
Cp ¼ 1 (6) Volume method with second order upwind scheme for all vari-
2 rAU∞
3
ables. The continuity equation for unsteady, incompressible flow
can be calculated in tensorial form as:
where Cp and Cm are the power coefficient and torque coefficient,
respectively.
vui vui
þ ¼0 (7)
vt vxi
4. Methodology and model validation
and the momentum equations can be written as:
In this section, a computational modeling strategy is introduced
" !#
for the purpose of numerical assessment of the aerodynamic vui vu 1 vp v vui vuj 2 vui
behavior of a three-bladed (H-rotor) Darrieus wind turbine with þ ui i ¼   n þ  dij
vt vxj r vxi vxj vxj vxi 3 vxi
different airfoils. As a consequence, in the first part of this work, the ! (8)
present work concentrates on eight series of symmetric and non- v  
symmetric airfoil shapes (24 airfoils) (NACA 00XX-series, NACA þ  ui uj
vxj
63-XXX-series, S-series, SG60XX series, FX-series, DU-series, LS-
series and RIS∅-A1-XX series) as shown in Fig. 4. This deeply By using the sliding mesh model (SMM), the two-dimensional
leads to obtain the best possible performance of a Darrieus turbine. unsteady flow is simulated to consider the physics of rotor rota-
A detailed numerical analysis is introduced for a Darrieus wind tion effects. A double check on convergence is accomplished, the
turbine operating at several angular velocities under a constant first convergence criterion is depending on the torque coefficient
wind speed of 9 m/s. The essential geometrical characteristics of Cm . As a global convergence criterion, each simulation ends when
the tested turbine have been summarized in Table 1. Furthermore, the difference between the values of the torque coefficient Cm
in the second part of the paper, the aerodynamic performance of a shows a deviation of less than 1% compared with equivalent values
Darrieus turbine with wind-lens is numerically assessed and of the previous periods. After the fulfillment of the last criterion of
compared to that the of open Darrieus turbine (conventional convergence, a further check is performed on the residuals that
design). In this study, three wind-lens configurations with various ought to be less than 105 for each physical time step. Each simu-
diffuser types are examined at different values of tip-speed ratio l. lation showed that it may require from 4 up to 15 cycles to reach the
Namely, they are the flat-panel, curved-surface and cycloidal- quasi-steady state. The initiate of the correct flow solution is carried
surface diffuser types as shown in Fig. 5. In Fig. 5, D is the dis- out in the first cycle, while the flow characteristics, especially the
tance between the two sides of the wind-lens at the throat, L is the power coefficient Cp and the torque coefficient Cm are calculated by
diffuser length, Lt is the inlet and diffuser lengths, h is the flange averaging the results during the last two cycles. After the time step
width, W is the height of the diffuser, s is the clearance, 4 is the independence study in range between 0.01 and 0.0001, it is found
semi-open angle of the diffuser and g is the semi-open angle of the that less than 0.001 the output power coefficient is constant
inlet. therefore, 0.001 is retained in the next simulation. The current
In case of flat-panel type diffuser, it is a must to preserve the investigation with maximum sub-iterations of 200 to initiate the
semi-open angle 4 of the diffuser as large as possible in order to solution convergence at each time step is used. The calculations
reach the maximum torque power and coefficients. Since the flat- performed on 8 processors, 3.40 GHz clock frequency PC, requires a
panel type diffuser suffers from flow separation when increasing total CPU time of about 25 min for one cycle.
its semi-open angle 4. Therefore, the diffuser is changed to another An unstructured grid is chosen for the whole flow domain with
one with curved surface to overcome the problem of flow separa- good quality for Darrieus turbine with and without wind-lens. The
tion. It is believed that flow separation can be omitted in case of the grid on both sides of the grid interface has approximately the same
continuous expansion of the diffuser semi-open angle 4. element size to obtain faster convergence. For open Darrieus tur-
The design of a wind-lens with a diffuser which has curved bine, a grid independence test is carried out for only one geomet-
surface type is based on the configuration of a wind-lens with a flat- rical configuration with NACA 0021 airfoil at l ¼ 3.3 as in the
panel-type diffuser for which the semi-open angle 4 ¼ 20 and experiment conducted by Castelli et al. [5]. Several different two-
diffuser length L ¼ 0.55D. Shortening the width of the flanges from dimensional, unstructured grids of increasing density and quality,
h ¼ 0.5D to h ¼ 0.25D makes it possible for the broader expansion of composed of different grid size ranging from 55,300 up to 202,000
the diffuser exhaust. The dimensions of D and W are kept the same elements are scanned. This test shows that more than 153,200 el-
as in case of the flat-panel-type diffuser. Another variant of the ements lead to a relative variation of the output quantity below
curved-surface-type diffuser is the cycloidal-surface-type diffuser 1.0467% as shown in Fig. 6. The moderate grid with 153,200 ele-
is included within the present study. ments is retained for all further results related to open Darrieus
The cycloidal-surface-type diffuser differs from the curved- turbine due to the computing time. However, the grid size is sub-
surface type diffuser in that the first has a continuous expansion stantially increased to 227,467 elements in case of employing a
of both inlet semi-open angle g and diffuser semi-open angle 4. wind-lens with a Darrieus rotor.
Also, the wind-lens with a cycloidal-surface-type diffuser has a A square flow domain with suitable dimensions is adopted
slight larger inlet and diffuser lengths Lt than the other diffusers. while the ratio between the square flow domain length and the
536 I. Hashem, M.H. Mohamed / Energy 142 (2018) 531e545

Fig. 4. Tested airfoil shapes.


I. Hashem, M.H. Mohamed / Energy 142 (2018) 531e545 537

Table 1
Darrieus turbine specifications.

Parameter Dimension

Blade profile NACA 00XX-series, NACA 63-XXX-series, S-series, SG 60XX-series, FX-series, DU-series, LS-series, RIS∅-A1-XX-series
Number of blades N 3
Blade chord length c 0.0345 m
Spoke-blade connection 25% of c
Rotor radius R 0.515 m
Rotor height H 1 m (two-dimensional simulation)
Rotor solidity s 0.1
Tip-speed ratio l 2e8
Wind speed U∞ 9 m/s

rotor radius is 50 as shown in Fig. 7. An unstructured grid consists of wind-lens has a diffuser length L ¼ 1.14 D, diffuser semi-open angle
triangular elements is adopted for both fixed and rotating flow 4 ¼ 20 and brim (flange) width h ¼ 0.5 D. Fig. 10 shows the
domains as drawn in Fig. 8. The unstructured grids are substantially comparison of the power coefficient curves Cp between the CFD
increased in the vicinity of wall boundaries, in order to get a results obtained from the present model and wind tunnel expe-
normalized wall distance yþ > 30. Keeping yþ > 30 makes the riement conducted by Takahashi et al. [2]. In addition, Fig. 10 in-
usage of wall functions is a must. This is achieved by employing 15 troduces the power coefficient curves Cp of a Darrieus turbine with
boundary layers with a growth rate of 1.2 on all wall surfaces (i.e., a wind-lens compared to those of Darrieus turbine only. Both re-
turbine shaft and its blades) for open Darrieus turbine and in sults reveal a qualitative agreement in the power coefficient Cp
addition to the diffuser surface in case of Darrieus turbine with variations with the tip-speed ratio l. This gives an indication that
wind-lens. Constant inlet velocity is used the simulation and it the present computational model can properly predict the aero-
equals 9 m/s and retained constant in all simulations. Symmetry dynamic performance of a Darrieus coupled with a wind-lens
boundary conditions are imposed on both boundary streamlines structure.
(i.e., normal derivatives of dependent variables are zero) as The realizable k  ε turbulence model which had been intro-
appeared in Fig. 7. The interface boundary condition is used on the duced and developed by Shih et al. [28] is utilized in the current
circumference of the rotating zone to keep the continuity in the work. The realizable k  ε turbulence model is introducing and
flow field. A non-slip moving wall with speed equal to zero is used depending on a new transport equation for the turbulent dissipa-
for the hub and the blades surfaces while a non-slip stationary wall tion rate which improves the characteristics of the model. In
BC is imposed for the diffuser surface for wind-lens turbine. All the addition, The mean flow and turbulence properties are the main
details of the flow domain dimensions and CFD boundary condi- parameters in the value a critical coefficient of the model, Cmu , this
tions retained in this work are summarized in Table 3. coefficient was constant in the standard k  ε model. This criterion
As a second step in the CFD validation after performing the grid improves and allows the model to reimburse additional flow and
independence test, numerical turbulence model must be validated. mathematical constraints on the normal stresses, consistent with
The models and simulations validation comparison is acquired the physics of turbulence. The realizable k  ε turbulence model
between the power coefficient Cp curves of the present model re- provides an excellent performance for flows which include rota-
sults and experimental for an open H-rotor Darrieus wind turbine tion, separation, recirculation and flow under high level of adverse
by Castelli et al. [5] and other CFD results [5,7,15,27] as represented pressure gradients. This model also introduced major refinements
in Fig. 9. These results are found to be in a good and acceptable better than the standard k  ε model where the flow characteristics
agreement with the experimental work measurements conducted include vortices, extreme streamline curvature, and rotation. In
by Castelli et al. [5] and the present CFD for the calculated power addition, Initial investigation concluded that the realizable model
coefficient Cp quantitatively and qualitatively. However, there is a introduces the optimal performance of all the k  ε model types for
large difference in values of Cp between the present CFD results different validations of complex flow and separated flows features.
using the realizable k  ε turbulence model with the aid of standard The word “realizable” denotes that the model accepts some
wall functions and that obtained by other publications [5,7,15,27]. mathematical and flow constraints on the normal stresses, and
Therefore, this work presents a clear and accurate computational harmonious with the turbulent flow physics. By using vt ¼ mt =r we
modeling strategy to help in understanding the flow phenomena can obtain the result gives a negative for the normal stressu2 , which
occurred around straight-bladed Darriues rotor. is a positive value “non-realizable”. To obtain the realizability, it
The examination of the effects of using a wind acceleration should introduce Cm changeable by sensitizing it to the turbulence
device ”wind-lens” with Darrieus wind turbines in wind tunnel and the mean flow. The transport equations for k and ε in the
experiments are considered unique. There are scarce research realizable k  ε model is defined in the next equation:
works reported in the literature about this research topic within the
past years. This makes our mission difficult to validate the CFD
results obtained from our computational model against trusted
experimental measurements for straight-bladed VAWT with wind-
lens. In previous work, Takahashi et al. [2] performed experiments
in wind tunnels on output performance of a VAWT with two " #

straight blades using the symmetric airfoil NACA 0024 with rotor v v   v mt vk
radius, R ¼ 0.35 m. They designed a flat-panel (venturi shape) ðrkÞ þ rkuj ¼ mþ þ Gk þ Gb  rε  YM
vt vxi vxi sk vxj
wind-lens and applied it to the H-rotor Darrieus turbine. The
approaching wind speed, U∞ is kept to be 6 m/s during the ex- þ Sk
periments and the Reynolds number, Re, is about 6.2  104 based on (9)
the airfoil chord, c ¼ 0.15 m. The throat width D is 0.8 m and the
and
538 I. Hashem, M.H. Mohamed / Energy 142 (2018) 531e545

"  #
v v   v m vε ε2
ðrεÞ þ rεuj ¼ mþ t þ rC1 St  rC2 pffiffiffiffiffi
vt vxj vxj sε vxj k þ vε
ε
þ C1ε C3ε Gb þ St
k
(10)

where
 
h
C1 ¼ max 0:43; (11)
hþ5

and

k
h¼S (12)
ε

Flat-panel-type diffuser where,

Gk : the generation of turbulence kinetic energy,


Gb : the generation of turbulence kinetic energy.
YM : the fluctuating diffusion in compressible turbulence to the
overall dissipation rate, calculated as discussed in C2 and C1ε are
constants.
sk and sε : the turbulent Prandtl numbers for k and ε,
respectively.
Sk and Sε : user-defined source terms.

5. Results and discussions

There are several factors affecting the aerodynamic performance


of the VAWTs, such as lift to drag ratio which is a function of airfoil
shape, solidity, tip-speed ratio, and wind speed. From the previous
work, it is thought that the effect of airfoil shape is the most
important parameter as it has a great effect on the maximum tur-
bine efficiency. This section firstly discusses the results which ob-
tained from a suitable evaluation of an airfoil shape to improve and
Curved-surface-type diffuser
maximize the turbine performance. Then, in the second part of this
section a new and novel method is introduced and investigated to
enhance the turbine performance by using the wind-lens system.
The power coefficient Cp and the torque coefficient Cm have been
acquired according to Eqs. (5) and (6), respectively. These equations
are used to assess the performance of a three-bladed H-rotor Dar-
rieus in both wind-lens system and turbine with different sym-
metric and non-symmetric sectional profiles.

5.1. Airfoil shape effect

As previously explained, symmetric and non-symmetric airfoils


are considered. Therefore, URANS CFD simulations are carried out
to investigate the performance of (H-rotor) Darrieus turbine with
eight different series of the profiles (NACA 00XX-series, NACA 63-
XXX series, S-series, SG60XX-series, FX-series, DU-series, LS-se-
ries and RIS∅-A1-XX series). The current work contemplates three-
bladed (H-rotor) Darrieus turbine and an exemplary range of
operation: a tip-speed ratio l changing between 2 and 7 as shown
in Figs. 11e14.
Fig. 11 shows the characteristics performance of the rotor; tor-
Cycloidal-surface-type diffuser que and power coefficients according to variables of airfoil blade
sections. This figure includes the results of two series of NACA
Fig. 5. Wind-lens configurations for Darrieus turbine.
standard sectional profiles; the first series is the four-digit NACA
00XX for the symmetric sectional profiles (i.e. NACA 0015, NACA
0018 and NACA 0021) and the second series is the six-digit NACA
63-XXX for the non-symmetric sectional profiles (such as NACA 63-
I. Hashem, M.H. Mohamed / Energy 142 (2018) 531e545 539

Table 2
Wind-lens specifications.

Wind-lens Flat-panel-type diffuser Curved-surface-type diffuser Cycloidal-surface-type diffuser

Throat width D 1.18 m 1.18 m 1.18 m


Diffuser length L 0.55D 0.55D e
Inlet length þ diffuser length Lt 0.9D 0.9D 1.06D
Flange width h 0.5D 0.25D 0.25D
Diffuser height W 1.79D 1.79D 1.79D
Clearance s 75 mm 75 mm 75 mm
Diffuser semi-open angle 4 20 e e
Inlet semi-open angle g 10 e e

coefficient is 0.3463 at l ¼ 4 corresponding to the S-1046 in the S-


series, furthermore, the SG60XX-series has an optimal power co-
efficient which equals 0.1693 at l ¼ 4 corresponding to a new airfoil
AF300.
As shown in Fig. 13, the FX-series (FX 63-137, FX L-142 K and FX L
V-152) has a maximum power coefficient equal to 0.3385 at l ¼ 4
corresponding to FX L-142 K airfoil. Similarly, Fig. 13 proves that the
non-symmetric airfoil LS (1)-0417 has a higher power coefficient Cp
than LS (1)-0413 at l ¼ 4 corresponding to LS (1)-0417. The airfoil LS
(1)-0417 has a maximum power coefficient in the series and it
equals to 0.321.
Another two series (DU-series and RISø-series) have been
investigated from the aerodynamic performance point of view of H-
Fig. 6. Variation of power coefficient Cp with grid size at l ¼ 3.3 for open Darrieus rotor Darrieus wind turbine as shown in Fig. 14. For the DU-series
turbine. (DU 06-W-200, DU 96-W-180 and DU 97-W-300), the results
indicated that the DU 06-W-200 is the optimal airfoil in the DU-
series with a maximum power coefficient of 0.3377 at l ¼ 4. On
418, NACA 63-415 and NACA 63-421). It can be seen that VAWTs the other hand, the RISø-A1-XX series (RISø-A1-18, RIS∅-A1-21 and
consisted of symmetric airfoils have a relatively higher aero- RISø-A1-24) has a maximum power coefficient equal to 0.3324 at
dynamic performance than ones with non-symmetric airfoils. A l ¼ 4 corresponding to RIS∅-A1-24.
maximum power coefficient Cp;max ¼ 0.3243 is obtained corre- Table 4 introduces the maximum and ultimate power coefficient
sponding to NACA 0015 airfoil at l ¼ 4 as shown in Fig. 10. However, Cp;max for all the airfoils which has been studied in this current
regarding the non-symmetric airfoils, NACA 63-418 has a work. A Darrieus turbine (H-rotor) with S1046 airfoil shows the
maximum power coefficient of 0.3206 at l ¼ 4. highest power coefficient. It can be seen from Table 4 that this
The results in Fig. 12 are for the S-series (S809, S1046, S1210 and airfoil leads to a higher power coefficient by þ0.0135 for S-1046
S1223) and SG60XX-series (SG6043, SG6042 and AF300). The re- compared to the standard airfoil NACA 0015 which is the best airfoil
sults in Fig. 12 has indicated that the maximum and optimal power in NACA regular series. This means a relative maximum increase in

Rotating zone
Stationary zone

Rotating zone

Fig. 7. Flow domain for open Darrieus turbine.


540 I. Hashem, M.H. Mohamed / Energy 142 (2018) 531e545

Turbine blades

Turbine shaft

Rotating zone
Stationary zone

Fig. 8. Unstructured grid for open Darrieus turbine.

Table 3
Grid and boundary conditions.

Parameter Description

Flow domain Square (50R 50R)


Interface/Type Sliding/Conformal
Grid/Type Unstructured/Tri
Elements 153,200 for open Darrieus turbine
227,476 for Darrieus turbine with wind-lens
Fluid Air
Turbulence model k-3 realizable
Inlet Velocity inlet
Outlet Pressure outlet
Shaft No-slip moving wall (u¼0 rad/s)
Blades No-slip moving wall (u¼0 rad/s)
diffuser No-slip stationary wall
Side Symmetry
Residuals RMS criteria 1  105

Fig. 10. Validation of present computational model, compared to experimental data for
Darrieus turbine with and without wind-lens [2].

instantaneous torque coefficients (Cm ¼Cp /l), along the azimuth


angle q of the Darrieus turbine (H-rotor) with NACA0015, NACA 63-
418, S-1046, AF300, FX-L-142 K, LS(1)-0417, DU06-W-200 and RISø-
A1-24 (the best airfoils in each series) are compared (see Fig. 15).
Three different values of tip-speed ratios (l¼ 2, l ¼ 4 and l ¼ 6) are
studied at constant solidity s equals 0.1 for the last blade cycle for
all cases. For the optimum tip speed ratio l ¼ 4, the Darrieus turbine
(H-rotor) with S1046 generates the largest torque (Cm ¼ 0.120567 at
q ¼ 324 ) and the one with AF300 generates the smallest torque
(Cm ¼ 0.0143799 at q ¼ 60 ). This explains why the Darrieus turbine
with S1046 the symmetric airfoil show the highest power coeffi-
cient among the airfoils investigated in this work.

Fig. 9. Validation of present computational model, compared to experimental data for


open Darrieus turbine [5] and other computational results for a Darrieus rotor 5.2. Wind-lens type effect
[5,7,12,19].

The concept of using wind-accelerating structure “wind-lens”


the power coefficient around 4.31% by using S1046 the new blade and its effect on the power coefficient Cp of the Darrieus turbine (H-
profile for Darrieus turbine (H-rotor). To make clear the reason why rotor) is investigated. This section compares the power outputs of
there is the difference in power coefficients among airfoils, the an open three-bladed Darrieus turbine (conventional design)
against a three-bladed Darrieus turbine with a wind-lens when
I. Hashem, M.H. Mohamed / Energy 142 (2018) 531e545 541

NACA 00XX-series NACA 63-XXX-series

Fig. 11. Power coefficient Cp of H-rotor Darrieus rotor using NACA 00XX-series and NACA 63-XXX-series airfoils.

S-series SG60XX-series

Fig. 12. Power coefficient Cp of H-rotor Darrieus rotor using S-series and SG60XX-series airfoils.

FX-series LS-series

Fig. 13. Power coefficient Cp of H-rotor Darrieus rotor using FX-series and LS-series airfoils.

DU-series RIS -A1-XX series

Fig. 14. Power coefficient Cp of H-rotor Darrieus wind turbine with DU-series and RISø-A1-XX-series airfoils.
542 I. Hashem, M.H. Mohamed / Energy 142 (2018) 531e545

Table 4
Maximum power coefficient Cp;max for each airfoil shape. (The best three airfoils are highlighted by red color).

NACA 0015 NACA 63-418 S1046 AF300

FX L-142 K LS(1)-0417 DU 06-W-200 RIS -A1-24

Fig. 15. Instantaneous torque coefficient Cm of the best airfoil shapes in each series at l ¼ 2, 4, and 6.

changing the configuration of the wind-lens. It should be noted that


the symmetric airfoil S1046 which showed the highest power co-
efficient Cp is used in this investigation as the sectional profile of
the turbine blades in case of Darrieus turbine with and without
wind-lens. A wind-lens with three different diffuser types (i.e. flat-
panel, curved-surface and cycloidal-surface) are studied and
applied to the open Darrieus turbine.
Fig. 16 introduces the power coefficient of a Darrieus turbine
with a wind-lens compared to the conventional Darrieus turbine
against tip speed ratio l. The Darrieus turbines with a cycloidal and
curved-surface-type diffuser demonstrated higher power output
than turbines with a flat-panel-type diffuser (venturi shape) over
the entire range of tip-speed ratios l. The maximum power coef-
ficient of the wind-lens with a cycloidal-surface-type diffuser
shows 4 times as large as that of the conventional Darrieus turbine.
While the wind-lens with a curved-surface-type diffuser demon-
strated power augmentation by a factor of about 3.8 compared with
an open Darrieus turbine. Furthermore, the power augmentation of
Fig. 16. Comparison of power coefficient Cp curve between an open Darrieus turbine
the wind-lens with a flat-panel diffuser improves the performance and a Darrieus turbine with different wind-lens configurations.
by factor of 3.3 times that of conventional turbine. According to the
above results for the Darrieus turbines (H-rotor) and wind-lenses Table 5 presents the maximum power coefficient Cp;max and power
considered Darrieus turbines shrouded within a cycloidal- augmentation factor for different wind-lens configurations inves-
surface-type diffuser demonstrate has higher power output and tigated covered in this work. It is clear that the performance of H-
improves the output power through an operating wider range. rotor Darrieus turbine with wind-lens is superior to the
I. Hashem, M.H. Mohamed / Energy 142 (2018) 531e545 543

Table 5 performance of open turbine.


Maximum power coefficient Cp;max and power augmentation factor for wind-lens In order to make clear the effect of the wind-lens, the instan-
configurations.
taneous flow characteristics (Fig. 17) and the instantaneous torque
Wind-lens Cp;max [] Power augmentation factor [] coefficients (Fig. 18) are compared between a conventional Darrieus
Flat-panel-type diffuser 1.1286 3.3 turbine and a Darrieus turbine with a wind-lens. Fig. 16 illustrates
Curved-surface-type diffuser 1.2870 3.8 the flow characteristics inside different wind-lens configurations at
Cycloidal-surface-type diffuser 1.3662 3.9 tip-speed ration l ¼ 6. This phenomenon is attributed to the stream

Open Darrieus turbine Wind-lens with flat- Wind-lens with curved- Wind-lens with cycloidal-
panel-type diffuser surface-type diffuser surface-type diffuser

(a)

Open Darrieus turbine Wind-lens with flat- Wind-lens with curved- Wind-lens with cycloidal-
panel-type diffuser surface-type diffuser surface-type diffuser

(b)

Open Darrieus turbine Wind-lens with flat- Wind-lens with curved- Wind-lens with cycloidal-
panel-type diffuser surface-type diffuser surface-type diffuser
(c)
Fig. 17. Comparison of instantaneous flow characteristics between an open Darrieus turbine and a Darrieus turbine with different wind-lens configurations at l ¼ 6. (a) Static
pressure contours, (b) Velocity contours, and (c) streamlines.
544 I. Hashem, M.H. Mohamed / Energy 142 (2018) 531e545

Open Darrieus turbine Wind-lens with flat- Wind-lens with curved- Wind-lens with cycloidal-
panel-type diffuser surface-type diffuser surface-type diffuser

Fig. 18. Comparison of the Instantaneous torque coefficient Cm between an open Darrieus turbine and a Darrieus turbine with different wind-lens configurations at l ¼ 2, 4, and 6.

flow inside the brimmed diffuser being strongly related to the LS (1)-0417, DU06-W-200 and RISø-A1-24 are the most suitable
surrounding flow conditions. airfoils in each series for H-rotor Darrieus turbine. It is
Fig. 17 a depicts that the flow exiting the wind-lens returns to concluded that symmetric airfoils are better than non-
similar approximately values of atmospheric pressure. Hence, the symmetric ones.
flow must accelerate at the wind-lens inlet as shown in Fig. 17 b. As  Darrieus turbine (H-rotor) with S1046 the symmetric airfoil
a result, the diffuser decrease the static pressure behind the Dar- showed the highest output performance (Cp;max ¼ 0.3463) for
rieus turbine rotor, so that enhance the velocity value across the the entire range of tip-speed ratio l. A relative maximum in-
rotor, in such away improving the power generated. Fig. 17 c de- crease in the power coefficient of around 4.31% is reached by
scribes that the wind-lens collects and accelerates the wind toward using S1046 as a new blade profile for the Darrieus turbine.
the rotor of the wind turbine and the largest wind accelerated re-  The optimum shape of three wind-lens configuration is intro-
gion is remarked in case of the wind-lens with cycloidal-surface- duced. The diffuser length L, flange height h and the semi-open
type diffuser. As an interpretation of the results obtained and dis- angle 4 are varied for the three configurations.
cussed above, the wind-lens makes the flow run out of the brim-  For all configurations, it is found that the wind-lens elaborates
med diffuser as smooth as possible to get benefit from the pressure as good as possible when installed with Darrieus turbine in the
drop caused by creating a vortex downstream the diffuser flange. streamwise direction. The presence of inlet enhanced the power
The size and location of the vortex downstream the flange has an augmentation over a wider range of tip speed ratios.
apparent effect on the power generated from the wind turbine. But,  For the flat-panel-type diffuser (venturi shape), 0.5D is the
as the vortex is far as possible from the diffuser flange, the flange recommended value for both diffuser length L and flange height
will fade its effect. The instantaneous values torque coefficient of h is and the semi-open angle 4 is set to be 20 . The flat-panel
the Darrieus turbine with different wind-lens configurations along diffuser design in the Wind-lens produced power augmenta-
the azimuth angle q of the Darrieus turbine are plotted in Fig. 18. It tion by a factor of 3.3 compared with conventional design Dar-
is indicated that when the wind-lens is applied, larger torque is rieus wind turbine.
generated for all tip-speed ratios. For the optimum tip speed ratio  The present investigation proved that a wind-lens with a venturi
l ¼ 6, the Darrieus turbine with a wind-lens generates the largest shape, cycloidal or curved diffusers, and shorter flanges
torque (Cm ¼ 0.290862 at q ¼ 330 ) however, the open Darrieus (h ¼ 0.25D) is more effective in generating a higher power
turbine generates the smallest torque (Cm ¼ 0.0216171 at q ¼ 24 ). augmentation than wind-lens with flat-panel design.
 The wind-lens with a cycloidal and curved-surface type dif-
6. Conclusions fusers demonstrated power augmentation by a factor of about
3.9 and 3.8, respectively as compared to the open Darrieus
Darrieus turbine the lift-type vertical axis wind turbines turbine.
(VAWTs) has the merit of working at low wind speed, but is has the  The flow around the H-rotor Darrieus turbine is studied and
demerit of low aerodynamic performance when compared with the visualized utilizing CFD techniques. It is illustrated that the
ones with horizontal-axis. The present work aimed to enhance the whole flow passing the Darrieus turbine is concentrated and
aerodynamic performance of the Darrieus turbine (H-rotor) accelerated by flanged diffuser similarly to HAWT.
through finding out the best blade airfoil and the most efficient  Darrieus turbine (H-rotor) possibly demonstrate power
configuration of a wind-lens. A wind-lens is incorporated in a augmentation by a factor of 3e4 due to the presence of the
straight-bladed Darrieus turbine and its effect on power augmen- flange of wind-lens that generates a low-pressure region in the
tation using computational methods is examined. Several wind- exit vicinity of the diffuser by vortex formation and draws more
lens configurations are applied to HAWTs and it is thought that mass flow to the turbine rotor inside the diffuser shroud.
similar technology is also effective for H-rotor Darrieus turbine. It is  A substantial improvement can be achieved through applying
thought that the comprehensive performance of a Darrieus wind multi-objective optimization techniques to find out the optimal
turbine can be more enhanced by using optimization techniques. airfoil shape and the most efficient wind-lens configuration. For
Accordingly, the following conclusions are taken: instance, it is very useful to examine both noise emissions
(minimizing) and power generation in terms of power coeffi-
 Eight series of new airfoils that suitable for H-rotor Darrieus cient Cp (maximizing) as two-objective functions in the future
turbine are studied for higher aerodynamic performance. It is work.
found that NACA0015, NACA 63-418, S-1046, AF300, FX-L-142 K,
I. Hashem, M.H. Mohamed / Energy 142 (2018) 531e545 545

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