100v0966 FG WOOBE Meter

OPERATION AND MAINTENANCE MANUAL
Revision 0
FOR
GE Energy
C/o Instrument Tags
PROJECT:
ALGERIA
GE Part No. 107T7326

Name: Fuel Gas Wobbe Meter System
Manufacturer’s Name: Instrument TAGS / CAROTEK
Serial Number: 60-3848-001 / 40-807001-1 / 40-807001-2 / 40-807001-3
Date of Manufacture: 01/2014
Contact Information:
Instrument TAGS, a div of Vector CAG Carotek, Inc.

3672 Burke Road 700 Sam Newell Rd.
Pasadena, TX 77504 Matthews, NC 28105
Phone: 281.998.8012 Phone: 704.844.1100
NOTE: This manual is for all system components EXCEPT for the Hobré Fuel Gas Wobbe Meter. The Hobré
Fuel Gas Wobbe Meter Operations and Maintenance manual, including drawings and parts lists are located in
a separate manufacturer’s manual which is included with the equipment.
Table of Contents
Introduction
Safety
Precautions
Installation, Operations, Maintenance and Storage Instructions

1.0 Long Term Storage Instructions
2.0 Installation Instructions
3.0 General Operating Instruction for Skid System
3.1Initial Start-Up Procedure
3.2Normal Start-Up / Operation
3.3Normal Shutdown
3.4Trouble Shooting Procedures
4.0 Decommissioning
5.0 Spare Parts Listing
6.0 Project Drawings
7.0 MSDS for Gas Bottles and Touch-up Paint
INTRODUCTION
THIS MANUAL IS SUPPLIED AS A REFERENCE AND AID FOR OPERATING AND MAINTAINING THE Fuel Gas Wobbe Meter
System. IT WILL PROVIDE INFORMATION CONCERNING EVERYDAY USE OF THE EQUIPMENT. IT IS IMPORTANT TO
CAREFULLY READ AND HAVE A THOROUGH UNDERSTANDING OF THE EQUIPMENT AND ITS OPERATION. ALL GUARDS
ARE TO BE IN PLACE BEFORE RUNNING THE EQUIPMENT.
The Fuel Gas Wobbe Meter is utilized for conducting continuous sampling & monitoring of the integrity of the Natural
Gas supply input to a Gas powered Turbine. By measuring the BTU levels of two separate & independent samples of the
Turbine Natural Gas input, the Wobbe Meter will output information to control the maximum efficiency of the Turbine
(optimization). There is additional pressurized Nitrogen & Methane gas input to the Wobbe Meters, to provide High &
Low calibration information during the BTU measuring process
SAFETY
WARNING: DO NOT OPEN WHEN ENERGIZED IN A KNOWN HAZARDOUS AREA

This equipment is intended for use in a potential explosive environment. All cautions outlined in this manual
should be followed to ensure safe operation and maintenance. Read entire manual before putting into service
Do not disassemble any of the Explosion Protective devices. When servicing, please contact factory for
instruction or to receive training if necessary.
Field wiring of the equipment shall be done by qualified personnel and adhere to ATEX regulations using
appropriate cable entries and termination techniques.
Standard procedures for energy isolation and lock out shall be followed before attempting to enter the
equipment. Area should be analyzed to be in a known non potentially explosive state if any testing is to be done with
devices exposed and energized.
All modifications or additions to the equipment shall meet the latest requirements of the ATEX Directive,
9/49/EC and subsidiary standards and/or Norms.
Equipment is intended to be used only in the areas or Zones identified on the ATEX Marking.
Safety must be considered a basic factor in machinery operation at all times. Most accidents are the result of
carelessness or negligence. The following safety instructions are basic guidelines and should be considered as minimum
provisions. Additional information shall be obtained by the purchaser from other sources including the latest editions of
American Society of Mechanical Engineers; Standard ANSI B20.1; Standard ANSI B15.1; Standard ANSI A12.1; Standard
ANSI MH4.7; Standard ANSI 2244.1-1982.
It is the responsibility of the contractor, installer, owner, and user to install, maintain and operate the various
components of the skid package in such a manner as to comply with William Steiger Occupational Safety and Health Act,
and with all government, state and local laws and ordinances and the American National Standard Institute Safety Code.
Lifting and Handling: Operators should always follow all lifting symbols when moving this equipment. At no time should
this equipment be strapped, chained, shackled, etc. at any point other than the intended lifting points.
Training: Only qualified personnel should install, operate and maintain this equipment.
ENVIRONMENTAL CONDITIONS AND REQUIRMENTS: The Fuel Gas Wobbe Meter System is designed to be installed and
operated outside between a minimum outdoor temperature: 8°F (-12.9C°) to a maximum outdoor temperature: 122°F
(50°C) and operated at 230V 50Hz single phase power.
PERSONAL PROTECTION EQUIPMENT: All personal protection equipment must be worn by the operator(s) at all times.
These items should include but not limited to safety glasses, steel toe leather shoes, heat resistant gloves, hard hats, etc.
NOISE LEVELS: Personnel exposed to 85dBA or greater are encouraged to wear hearing protectors. Ref. (OSHA)
regulation 29 CFR 1910.95. Machine owner will insure proper hearing protectors are available. The noise level of this
machine was recorded below 70dBA during factory inspection.
SAFETY SYMBOLS AND PICTOGRAMS:
SYMBOL DESCRIPTION
LIFT POINT
CONSULT OPERATOR
MANUAL
WEAR PROTECTIVE GLOVES
INSERT SAFETY LOCK
WEAR EYE PROTECTION
WEAR SAFETY BOOTS

ELECTRICAL SHOCK HAZARD
BURN HAZARD/HOT SURFACE
BODY CRUSH/TIP OVER

HAZARD
FLAMMABLE MATERIAL
EXPLOSIVE MATERIAL
NO STEP
– CAUTION –
This equipment is shipped with high pressure, flammable calibration gas bottles
and touch up paint kits. Care should be taken when handling these components.
FORESEEABLE MISUSE:
It is extremely important that all personnel around the equipment follow all site safety precautions. This includes the
following, to prevent personal or property damage:
1. Only persons properly trained and familiar with the equipment are permitted to operate and maintain the units.
2. LOCK OFF ALL POWER prior to any inspection or maintenance.
3. Periodically check the complete system for loose fasteners, security of guards, and temperature.
4. ALWAYS operate the system with safety devices, and safety labels in place.
5. NEVER walk or step on any of the equipment or assemblies.
6. DO NOT place hands on heated cables.
7. ALWAYS practice good housekeeping.
8. Ensure proper safety precautions have been taken and personnel protective equipment (PPE) is utilized when
working on equipment.
9. NEVER sit, stand, step or climb on or around the equipment.
RESIDUAL RISK: Despite the inherent safe design measures, safeguarding and complementary protective measures
taken, the operator may still be at risk to but not limited to burn injury, crushing, eye injury electric shock, explosions,
pinch points, etc.
INSTALLATION, OPERATIONS, MAINTENENCE and STORAGE INSTRUCTIONS
These instructions are provided as a guide to assist the contractor/customer in the installation of the Fuel Gas Wobbe
Meter System. It is recommended to first read these instructions fully before attempting installation for full
comprehension and intent.
General safety precautions should be used during installation and while operating and maintaining the equipment.
GE IS REQUIRED TO CLEARLY LABLE ON THE MAIN ELECTRICAL CONTROL CABINET THE ‘LIVE’ ELECTRICAL SUPPLY AND
WHERE THE SUPPLY CAN BE ISOLATED FROM DURING THE ACTUAL INSTALLATION OF THE EQUIPMENT.
1.0 LONG TERM STORAGE
a. If the equipment is to be stored prior to installation the following precautions should be taken.
b. Equipment that has been on the jobsite for 30 days or longer constitutes “Long Term.”
c. Equipment should be located on a level surface.
d. Equipment should be set on high ground and on temporary 4 x 4 pressure treated wood blocks to be kept off
the ground and out of pools of standing water.
e. It is the responsibility of the contractor to protect equipment from rusting and corrosion due to outdoor
storage. Store all equipment prior to installation in a suitable cool and dry location. If the equipment is unable to
be stored in a suitable location, a secured tightly canvas tarp should be used to keep moisture / rain from
penetrating the wooden crate until installation.
f. Do not cover with polyethylene or plastic sheeting as this will trap moisture and cause condensation.
g. Tarps should be removed occasionally to allow any moisture to adequately dry.
h. Do not remove blind flanges until the skid is ready to be installed. The instrument air piping is pressurized to 10
psi with nitrogen to prevent corrosion. Relieve the pressure slowly prior to removing the blind flanges.
i. Store calibration gas bottles and touch-up paint in a safe, cool and dry location.
j. Supplier is not liable for equipment damage due to improper storage conditions.
2.0 INSTALLATION
a. Each equipment crate and fabrication should be lifted from identified locations.
b. The skids are all shipped fully assembled and tested as a unit.
– CAUTION –
A 10psi Nitrogen Blanket has been placed in the Instrument Air piping.
Use caution when removing any connection on the air line.
c. Determine the positioning and orientation of all client connection flanges for installation.
d. Snap two (2) chalk lines across the ground to use as an alignment guide. Always use the outside to outside
dimensions of the skid bases. Refer to drawings for dimensions.
e. Carefully set the skid assembly in place between the chalk lines.
f. Note and mark the locations of each anchor bolt holes. Using a level, determine the highest side of the skid.
Anchor the skid to the concrete on the highest side of the skid only. Use leveling nuts or shims to bring the skid
level. This simplifies leveling of the skid assembly.
g. Anchor and level the other side of the skid assembly. Also, make any other adjustments needed to level the skid
assembly. Shims, in addition to grouting may be utilized according to personal preference. Be sure that the client
connection flanges are aligned properly to connection point before setting in place.
h. Once the skid is set in place and anchoring has been achieved, connect all client connection flanges to the
correct process service piping. Be sure to install a gasket at each flange connection. Make sure that all bolting is
tight at client connections.
i. Remove the orange shipping vent cover on top of each Wobbe meter. (these are for shipping purposes only)
j. Route all vents to the proper locations (outside of the hazardous area classification zones)
k. Vents to include (1) main 1” pipe vent, (2) pressure relief valve vents, (2) pressure regulator overpressure vents.
l. Route the system drain to the proper site location.
m. Insure that all fittings, bolts/nuts and connections are tight due to possible loosening during shipping.
n. Install grounding to the skid to meet required codes.
o. Connect the plant incoming power to the assembly per the supplied electrical drawings.
p. Connect all system control wiring to the plant control system.
3.0 GENERAL OPERATING INSTRUCTION FOR SKID SYSTEM
3.1 Initial Start-Up Procedure

a. LOCK OUT ALL ELECTRICAL POWER!
b. Check the equipment for any signs of damage.
c. Check the installation of the equipment to ensure that it complies with the drawings.
d. Remove any strapping, wire, flange and covers, etc., which may have been used during transit.
e. Install calibration gas bottles to the assembly on the skid and open the bottle tank valve.
NOTE: there is a high calibration gas and a low calibration gas. These gas bottles need to be installed to the
correct regulators.
Bottles containing the “high calibration gas” include a mixture of 95% CH4 5% C2H6
Bottles containing the “low calibration gas” include a mixture of 80% CH4 10% CO2 10% N2
f. Using the adjustment knob on the pressure regulators, open or close the valve to reach the desired pressure. In
this case, 45 psi is required to operate the Wobbe meters.
3.2 Normal Start Up/Operation

a. Verify that the above mechanical and electrical connections have been completed.
b. Verify that all isolation valves are open.
c. Check for leaks of gas or air.
d. Verify that the Instrument air filter indicates a clean filter cartridge.
e. Verify the calibration gas regulators are set to 45 psi.
f. Follow the Hobré Wobbe Meter Instruction Manual for proper start-up and operation of the meters.
g. Frequently check on the operation of the equipment.
3.3 Maintenance Monthly To-Do List

a. Blow out heat exchanger vents on Wobbe meters.
b. Flush lines of any foreign debris.
c. Insure all nuts and bolts are tightened down and in proper place.
d. Inspect unit for any damage and make repairs where needed.
3.4 Normal Shutdown

a. Follow the Hobré Wobbe Meter Instruction Manual for proper shutdown sequence of the meters.
b. Close the calibration gas regulator valves.
c. Close the instrument air inlet isolation ball valve.
3.5 Trouble Shooting Procedures

a. Refer to the component service manuals located within this book.
4.0 DECOMMISSIONING: After the life of the unit has expired, the owner must purge all lines, dispose of any hazardous
substances (gas cylinders etc) in accordance with national regulations, cut all conductors and wires to insure that the
equipment can no longer be operated. The owner must also dispose of all steel, piping, tubing, wire, and any other
materials used for construction in accordance with national regulations.
5.0 PLANED MAINTENANCE SECTION:

5.1 Parker Filter Cartridge: The life span of the filter is 12 months. Most Balston filter housings are ordered separately
from Balston filter cartridges. Balston 2000 Series coalescing filter assemblies (e.g., 2104N-1B1-DX), however, are
shipped from the factory with the filter cartridge installed. Balston 2000 Series adsorbent filter assemblies (e.g., 2104N-
0A0-000) are shipped from the factory with the adsorbent filter packaged separately from the filter housing. The
adsorbent cartridge must be installed into the housing prior to installing the housing on the compressed air line. This
packaging procedure extends the life of the cartridge by preventing exposure to the atmosphere prior to initial use. An
adhesive-backed label indicating the grade of the filter cartridge is packed with each box of filter cartridges. This label
should be affixed to the filter housing when the first filter cartridge is installed. Using the cartridge grade label will help
ensure that the correct filter cartridge is used when maintenance is performed on the housing. The date that the
replacement cartridge is installed may be recorded, with a marking pen or grease pencil, on the filter housing label to
provide a ready reference for scheduling routine maintenance. Balston Microfibre® filter cartridges are sealed in place
by compression against a flat surface. Gaskets are not required between the filter cartridge and the filter housing. The
filter cartridge is centered by guides on the housing which fit the inside diameter of the cartridge at each end. In most
Balston housing designs, the filter cartridge is sealed by tightening a threaded element retainer on a tie rod. Do not use
excessive force or tools on the element retainer. The filter cartridge is securely sealed by tightening the element retainer
1-1/2 to 2 turns after it first contacts the filter cartridge. (Note: In high flow, multicartridge housings, it may be
necessary to tighten the element retainer 3 to 4 turns after contact with the filter cartridge.)
6.0 SPARE PARTS LIST
The following is a list of spare parts for the system (other than those identified in the Hobré Fuel Gas Wobbe Meter
System Operations Manual).
7.0 PROJECT DRAWINGS
Mechanical:
60-3848-01 Mechanical Drawing List
60-3848-02 Equipment General Arrangement
60-3848-03 Equipment Connections
60-3848-04 Isometric Views - Tag Numbers
60-3848-05 Analyzer Skid Structural Frame Plan and Details
60-3848-06 Shelter Structural Frame Plan and Details
60-3848-07 Roof Plate Plan and Details
60-3848-08 Isometric Overview
Electrical:
40-807000 Drawing List
40-807001 Enclosure and Panel Detail
40-807002 Junction Box Power Section JB307 Panel Layout and Wiring
40-807003 Junction Box Power Section JB308 Panel Layout and Wiring
40-807004 Switching Box Panel Layout and Schematic
8.0 MSDS FOR GAS BOTTLES AND TOUCH-UP PAINT

SECTION 6.0
SPARE PARTS LIST
EquipmentPartsList
ComplieswithGEEnergyDISͲ107
SupplierName InstrumentTAGS
HardwareMLINumber G028
OrderingDrawingNumber 107T7326
SerialNumber 60Ͳ3848/40Ͳ807001/40Ͳ807002/40Ͳ807003
SupplierReference Codeon GEDevice KKSDevice

ItemDescription ItemOEMPartNumber ItemOEM
Drawing Drawing Number Number
60Ͳ3848Ͳ04 1 WOBBEMETER 68P30330Ͳ1/68V30008Ͳ3 30ͲWMͲ1 MBPͲ13OQ310 HOBRE

60Ͳ3848Ͳ04 2 WOBBEMETER 68P30330Ͳ1/68V30008Ͳ4 30ͲWMͲ2 MBPͲ13OQ320 HOBRE
60Ͳ3848Ͳ04 3 MANUALVALVES 05ͲK1813ͲSSGA Ͳ Ͳ VELAN
60Ͳ3848Ͳ04 4 MANUALVALVES 03ͲK1813ͲSSGA Ͳ Ͳ VELAN
60Ͳ3848Ͳ04 5 COALESCINGFILTER 2208NͲ1B1ͲBX Ͳ Ͳ PARKER
60Ͳ3848Ͳ04 6 PRESSUREREGULATOR PRS40123301Ͳ350 VPR82Ͳ1 Ͳ PROSTAR
60Ͳ3848Ͳ04 6 PRESSUREREGULATOR PRS40123301Ͳ350 VPR82Ͳ2 Ͳ PROSTAR
60Ͳ3848Ͳ04 7 PRESSURERELIEF SSͲRL4S8ͲSET Ͳ Ͳ SWAGELOK
40Ͳ807002 1 DCPOWERSUPPLY 2868596 Ͳ Ͳ PhoenixContact
40Ͳ807002 2 2PSELECTORSWITCH 800GͲSM2 Ͳ Ͳ ALLENͲBRADLEY
40Ͳ807002 3 SEALEDCONTACTBLOCK 800GͲXLSA Ͳ Ͳ ALLENͲBRADLEY
40Ͳ807002 4 FUSEBLOCK 24204ͲG Ͳ Ͳ ALLENͲBRADLEY
40Ͳ807002 5 TERMINALBLOCK 1492ͲJ4 Ͳ Ͳ ALLENͲBRADLEY
40Ͳ807002 6 GROUNDTERMALBLOCK 1492ͲJG4 Ͳ Ͳ ALLENͲBRADLEY
40Ͳ807002 7 JUMPER 1492ͲCJJ6Ͳ10 Ͳ Ͳ ALLENͲBRADLEY
40Ͳ807002 8 ENDBARRIER 1492ͲEBJ3 Ͳ Ͳ ALLENͲBRADLEY
40Ͳ807002 9 ENDANCHOR 1492ͲEAJ35 Ͳ Ͳ ALLENͲBRADLEY
40Ͳ807002 10 MARKER 1492ͲM6X12 Ͳ Ͳ ALLENͲBRADLEY
40Ͳ807002 11 PRESSURESWITCH 132PͲ4Ͳ2ͲCCͲ6ͲNͲR Ͳ Ͳ NEOͲDYN
40Ͳ807002 12 RECEPTACLE PRE316RB Ͳ Ͳ APPLETON
40Ͳ807002 13 ENCLOSURE JBDFC161612D5 Ͳ Ͳ APPLETON
40Ͳ807002 14 IECRCBO20A 2173225 Ͳ Ͳ ETI
40Ͳ807002 15 GROUNDBAR PK23GTA Ͳ Ͳ SQUARED
40Ͳ807002 16 DRAIN/BREATHER TBD Ͳ Ͳ GEXPRO
40Ͳ807002 17 CAUTIONLABEL CL Ͳ Ͳ THERMON
40Ͳ807002 18 TͲSTATw/POWERCONNECTIONKIT ZTͲCͲ100ͲXP Ͳ Ͳ THERMON
40Ͳ807002 19 BULKHEADENTRYKIT FAKͲ1 Ͳ Ͳ THERMON
40Ͳ807002 20 BULKHEADENTRYTERMINATOR ZPͲFAK4 Ͳ Ͳ THERMON
40Ͳ807002 21 TͲSTATINSTALLKIT FAKͲ4T Ͳ Ͳ THERMON
40Ͳ807002 22 ENDSEALTAPE FAKͲ7 Ͳ Ͳ THERMON
40Ͳ807002 23 ENDKIT PETKͲ2 Ͳ Ͳ THERMON
40Ͳ807002 24 PIPEMOUNTINGTͲSTAT TMͲ7ͲSR Ͳ Ͳ THERMON
40Ͳ807002 25 HEATTRACEWIRE HTSX6Ͳ20J Ͳ Ͳ THERMON
40Ͳ807002 26 TUBETRACE SEͲSF1Ͳ63Ͳ7ͲATPͲ035 Ͳ Ͳ THERMON
40Ͳ807002 27 TUBETRACE SEͲSF1Ͳ63Ͳ7ͲATPͲ035 Ͳ Ͳ THERMON
40Ͳ807002 F1&F2 FUSE10A 16031ͲG Ͳ Ͳ FERRAZ
40Ͳ807002 F3&F4 FUSE4A 16019ͲG Ͳ Ͳ FERRAZ
40Ͳ807002 F5 FUSE10A 16031ͲG Ͳ Ͳ FERRAZ
40Ͳ807002 F6 FUSEϮ 16031ͲG Ͳ Ͳ FERRAZ
40Ͳ807002 F7 FUSE10A 16031ͲG Ͳ Ͳ FERRAZ
40Ͳ807002 F9 FUSEϲ 16031ͲG Ͳ Ͳ FERRAZ
40Ͳ807002 F10 FUSEϭ0 16037ͲG Ͳ Ͳ FERRAZ
40Ͳ807003 1 EthernetSwitch 509FXͲSC Ͳ Ͳ NͲTron
40Ͳ807003 2 TERMINALBLOCK 1492ͲJ4 Ͳ Ͳ ALLENͲBRADLEY
40Ͳ807003 3 GROUNDTERMINALBLOCK 1492ͲJG4 Ͳ Ͳ ALLENͲBRADLEY
40Ͳ807003 4 ENDBARRIER 1492ͲEBJ3 Ͳ Ͳ ALLENͲBRADLEY
40Ͳ807003 5 ENDACHOR 1492ͲEAJ35 Ͳ Ͳ ALLENͲBRADLEY
40Ͳ807003 6 MARKER 1492ͲM6X12 Ͳ Ͳ ALLENͲBRADLEY
SECTION 7.0
PROJECT DRAWINGS
Mechanical:
60-3848-01 - Mechanical Drawing List
60-3848-02 - Equipment General Arrangement
60-3848-03 - Equipment Connections
60-3848-04 - Isometric Views - Tag Numbers
60-3848-05 - Analyzer Skid Structural Frame Plan and Details
60-3848-06 - Shelter Structural Frame Plan and Details
60-3848-07 - Roof Plate Plan and Details
60-3848-08 - Isometric Overview
Electrical:
40-807000 - Drawing List
40-807001 - Enclosure and Panel Detail
40-807002 - Junction Box Power Section JB307 Panel Layout and Wiring
40-807003 - Junction Box Power Section JB308 Panel Layout and Wiring
40-807004 - Switching Box Panel Layout and Schematic
CUSTOMER: Instrument TAGS
P.O. Box 1395, Matthews, N.C. 28106
FAX: PHONE:
AUTOMATED SOLUTIONS 704 - 845-5599 704 - 844-1100
GE WOBBE METER SKID
DRAWINGS LIST
40-807001-1
Item Qty Description Manufacturer Part Number
1 1 48X24 SS Enclosure Hoffman CUSTOM
2 1 36X24 SS Enclosure Hoffman CUSTOM
3 2 21X21 SS Back Panel Hoffman CUSTOM
4 1 33X21 SS Back Panel Hoffman CUSTOM
5 3 Breather/Drain Appleton DBE20S
CUSTOMER: INSTRUMENT TAGS

FAX: PHONE:
GE WOBBE METER SKID

ENCLOSURE AND PANEL DETAIL
40-807001-2
1 2 24VDC Power Supply (ATEX) Phoenix 2866653
2 7 2P Selector Switch w/ 1 N.O. Allen-Bradley 800G-SM2
3 7 Sealed Contact Block 1NO-1NC Allen-Bradley 800G-XLSA
4 11 Fuse Block ( IEC 10X38) Allen-Bradley 24204-G
5 27 Terminal Block Allen-Bradley 1492-J4
6 5 Ground Terminal Block Allen-Bradley 1492-JG4
7 2 Jumper Allen-Bradley 1492-CJJ6-10
8 3 End Barrier Allen-Bradley 1492-EBJ3
9 6 End Anchor Allen-Bradley 1492-EAJ35
10 2 Marker Allen-Bradley 1492-M6X12
11 2 ATEX Pressure Switch Neo-Dyn 132P-4-2-CC-6-N-R
12 1 Receptacle (230VAC ATEX) Appleton PRE316RB
13 1 Enclosure 150x150x104 (ATEX Ex d) Crouse-Hinds NOR 000 111 150 003
14 1 Ground Fault Equipment Protector 25A Square D 60950
15 1 Ground Bar Square D PK23GTA
16 3 T-Stat w/ Power Connection Kit Thermon ZT-C-100-XP
17 4 Bulkhead Entry Kit Thermon FAK-1
18 2 Bulkhead Entry Terminator Thermon ZP-FAK4
19 2 End Seal Tape Thermon FAK-7
20 4 End Kit Thermon PETK-2
21 A/R Heat Trace Wire Thermon HTSX6-20J
22 A/R Tube Trace Thermon SE-SF1-63-7-ATP-03
Fuse # Size Manufacturer Part Number

F1 & F2 10A Ferraz 16031-G
F3 & F4 4A Ferraz 16019-G
F5 10A Ferraz 16031-G

FAX: PHONE:
JUNCTION BOX POWER SECTION (JB307)

PANEL LAYOUT AND WIRING
40-807001-3
1 2 Ethernet Switch N-TRON 509FX-SC
2 24 Terminal Block Allen-Bradley 1492-J4
3 2 Ground Terminal Block Allen-Bradley 1492-JG4
4 2 End Barrier Allen-Bradley 1492-EBJ3
5 3 End Anchor Allen-Bradley 1492-EAJ35
6 1 Marker Allen-Bradley 1492-M6X12
ES1 ES2
Switch Channel Description

1 WMA
2 ..
3 ..
4 ..
ES1
5 ..
6 ..
7 ..
8 Customer's Network
1 WMB
2 ..
3 ..
4 ..
ES2
5 ..
6 ..
7 ..
8 Customer's Network

FAX: PHONE:
JUNCTION BOX CONTROL SECTION (JB308)
PANEL LAYOUT AND WIRING
40-807001-4
1 2 Indicator Gauge, Pressure Ashcroft 25-1009SW-02L-100PSI/700KPA
2 1 Indicator Gauge, Temp Ashcroft 50EI60R 040 XCS 0/200F & -20/90C
3 4 B-Head Connector, 1/4", 316SS Swagelok SS-400-61
4 32 Insulation, Foil Backed, 1" Owens/Corning 1"x2'x4' Sheet
5 4 Ball Valve, 2way, 316SS, 1/4"T Swagelok SS-43GS4
6 1 Ball Valve, 3way, 316SS, 1/4"T Swagelok SS-43XGS4
7 2 Tube Tee, 1/4"Tx1/4"FNPT, 316SS Swagelok SS-400-3-4TTF
8 1 Tube Union Tee, 1/4"T, 316SS Swagelok SS-400-3
9 10 316SS Seamless Tubing, 1/4" x.035 Swagelok SS-T4-S-035-20
10 1 Heater, 300W, ATEX O'brien TE3230EXGJS1H
11 2 Ground Lug Burndy KA4C
12 4 Bulkhead Entry Terminator Thermon ZP/FAK-4
13 2 T-Stat Install Kit Thermon FAK-4T
14 1 End Seal Tape Thermon FAK-7

FAX: PHONE:
SWITCHING BOX
PANEL LAYOUT AND SCHEMATIC
40-807001-5
SECTION 8.0
MSDS FOR GAS BOTTLES AND TOUCH-UP PAINT
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AMERCOAT® 385
August 2012
Revision of July 2012
DESCRIPTION Multi-Purpose Polyamide Epoxy Coating
PRINCIPAL CHARACTERISTICS – Multi-purpose high build epoxy

– High solids high build epoxy intermediate coat
– Compatibility with a wide range of substrates and surface preparations
– Amercoat 385PA contains zinc phosphate for enhanced corrosion inhibitive
performance
COLOR AND GLOSS White, Black, Oxide Red, Buff, Pearl Gray
Flat
Amercoat 385PA Red (MIO containing formula), Amercoat 385PA Buff (no MIO)
* Epoxy coatings will characteristically chalk and fade upon exposure to sunlight. Light colors are prone to
ambering to some extent.
BASIC DATA
Volume solids 68% ± 3%
VOC 2.6 lbs/gal (312 g/L)
Recommended
Dry film thickness 4 – 8 mils per coat (100 – 200 microns)
Theoretical Spread Rate @ 1 mils 1090 ft2/gal
@ 5 mils 218 ft2/gal
Components 2
Shelf Life 3 years from date of manufacture
SURFACE PREPARATION Coating performance is, in general, proportional to the degree of surface preparation.
Abrasive blasting is usually the most effective and economical method.When this is
impossible or impractical, Amercoat 385 can be applied over mechanically cleaned
surfaces. All surfaces must be clean, dry and free of all contaminants, including salt
deposits. Contact PPG for maximum allowable salt containment levels.
Mild Steel – Remove all loose rust, dirt, grease or other contaminants by one of the following
depending on the degree of cleanliness required: SSPC SP-2, 3, 6, 7 or 10 (ISO
8501-1 St-2, St-3, Sa 1, Sa 2.5). These minimum surface preparation standards
apply to steel that has been previously abrasive blasted. The choice of surface
preparation will depend on the system selected and end-use service conditions.
For more severe service and immersion, clean to SSPC SP-10 (ISO8501-1 Sa 2.5).
Blast to achieve an anchor profile of 1.0-5.0 mils (50-75microns) as indicted by a
Keane-Tator Surface profile Comparator or Testex Tape. For immersion and severe
duty applications, the recommended blast profile is 2.0-4.0 mils (50-100 microns).
Previously blasted steel may be ultra-high pressure water jetted to SSPC -SP WJ-2(L) /
NACE WJ-2(L). The wet surface can be dried by blowing with dry compressed air
giving special attention to horizontal surfaces and recesses.
Concrete – Prepare / clean surface in accordance with SSPC SP-13 guidelines. Abrade surface
per ASTM D-4259 to remove all efflorescence and laitance, to expose sub-surface
voids, and to provide a surface roughness equivalent of 60 grit sandpaper or coarser.
Test for moisture by conducting a plastic sheet test in accordance with ASTM D4263.
Fill voids as necessary with Amercoat 114A epoxy filler.
Galvanized Steel – Remove oil or soap film with detergent or emulsion cleaner. Lightly abrasive blast
with a fine abrasive in accordance with SSPC SP-16 guidelines to achieve a profile of
1.5 - 3.0 mils. When light abrasive blasting is not possible, galvanizing can be treated
with a suitable zinc phosphate conversion coating. Galvanizing that has at least 12
months of exterior weathering and has a rough surface with white rust present may
be over-coated after power washing and cleaning to remove white rust and other
contaminants. The surface must have a measurable profile. A test patch is recom-
mended to confirm adhesion. Not recommended over chromate sealed galvanizing
without blasting to thoroughly remove chromates. Adhesion problems may occur.
page 1/4
AMERCOAT 385
Non-Ferrous Metals and – Abrasive blast in accordance with SSPC SP-16 guidelines to achieve a uniform and
Stainless Steel dense 1.5-4.0 mil anchor profile. Size and hardness of abrasive should be adjusted
as necessary based on the hardness of the substrate. Aluminum may be treated
with a surface treatment compliant with Mil-DTL-5541 or equivalent (non-immersion
applications only).
Aged coatings – All surfaces must be clean, dry, tightly bonded and free of all loose paint, corrosion
products or chalky residue. Abrade surface, or clean with Prep 88. Amercoat 385 is
compatible over most types of properly applied and tightly adhering coatings, however,
a test patch is recommended to confirm compatibility.
Repair – Prepare damaged areas to original surface preparation specifications, feathering
edges of intact coating. Thoroughly remove dust or abrasive residue before touch-up.
ENVIRONMENTAL CONDITIONS
Ambient temperatures 40°F to 122°F (5°C to 50°C)
Surface temperature must be at least 5°F above the dew point temperature.
Material temperatures 50°F to 90°F (10°C to 32ºC)
Relative humidity 85% maximum
Surface temperature Must be at least 5°F above dew point temperature.
General air quality Area should be sheltered from airborne particulates and pollutants. Avoid combustion
gases or other sources of carbon dioxide that may promote amine blush. Ensure good
ventilation during application and curing. Provide shelter to prevent wind from affecting
spray patterns.
INSTRUCTIONS FOR USE
Mixing ratio by volume 1 parts base to 1 part hardener
Pre-mix pigmented components with a pneumatic air mixing at moderate speeds to
homogenize the container. Add hardener to base and agitate with a power mixer for 1-2
minutes until completely dispersed.
Pot life
50°F 70°F 90°F
5 hours 3 hours 1.5 hours
Induction time
Below 60°F 60-75°F Above 75°F
30 minutes 15 minutes Not required
Airless spray 45:1 pump or larger, 0.017-0.019 fluid tip

Can be applied with plural component equipment
Air spray Thin up to 20%, standard conventional equipment, 0.070” fluid orifice
Brush & roll Use a high quality natural bristle brush and / or solvent resistant, 3/8” nap roller. Ensure
brush / roller is well loaded to avoid air entrainment. Multiple coats may be necessary to
achieve adequate film build.
Thinner Amercoat 65 (xylene), Amercoat 101 (recommended for > 90°F)
Cleaning solvent Amercoat 12 Cleaner or Amercoat 65 thinner (xylene)
Primers Direct to substrate; Dimetcote- series primers, Amercoat 68HS, Amercoat 68MCZ
Topcoats Amercoat 450-Series Polyurethanes, Amershield, PSX 700, Amercoat 229T, PSX ONE,
Pitthane Polyurethanes
Safety precautions For paint and recommended thinners see safety sheet 1430, 1431 and relevant material
safety data sheets
This is a solvent borne paint and care should be taken to avoid inhalation of spray mist
or vapor as well as contact between the wet paint and exposed skin or eyes.
page 2/4
AMERCOAT 385
DRY/CURE TIMES Amercoat 385 @ 6 mils dft

40°F 50°F 60°F 70°F 90°F
Dry to touch 8 hours 4 hours 3 hours 2 hours 1 hours
Dry through 96 hours 24 hours 20 hours 16 hours 10 hours

Dry to recoat /
72 hours 42 hours 24 hours 12 hours 6 hours
topcoat
Max recoat, self, 30 days or 6 months (when cleaned with Prep 88
immersion according to the instructions)
Max recoat, self, No maximum (when cleaned with Prep 88 according
atmospheric to the instructions)
Max topcoat, 60 days 42 days 36 hours 30 days 14 days
urethanes, PSX
Cure to immersion 10 days 3 days 2.5 days 2 days 1 day
** Dry times are dependent on air and surface temperatures as well as film thickness, ventilation, and relative
humidity. Maximum recoating time is highly dependent upon actual surface temperatures – not simply air
temperatures. Surface temperatures should be monitored, especially with sun-exposed or otherwise heated
surfaces. Higher surface temperatures shorten the maximum recoat window.
Surface must be clean and dry. Any contamination must be identified and removed. A detergent wash with
Prep 88 or equivalent is recommended prior to application of topcoats after 30 days of exposure. However,
particular attention must be paid to surfaces exposed to sunlight where chalking may be present. In those
situations, a further degree of cleaning may be required. PPG Technical Service can advise on suitable
cleaning methods. If maximum recoat/topcoat time is exceeded, then roughen surface
PRODUCT QUALIFICATIONS – Mil-PRF-23236(C) Type V, Class 7, Grade C

– Military Sealift Command – Underwater hulls, topside and salt water ballast tank
service
– Compliant with USDA Incidental Food Contact Requirements
– NFPA Class A for Flame Spread and Smoke Development
– AWWA C210-98
– NORSOK M501 Rev. 5, System 7 Subsea surfaces
– MPI Category #108
AVAILABILITY
Packaging Available in 2-gallon and 10-gallon kits
2-gallon kits have 1 full gallon of base and 1 full gallon of hardener
10-gallon kits have 5-gallons of base and 5-gallons of hardener
Inventory Global availability
Product codes AT 385-1 Buff base
AT 385-3 White base
AT 385-9 Black base
AT 385-23 Pearl Gray base
AT 385-72 Oxide Red base
AT385A-1 Amercoat 385PA Buff (contains zinc phosphate)
AT385A-7 Amercoat 385PA Red (contains micaceous iron oxide)
AT385-B hardener component (hardener for 385 and 385PA)
Worldwide statement While it is always the aim of PPG Protective & Marine Coatings to supply the same product
on a worldwide basis, slight modification of the product is sometimes necessary to comply
with local or national rules/circumstances. Under these circumstances an alternative product
data sheet is used.
page 3/4
AMERCOAT 385
WARRANTY STATEMENT
PPG warrants (i) its title to the products, (ii) that the quality of the product(s) conform to PPG’s specifications for such products
in effect at the time of manufacture and (iii) that the products shall be delivered free of the rightful claim of any third person for
infringement of any U.S. patent covering the products. THESE ARE THE ONLY WARRANTIES PPG MAKES AND ALL
OTHER EXPRESS OR IMPLIED WARRANTIES, UNDER STATUTE OR ARISING OTHERWISE IN LAW, FROM A COURSE
OF DEALING OR USAGE OF TRADE, INCLUDING WITHOUT LIMITATION, ANY OTHER WARRANTY OF FITNESS FOR A
PARTICULAR PURPOSE OR USE, ARE DISCLAIMED BY PPG.
The information in this data sheet is based upon laboratory tests PPG believes to be accurate and is intended for guidance
only. PPG may modify the information contained herein at any time as a result of practical experience and continuous product
development. All recommendations or suggestions relating to the use of PPG products, whether in technical documentation, or
in response to a specific inquiry, or otherwise, are based on data, which to the best of PPG’s knowledge, are reliable. The
products and information are designed for users having the requisite knowledge and industrial skills and it is the end-user’s
responsibility to determine the suitability of the product for its intended use.
PPG has no control over either the quality or condition of the substrate, or the many factors affecting the use and application of
the product. Therefore, PPG does not accept any liability arising from loss, injury or damage resulting from such use or the
contents of this data sheet (unless there are written agreements stating otherwise).
This data sheet supersedes all previous versions and it is the user’s responsibility to ensure that this data sheet is current prior
to using the product. The English text of this document shall prevail over any translation thereof.
LIMITATION OF LIABILITY
The information in this data sheet is based upon laboratory tests we believe to be accurate and is intended for guidance only. All
recommendations or suggestions relating to the use of the products made by PPG Protective & Marine Coatings, whether in
technical documentation, or in response to a specific enquiry, or otherwise, are based on data which to the best of our knowledge
are reliable. The products and information are designed for users having the requisite knowledge and industrial skills and it is the
end-user’s responsibility to determine the suitability of the product for its intended use.
PPG Protective & Marine Coatings has no control over either the quality or condition of the substrate, or the many factors affecting
the use and application of the product. PPG Protective & Marine Coatings does therefore not accept any liability arising from loss,
injury or damage resulting from such use or the contents of this data sheet (unless there are written stating otherwise).
The data contained herein are liable to modification as a result of practical experience and continuous product development.
This data sheet replaces and annuls all previous issues and it is therefore the user’s responsibility to ensure that this sheet is current
prior to using the product. The current data sheets are maintained at www.ppgpmc.com
The English text of this document shall prevail over any translation thereof.
page 4/4

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Amercoat
Amercoat 385ASA Cure ®
Anti-slip epoxy
Product Data/ Physical Data

Finish Flat
Application Instructions Color Standard Amercoat 385 colors
Components Use with Amercoat 385 resin
• Tough durable coating with anti-slip grit
Curing mechanism Solvent release and chemical
• Withstands abrasion and heavy traffic reaction between components
• Easy application Volume solids
• VOC compliant (calculated - mixed with 66% ± 3%
Amercoat 385 Resin)
Dry film thickness per coat 10 to 30 mils
Typical Uses (250 to 750 microns)
Amercoat 385ASA Cure mixed with Amercoat 385 Resin, is a Coats 1 or 2
tough anti-slip epoxy coating used to provide corrosion
Theoretical coverage ft2/gal m2/L
protection and long lasting anti-slip surface over steel. Used on 20 mil (500 microns) 53.0 1.30
ships, barges, workboats and offshore platforms.
VOC lb/gal g/L
(calculated)
mixed 2.5 300
Use with Amercoat 385 Resin. mixed/thinned 2.8 340
Temperature Wet Dry
°F °C °F °C
continuous 140 60 200 193
intermittent 175 79 250 121
Flash point (SETA) °F °C
cure 118 148
resin 128 153
Amercoat 65 78 25
Application Data
Applied over substrates Prepared steel
Method Spray or roller
Mixing ratio (by volume) 1 part Amercoat 385 resin to 1
part Amercoat 385 ASA Cure
Pot life (hours)
°F/°C
90/32 70/21 50/10
385ASA cure with 385 resin 11/2 3 5
Environmental conditions
Temperature °F °C
air and surface 40 to 120 4 to 49
Surface temperatures must be at least 5°F (3°C) above dew
point to prevent condensation.
Drying time (ASTM D1640) @ 20 mils, DFT (hours)
°F/°C
90/32 70/21 50/10 32/0
touch 61 22 63 666
through 10 16 24 168
Recoat or topcoat time
minimum (hrs) 16 18 10 172
maximum (days) 03 07 14 025
time of service (hrs) 24 48 72 240
Thinner Amercoat 65
Equipment cleaner Amercoat 12
Page 1 of 2
Surface Preparation Shipping Data
Coating performance is proportional to the degree of surface Packaging units 2 gal 5 gal
preparation. Refer to specifications for the specific primer Amercoat 385 ASA Cure 1 gal in 1-gal can 5 gal in 5-gal can
being used. Prior to coating, surface must be clean, dry, Amercoat 385 resin 1 gal in 1-gal can 5 gal in 5-gal can
undamaged and free of all contaminants including salt Shipping weight (approx.) lb kg
deposits. Round off all rough welds and remove all weld spatter.
2-gal unit
Steel – Remove all loose rust, dirt, grease or other contami- Amercoat 385 Cure 14.4 26.5
nants by one of the following depending on the degree of Amercoat 385 resin 13.6 26.2
cleanliness required: SSPC-SP2, 3, 6 or 7. Water blasting is also
acceptable. For more severe service clean to SSPC-SP10. 5-gal unit
Amercoat 385 Cure 71.8 32.6
Blast to achieve a surface profile not to exceed 5 mils (75 Amercoat 385 resin 67.0 30.5
microns) as indicated by a Keane-Tator Surface Profile Shelf life when stored indoors at 40 to 100°F (4 to 38°C)
Comparator or Testex Tape. Increase coating thickness if profile
greater than 5 mils. cure, resin 1 year from shipment date
Numerical values are subject to normal manufacturing tolerances, color and
Repair – Prepare damaged areas to original surface testing variances. Allow for application losses and surface irregularities. See
preparation specifications, feathering edges of intact coating. application instructions for complete information and safety precautions.
Thoroughly remove dust or abrasive residue before touch up. The mixed product is photochemically reactive as defined by the South Coast Air
Quality Management District's Rule 102 or equivalent regulations.
Improper use and handling of this product can be hazardous to health and cause
Application Equipment fire or explosion. Safety precautions with application instructions must be strictly
followed during storage, handling, application and drying periods.
Spray – The following spray equipment is recommended, but
other equipment may be used: bottom feed 2-gal or larger This product is for industrial use only. Not for residential
pressure pot with follower plate and air control; fluid hose 1/2 use.
inch diameter or larger; Binks 18D mastic gun with 3/16 inch
fluid tip or larger and a 241 air cap.
Roller – Short nap.
Power mixer – Jiffy Mixer powered by an air or an explosion-
proof electric motor.
Application Procedure
Amercoat 385ASA Cure is mixed with Amercoat 385 Resin
before use. It is packaged in the proper portions in 2 or 5 gallon
units.
1. Flush equipment with thinner or Amercoat 12 before use.
2. Stir each component thoroughly, then combine resin and
cure and mix until uniform.
3. If thinning is necessary for workability add up to 1/2 pint
Amercoat 65 per gallon of mixed Amercoat 385ASA Cure
and 385 Resin. Use only PPG recommended thinner.
4. Do not mix more material than can be used within the pot
life. Pot life shortened at higher temperature.
5. Clean equipment with Amercoat 12.
One PPG Place, Pittsburgh, PA 15272 • Tel: (800) 441-9695

www.ppgpmc.com
385ASA PDS/AI Page 2 of 2 ©2008 PPG Industries • Printed in U.S.A. • R 7/08 supersedes R 3/01

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OPERATION AND MAINTENANCE MANUAL

GE Part No. 107T7326

Instrument TAGS, a div of Vector CAG Carotek, Inc.

Installation, Operations, Maintenance and Storage Instructions

WARNING: DO NOT OPEN WHEN ENERGIZED IN A KNOWN HAZARDOUS AREA

SAFETY SYMBOLS AND PICTOGRAMS:

INSERT SAFETY LOCK

WEAR EYE PROTECTION

WEAR SAFETY BOOTS

BURN HAZARD/HOT SURFACE

BODY CRUSH/TIP OVER

2. LOCK OFF ALL POWER prior to any inspection or maintenance.

5. NEVER walk or step on any of the equipment or assemblies.

6. DO NOT place hands on heated cables.

7. ALWAYS practice good housekeeping.

9. NEVER sit, stand, step or climb on or around the equipment.

1.0 LONG TERM STORAGE

3.0 GENERAL OPERATING INSTRUCTION FOR SKID SYSTEM

3.1 Initial Start-Up Procedure

3.2 Normal Start Up/Operation

3.3 Maintenance Monthly To-Do List

3.4 Normal Shutdown

3.5 Trouble Shooting Procedures

5.0 PLANED MAINTENANCE SECTION:

6.0 SPARE PARTS LIST

7.0 PROJECT DRAWINGS

8.0 MSDS FOR GAS BOTTLES AND TOUCH-UP PAINT

SupplierReference Codeon GEDevice KKSDevice

60Ͳ3848Ͳ04 1 WOBBEMETER 68P30330Ͳ1/68V30008Ͳ3 30ͲWMͲ1 MBPͲ13OQ310 HOBRE

CUSTOMER: INSTRUMENT TAGS

GE WOBBE METER SKID

Fuse # Size Manufacturer Part Number

CUSTOMER: Instrument TAGS

JUNCTION BOX POWER SECTION (JB307)

Switch Channel Description

CUSTOMER: Instrument TAGS

CUSTOMER: Instrument TAGS

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