ENT260 Solidworks Student Book

Prof. Tim Callinan

Mar 2020 Rev. F
 Lesson 1:
Basic Sketches

1
 4 3 2 1
SOLIDWORKS CLASSROOM EXERCISES
LESSON 1
D D
50

SKETCH 1 10

25

C C
20

20

80
SKETCH 2 10 30
B B
10

20 30

15 10

A LESSON 1 A
SIZE UNITS
MM
REV.
A

4 3 2 1 2
 4 3 2 1

SKETCH 3
60
D 30 D

35 25
40
5
20

150
C C

90

60
SKETCH 4

B B
3
R4 TYP 70

20

200 25

A LESSON 1 A
SIZE UNITS
MM
REV.
A

4 3 2 1 3
 4 3 2 1

SKETCH 5
30 10
D 10 D
10
20
12

60

10
20

C 20 C
40
80

30
25

SKETCH 6

B B
25
35
135.00° 135.00°

60

A 12.50 LESSON 1 A
SIZE UNITS
MM
REV.
A

4 3 2 1 4
 4 3 2 1

SKETCH 7
D 20
D
5

R1.50

16
30

25

C C
10
4

22
36
44

B B

A LESSON 1 A
SIZE UNITS
MM
REV.
A

4 3 2 1 5
 4 3 2 1
SOLIDWORKS HOMEWORK
LESSON 1
D SKETCH 1
D
25.40 19.05
MM

50.80

38.10
31.75
12.70
C 6.35
C
57.15
76.20

SKETCH 2 107.95
MM
25.40 25.40
50.80

B 25.40 B
101.60
63.50
38.10 50.80

76.20
139.70

A LESSON 1 A
SIZE UNITS
MM
REV.
A

4 3 2 1 6
 4 3 2 1

7
SKETCH 3
D MM 4 D

3.50

2.50
1.50
C 45.00°
1.50
C
2.50
5
10

SKETCH 4
MM

110
32 26 13
B R13 x 4 PL
18 B
17.00°
17.00°

17
11 29
7

A LESSON 1 A
SIZE UNITS
MM
REV.
A

4 3 2 1 7
 Lesson 2:
Modifying Sketches

8
 4 3 2 1
SOLIDWORKS CLASSROOM EXERCISES
LESSON 2
D 160
D
SKETCH 1 20

20

70

70
C C

100
SKETCH 2

B B

20

A 60
LESSON 2 A
SIZE UNITS
MM
REV.
A

4 3 2 1 9
 4 3 2 1
SKETCH 3
10
D 100 45.00° D
70

30.00°

20
C C
10

SKETCH 4

B R60 B
80

10

R4 x 2 PL
120

20 180

R20
A LESSON 2 A
SIZE UNITS
MM
REV.
A

4 3 2 1 10
 4 3 2 1
SKETCH 5
120 80
D 60 D

20
10

C C

B B

A LESSON 2 A
SIZE UNITS
MM
REV.
A

4 3 2 1 11
 4 3 2 1
SOLIDWORKS HOMEWORK
LESSON 2
D D
14
20
SKETCH 1
40

C 30.00° C

22

SKETCH 2
12 130

B B
30.00°
30.00°

R22.50

100

A LESSON 2 A
60
SIZE UNITS
MM
REV.
A

4 3 2 1 12
 4 3 2 1
SOLIDWORKS HOMEWORK EXERCISES
LESSON 2
D SKETCH 3
D
100
R10 R5

30

C 75 C
15 R5

150

45.00°

B B

A LESSON 2 A
SIZE UNITS
MM
REV.
A

4 3 2 1 13
 Lesson 3:
Basic 3D Shapes

14
 4 3 2 1
SOLIDWORKS CLASSROOM EXERCISES
LESSON 3
D PART 1
D
UNITS: INCHES
MATL: 1060

C .75 C

1.88 .62
1.00

R.50 4.60

B .75 B

3.13
2.00 2.25

3.50
5.00
.62
6.00
7.50
A LESSON 3 A
PART 1
SIZE UNITS
INCHES
REV.
A

4 3 2 1 15
 4 3 2 1

PART 2
UNITS: INCHES
D MATL: 1060 D

6.00
C .75
C

3.00

2.76
.50
R.38

B .50
B
1.25

.50
R.38
8.75

A LESSON 3 A
PART 2
SIZE UNITS
INCHES
REV.
A

4 3 2 1 16
 4 3 2 1

PART 3
UNITS: INCHES
D MATL: 1060 D

.88
1.25

C 1.00
1.00
C
60.00°

6.00

2.00
45.00°

.25

3.25 .38
B 2.75 B

3.62

1.50

A LESSON 3 A
PART 3
SIZE UNITS
INCHES
REV.
A

4 3 2 1 17
 4 3 2 1
PART 4
UNITS: INCHES
D MATL: 1060 D

1.00
1.00
.75

C C
.75 2.50 3.00

.75 R.63 x 2PL .63 x 2PL

1.75
.25 1.50
1.75 .50
2.50
B 4.00 B
1.75

.75 3.75
2.50
5.00

A LESSON 3 A
PART 4
SIZE UNITS
INCHES
REV.
A

4 3 2 1 18
 4 3 2 1
PART 5
UNITS: INCHES
D MATL: 1060 D

C 8.00 40.00 C

8.00

B R12.00
49.00
B
R20.00

10.00 9.00 52.00

75.00

A LESSON 3 A
PART 5
SIZE UNITS
INCHES
REV.
A

4 3 2 1 19
 4 3 2 1
PART 6
UNITS: INCHES
D MATL: 1060 D

25.00 12.00

C 65.00 10.00 x 4 PL C

15.00 15.00

50.00 35.00

40.00
30.00

B 50.00 30.00 B
118.00
R25.00 18.00
56.00
2.00

15.00
20.00 10.00
140.00 85.00

A LESSON 3 A
PART 6
SIZE UNITS
INCHES
REV.
A

4 3 2 1 20
 4 3 2 1
SOLIDWORKS HOMEWORK
LESSON 3
D HW. PART 1
D
UNITS: INCHES
MATL: 1060

2.00
.25
.25 .25 .25
C C

1.25
.25

.20
.25
.75 .55
.20
1.00
B B
.50
.20

.50
.75

A LESSON 3 A
HW. PART 1
SIZE UNITS
INCHES
REV.
A

4 3 2 1 21
 4 3 2 1

HW. PART 2
UNITS: INCHES
D MATL: 1060
D

2.00
1.00
R.25
C .75
C

1.25 .75

.25 x 4 PL
.88
2.50
B .25
B

.25

A LESSON 3 A
HW. PART 2
SIZE UNITS
INCHES
REV.
A

4 3 2 1 22
 4 3 2 1

HW. PART 3
UNITS: INCHES
D MATL: 1060
D

1.00

C C
2.00 R.50

.50 .50

1.50

B B
3.50 .50

R.25
.50

R.25
R.25

A .50
LESSON 3 A
HW. PART 3
SIZE UNITS
INCHES
REV.
A

4 3 2 1 23
 4 3 2 1

HW. PART 4
UNITS: INCHES
D MATL: 1060
D

C 1.50 C
R.63
72.00°
R.55
R.88
.75

B B

.55
.50
R.075 72.00° .25

.50

A LESSON 3 A
HW. PART 4
SIZE UNITS
INCHES
REV.
A

4 3 2 1 24
 Lesson 4:
More 3D Parts

25
 4 3 2 1
SOLIDWORKS CLASSROOM EXERCISES
LESSON 4
D PART 1 D
UNITS: INCHES
MATL: 1060

4.325
2.00

C R2.00 C
.472 x 3 PL

2.00 R.60

1.42 x 3PL
.63

1.75

B R4.50 B

.785 .3940

A LESSON 4 A
PART 1
SIZE UNITS
INCHES
REV.
A

4 3 2 1 26
 4 3 2 1
PART 2
UNITS: INCHES
D MATL: 1060 D

4.50

R.75 1.75 R1.63

.63

A A

C C
1.00

2.50
3.25 3.25
.88
2.50
R.50
1.75 .38

SECTION A-A
B 1.50
B

.63 R.75 1.00 .50

4.50 .75

A LESSON 4 A
PART 2
SIZE UNITS
INCHES
REV.
A

4 3 2 1 27
 4 3 2 1
PART 3
UNITS: INCHES
D MATL: 1060 D

.25 .25 .50 x 2PL

R.033
x 4PL

1.25 1.25 3.00

C C
.707 1.50

1.75
VIEW C-C
1.00
C

2x
.06 X 45.00°

B 4.00 B
3.00
2.00
45.00°

1.50 1.00

3.50

A LESSON 4 A
PART 3
SIZE UNITS
INCHES
REV.
A

4 3 2 1 28
 4 3 2 1
PART 4
UNITS: INCHES
D MATL: 1060 D

1.75
1.00
1.00 R.13 x 4 PL

.31 .50 2.50

C C
.75 .75
1.50 .63 .63

2.75 1.25

1.50 3.00

60.00°
B .75 B
4.00 .375
1.25
4.75

A LESSON 4 A
PART 4
SIZE UNITS
INCHES
REV.
A

4 3 2 1 29
 4 3 2 1
PART 5
UNITS: INCHES
D MATL: 1060 D

C C
.50 1.00

R.10

1.00 .75
1.00

B R.20 B
45.00°
1.50

.75
1.50 .75
.50
A LESSON 4 A
PART 5
SIZE UNITS
INCHES
REV.
A

4 3 2 1 30
 4 3 2 1
PART 6
UNITS: INCHES
D MATL: 1060 D
1.50

E E

C 0.03" x 45deg
x 4PL
C

1.50 1.00
.75

.25

.25

B .75 B
.38

SECTION E-E
SCALE 1.5 : 1

.05 X 45.00°
x 2 PL
1.00
A LESSON 4 A
PART 6
SIZE UNITS
INCHES
REV.
A

4 3 2 1 31
 4 3 2 1
PART 7
UNITS: INCHES
D MATL: 1060 D

.75 1.00

.50 .50 1.50

C C

1.50

.05 R.25 x 4PL .55

.25 x 4PL

B B
.75 .80

R.13 TYP
.05
R.13 TYP

A LESSON 4 A
PART 7
SIZE UNITS
INCHES
REV.
A

4 3 2 1 32
 4 3 2 1
PART 8
UNITS: INCHES
D MATL: 1060 D

1.25

.50

C C
.35 .60

.13 .50
R.13

1.00 .05 X 45.00°

.40
B 15.00° B
.08

.30 .70
.50
.30

.50 .20
.20 .35

A LESSON 4 A
PART 8
SIZE UNITS
INCHES
REV.
A

4 3 2 1 33
 Lesson 5:
Advanced 3D Shapes

34
 4 3 2 1
SOLIDWORKS CLASSROOM EXERCISES
LESSON 5
D PART 1
D
UNITS: INCHES 2.25
MATL: 1060

1.50

A A

C C
8 Holes Equally Spaced

.27
45.00°

.20
.95
.575
B B
3.00
R.50
1.93 2.05

1.00

A 1.40 .05 X 45.00°

LESSON 5 A
SECTION A-A PART 1
SIZE UNITS
INCHES
REV.
A

4 3 2 1 35
 4 3 2 1

PART 2
UNITS: INCHES
D MATL: 1060 D

3.25 .25 x 8PL

2.75

D D

C C
1.75

1.00

3.25
1.75 .25
2.50

B 1.25 B
1.00

3.00

.15

R.60 .15 R.75

A SECTION D-D LESSON 5 A

SCALE 1 : 1.5 PART 2
SIZE UNITS
INCHES
REV.
A

4 3 2 1 36
 4 3 2 1
PART 3
UNITS: INCHES
D MATL: 1060 D
2.75 R1.13

.25 x 6PL

F F

C C

1.10
1.50
R.33
.20

1.00
R.13 .60
2.80

B .05 X 45.00° B
.50

60.00°
1.10

1.50

SECTION F-F
SCALE 1 : 1.5

A LESSON 5 A
PART 3
SIZE UNITS
INCHES
REV.
A

4 3 2 1 37
 4 3 2 1

PART 4
UNITS: INCHES
D MATL: 1060 D

4.00

C C

3.00

H H

R.75

B 4.00 B
.10

1.00

1.00 75.00° R.13 TYP

R.13

5.00°
1.50
A SECTION H-H
SCALE 1 : 1.3 LESSON 5 A
PART 4
SIZE UNITS
INCHES
REV.
A

4 3 2 1 38
 4 3 2 1

PART 5
UNITS: INCHES
D MATL: 1060 D
.80

36.00°

R.25
R.30

.70
C .88
C
.05
.10 .05

.10

B .70
B
1.65
15.00° 1.25
.10

R.15

.20

.15

A .35
LESSON 5 A
.88 PART 5
SIZE UNITS
INCHES
REV.
A

4 3 2 1 39
 4 3 2 1
PART 6
UNITS: INCHES VIEW K-K
SCALE 1 : 1.25
MATL: 1060
D 1.00 1.00
.75 D
.83 .09 THRU
.18 x 4 PL
.18
L L

.35
1.65

1.00

C .21 .13 C
1.84 BOTH SIDES 2.00
1.63 K R.06
1.17
1.00
.18
1.00
K
.89
.61 .25
.50
.75 .50
.21
0

B B
2.04
1.62
1.31

.79

.21
0

0
.25
.41
.58
.84
1.00
1.16
1.43
1.59
1.75
2.00
.33

.84

1.84
1.00
.50
.50

A 1.25 .13 LESSON 5 A

2.25 PART 6
SIZE UNITS
INCHES
REV.
A

4 3 2 1 40
 4 3 2 1

PART 7
UNITS: INCHES
D MATL: 1060 D

4.25
1.25
.50

1.75
3.00 2.00
C C
.50
.87

2.50

1.50
2.75

1.00

2.48
B 3.08
B
.20

.50 .60
1.50

A LESSON 5 A
PART 7
SIZE UNITS
INCHES
REV.
A

4 3 2 1 41
 Lesson 6:
Solidworks Drawings

42
 4 3 2 1
SOLIDWORKS CLASSROOM EXERCISES
LESSON 6 - ENGINEERING DRAWINGS
D D
PART 1
UNITS: INCHES
MATL: 1060
4.00
2.00
14.00

7.00

11.00

C C
1.00

6.50

.60 9.00
4.00 .60

A
1.00

2.25
B 1.25
B
4.00

A
SECTION A-A
8.00 6.00 1.00

A LESSON 6 A
PART 1
SIZE UNITS
INCHES
REV.
A

4 3 2 1 43
 4 3 2 1

PART 2
UNITS: INCHES
D MATL: 1060 D

8.00

6.75 6.08
R2.00

C G G C

.50
1.25
THRU
.19
7.00
6.08 R.31
B B
2.00
3.25
.75
H

15.00° R.31

1.75
2.42
A 6.75 LESSON 6 A
PART 2
SIZE UNITS
INCHES
REV.
A

4 3 2 1 44
 4 3 2 1
PART 3 3.00
UNITS: INCHES
D MATL: 1060
R1.38
D
1.50

.75

1.00 R.75

C 1.50
C
5.50

4.25
4.00 R.25
3.50
1.00
2.50

1.75
3.50

0
B 1.00 B
7.00

3.50
2.00
1.00

J J
45.00°

A LESSON 6 A
PART 3
5.00 .75 THRU
SIZE UNITS
INCHES
REV.
A

4 3 2 1 45
 4 3 2 1
PART 4
UNITS: INCHES
MATL: 1060
D D
2.38
.75

R.25 .30

R.25

.50 .63
2.00

C 1.25 C
R.38
2.00 .25

.75 R.50 .25

.75

B B
2.50 .25
.50
1.00

2.38 .50

A LESSON 6 A
PART 4
SIZE UNITS
INCHES
REV.
A

4 3 2 1 46
 Lesson 7:
Advanced Drawings

47
 4 3 2 1
SOLIDWORKS CLASSROOM EXERCISES
LESSON 7 - ADVANCED DRAWINGS
D PART 1 D
UNITS: INCHES
MATL: 1060
3.19

.69

R.25 x 2 PL 1.13

C .75 2.25 C
1.75
1.13
2.25 1.13
1.14

.25
R.56
R.25
R.56
5.00

R.44

B 2.38
.50 B
1.13

.94 .25
R.25 TYP
1.13
1.95
1.13
1.75

1.75
.50 1.13

A LESSON 7 A
1.13 PART 1
3.19 SIZE UNITS
INCHES
REV.
A

4 3 2 1 48
 4 3 2 1

D SECTION A-A
SCALE 1 : 2
D

3.19

1.06

C A 1.75 A
2.00 .32 THRU C

2.63 .50

3.88

.50 THRU
B .88 .13 B
.44
1.13 .44 THRU
.63 .13
2.25

A LESSON 7 A
PART 1
SIZE UNITS
INCHES
REV.
A

4 3 2 1 49
 4 3 2 1
PART 2
UNITS: INCHES
D MATL: 1060 D
2.75
.25
.63
x 3PL

.31

.06

C .06
.50
C
.50 .06

2.00
1.50 1.25
.38 .50
.38

B B
.13
2.75

.75

1.00

1.00
R.75

A R.81 LESSON 7 A
PART 2
SIZE UNITS
INCHES
REV.
A

4 3 2 1 50
 4 3 2 1
PART 3
UNITS: INCHES
D MATL: 1060 D

1.66

R1.00 10.00°
3.75
.38
R2.00 .38

1.00

C 1.00
1.13
C
4.00 1.00

1.13
x 2 PL .38

.25 .50
R2.00 .38
B B

2.88

.50

A LESSON 7 A
PART 3
SIZE UNITS
INCHES
REV.
A

4 3 2 1 51
 4 3 2 1
PART 4
.25
UNITS: INCHES
D MATL: 1060 D
.35

60.00°

1.80

1.13

R1.25 .50
C R.66 C
.75 1.25
2.00 1.00

M N
.25
L
3.25 2.65
2.40

B 1.15
N
1.50 B
.75 .75
L
1.75 .13
60.00° 2.00
2.37
3.55 .70
.58 .75
5.07

5.50
A LESSON 7 A
PART 4
SIZE UNITS
INCHES
REV.
A

4 3 2 1 52
 Lesson 8:
Castor Assembly Project

53
54
55
Lesson 9 & 10:
Gearbox Project

56
 L

K K

.25 1.41

TITLE DATE
09/04/08
ENT260 GEARBOX SIZE
Anne Arundel Community College PROJECT LETTER
Dept. of Engineering DRAWN BY CLASS UNITS
www.aacc.edu/engineering

57
T.CALLINAN ENT260 INCH
 ITEM NO. PART NUMBER QTY.

1 Gearbox Main Body 1

2 Boston gear g1036 1
3 Boston Worm p.n.-gluh 1
10 14 5 15 1 3
4 3-8 ID Bushing MMC 6338K312 2
5 1-4 shaft 1
6 1-2 gear shaft 1
7 Bottom Cover 1
12 8 8 98408A120 E CLAMP 1
9 90273A108 4-40 SCREWS 4
10 6121K94 KNOB 1
11 6435K13 SHAFT COLLAR 1
12 6383K213 BEARING 2
13 6435K12 SHAFT COLLAR 1
14 3/32 PIN 1 LENGTH 1
15 DPM 0.0938x0.375 1
16 DPM 0.125x0.625 1

2
13 12

11
4

SECTION K-K
SCALE 1 : 1
16
7

SECTION L-L 6
SCALE 0.75 : 1

58
 .25

.09 THRU

.11

.02

59
 2.61
MAIN GEARBOX BODY 1.56
C
.50 SECTION C-C

2.30 1.90
2.65

2.30
.69 R.13
1.15
x 2 PL
C R.13 R.13
.25

.37

.50
THRU 2.49
3.63
R.13 2.65
3.00

1.90
1.14 .13

1.15
2.21
.50 .39
x 2 PL 2.75
R.13 2.38 .31 x 4 PL
2.07

1.50 1.00 1.19 2.75

3.50
D D

1.88 4X .09 .35

R.28 4-40 UNC .22
3.50

60
 .05 .02 R.01
R.13
2.07 .13

DETAIL J
SCALE 4 : 1 .03
1.49 1.19 1-4 SHAFT FOR
GEARBOX

2.37 4X .13 THRU ALL .25

.25 X 82°
CSNK FOR 4-40 J
BOTTOM COVER

1-2 SHAFT FOR GEARBOX

4.16 .09
THRU
1.00 2.81

4.48

.03 X 45.00° .09

THRU
.06 .50
1.31
2.38

.81
.13 THRU .38

61
 MODIFICTIONS TO THE GEARBOX KNOB

.25 1.00

.09
THRU

.25

MODIFICTIONS TO THE WORM GEAR

.38±.00 THRU
.13 THRU

.15

62
 Lesson 1ϭ:
Final Project – Parts &
Drawings Review

63
 4 3 2 1
SOLIDWORKS CLASSROOM EXERCISES
LESSON 11 - FINAL PROJECT
D PART 1 D
UNITS: MM
MATL: 1060

3 15

SECTION R-R
SCALE 3 : 1

C T
3 4.50
C
P
1.95 3 5.00°

8.50
4
R R

25 19
8

B R1.50 B
R2.50

R1 SECTION P-P SECTION T-T

P SCALE 3 : 1 SCALE 3 : 1
T
R4 9

A LESSON 11 A
PART 1
SIZE UNITS
MM
REV.
A

4 3 2 1 64
 4 3 2 1
PART 2
UNITS: MM
D MATL: 1060 D

11 THRU
20 X 90°
R42
C 30
77.20 C
50

3 X 45.00°
CHAMFER 23 14

9 46 3 X 45.00° 30
35
B B
12 46
58.50 30

18 10
R22.50 25 20 12.50

A LESSON 11 A
PART 2
SIZE UNITS
MM
REV.
A

4 3 2 1 65
 4 3 2 1
PART 3
UNITS: MM
D MATL: 1060 D

65

10 12.50 12.50
R10 THRU

55
C C
4
10 5
R2 TYP
35.00°
20 THRU
R20 R2 TYP

B 8
B
54
U
40 24 40

72.00°
7 35
40 55
65

A LESSON 11 A
PART 3
SIZE UNITS
MM
REV.
A

4 3 2 1 66
 4 3 2 1
PART 4
UNITS: MM
D MATL: 1060 D

7 6

12
1

C R0.50 x 6 PL
C
40
R23
32

60.00°

V V

B B

A LESSON 11 A
PART 4
SIZE UNITS
MM
REV.
A

4 3 2 1 67
 4 3 2 1
PART 5 50
UNITS: MM 5
D MATL: 1060 D
5
50
45
5
5

R2 TYP
45.00°

C C
50
6

AN

B B
275

A LESSON 11 A
PART 5
SIZE UNITS
MM
REV.
A

4 3 2 1 68
 4 3 2 1
PART 6
UNITS: MM
D MATL: 1060 D

R2 x 2PL

50
C C

R12.50
40
8 10

R86.50 35

R65
43 70 R25
R43.50
B B

8 R2
40

2 X 45.00°
x 2PL
40

A 83.50 LESSON 11 A
PART 6
SIZE UNITS
MM
REV.
A

4 3 2 1 69
 4 3 2 1
PART 7
UNITS: MM
D MATL: 1060 D
100
35
10
AC
R6

R8 x 2PL

65
R6 x 4 PL
10.00°
C 12
C
13
37
10
35 6
2 AB 4

18
43
25

AB
10 SECTION AB-AB
35
3 THRU
x 4PL
B 8
B
R8 R2.50
R6 17
35 5

3.50

SLOT PARALLEL TO EDGE

DEPTH 2MM
A LESSON 11 A
PART 7
SIZE UNITS
MM
REV.
A

4 3 2 1 70
 4 3 2 1
PART 8
UNITS: MM
D MATL: 1060 D
3
9mm DIA CSNK for M8

M8 x 1.25 TAPPED

C C
3 R12.50 60
AD

45.00°

55
42.50

20
40
B B
R30 AD
40 R30 R22.50
R40

80

R5

80
A 10 LESSON 11 A
PART 8
SIZE UNITS
MM
REV.
A

4 3 2 1 71
 4 3 2 1
PART 9
UNITS: MM
D MATL: 1060 D

36 R3 6

30 9
C 36
R40.50 C
10
95
R22

AH AH

B B
R40.50
R5 x 4PL
95

7 18.50

90.00°

A LESSON 11 A
PART 9
SIZE UNITS
MM
REV.
A

4 3 2 1 72
 4 3 2 1
PART 10
UNITS: MM
D MATL: 1060
23
VIEW AK-AK R9 D
14
15 R3
2
4 AK

12.75
R4 x 4PL
35
20
2

AK
C 4
40 2
C

R25
55
2.50

AJ AJ

B B
11

15 23

A LESSON 11 A
PART 10
SIZE UNITS
MM
REV.
A

4 3 2 1 73
 4 3 2 1
PART 11
UNITS: MM
D MATL: 1060 D
64 48
13
32
13 x 4PL 32
32 R12
10
10

10
50
38 50

AM AM

C 13
30
10
56 C
124
150

10

13 56 70

8 X 45.00°
B SECTION AM-AM
SCALE 1 : 2 B

A LESSON 11 A
PART 11
SIZE UNITS
MM
REV.
A

4 3 2 1 74
 4 3 2 1
PART 12
UNITS: MM
D MATL: 1060 D
72

C 6.00°
R30
C
30

110

28.00° 80

B 15
B
20
115 20

70

R70

R10 40

A LESSON 11 A
121.24 PART 12
SIZE UNITS
MM
REV.
A

4 3 2 1 75
 4 3 2 1
PART 13
UNITS: MM
D MATL: 1060 D
195
150
40
SECTION AR-AR
SCALE 1 : 2.5

70
40
35
25
C 15
0 C
50 45 R15
20
20
R40 10 R10

AR AR

AT
40 50 60 80 110

B 10
B
10 THRU 40 R5
15 5
20
3X 10 80 55
20 5

75 DETAIL AT
70 SCALE 2 : 2.5
35

A 15 LESSON 11 A
85
45 PART 13
SIZE UNITS
MM
REV.
A

4 3 2 1 76
 4 3 2 1
PART 14
UNITS: MM
D MATL: 1060 D

2 1

6
4.40
3.20
1.60
0
3
C 60° R4.50 C
R2.25
6.40
AU 1 AU

R1.20

1.20
90°
13 R0.30 x 4 PL
R5.50
4.40
R1.60
B 14.17 B
1.40
2
3

SECTION AU-AU
SCALE 4 : 1

1.60
A 6.50 LESSON 11 A
PART 14
SIZE UNITS
MM
REV.
A

4 3 2 1 77
 4 3 2 1
PART 15
UNITS: MM
D MATL: 1060 D

R75 15 120

45.00°
AV AV

C C
30
50
30

R15 R45 R75

20
B 28 5
B

SECTION AV-AV

A LESSON 11 A
PART 15
SIZE UNITS
MM
REV.
A

4 3 2 1 78
 4 3 2 1
PART 16
UNITS: MM
D MATL: 1060 D

R30

40 20

40
C C
60

60

B 106
B
46
20

30

12 60

80

A LESSON 11 A
PART 16
SIZE UNITS
MM
REV.
A

4 3 2 1 79
 4 3 2 1
PART 17 6 THRU
9 1.50
UNITS: MM
D MATL: 1060 R44 D
AW AW

C 5
100 6 THRU
9 1.50
C
30
25
AY 20
16 R38 R8
34

AY
3.50
45°
1.50
60°
R32
BA
B 43
53
20 B
34

70 DETAIL BA
SCALE 2 : 1.5
64
1.50 5

A LESSON 11 A
PART 17
SIZE UNITS
MM
REV.
A

4 3 2 1 80
 4 3 2 1
PART 18
UNITS: MM
D MATL: 1060 D

20
BB 20
R20
R100

5°
90

C R30
C

120°

R30
60
B B
20
BB
20

SECTION BB-BB
60 SCALE 1 : 2

A A
30 R6
LESSON 11
PART 18
SIZE UNITS
MM
REV.
A

4 3 2 1 81
 4 3 2 1
PART 19
UNITS: MM 80

D MATL: 1060 D
160
BC BC

R25 R10

C 38
C

400
WALL THICKNESS
4

280
BD R30

B 60 B

30 SECTION BC-BC
SCALE 1 : 3

DETAIL BD
SCALE 2 : 3

A LESSON 11 A
PART 19
SIZE UNITS
MM
REV.
A

4 3 2 1 82
 4 3 2 1
FINAL ASSEMBLY 1 Your instructor will provide you with the parts for this
assembly. Your job is to create the assembly & measure
UNITS: MM the center of mass.
D MATL: 1060 D

36.00°

C 3 5 7
C
1

DETAIL AP
SCALE 1 : 1

PLACE CO-ORDINATE
SYSTEM HERE.
B AP
B

4 6

ITEM NO. PART NUMBER QTY.

1 Assembly 1 MAIN SCREW 1
2 Assembly 1 Pivot 2
3 Assembly 1 UPPER BASE 1

A 4 Assembly 1 LOWER BASE 1

LESSON 11 A
5 Assembly 1 LINK 8
FINAL ASM 1
6 Assembly 1 LONG PIN 2
SIZE UNITS
MM
REV.
7 Assembly 1 SHORT PIN 2 A

4 3 2 1 83
 Lesson 1Ϯ:
Solidworks Certification
Exam Prep.

84
Test Questions
Part 1: Drafting Competencies

1. To create drawing view ‘B’ it is necessary to sketch a spline (as shown) on drawing
view ‘A’ and insert which SOLIDWORKS view type?

a) Section
b) Crop
c) Projected
d) Isometric

16

85
2. To create drawing view ‘B’ it is necessary to sketch a spline (as shown) on drawing
view ‘A’ and insert which SOLIDWORKS view type?

a) Aligned Section
b) Detail
c) Broken-out Section
d) Section

17

86
Part 2: Part Modeling
The following images are to be used to answer Questions #3 – 4.

18

87
3. Part (Tool Block) - Step 1
Build this part in SOLIDWORKS.

Unit system: MMGS (millimeter, gram, second)

Decimal places: 2
Part origin: Arbitrary
All holes through all unless shown otherwise.
Material: AISI 1020 Steel
Density = 0.0079 g/mm^3

A = 81.00
B = 57.00
C = 43.00

What is the overall mass of the part (grams)?

Hint: If you don't find an option within 1% of your answer please re-check your solid
model.

a) 1028.33
b) 118.93
c) 577.64
d) 939.54

REMINDER: Save your part in a different file after each question in case it must be
reviewed.

19

88
4. Part (Tool Block) - Step 2
Modify the part in SOLIDWORKS.

Unit system: MMGS (millimeter, gram, second)

Decimal places: 2
Part origin: Arbitrary
All holes through all unless shown otherwise.
Material: AISI 1020 Steel
Density = 0.0079 g/mm^3

Use the part created in the previous question and modify it by changing the following
parameters:

A = 84.00
B = 59.00
C = 45.00

Note: Assume all other dimensions are the same as in the previous question.

What is the overall mass of the part (grams)?

20

89
Part Modeling (continued)
These images are to be used to answer Question #5.

21

90
22

91
5. Part (Tool Block) - Step 3
Modify the part in SOLIDWORKS.

Unit system: MMGS (millimeter, gram, second)

Decimal places: 2
Part origin: Arbitrary
All holes through all unless shown otherwise.
Material: AISI 1020 Steel
Density = 0.0079 g/mm^3

Use the part created in the previous question and modify it by removing material and
also by changing the following parameters:

A = 86.00
B = 58.00
C = 44.00

What is the overall mass of the part (grams)?

23

92
Part Modeling (continued)
These images are to be used to answer Question #6.

24

93
6. Part (Tool Block) - Step 4
Modify this part in SOLIDWORKS.

Unit system: MMGS (millimeter, gram, second)

Decimal places: 2
Part origin: Arbitrary
All holes through all unless shown otherwise.
Material: AISI 1020 Steel
Density = 0.0079 g/mm^3

Use the part created in the previous question and modify it by adding a pocket.

Note 1: Only one pocket on one side is to be added. This modified part is not
symmetrical.

Note 2: Assume all unspecified dimensions are the same as in the previous question
#5.

What is the overall mass of the part (grams)?

25

94
Part 3: Assembly Modeling
This image is to be used to answer Questions #7 – 8.

26

95
7. Build this assembly in SOLIDWORKS (Chain Link Assembly)

 Download the attached zip file and open it.

 Save the contained parts and open those parts in SOLIDWORKS. (Note: If
SOLIDWORKS prompts "Do you want to proceed with feature recognition?"
please click "No".)
 IMPORTANT: Create the Assembly with respect to the Origin as shown in
isometric view. (This is important for calculating the proper Center of Mass)
 Create the assembly using the following conditions:

1. Pins are mated concentric to chain link holes (no clearance).

2. Pin end faces are coincident to chain link side faces.

Unit system: MMGS (millimeter, gram, second)

Decimal places: 2
Assembly origin: As shown in image

A = 25 degrees
B = 125 degrees
C = 130 degrees

What is the center of mass of the assembly (millimeters)?

Hint: If you don't find an option within 1% of your answer please re-check your
assembly.

a) X = 348.66, Y = -88.48, Z = -91.40

b) X = 308.53, Y = -109.89, Z = -61.40
c) X = 298.66, Y = -17.48, Z = -89.22
d) X = 448.66, Y = -208.48, Z = -34.64

27

96
8. Modify the assembly in SOLIDWORKS. (Chain Link Assembly)

Unit system: MMGS (millimeter, gram, second)

Decimal places: 2
Assembly origin: Arbitrary

Using the same assembly created in the previous question modify the following
parameters:

A = 30 degrees
B = 115 degrees
C = 135 degrees

What is the center of mass of the assembly (millimeters)?

END OF TEST

28

97
 SolidWize
Online SolidWorks Training

CSWA Sample Exam 1 (2013)

-This test is made up of a series of problems broken down into sets of questions. Each problem
set of questions comes with a description that outlines the problems to be solved for that set.

-This exam contains 14 questions

-You should be able to complete all 14 questions within 180 minutes

-Consult answer key after completion of this section

Thank you to SOLIDWIZE for letting us use their

sample CSWA exam. Its the best one out there.
Check out their website for excellent CAD
training......https://solidwize.com/

98
Question 1 – Drawing Views

-Which tool is used to produce the view of part A shown in B?

a. Aligned Section View

b. Detailed View

c. Broken-Out Section View

d. Auxiliary View

99
Question 2 – Drawing Scale

-To change the scale of the drawing and have the sheet format update:

a. Select the view then set the scale on the property manager

b. Open the Sheet Properties

c. Right click the view and select “change master scale”

d. Open the Drawing Options

100
Question 3 – Drafting Standards

-To change the Drafting Standard of a drawing:

Hint: Drafting standard refers to annotation placement, arrowhead and line sizes, etc.

a. Go to options and Document Properties

b. Open the Sheet Properties and change standard sheet format

c. Right click sheet and select edit Sheet Format in property manager

d. Right click drawing view and select properties

101
- Question 4: Create the following part.
- Read following questions before modeling.

R35 R8 x 2

R14
5
R5 x 4
5

A 15 A
5
20 135°

A
5
A

B ( Radius)
C 40
20

64 20

SECTION A-A

102
Question 4 – Solid model 1
Unit system: MMGS (millimeter, gram, second)
Decimal places: 2
Part origin: Arbitrary
Material: 1060 Alloy
Density = 2700 kg/m^3
All holes through all unless shown otherwise

-Use the following parameters and equations which correspond to the dimensions labeled in the
images:

A = 50 mm
B = 10 mm
C = B + 20

(To save the most time, make use of linked dimensional values and equations.)
(Save each part after every question in a different file, so you can review your work)

-Measure the mass of the part.

What is the mass of the part (grams)?

a. 364.44

b. 345.94

c. 323.56

d. 355.22

103
- Question 5: Make the following changes to the part from Question 4.
- Read following questions before modeling.
- Note: Modified dimensions are indicated with inspection bubbles, new
dimensions are not.

R35
R10 x 2

R14 5 R8 x 5
10

25
B B
5 5
20 15
135°
45 A

20
3

B (Radius) 20
40
20 C

64 20

SECTION B-B

104
Question 5 – Solid model 1: Update parameters
Unit system: MMGS (millimeter, gram, second)
Decimal places: 2
Part origin: Arbitrary
Material: 1060 Alloy
Density = 2700 kg/m^3
All holes through all unless shown otherwise

-Use the following parameters and equations which correspond to the dimensions labeled in the
images:

A = 50 mm
B = 15 mm
C = B + 20

(To save the most time, make use of linked dimensional values and equations.)
(Save each part after every question in a different file, so you can review your work)

-Measure the mass of the part.

What is the mass of the part (grams)? _____

105
 - Question 6: Create the part shown below.
- Note: Part is symmetrical across both the gray horizontal and vertical lines.
- Read following questions before modeling.

C (Radius)

7
A
25 7
15° R5 x 4

B 7 D

SECTION A-A

10 x 5

A A

106
Question 6 – Solid model 2
Unit system: MMGS (millimeter, gram, second)
Decimal places: 2
Part origin: Arbitrary
Material: Brass
Density = 8500 kg/m^3
All holes through all unless shown otherwise

-Use the following parameters and equations which correspond to the dimensions labeled in the
images:

A = 50 mm
B = 30 mm
C = 35 mm
D=A*4

(To save the most time, make use of linked dimensional values and equations.)
(Save each part after every question in a different file, so you can review your work)

-Measure the mass of the part.

What is the mass of the part (grams)?

a. 5010.96

b. 5112.66

c. 4996.35

d. 5180.55

107
- Question 7: Make the following changes t othe part in Question 6.
- Note: Part is symmetrical across both the gray horizontal and vertical lines.
- Note: Modified dimensions are indicated with inspection bubbles, new
dimensions are not.
- Read following questions before modeling.

15° R2 x 4
A

45
7

7
7
C (Radius) 7
25

B A

SECTION H-H

R5 x 15
20°
R2.50 x 15

10 x 4 E

85
C

H H

108
Question 7 – Solid model 2: Update parameters
Unit system: MMGS (millimeter, gram, second)
Decimal places: 2
Part origin: Arbitrary
Material: Brass
Density = 8500 kg/m^3
All holes through all unless shown otherwise

-Use the following parameters and equations which correspond to the dimensions labeled in the
images:

A = 45 mm
B = 20 mm
C = 30 mm
D=A*4
E = C - 10

(To save the most time, make use of linked dimensional values and equations.)
(Save each part after every question in a different file, so you can review your work)

-Measure the mass of the part.

What is the mass of the part (grams)? _____

109
Question 8 – Assembly Model 1
Unit system: MMGS (millimeter, gram, second)
Decimal places: 2
Part origin: Arbitrary

-Create new assembly with the following parts:

Base.sldprt
Crankshaft.sldprt
PistonRod.sldprt
PistonHead.sldprt

-Create the appropriate mates as shown.

- Mate the front planes of PistonHead.sldprt coincident to the front plane of base.sldprt

-Create the coordinate system as shown in the picture.

110
-Create the angle mate as shown in the following picture.

What is the center of mass of the assembly with respect to the new coordinate system?

a. X= -22.55, Y= 120.12, Z= 155.34

b. X= -26.09, Y= 116.14, Z= 172.50

c. X= 22.55, Y= -120.12, Z= 155.34

d. X= -30.53, Y= 102.11, Z= 166.38

111
Question 9 – Assembly Model 1: Update mates
Unit system: MMGS (millimeter, gram, second)
Decimal places: 2
Part origin: Arbitrary

-Change the angle mate as shown in the following picture.

What is the center of mass of the assembly with respect to the new coordinate system?

X = _____

Y = _____

Z = _____

112
Question 10 – Assembly Model 2
Unit system: MMGS (millimeter, gram, second)
Decimal places: 2
Part origin: Arbitrary

-Create new assembly with the following parts:

Mount.sldprt
Cylinder.sldprt
Piston.sldprt
A-Arm.sldprt

-Create the appropriate mates as shown.

113
-Create the following mates:

A = 20 mm

What is the value of the length X between the bottom edge of the A-Arm and the bottom face of
the mount (mm)?

a. 48.36

b. 55.22

c. 41.35

d. 56.35

114
Question 11 – Assembly Model 2: Update mates
Unit system: MMGS (millimeter, gram, second)
Decimal places: 2
Part origin: Arbitrary

-Change the distance mate ‘A’ to the following value:

A = 5 mm

What is the value of the length X between the bottom edge of the A-Arm and the bottom face of
the mount (mm)?

_____

115
 - Question 12: Create the part shown below.
- Note: Part is symmetrical across the horizontal line passing through the
center bore
- Read following questions before modeling.

10

C/2

C
C/2

C
C

10 40
10 C
R2 x 2

20 45
2
5x2 D/2
45°
17.50
35 18 A
24 D D D B
17.50
45°
2
18
45

40
10 C
10

C C
40

116
Question 12 – Solid model 3
Unit system: MMGS (millimeter, gram, second)
Decimal places: 2
Part origin: Arbitrary
Material: Cast Alloy Steel
Density = 7300 kg/m^3
All holes through all unless shown otherwise

-Use the following parameters and equations which correspond to the dimensions labeled in the
images:

A = 40 mm
B = 120 mm
C = 20 mm
D = B/4
E = C/2

(To save the most time, make use of linked dimensional values and equations.)
(Save each part after every question in a different file, so you can review your work)

-Measure the mass of the part.

What is the mass of the part (grams)?

a. 923.18

b. 904.86

c. 955.12

d. 897.21

117
- Question 13: Make the following changes to the part from Question 12.
- Note: Part is symmetrical across the horizontal line passing through the
center bore
- Note: Modified dimensions are indicated with inspection bubbles, new
dimensions are not.
- Read following questions before modeling.

C/2
C/2

10

C
C

R3 x 12 C
30

3 3
3
15
3 3 3
15
R5 x 2
3 3
5x2 2 3 14
45°

17.50 18
D D B 35 24 D
17.50

45°
2 20
D/2
18

12.50 12.50

118
Question 13 – Solid model 3: Update Parameters
Unit system: MMGS (millimeter, gram, second)
Decimal places: 2
Part origin: Arbitrary
Material: Cast Alloy Steel
Density = 7300 kg/m^3
All holes through all unless shown otherwise

-Use the following parameters and equations which correspond to the dimensions labeled in the
images:

A = 30 mm
B = 150 mm
C = 15 mm
D = B/4
E = C/2

(To save the most time, make use of linked dimensional values and equations.)
(Save each part after every question in a different file, so you can review your work)

-Measure the mass of the part.

What is the mass of the part (grams)? _____

119
- Question 14: Make the following changes to the part from Question 13.
- Note: Part is symmetrical across the horizontal and vertical lines passing
through the center bore
- Note: Modified dimensions are indicated with inspection bubbles, new
dimensions are not.
- Read following questions before modeling.
10
10

C/2
C/2

C E

C C
12.50 12.50
30 R2 x 12 5
C

5 5
15

8x4
5 5
15
5
5
8.75 2 10
45°

17.50 18
D 5x2 B 35 D
18
17.50 D/2

A 30
R5 x 4 20

120
Question 14 – Solid model 3: Update Parameters again.
Unit system: MMGS (millimeter, gram, second)
Decimal places: 2
Part origin: Arbitrary
Material: Cast Alloy Steel
Density = 7300 kg/m^3
All holes through all unless shown otherwise

-Use the following parameters and equations which correspond to the dimensions labeled in the
images:

A = 30 mm
B = 150 mm
C = 15 mm
D = B/4
E = C/2

(To save the most time, make use of linked dimensional values and equations.)
(Save each part after every question in a different file, so you can review your work)

-Measure the mass of the part.

What is the mass of the part (grams)? _____

121