Professional Documents
Culture Documents
1.Handle installation
Handle
2.Wheel installation
Big gasket
Wheel
Wheel cover Bolt
Gasket
The choice of the electric cable CONTENTS
1. Safety Instructions 1
The choice of the electric cable depends on the allowable current of the cable
and the distance between the load and the generator. And the cable section 2. Safety Label Locations 3
should be big enough.
If the current in the cable is bigger than the allowable current, it will become over 3. Component Identification 4
hot and the cable will be burnt. If the cable is long and thin, the input voltage of
the electric appliance will be not enough, causing that the generator doesn't start. 4. Pre-operation Check 8
In the following formula, you can calculate the value of the potential "e".
5. Starting the Engine 11
1 Length
Potential (v) = Current (A) 3 6. Generator Use 13
58 Section area
The relations among of the allowable current, and length, section of the Insulating 7. Stopping the Engine 20
cable (single core, multi-core) are as follow:
(Presume that the use voltage is 220V and the potential is below 10V. 8. Maintenance 22
Length
beneath 50m 75m 100m 125 150 200
Current
50A 14 14 22 22 30 38
100A 38 38 38 50 50 60
200A 38 2 38 2 38 2 50 2 50 2 50 2
300A 60 2 60 2 60 2 60 2 80 2 100 2
13. Appendix
Ambient temperature ( )
Altitude
(m) 25 30 35 40 45
0 1 0.98 0.96 0.93 0.90
500 0.93 0.91 0.89 0.87 0.84
1000 0.87 0.85 0.82 0.80 0.78
2000 0.75 0.73 0.71 0.69 0.66
3000 0.64 0.62 0.6 0.58 0.56
4000 0.54 0.52 0.5 0.48 0.46
Note: When the relative humidity is 60%, the modified coefficient is C-0.01
When the relative humidity is 80%, the modified coefficient is C-0.02
When the relative humidity is 90%, the modified coefficient is C-0.03
When the relative humidity is 100%, the modified coefficient is C-0.04
Counting example:
When the rated power of generator is PN =5KW, altitude is 1000m, ambient
temperature is 35 , relative humidity is 80%, the rated power of generator is:
P=PN (C-0.02) = 5 (0.82-0.02) = 4KW
Double Voltage
1. SAFETY INSTRUCTIONS
- -
To ensure safe operation
Gasoline is extremely flammable and explosive 12. ELECTRIC SCHEMATIC DIAGRAM
WARNING under certain conditions. Refuel in a well ventilated
area with the engine stopped. Single Voltage
Keep away from cigarette, smoke and sparks when
refueling the generator. Always refuel in a well-
ventilated location.
Wipe up spilled gasoline at once.
The connection between generator and electric
WARNING system must be performed by a qualified electrician
and must comply with all applicable laws and electric
system regulations.
Improper connections can allow electric current from
the generator to back feed into the utility lines. Such
back feed may electrocute utility company workers or
others who contact the lines during a power outage,
and when utility power is restored, the generator may
explode, burn, or cause fires in the building’s electrical
system.
Always make a pre-operation inspection before you
WARNING
start the engine. You may prevent an accident or
equipment damage.
Place the generator at least 1 m(3ft) away from
buildings or other equipment during operation.
Operate the generator on a level surface.
If the generator is tiled, fuel spillage may result.
Know how to stop the generator quickly and
understand operation of all the controls. Never permit
anybody to operate the generator without proper
instructions.
Keep children and pets away from the generator
when it is in operation.
Keep away from rotating parts while the generator is
running.
The generator is a potential source of electrical
shocks when misused; Do not operate with wet hands.
Do not operate the generator in rain or snow and do
not let it get wet.
11. SPECIFICATIONS 2. SAFETY LABEL LOCATIONS
These labels warn you of potential hazards that can cause serious injury.
Specifications Read the labels, safety notes and precautions described in this manual carefully.
Model ID5000b
Rated frequency (Hz) 50 60
Rated voltage (V) 230 120/240
Warning sticker Outdoor use sticker
Rated current (A) 21.7 41.7/20.8
Rated rotation speed (r/min) 3600
4.5 Brand sticker
Rated output (kVA)
Max. output (kVA) 5.0
Fuel tank capacity (L) 20 Model sticker
Continuous running time (rated output) (hrs) 8.8 Nameplate stickerl
Noise level (dB/7m) (zero load-full load) 73 Filling port sticker
Overall dimension (L W H)[ (mm)in] 830x538x745 (32.7x21.2x29)
Net weight kg(lbs) 160 (352)
DC Output
DC Output 12V-8.3A
Current protector With
Phase number Single phase
Brand sticker
Engine
Model KDIP86FGETi Model sticker
Type Single cylinder, 4 stroke, air-cooled, diesel engine
Displacement 0.418ml
Safety warning sticker
Rated frequency[kW/(r/min)] 6.3/3600 High temperature
Rated rotation speed (rpm) 3600 sticker
Starting type Electric starter
Fuel type 0#(summer), -10#(winter)
Fuel consumption (g/kW.h) 285
Lube oil type SAE 10W30 (Above CC grade)
Lube oil capacity (L) 1.6
The engine fails to run with load:
3. COMPONENT IDENTIFICATION
Is the output indicator lamp on No Take the generator to an authorized KIPOR dealer
Fuel Filter
Stepping Motor
Yes
Low Oil Pressure Alarm Handle
No Turn on the breaker.
Is the AC breaker switched on?
Control Panel
Yes
Yes
Is the overload indicator lamp on? Lower down the load or replace the generator for a larger one
Oil Filter
Oil Dip-stick Yes
Oil Draining Bolt Motor Air Conduct Cover
Yes
Is the electric appliance in good condition? Replace or charge the electric appliance
Yes
Vent
Control panel
10. TROUBLESHOOTING
A-type Control Panel for ID5000b
9
8
When the engine will not start: 6
10
No 5 Output Indicator Lamp (Green)
Is there fuel in the tank? Refill the fuel tank.
11 Overload Alarm Lamp (Red)
Yes 4
No 12 Overspeed Alarm Lamp (Red)
Is there enough oil in the engine? Add the recommended oil. 7
3 Low Oil Level Alarm Lamp (Red)
2
Yes 1
No
Is the battery voltage 12 to 15V? Replace or charge the battery 1. Panel 7. Earth terminal
2. A-type receptacle (L5-30) 8. Display
Yes 3. A-type receptacle (5-20R) 9. Breaker (2P)
4. A-type receptacle (L14-20) 10. DC receptacle
Take the generator to an authorized KIPOR dealer.
5. Switch of generator 11. Smart switch
6. Indicator lamp 12. Voltage option switch
7
1
2
1. Panel Output Indicator Lamp (Green)
Oil dip-stick
Left door
Idle speed Rated speed
Oil draining bolt
possible explosion.
Do not drive on a rough road for an extended period
Wireless remote control is a new function for generator set, applying the remote
with the generator on board, If you must transport the
control module. You can start or stop the generator with a remote control
generator on a rough road, drain the fuel from the
within the range of 50 meters in the open area (no wall), or 20 meters if walled off.
generator beforehand.
Abnormal instruction
Before storing the unit for an extended period:
1. If the remote control is lost, please use a new one and delete the original
1. Run the generator without load for 5 minutes.
matcher of remote and module.
2. Drain out the dirty fuel when the generator is still warm and refill in some fresh
Concrete operations are as follows:
fuel.
Open the generator set cover, press the black button on the remote module for
3. Drain out the diesel in the fuel tank completely into a container.
5 to 10 seconds and loose it until the LBD is light to go out. Delete the remote
4. Wipe off the dust on the generator and store it in a dry place.
control. Press the black button, then press the remote control button within 5
seconds to make the indication lamp light for 1 second.
Gasoline is extremely flammable and explosive under
WARNING 2. If one remote control can control several generator sets, please carry out the
certain conditions.
first concrete operation. Never use two remote controls at the same time.
Do not smoke or allow flames or sparks in the area.
3. When pressing the remote control button the signal light is not on, please
change battery.
3. FUEL CLEANER SERVICE
4. PRE-OPERATION CHECK The dirty fuel cleaner will stop the fuel entering into the fuel pump, please check
the fuel cleaner periodically so that to avoid inadequate fuel level.
Be sure to check the generator on a level surface with a. Open the left maintenance cover and clip the inlet/outlet fuel pipe. Loosen the
CAUTION
the engine stopped. clip hoop and remove the fuel cleaner.
1. Check the engine oil level. b. Replace the fuel cleaner.
Using non-detergent oil or 2-stroke engine oil could c. Reassemble the cleaner element, then tighten the clip hoop and close the left
CAUTION
shorten the engine's service life. maintenance cover.
Use high-detergent, premium quality 4-stroke engine oil, certified to meet or 4. NOZZLE FUEL PUMP SERVICE
exceed the standard of SAE10W-30 (above CC or CD grade). Don't screw off the nozzle fuel pump by yourself. Replacing or cleaning of the
nozzle fuel pump needs professional tools and technology; please consult with
Select the appropriate viscosity for the average temperature in your area. the KIPOR dealers.
-20- -10 0 10 20 30 40
0 20 40 60 80 100
Loosen the cover screw and remove the left side maintenance cover.
Remove the oil filler cap, and wipe the dipstick with a clean rag. Check the oil
level by inserting the dipstick in the filler hole.
If the oil level below the end of the dipstick, refill the recommended oil up to the
top of the oil filler neck.
1. Loosen the cover screw and remove the left side maintenance cover.
2. Drain dirty oil into a container thoroughly.
3. Refill with the recommended oil, and check the oil level.
Seal ring of air cleaner shell 4. Reinstall the left side maintenance cover and tighten the cover screw securely.
Butterfly nut
Air filter bottom Engine oil capacity: KD1P86FGETi-1.65L
The purpose of the maintenance and adjustment schedule is to keep the Before starting the engine, disconnect the load from the DC terminals.
generator in the best operating condition.
1. Turn the breaker to the OFF position.
Shut off the engine before performing any maintenance.
WARNING
If the engine must be run, make sure the area is well
ventilated. ON
ON
OFF START
OFF OFF START
Breaker
5. Instruction
The diesel engine can reach the rated power described on the nameplate only at
the standard working condition. Modify the output and fuel consumption ratio
according to Rule GB/T6072.1, in case that the testing condition is not the same
with the standard working condition.
7. STOPPING THE ENGINE 6. GENERATOR USE
To stop the engine in an emergency, turn the engine switch to the OFF position. To prevent electrical shock, the generator should be
IN NORMAL USE:
WARNING
grounded. Connect a length of heavy wire between the
1. Switch off the connected equipment and pull the inserted plug generators ground terminal and the external ground
2. Turn the breaker to the OFF position. terminal.
Connections for standby power to a building's
electrical system must be made by a qualified
electrician and must comply with all applicable laws
and electrical codes. Improper connections can allow
electrical current from the generator to backfeed into
the utility lines. Such backfeed may electrocute utility
company workers or others who contact the lines
during a power outage, and when utility power is
restored, the generator may explode, burn, or cause
fires in the building's electrical system.
malfunction. 150W
Motor
Electric drill
6.2 Output and Overload indicators
Switch power
The output indicator light (green) will remain ON during normal operating
supply
conditions. Rectifying
X2 X2 400VA 400VA
Output indicator light (green) power supply Computer CPU UPS power (W) (W)
power supply supply 200W
Overload alarm light (red)
Low oil level alarm light (red)
Overspeed alarm light (red)
If you try to restart the engine after it being shut off by the oil alert system, the low
oil level alarm light (red) will go on and the engine can't run. In this case, please
fill in fresh oil.
Output indicator light (green)
Overload alarm light (red)
Low oil level alarm light (red)
Overspeed alarm light (red)
Overspeed alert system To prevent the possibility of creating a spark near the
WARNING
The generator will stop running immediately after the engine speed exceeds the battery, connect charging cable first to the generator,
rated speed for 0.5-3 seconds. then to the battery. Disconnect cable first at the battery.
Output indicator light (green) Before connecting charging cables to a battery that is
Overload alarm light (red) installed in a vehicle, disconnect the vehicles grounded
battery cable. Reconnect the vehicle's grounded
Low oil level alarm light (red)
battery cable after the charging cables are removed.
Overspeed alarm light (red)
This procedure will prevent the possibility of a short
6.3 DC usage
circuit and sparks if you make accidental contact
The output voltage for DC receptacle in zero load is 14V and the current is 8.3A.
between a battery terminal and the vehicle's frame of
The DC receptacle is used only for charging of 12V automatic battery. body.
In DC operation, turn the Smart throttle switch to the OFF Do not attempt to start an automobile engine with the
NOTE CAUTION
position. generator still connected to the battery. The generator
may be damaged.
Connect the positive battery terminal to the positive
charging cord. Do not reverse the charging cables, or
serious damage to the generator and/or battery may
occur.