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    11 views11 pages

    Dvus990ge Manual e

    Uploaded by

    Ygor Melo

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 11
    Caution for safety Read and follow the instructions in this operation manual carefully before installation,running,maintenance and inspection of the product.Knowledge of the product for safety information has to be fully understood. n this manual,caution items are classified into [ WARNING ] and CAUTION]. ZNWARNING | Bscuiacsertencigest «Po ZN CAUTION | Bcterecrecrserecacre Z\ WARNING -Backside of the controller is a live part. Install the controller into the box so that unauthorized personnel cannot touch. Risk of electric shock. -Do not get the product wet. Risk of electric shock. -Do not handle the product with wet hands. Risk of electric shock. -Do not pull the lead wires or power cord,nor pinch them by other equipment. Risk of electric shock. -Turn off the power at installation,transportation, wiring and inspection. Risk of electric shock. -Do not touch a rotating portion of the motor. Risk of injury. -Turn off the power at the power failure, or when a thermal protector is activated. Risk of injury due to a sudden restart. -Earth the motor to ground. Risk of electric shock. ZN CAUTION -Do not modify the product. This will exempt the warranty. Risk of electric shock and/or fire. -When any repair is required, contact your local dealer. -This controller is not equipped with any protection. Install an overcurrent protector, leakage current breaker and thermal protector. Risk of fire. -Do not use the product in locations where large amount of static electricity may be generated. Risk of injury due to a malfanction. -Do not use a damaged motor. Risk of electric shock and fire. «Check the product ageinst what was ordered. Risk of injury and fire. -Whenever a malfunction is identified,turn off the power. Risk of electric shock, injury and fire. -Do not use the product in locations where inflammable or corrosive gases may be present. Risk of fire or explosion. -Do not place combustible material nearby the controller. Risk of burn and fire. -If this product is to be scrapped, treat this as an industrial waste material. -Keep space around the speed setting knob more than 30mm. This space is due to a finger safe area. Risk of injury. -Keep space around the speed setting knob more than 100mm. This space is due to a hand-back safe area. Risk of injury. After opening the package Check the following; @ Is the product what you ordered ? Correct model No. ? @ Is the product damaged during transportation ? If any problems are found, contact to your supplier. Nye aloe MODEL NAME a W71A15GV4GE M81A25GVK4GE M91 A40GVK4GE | sow | Ng1c6oavKace INDUCT | ON MOTOR M91C9OGVK4GE M6RA6GV4GE WTRA15GV4GE REVERSIBLE WBRAZ5GVKAGE moe WORAAOGVKAGE | GoW | NORCeOGVKAGE WORCOOGVKAGE efore opera Caution on installation Use the product at -10 ~40°C, 85 % RH or less. Avoid where this product is subject to; -direct sun light for a long time ( outdoor ) -heavy vibration or shock ( 5m / s*or larger ) -dust and high humidity. inflammable gas or corrosive gas -strong static electricity -strong electric field (nearby broadcasting) equipment or high frequency welding machine. Install adequate shielding, Install the product in a control box with a lock so that unauthorized personnel can not touch. Do not place combustible materials nearby the product. insulation Category (Overvoltage Category) I Pollution Degree 2 Caution on power supply ‘Use a speed controller which matches to the power source voltage. © Tum off the powerif the product is not in use for long periods. ef a step-down transformer with smaller capacity is used,it may cause a failure or maifunction. Pay an extra attention. Ne Caution on wiring ‘@ This controller is not equipped with protector. Install an overcurrent protector, leakage current breaker and thermal protector for safety, ‘@ Avoid a same or parallel wiring with a high capacity electric furnace/welder controlled by thyrister, or an apparatus driven by high frequencyihigh power. Risk of maffunction @ Where frequent thunderbolts are expected, install a [Thunder surge killer], such as ZNR,at Secondary circuit of the main distributor. @ Since the product is controlled by thyrister, it might give radio interference to a radio or other wireless equipment. Use noise filter if necessary, (Noise fiter by TOKIN, MR-2043 or equivalent) e Earth the motor to ground, Caution at running Use and run the motor with its surface temperature up to 90°C. This varies depending on surrounding temperature, motor road and frequency of start/stop. Ifitexceeds 90°C , use a higher output motor. (Measure the temperature with thermometer thermocouple or thermotape. ) ‘@ Do not force to tum the knobs or switches. Even if the speed setting is [0] the motor shaft may tum a ttle at power on,if the power capacity is small or power off time is short Pay an extra attention. @Do not take off the speed adjust volume knob. Thermal_protector @ Thermal protector(auto-resume type) is built into the following models; M91C90GV4GE,M9RC9OGV4GE ‘Thermal protector will be activated when the motor is heated up and stop running.It restarts when its temperature falls. @ fan electro-magnetic contact or switch is used, take such a measure for surge voltage as installing spark Killer between contacts Ground the frame ground to the ground terminal of the machine or control box without fail. Frame ground is required to prevent malfunction due to extemal noise. © The length of lead wires between controller to motor is 5m max. ‘@ Use the transformer for insulation. Keep space around the speed setting knob more than 30mm. (finger safe area) Keep space around the speed setting knob more than 100mm.(hand-back safe area) NOTE; © Overcurrent protector is quick-acting fuse. (Rated current ;3A approval for VDE or TUV) © Thunder surge killer:Use it approval for TUV(IEC384-14), ee Before operation Chemical, oil, water Do not subject the product to organic solvent,such as alcohol,benzene or thinner and machine oil or grease, and strong alkalescene material such as ammonia or caustic soda. Or, do not use the product where environment contains above materials. © Do not let water or oil enter to the product. This product is not waterproofed e Do not handle the product with wet hands. e Keep oil, grease and water away from the motor connector. Dielectric test, Impulse voltage test e When dielectric test, impulse voltage test or insulation resistance test is performed between line and ground, while the product is installed in the control box, take off the frame ground wire and short 2 wires of the power cord. Noise measure If any malfunction occurs due to an external noise, a noise filter installation as below,may reduce the effect. AG 4 fs T Lea] 4 ote ° FG T | Aatad Voltaze AG — + i fe + es Controfter Noise filter ( e.g TOKIN, MR-2043 : Approval for TUV , VDEO565-3 ) If the distance between the motor and controller becomes long, it may be subject to the external noise as well. In this case, a noise filter has the same effect. [NOTE] Ground the frame ground to the ground terminal of the machine or control box without fail. Please prepare the connector and terminals below and set them to motor wires. Connector :MOLEX 5557-08R-210 1 piece Terminal :MOLEX 5556 5 ~ 7 pieces Connection diagram for motor wire Thermal protector : vitor") COREECTOR cists | Yellow 6w Motor | Gray 7 25W am Bleck e 4ow |“ bE 5 60W 6 Ree : ox |, at ‘ink. 8 Thermal protector Thermal protector Yellow are ‘Yellow VV! —i- tow 0 tow 15w ccecron e0w SH PP comecren ‘MOTOR | Vihite MOTOR |, Ut 5 SB, fob 6 Black ____iq 4 Ne : | “teat 8 cae Pink ____/ Each p: id how to run mPower-ON display (LED turns on at power-on.) MRUN/STOP switch mADJ Adjust the speed while turning the \ speed setting volume knob to the maxifull right).1400r/min at SOHz Use "+" screw driver for adjustment. ———————“] Frontside MSpeed adjust volume knob ™Front panel (detachable ) Connector for motor For running capacitor Running capacitor is an accessory of the motor Backside Frame_ground (2m) Power cable (2m) @ How to run (1) Connect the Motor connector. (2) Confirm that RUN/STOP switch is at "STOP" ,and connect the power cable to the power supply. (3) When the power is tumed on, [Power-ON display turns on (4) Make RUNISTOP switch to "RUN', then the motor runs Do not stop RUN/STOP switch at intermediate position, but slide it either "RUN" or STOP" side @ How to stop Select the RUN/STOP switch to "STOP’ Note that this switch is not forthe power opening/closing, If this product is in no use for a long time, tum off the main power. This controller has no brake function ™@ How to change a rotating di @ One way run irection Change a wining at backside of the controller. Connect to either "CW" or"CCW", Viewed from the motor shaft. Clockwise Counter clockwise Connect "CW" and "COM" Connect "CCW" and "COM". Note Depending on the combination with gear head, rotating direction of the gear head might be different form that of the motor. = There are 2 mounting methods as below; 1. Opening a square hole 384s 4 Soren — % |_}8!6 i same |=) re |S o a -— 535, \controt ier How to install @ Make a square hole at the machine. @ Fix the controller and front panel with M4 screws and nuts. 2. Without a square hole {0 fat head corer UWA I 3 ZT 3 3] 4 - 1 4 Sl sted pB sl 3 e S| 3 b 4 | oe cn Ale ] 50x02 20 or lest Gentrotier NOTE] Use a mounting plate of 2 mm thickness or thinner. How to install 2 Make a mounting hole at the machine. Take off a front panel from the controller. 3) Fix the controller with M3 screws and nuts. @ Install the front panel to the machine with M4 screws and nuts. Maintenance Periodical maintenance stated below, is important to prevent an unexpected malfunction, which might be caused by the environmental affect(temperature, humidity, dust, vibration, etc.), or aging affect of the component and its life end. 1. Does the motor run smoothly? 2. Does the motor generate abnormal noise during running ? 3. Does the motor generate abnormal heat ? Troubleshooting When any malfunction occurs, check and take measures per the following table. If no cause can be identified, or the controller seems to be a failure, contact to your supplier. Is.a thermal protector activated ? VNO Failure of the motor or capacitor. >} motor load or use higher No Te correct votage applied ? ->[ Mate a comet wing YES No Is the power-on display turns on ? Fallure of controter YES ane No Is the condition “RUN 7 |_N 25 ake RUN operation YES Ts a connector connected fimiy? NOT ert ry Yes No Te volage hdl? | os easceneeaar vies NO_ [tower moter toad, or Does the motor generate voltage ? [> use higher output motor. YES YES Sp fy resumption Lower *1 Votagemeasurement [Measure voltage between motor wires of white and black, white and gray.

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